Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
, 1–8 (2014)
DOI:10.1111/ijac.12237
Mohamed F. El-Shahat
Faculty of Science, Ain Shams University, Cairo, Egypt
Kevin W. Powers
Particle Engineering Research Center, University of Florida, Gainesville, FL 32611
Molybdenum-doped cordierite ceramics have been fabricated through facile combined techniques, coprecipitation followed
by solid state. XRD results revealed that a-cordierite phase is predominated with increasing Mo6+ ion content. The density mea-
surements showed that the bulk density reduced to the minimum value of 0.61 g/cm3, which corresponds to the maximum
porosity of about 76.8% at 5% Mo6+ ion. The dielectric permittivity (e) of pure cordierite is decreased with increasing Mo6+
ion content. The minimum dielectric loss of Mo-doped cordierite at 1 MHz was equal 0.008 with 10% Mo6+, while at 1 GHz
was equal 0.03 with 5% Mo6+.
morphological characteristics will be studied. Moreover, data were recorded for 2h values between 10° and 70°,
the prepared ceramic pellets will be evaluated for sinter- and the scanning rate was 3° per min or 0.02°/0.4 s. Ther-
ing, mechanical, and electrical properties as well as corre- mal analysis (TG/DTA) was performed under air atmo-
lation of these measured results to the obtained sphere from room temperature to 1300°C with a heating
characteristics will be provided in this study. The reason rate of 10°C/min using (TGA, Model Q50, V6.1 series;
for choosing MoO3 as dopant is attributed to its high TA Instruments, New Castle, DE). Scanning electron
value of both thermal expansion coefficient microscopy was investigated by a SEM (JEOL-JSM-5410;
(a = 5.3 9 10 5 per K)34 and electrical resistivity Tokyo, Japan). Infrared absorption spectroscopy (FT-IR)
(1010 O cm) 35 giving rise to a new cordierite-MoO3 was performed by JASCO 3600 spectrophotometer (Eas-
system of broaden thermal and electrical properties for ton, MD). The density and porosity of each sintered sam-
electronic packaging devices and insulators. As far as we ple were measured by Archimedes method. The
know, such particular system has not been previously expansion-shrinkage measurements were achieved using an
investigated. Adamel Lhomargy 1/128 inch apparatus (Instrument SA,
Longjumeau, Roissy en Brie, France). Microhardness tests
were evaluated by means of a Vickers Microhardness Tes-
Experimental Procedure ter, INDENTEC-HWDN-7 Japan (2 kg normal load
applied for 15 s), as an average of six measurements. An
All the chemicals used in this study, such as (magne- electrometer and DC power supply (Agilent-4339B, Palo
sium chloride hexahydrate Sigma–Aldrich 99.9%, Alto, CA) were used for electrical resistivity measurement
sodium aluminate Sigma–Aldrich 99.9%, sodium silicate for the experimental studies. A constant DC voltage (V) of
pentahydrate Sigma–Aldrich 99.9%, hydrochloric acid about 1.5 volts was applied from a battery across the sam-
ADWIC 37%, molybdic acid H2MoO4 “MoO3.H2O” ple. Dielectric properties were measured using a network
Sigma–Aldrich 99%), were of analytical grade. Deionized impedance analyzer (Agilent-E4991A) that is responsible
water was used in the whole work. for the generation and reception of signals in the frequency
Cordierite gel is synthesized by adding dilute hydro- range from 1 MHz to 3 GHz.
chloric acid solution to the solutions mixed of magne-
sium chloride, sodium aluminate, and sodium silicate
(stoichiometrically mixed together achieving the Results and Discussion
2MgO:2Al2O3:5SiO2 ratio) till adjusting the pH range
at 7–7.5 to coprecipitate the solution mixture together. The phase structures of the powders are investigated
The aqueous suspensions are gently stirred for 15 min to by X-ray diffraction analysis (XRD). Figure 1 shows the
achieve a good homogeneity and to attain a stable pH
conditions. The obtained gel is then filtered, washed
thoroughly with deionized water, and dried overnight at
105°C in the oven. On the other hand, doped cordierite
precursors are prepared by adding the adequate amount
of molybdic acid powder (x) to the dried pure cordierite
gel from 0.05 to 0.15, which substitute two Al3+ ions
(2 x). The formed precursor mixtures are grinded in a
ball mill for 30 min with a moderate speed to attain a
good distribution conditions. All the prepared precursors
are annealed at 1300°C for 3 h at rate of 5°C/min. The
annealed cordierite samples are grinded again in an agate
mortar with a pestle. Pellets of cordierite samples are
prepared by uniaxially dry-pressing the powders in a 15-
mm-diameter steel die at a pressure of three tons. Pellets
are sintered at 1300°C for 5 h with heating rate of 5°
per min.
