Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Dibuat Oleh :
Created by
Nama Jabatan Tanda Tanggal
Name Position Tangan Date
Signature
Siti Nur Azizah Staff Pemastian Mutu Staff
Assurance Supervisor
Febby Andriani Supervisor Produksi
Production Supervisor
Moh. Nizar Ariful Supervisor Pemeriksaan II
Haq Quality Control II Supervisor
Diperiksa Oleh :
Checked by
Nama Jabatan Tanda Tanggal
Name Position Tangan Date
Signature
Maria Magdalena S Manajer Produksi Solid
Solid Production Manager
Fatimah S.Hi La Manajer Pengawasan Mutu
Hasan Quality Control Manager
Disetujui Oleh :
Approved by
Nama Jabatan Tanda Tanggal
Name Position Tangan Date
Signature
Viddy Agustian R Manajer Pemastian Mutu
Quality Assurance Manager
Dian Nugra Manager Plant
Plant Manager
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 2 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
1. Tujuan (Objective)
1.1. Untuk memvalidasikan dan mendokumentasikan bahwa proses pengolahan bets dan
proses manufaktur krim mikonazole nitrate 5% secara konsisten menghasilkan produk
yang memenuhi kriteria dan karakteristik kualitas.
To validate and document that the batch processing and manufacturing process of
ranitidin miconazole nitrate cream 5% consistently manufactures products that conform
to quality criteria and quality characteristics.
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 3 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
The Quality Control, Quality Assurance and Solid Production Manager shall be
responsible for the process validation and the process validation team, checking the
process validation protocol and report
3.5. Manager Plant bertanggung jawab mengonfirmasi dan menyetujui rencana, jadwal,
protocol dan laporan validasi proses
Plant Manager responsible to confirm and approve the related plans, schedule,
checking the process validation protocol and report
4. Isi (Content)
4.1. Definisi Validasi Proses
Definition of process validation
Tindakan pembuktian yang didokumentasikan bahwa proses yang dilakukan dalam
batas parameter yang ditetapkan dapat bekerja secara efektif dan memberi hasil yang
dapat terulang untuk menghasilkan produk jadi yang memenuhi spesifikasi dan atribut
mutu yang ditetapkan sebelumnya.
Proof of action documented that the process carried out within established parameters
can work effectively and produce repeatable results to produce finished products that
meet the specifications and quality attributes previously specified
4.2. Ketentuan
4.2.1. Sebelum penjualan produk, validitas parameter (bahan baku, kondisi operasional,
dll) yang mempengaruhi kualitas harus memenuhi kriteria material pre-existing.
Before the sale of the drug substance, the validity of the parameters (raw material
properties, operating conditions, etc.) affecting the quality should be met based on
pre-existing material criteria.
4.2.2. Dilakukan dan dianalisa tiga bets berturut-turut proses produksi dengan volume
produksi sesuai penjualan, dan dilakukan evaluasi menyeluruh. Pada kasus
tersebut, ketiga bets manufaktur harus memenuhi spesifikasi.
Conduct and analyze the three consecutive production batch of the production
volume produced for sale, and perform the overall evaluation. In this case, all
three manufacturing batch shall meet specification. .
