Bosch Rexroth B.V.

Boxtel, Netherlands
Pre-commissioning document Tug 2.0(V1.0)

Sales Order / Item Line No. 6149941 Customer: Damen Shipyard

Project: YN 512568 PO No. Customer

Drawing No. HS-024-C946/C947/C948 Ship Bn. BN512568

Description of system: Hydraulic system

Purpose of this form/document and instructions Page 1 / 2

- The purpose of this form is to make sure all necessary starting conditions for sending service engineers for
commissioning to Yard location.
- The status of the condition should be indicated by circle "Yes", "No" or "NA" [not applicable] in column "Status".
No. Description Status Remarks
1: Storage
All parts must be stored in a covered area, protected from Yes No N.a.
1.A weather and wind. ☐ ☐ ☐
2: Piping
Piping must be installed conform drawings and regulation, with Yes No N.a.
2.A particular attention to the connections. This must be done before
filling the reservoir with oil. ☐ ☐ ☐
Hydraulic pipe crossings must be avoided due to incorrect Yes No N.a.
2.B
mounted piping or by incorrect alignment. ☐ ☐ ☐
If incorrect installment of piping is detected during commissioning, Yes No N.a.
repairing this error is difficult. Therefore, before filling the oil tank,
2.C
careful inspection of the pipes must be performed according to the
☐ ☐ ☐
hydraulic diagram.
Yes No N.a.
2.D All hydraulic pipes and hoses installed, without tension Send pictures of all hoses
☐ ☐ ☐
Yes No N.a.
2.E All hydraulic pipes flushed and pressure tested
☐ ☐ ☐
NAS: …………… Yes No N.a.
Hydraulic piping has been cleaned
NAS /
2.F correctly and has a cleanliness level ≤ ISO:…../….../..
ISO ☐ ☐ ☐
ISO 19/17/14; NAS 8 ….
Leave blind flanges or caps on suction and return connections on Yes No N.a.
2.G
until connecting piping is installed. Never leave a connection open. ☐ ☐ ☐
3.Reservoir
Reservoir is cleaned before installation, visual inspected an Yes No N.a. Send pictures of cleaned
3.A
photographed. ☐ ☐ ☐ inside of reservoir
HPU's, oil reservoirs and all other hydraulic components have Yes No N.a.
3.B
been installed properly. ☐ ☐ ☐
4.Oil
Correct oil is available (ISO VG 68 HLP). Not to be filled in Yes No N.a.
4.A
reservoir. ☐ ☐ ☐
Yes No N.a.
4.B Oil report of supplied hydraulic oil from supplier is available
☐ ☐ ☐
NAS: …………… Yes No N.a.
Hydraulic oil cleanliness level ≤ ISO NAS /
4.C
19/17/14; NAS 8 supplier report ISO ISO:…../….../.. ☐ ☐ ☐
….
5.Hydraulic components
Yes No N.a.
5.A All hydraulic components not damaged during installation
☐ ☐ ☐
Yes No N.a.
5.B Hydraulic components cleaned? (No dirt grease or oil etc.)
☐ ☐ ☐

Editor: ssm2box
All rights reserved by Bosch Rexroth B.V., even and especially in cases of proprietary rights applications. Date: 16-11-2017
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
6.Electronics
All electronics, including all controls and electrical wiring have Yes No N.a.
6.A been installed correctly. ☐ ☐ ☐
Yes No N.a.
6.B All Electrical Cables connected and cold wire tested ☐ ☐ ☐
Yes No N.a.
6.C Power Supply available but not switched on
☐ ☐ ☐
Yes No N.a.
6.D Praxis ready and working before commissioning
☐ ☐ ☐
7. Installation of mechanics and rest of system
Yes No N.a.
7.A All mechanics and rest of system have been installed correctly. ☐ ☐ ☐
Yes No N.a.
7.B Diesel engines ready for operation ☐ ☐ ☐

No. Remarks
General
PLEASE NOTE WHEN WELDING! Never make voltages through any of the manifolds. There is a risk that internal valves
I will be damage.
New oil in drums or drums often does not meet the requirements for cleanliness. In any event, the hydraulic system must
II be filled with a sufficiently fine filter. A filler connection (G1 ") is present on the reservoir.
Oil tank and pipes must be checked for cleanliness before filling with the hydraulic fluid. It is important that this happens
III immediately before filling. If necessary, the entire installation must be flushed
More than 80% of the hydraulic failures are caused by oil pollution. Pollution has catalytic action, which accelerates
IV chemical reactions in the oil. Water contributes significantly to the oxidation process of the oil.
Proper oil maintenance ensures COST SAVING: The oil's life time will be longer and there will be less repair costs for the
V hydraulic components.

VI Power supply on winch control cabinet (Item 30) must only be switched on in the presence of expert personnel!

VII Transportation of the hydraulic reservoir(item 100) must only take place without liquid/oil inside.

VII Hoisting of the reservoir(item 100) must be done using the supplied lifting lugs on the reservoir

IX Suction valves (item 101 or 102) must remain closed as long as there is no oil in the reservoir.
If E-motor (item 110 or 115) is supplied, do not start it before the reservoir is filled start with oil and the pump is vented!
X Starting the E-motor only in the presence of expert staff. Rotation must be check prior to starting.

XI If there is no oil in the reservoir, the heating elements (item 180) must not be energized!
If the reservoir is filled, the heating elements (item 180) are only energized via the Rexroth controls to prevent
XII overheating.
Mounting surfaces of the pump set (Item200/210) on the diesel engine coupling and the support under the suction
XIII connection must be 100% aligned so that tension-free mounting is possible. An alignment error can cause bearing
damage.
The pump set (Item 200/210) is filled with SHELL VSI 8235 concentrate, so keep blind flanges as long as possible. Only
XIV when the connecting pipework is mounted can the blinds and stops be removed, and the concentrate is drained. Never
leave a connection open!
Start-up of the pumps (item 200/210) is only permitted in the presence of skilled personnel. Direction of rotation must be
XV checked prior to first start-up.

Remarks

Customer
Name: Sign:
Date :
(dd/mm/yyyy)

Editor: ssm2box
All rights reserved by Bosch Rexroth B.V., even and especially in cases of proprietary rights applications. Date: 16-11-2017
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.