X-ray powder diffraction (XRD) was carried out on Fig. 1. XRD patterns of cordierite nanopowders with various
a model Bruker AXS diffractometer (D8-ADVANCE, Mo6+ ion contents annealed at 1300 °C for 3 h [a-cordierite (*),
Karlsruhe, Germany) with Cu Ka (k = 1.54056 A) radi- sapphirine (+), enstatite (●), forsterite (♦), sillimanite (■), molyb-
ation, operating at 40 kV and 40 mA. The diffraction denum oxides Mo5O14(▲) and MoO3 (△)].
www.ceramics.org/ACT Molybdenum-Doped Cordierite Ceramics 3
Molybdenum
position of Mo(x)Al4(2 x)Mg2Si5O18 annealed at 1300°C
(MoO3)
for 3 h with x varying from 0.00 to 0.15. The results of
oxide
the XRD patterns indicated that the highly crystalline a-
—
—
—
10
cordierite (ICDD: 89-1485) is identified as single phase
Table I. XRD Features and Semiquantitative Phase Analysis Results for Cordierite Samples Annealed at 1300°C for 3 h
for the pure sample. In addition, the substitution of
Molybdenum
2Al3+ by 5% Mo6+ results in the evolution of sapphirine
(ICDD: 21-0549) and enstatite (ICDD: 75-1093) as
(Mo5O14)
major phases whereas forsterite (ICDD: 85-1363) and
oxide
sillimanite (ICDD: 74-0274) as minor phases. The rea-
—
—
10
son of disappearing a-cordierite phase and evolution of
6
the above-mentioned phases is attributed to the change
Sillimanite
(Al2SiO5)
in the bulk stoichiometric composition that may modi-
fied by severe infiltration–metasomatism, interaction with
melt, or partial melting due to the incorporation of
—
10
—
—
MoO3.36–39 By insertion of 10% MoO3, the a-cordierite
phase is identified as the predominant phase and associ-
(Mg2SiO4)
Forsterite
ated with the formation of sapphirine, enstatite, and
Mo4O19 (ICDD: 81-1264) as impurity phases. More-
over, the addition of 15% MoO3 leads to the detection
—
15
—
—
of a-cordierite phase as the main phase accompanied
with MoO3 (ICDD: 80-0347) and Mo4O19 phases as
(MgSiO3)
Enstatite
impurity phases. The absence of molybdenum oxide
phases at 5% is due to its very small concentration,
—
35
20
—
which is not detectable and may constitute a consider-
able amount but in an amorphous phase. The incorpora-
(Mg3.5Al9Si1.5O20)
tion of Mo6+ ion in the crystal lattice of a-cordierite
Crystalline phases percentage (%)
116.3
(nm)
89.7
Fig. 2. DTA curves of cordierite precursors in the presence and Fig. 3. FT-IR spectra of the produced cordierite nanopowders
absence of Mo6+ ions. annealed at 1300 °C for 3 h.
average crystallite size of cordierite is decreased from 1112, 1057, 923, 825, 712, 634, 610, 528, 466, and
119.4 nm to 89.7 and 116.3 nm with rising Mo6+ ion 432 cm-1 for the pure sample. In addition, all the spec-
content from 0.0 to 10 and 15%. The contraction in the tra obtained for the doped samples are similar in their
crystallite size of cordierite content could be related to overall envelope. However, a consistent loss of resolution
the fast rate of crystallization, which gives insufficient with Mo6+ ions insertion is apparent. This trend is
time for crystal growth. strongly observed at low concentration of MoO3 (5%),
Figure 2 reveals the DSC thermograms of two cor- which show considerably less fine details in their infrared
dierite samples. The black-colored curve represents the spectra than those shown at higher MoO3 concentrations
characteristic thermogram for pure cordierite sample (10 and 15%). Such obtained FT-IR results confirmed
whereas the red-colored one represents cordierite thermo- the XRD results for the investigated samples. Table II
gram-doped cordierite with 15% MoO3. It is noticed reveals the physical and coordination characteristics of
that the endothermal shifts in the DTA baseline of the the substituted metal ions.