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 4 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
5. Prosedur
5.1. Formula (Formula)
Jumlah bets : Bets yang akan dievaluasi yaitu 3 bets secara berurutan
Batch Number : Batches that evaluated are 3 batches
Besar bets : 100305 tube @ 10 gram (1003.05 kg)
Batch Size : 100305 tube @ 10 gram (1003.05 kg)
Besar Kemasan : 4012 box kecil @ 25 tube
Packaging Size : 4012 small boxes @ 25 tube
Unit kemasan : 401 box besar @ 10 box kecil
Packaging Unit : 401 large box @ 10 small boxes
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 5 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 6 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
Brookfield
pH meter
KCKT
Object Glass
Timbangan
gram
Plat Tekan
5.6. Tekanan, Suhu, dan Kelembaban (Pressure, Temperature and Relative Humidity)
Nomer Bets (Batch Number): M32001R
Ruang Kelas Tanggal Suhu (oC) Kelembapan
Rooms Ruangan Date Temperature Relative Humidity
Class of
Rooms
Penimbangan
Peleburan
Pelarutan
Pencampuran
Batas (Kelas E) 20-27°C Maks 70%
Kesimpulan MS/TMS MS/TMS
Conformity/No Conformity/Non
n conformity conformity
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 7 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
Rooms
Penimbangan
Peleburan
Pelarutan
Pencampuran
Batas (Kelas E) 20-27°C Maks 70%
Kesimpulan MS/TMS MS/TMS
Conformity/No Conformity/Non
n conformity conformity
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 8 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
Peleburan fase minyak pada suhu 65-70°C Pemanasan air pada suhu 80-90°C di Main
di Oil Tank (Tefose 63, Labrafil M, Mineral tank
oil
Dispersikan mikonazol dan BHA dengan Larutkan asam benzoat pada suhu 65-70°C
kecepatan tinggi selama 20 menit
IPC :
-Pemerian -Bobot rata-rata
-Indentifikasi -pH
-Kadar zat berkhasiat Pengisian ke tube
-Homogenitas
-Stabilitas
5.8. Proses Produksi, Titik Kritis, dan Pengujian (Production process, Critical Point and
Testing)
Bahan Proses Produksi Peralatan Parameter Kritis Parameter
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 9 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
pengujian
Seluruh Bahan Penimbangan I Timbangan ₋ Kebersihan Pemeriksaan
Baku ruangan dan Bahan Baku
peralatan Berdasarkan
₋ Pemeriksaan Nomer bets,
kebenaran No.Lot dan CoA
penimbangan
₋ Tefose 63 Peleburan II Oil tank Pencatatan suhu ₋ Homogenitas
₋ Labrafil M fase minyak pemanasan (visual) bahan
₋ Mineral oil fase minyak
₋ suhu fase minyak
Proses (II) + Dispersi III Oil tank - Waktu - Homogenitas
Mikonazole nitrat bahan obat - Kecepatan (visual)
dan BHA dan eksipien pencampuran
ke fase
minyak
Aquades Pemanasan IV Main tank - Suhu pemanasan - Suhu aquades
aquades - Kecepatan
Pengadukan
Proses IV + Asam Pelarutan V Main tank - Kecepatan - Suhu fase air
benzoat asam benzoat Pengadukan - Homogenitas
- Suhu untuk (visual)
melarukan
Proses III + Proses Pencampuran VI Main tank - Suhu - Suhu campuran
V fase minyak - Kecepatan - Homogenitas
dan air pengadukan (visual)
- pH
- Pemerian
- Kadar mikonazol
- Viskositas
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 10 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
Batch No : M32001R
Titik Kritis Pengujian
Critical point
Kebersiha Kebenaran Pemeriksaa Pemeriksaan
Bahan Wadah n Ruang Penimbang n LA. CoA. Bahan
No.
Material Container dan Alat an Bahan Baku Baku
Rooms and Weighing Checking of Checking of
equipment Correctness raw material raw material
sanitation LA CoA
1 Mikonazole Nitrat
(5%)
2 Tefose 63
3 Labrafil Ma
4 Mineral oil (Parafin
liquid)
5 Hidroksianisol
Butilat
6 Asam Benzoat
Batas Bersih Ssesuai Diluluskan Diluluskan
Limit Clean Appropiate Passed Passed
Kesimpulan MS/TM MS/TMS MS/TMS MS/TMS
Conclusion S Conformi Conform Conformity/
Confor ty/Non ity/Non Non
mity/No conformit conformi conformity
n y ty
conform
ity
Batch No : M32002R
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 11 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
Batch No : M32003R
Titik Kritis Pengujian
Critical point
Kebersiha Kebenaran Pemeriksaa Pemeriksaan
N Bahan Wadah n Ruang Penimbang n LA. CoA. Bahan
o. Material Container dan Alat an Bahan Baku Baku
Rooms and Weighing Checking of Checking of
