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Settlement will occur during the early working life of an injector resulting in some loss of
opening pressure, particularly if a nozzle or spring has been replaced. The following notes give
the recommended allowances.
Tolerances
A nozzle opening pressure setting tolerance is allowable on all injectors according to type as
follows:
Working/Setting pressure
The nozzle opening pressure stated is that at which the injector is intended to work in the
engine termed ‘working pressure’. When servicing injectors, allowance should be made for
settlement by re-setting the opening pressure at the higher end of the tolerance termed ‘setting
pressure’.
Additionally, if a new nozzle or spring has been fitted, the following allowance above the
working pressure should be made. The following table is intended as a guide:-
Nozzle 5 Bar
Spring 5 Bar
Nozzle and Spring 10 Bar
e.g. Injector 5238404 serviced by dismantling and cleaning only would be reset to its working
pressure of 177 + 5 - 0 bar. If fitted with a new nozzle and spring, additional allowance
should be made and the setting pressure raised to 187 + 5 - 0 bar.
DELPHI Diesel Systems Ltd, Diesel Aftermarket, Spartan Close, Warwick, CV34 6AG, England.
Tel: [44] [0] 1926 472 900 Fax: [44] [0] 1926 472 901 © Delphi Diesel Systems Ltd
INJECTOR LIST - Apr 06 - 2 of 34
2. GENERAL INFORMATION
Identification tabs
Certain types of injector are fitted with a tab washer beneath the nozzle capnut, the tab
detailing the engine manufacturer’s identification. Other types of injector carry a roll-marked
identification on the upper part of the nozzle holder body. Identification by either of these
methods is shown in the ‘Tab code’ column.
Nozzle holder dispatch numbers comprise the first five or four digits of the complete dispatch
number depending on the injector type.
e.g. 52174 is the dispatch number for the nozzle holder fitted to injector 5217412
001R is the dispatch number for the nozzle holder fitted to injector 001R02B
B009 is the dispatch number for the nozzle holder fitted to injector B00901A
Injector types
The injector list also includes 2-stage, instrumented and common rail injectors. In these cases
the working pressure is not specified but in some instances cross-referred to a Service
Instruction Note.
Injector
Working
Injector Holder Holder Type Nozzle Nozzle Type Pressure Tab
Desp No. Desp No. Symbol No. Desp No. Symbol No. (Bar) Code