doped sample are shifted to lower temperature range Figure 4 represents SEM images of the polished sur-
(750–850°C) instead of (800–900°C) for pure sample, face of cordierite pellets containing 0.0–15% MoO3 sin-
which indicates the acceleration in glass transition of the tered at 1300°C for 5 h. The pure sample has highly
gel resulting in minimizing the crystallization tempera- porous fluffy and spongy surface. On the other hand,
ture of l-cordierite in doped cordierite sample as illus- the incorporation of Mo6+ ion to the cordierite structure
trated in Fig. 2.42 Such thermal behavior evinces the leads to increase the interconnected micropores and cap-
acceleration of crystallization rate resulting in decreasing illaries to be distributed as large group collections, partic-
the average crystallite size as indicated before in Table I. ularly at 5 and 10% MoO3. Meanwhile, increasing the
The FT-IR absorption spectra of the cordierite sam- amount of Mo6+ ions up to 15% leads to smaller pores
ples annealed at 1300°C for 3 h are shown in Fig. 3. sizes and more surface homogeneity, which becomes
The characteristic peaks of a-cordierite are found at similar to that morphology of the pure sample. These
Table II. Ionic Radii, Valence State, and Electronic Configuration of the Cations Replaced in Cordierite
Ionic radii (pm)
Tetrahedral Octahedral
Metal Electronic site site
ion Valence configuration (4-coordinate) (6-coordinate)
3+
Al 3+ 2p6 39 53.5
Mo6+ 6+ 4p6 55 73
www.ceramics.org/ACT Molybdenum-Doped Cordierite Ceramics 5
(a) (e)
(b) (f)
(c) (g)
(d) (h)
Fig. 4. SEM micrographs of cordierite ceramics at various Mo6+ ion contents sintered at 1300 for 5 h (a, e) pure sample, (b, f) 5% Mo6+,
(c, g) 10% Mo6+, (d, h) 15% Mo6+ content.
observations in the surface texture of cordierite ceramics the Mo6+ ion content (0.0–15%). It is found that the
are in consistency with their bulk density and porosity bulk density of doped cordierite sample with 5% Mo6+
measurements as will be deeply discussed in the next sec- ion decreased by 22.8% of the theoretical density (2.6 g/
tion. cm3), while the total porosity increased from 70 to
Figure 5 shows the variations in bulk density and 76.8%. The increase in the porosity of cordierite ceram-
total porosity of the cordierite samples with change in ics may be related to the premature melting of MoO3
6 International Journal of Applied Ceramic Technology—Sanad, et al. 2014
74
0.75
vacancies occupation by Mo6+ ions. The mean values of
measured microhardness of cordierite ceramic pellets are
0.70
depicted in Table III. It is found that the hardness value
72
0.65
of pure sample is dropped from 7.13 GPa to minimum
value of 2.33 GPa at 10% Mo6+ ion content. The
70
0.60 obtained results are coherently accompanied to the pro-
nounced changes in the porosities of sintered samples.
68 0.55 Table IV depicts the effect of Mo6+ ion content on
0 5 10 15
the electrical resistivity (q) of cordierite samples. It is
6+
Mo ion Content (%) known that in ceramic materials, the presence of lattice
Fig. 5. Effect of Mo6+ ion content on the sintering properties defects, such as vacancies and interstitials in the struc-
(bulk density and total porosity) of cordierite nanocomposites ture, reduces its DC resistance and vice versa.43 It is
sintered at 1300 for 5 h. obvious that the electrical resistivity (q) of cordierite
ceramics decreased by 95.9% with increasing the Mo6+
particles at 800°C forming localized hot zones of higher ion amount up to 15%. Such observation of decreasing
temperatures, which dissolute some cordierite particles the insulating properties by addition of MoO3 is
resulting in large pore sizes. Increasing the amount of assigned to the increase in the total porosity, which coin-
MoO3 up to 15% leads to increase the bulk density by cided with most of published papers.
2.5% and decrease the total porosity to 69.2%. This is The dielectric properties of materials are used to
because at high concentrations of MoO3, one part is describe electrical energy storage, dissipation, and energy
incorporated in the crystal lattice itself and the other part transfer. Therefore, dielectric relaxation of molybdenum-
adsorbed on the surface of cordierite particles as eluci- doped cordierite ceramics is studied by the variation in
dated by the detection of MoO3 phase from XRD the real part of permittivity over a wide range of fre-
results. quencies (1 MHz–3 GHz) as illustrated in Fig. 6.