equipment Correctness raw material raw material
sanitation LA CoA
1 Mikonazole Nitrat
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 12 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
(5%)
2 Tefose 63
3 Labrafil Ma
4 Mineral oil (Parafin
liquid)
5 Hidroksianisol Butilat
6 Asam Benzoat
Batas Bersih Ssesuai Diluluskan Diluluskan
Limit Clean Appropiate Passed Passed
Kesimpulan MS/TM MS/TMS MS/TMS MS/TMS
Conclusion S Conformi Conform Conformity/
Confor ty/Non ity/Non Non
mity/No conformit conformi conformity
n y ty
conform
ity
5.10. Titik Kritis Dan Pengujian Dalam Tahap Peleburan Fase Minyak
Critical Point and Testing on the Melting Oil Phase Proccess
Ruang : Ruang pencampuran
Room Mixing Process
Alat : Oil tank
Equipment
Bahan :Tefose 63, Labrafil M, Mineral oil (Parafin oil)
Material
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 13 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
5.11 Titik Kritis dan Pengujian Dalam Tahap Dispersi Mikonazole dan BHA
Critical Point and Testing on the Dipersion of Miconazole and BHA Proccess
Ruang : Ruang Pencampuran
Room Mixing Process
Alat : Oil tank
Equipment
Bahan : Tefose 63, Labrafil M, Mineral oil (Parafin oil) + Mikonazol + BHA
Material
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 14 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
3 M32003R
Batas 80-90°C 80-90°C
Limit
Kesimpulan MS/TMS MS/TMS
Conclusion Conformity/Non Conformity/Non
conformity conformity
5.13. Titik Kritis dan Pengujian Dalam Tahap Pelarutan Asam benzoat
Critical Point and testing on the Dissolve Benzoic Acid Proccess
Ruang/room : Ruang Pencampuran/ Mixing Proccess
Alat : Main Tank
Equipment
Bahan : Aquades + Asam benzoat
5.14. Titik Kritis Dalam Tahap Pencampuran Fase Air dan Fase Minyak
Critical Point on the Mixing Water Phase and Oil Phase Proccess
Ruang : Ruang Pencampuran
Room Mixing Proccess
Alat : Main Tank
Equipment
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 15 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
Bahan : Fase Air (aquades + asam benzoat) dan Fase Minyak ( Tefose 63 + Labrafil M +
Mineral Material oil/ parafin oil + BHA + Mikonazol )
Titik Kritis
No. No. Batch Tanggal Kecepatan
Suhu Pencampuran
Pengadukan
1 M32001R
2 M32002R
3 M32003R
Batas
65-70°C
Limit
MS/TMS MS/TMS
Kesimpulan
Conformity/Non Conformity/Non
Conclusion
conformity conformity
Pengujian
Pengujian
Tangga Suhu pH Homogenit Kadar Viskositas
No. No. Batch Pemeria
l Pencamp as Zat Aktif
n
uran
1 M32001R
2 M32002R
3 M32003R
Batas Homogen 90-110%
Putih 65-70°C
Limit
MS/T MS/TM MS/TM MS/TMS MS/TM MS/TM
MS S S Conformity S S
Kesimpulan Conform Conformit Conformit /Non Conformit Conformit
Conclusion ity/Non y/Non y/Non conformity y/Non y/Non
conform conformit conformit conformit conformit
ity y y y y
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 16 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
7. Dokumentasi
Seluruh langkah dalam proses pengolahan didokumentasikan dalam Catatan Pengolahan Bets.
Langkah-langkah lain dicakup dalam dokumen di bawah ini :
Kalibrasi
Kualifikasi Peralatan
Penanganan Logbook
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 17 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
8. Pengemasan
Bets validasi akan dikemas dalam botol wadah yang inert dan tidak transparan
9. Stabilitas
Pada bets validasi akan dilakukan uji stabilitas untuk melanjutkan Uji Stabilitas yang telah
dilakukan sebelumnya. Untuk melakukan Uji Stabilitas diperlukan Protokol terpisah.
BPN–QAS-0401PVR
Catatan Pengolahan Batch Page 18 of 18
Batch Processing Notes
Laporan Validasi Proses Pengolahan Krim Mikonazole Nitrat 5% Document number :
BPN–QAS-0101PVR
(Process Validation Report Processing Of Miconazole Nitrate
Cream 5%)
Created by : Checked by : Approved by: Revision :
Department : 0
Quality Assurance Apply date :
Review the document : Siti Nur Azizah Fatimah S Hi La Hasan Dian Nugra 11 April 2020
BPOM. 2009. Pedoman Cara Pembuatan Bahan Baku Aktif Obat yang Baik.
BPOM. 2013. Petunjuk Operasional Penerapan Pedoman Cara pembuatan Obat yang Baik 2012.
Raymond Rowe C., Paul Sheskey J. , Marian E quinn. 2009. Handbook of pharmaceutical
exipient sixth edition.
BPN–QAS-0401PVR