Table III. Effect of Mo6+ ion Content on Sintering and Mechanical Properties of Mo-doped Cordierite Ceramics
Sintered at 1300°C for 5 h
Total Mechanical
Mo6+ ion Bulk density porosity Shrinkage hardness
content (%) (g/cm3) (%) (%) (GPa)
0 0.79 70 22.64 7.13
5 0.61 76.8 21.15 4.63
10 0.75 71.5 22.22 2.33
15 0.81 69.2 21.99 3.86
Table IV. Effect of Mo6+ ion Content on DC and AC Electrical Properties of Mo-Doped Cordierite Ceramics
Sintered at 1300°C for 5 h
Dielectric permittivity (έ) Loss tangent (tan d)
Mo6+ ion DC resistivity q
content (%) (O cm) At 1 MHz At 1 GHz At 1 MHz At 1 GHz
0 16.56 9 109 21.8 34.3 0.000 0.019
5 1.61 9 109 20.9 38.1 0.008 0.030
10 5.47 9 109 17.9 32.5 0.015 0.032
15 0.68 9 109 20.2 39.6 0.001 0.061
www.ceramics.org/ACT Molybdenum-Doped Cordierite Ceramics 7
0.07 0.020
0.06
0.05
0.012
0.04
0.008
0.03
0.004
0.02
0.01 0.000
0 5 10 15
6+
Mo ion Content (%)
Fig. 6. Variation in the dielectric permittivity versus the fre- Fig. 8. Effect of Mo6+ ion content on dielectric loss tangent loss
quency at different Mo6+ ion contents in cordierite ceramics. Inset (tan d) of sintered mullite samples at 1300 °C for 5 h.
change in dielectric loss versus the frequency at different Mo6+ ion
contents. cordierite samples decreased than that of the pure cordie-
rite sample, especially in the radiowave frequency region
It is known that the dielectric permittivity of the (1 MHz). Meanwhile, the obtained increase in the values
sample strongly depends on its density.7,44,45 Thereby, of dielectric permittivity (έ) at higher frequency range
the higher the density, the higher the dielectric permit- (1 GHz) can be attributed to high periodical reversal of
tivity. In spite of the sample density, the phase constitu- field at the interface, which reduces the contribution of
ents or the content of a-cordierite is one of the charge carriers to the dielectric permittivity and finally it
important factors affecting the dielectric permittivity. In saturates at higher frequencies giving rise to dielectric
other words, with increasing the a-cordierite content, the permittivity.
dielectric permittivity of the sintered sample is On the other hand, the change in the dielectric loss
decreased.7,46 In addition, the dielectric loss is propor- tangent (tan d) with Mo6+ ion content is plotted in
tional to the magnitude of porosity in the sintered sam- Fig. 8. It is noticed that the dielectric loss (tan d) is line-
ples.7,45,47 arly increased with increasing in Mo6+ ion content at
Figure 7 shows the effect of Mo6+ ion content on both frequency ranges (1 MHz and 1 GHz). The
dielectric permittivity (έ) of sintered cordierite samples at increase in values of dielectric loss (tan d) is due to the
1300°C for 5 h. Based on the above facts, it is clearly higher introduction of lattice defects to the host lattice
noticed that dielectric permittivity (έ) values of doped by Mo6+ ions as well as the production of oxygen ion
vacancies more than that found with the pure cordierite
composition.40,41,48 Table IV summarizes the obtained
42 22.0
DC and AC electrical measurements of all cordierite
21.5 samples sintered at 1300°C for 5 h. In general, such sur-
Dielectric permittivity (1 MHz)
40 21.0
36 19.0
Conclusion
18.5
34 18.0
In a nutshell, the results can be summarized as the
17.5 following:
32 17.0 1. The XRD analysis results revealed that the a-cordie-
0 5 10 15
6+
rite phase is the predominant phase with addition of
Mo ion Content (%)
10–15% Mo6+ ion, while the addition of 5% Mo6+
Fig. 7. Effect of Mo6+ ion content on dielectric permittivity (έ) ion causes structure modification and the sapphirine
of sintered cordierite samples at 1300 °C for 5 h. becomes the predominant phase.
8 International Journal of Applied Ceramic Technology—Sanad, et al. 2014
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