product manual 08.

16 HM-5030
Master Loader Load Frame
 Contents
Introduction 7
CONTENTS Touch-Screen Controller provides: 7
Humboldt's NEXT software provides: 8
Load Frame Specifications 8
Controller Specifications 9
General Warnings 10
Safety Warnings 10
Electrical Warnings 10
Manufacturer's Rights and Responsibilities 10
Software Copyright 10
Important Notice 11
Updated Products 11
Fitness for Application 11
Unpacking 11
Quick Start Guide 12
Startup Scenarios 12
Electrical Connections 13
Local Area Network Connection 13
Power Switch 13
Instrument Inputs 14
Mounting Load Cells and Transducers 14
Typical Setups 15
Operation 16
Home Screen 16
1. Options 16
2. Time 16
3. Unique Logger Identification Number 16
4. Mute 16
5. Internet Connectivity 16
6. Network Connectivity 16
7. Motor Control 16
8. Calibration Indicator 17
9. Testing Indicator 17
10. Channel 17
11. Tare/Clear 17
12. Calibrated Value 17
13. Calibration Parameters 17
Motor Control 17
1. Direction of Movement 17
2. Stop 17
3. Motor Travel Limit Indicator 18
4. Speed 18
 New Test 18
1. Select Test Type 18
2. Template 18
3. Next 18
CONTENTS
Test Inputs 19
1. Select Test Inputs 19
2. Next/Back 19
Motor 19
1. Select Motor Conditions 19
2. Select Motor Parameters 19
3. Return Home 20
4. Next/Back 20
Loggings 20
1. Select Logger Conditions 20
2. Next/Back 20
Interval Loggings 21
1. Logging Input 21
2. Logging Direction 21
3. Logging Value 21
Interval Logging Table 21
1. Logging Input 21
2. Logging Direction 21
3. Logging Value 22
Linear Time Interval 22
1. Logging Value 22
Elapsed Time Table 22
1. Logging Value 22
Stop 23
1. Select Stop Condition 23
2. Next/Back 23
Greater Than 23
1. Stop Input 23
2. Stop Value 23
Distance (Up) 24
1. Stop Input 24
2. Stop Value 24
Percent Strain 24
1. Stop Input 24
2. Stop Value 24
Less Than 25
1. Stop Input 25
2. top Value 25
Distance (Down) 25
1.Stop Input 25
2.Stop Value 25
Percent Stress Drop 26
1.Stop Input 26
2.Stop Value 26
3
 Time Delay 26
1.Stop Value 26
Percent Drop 27
1. Stop Input 27
CONTENTS
2. Stop Value 27
Operator Stop 27
Graph 28
1. Select Graph Options 28
2. Next/Back 28
Start 28
1. Select Trigger Condition 28
Trigger Immediately 29
1. Trigger Immediately 29
Greater Than 29
1. Trigger Input 29
2. Trigger Value 29
3. Current Value 29
4. First Point 29
Time Delay 30
1. Trigger Value 30
Less Than 30
1. Trigger Input 30
2. Trigger Value 30
3. Current Value 30
4. First Point Is 30
Current Tests 31
1. Test Name 31
2. Test in Progress 31
3. Switch Views 31
4. Status 31
5. Points 31
6. Start Time 31
7. Stop Test 31
8. Data 31
Previous Tests 32
1. Choose Test 33
2. Switch Views 33
3.Test Actions 33
4.Start 33
5.Points 33
6.Delete Test 33
Choose Test 33
1. Choose Test 33
2. Previous Tests 33
3. Select 34
System Settings 4 34
 Calibration 34
1. Input 35
CONTENTS 2. Units 35
3. Value 35
4. Counts 35
5. Calibrate 35
6. Restore Factory Calibration 35
7. Delete Calibration 35
8. Export Calibration to USB 35
9. Import Calibration from USB 35
Sensor Details 36
1. Input Type 36
2. Capacity 36
3. Full Scale Output 36
4. Next 36
Limits 37
1. Calibration Limit 37
2. Limits On 37
3. Calibration Method 37
4. Back or Next 38
Multi Point 38
1. Point 38
2. Applied 38
3. A/D Counts 38
4. Entry Method 38
5. Calibration Type 38
6. Set Point/Clear Point 39
7. Back or Next 39
Name 40
1. Input Name 41
2. Default Name 41
3. Back 41
4. Save 41
Date/Time 41
1. Back 41
2. Date 41
4. Clock Style 41
5. Clock 41
Display 42
1. Brightness 42
2. Dim Display 42
3. Turn Display Off 42
4. Language 42
5
 Preferences 42
1. Logger ID 43
CONTENTS 2. Sound 43
3. Automatically Update System 43
4. Update Check Frequency 43
System Units 43
1. Ambient Temperature 43
2. Motor Speed Unit 43
Specimen Parameters 43
1. Specimen Height 44
2. Specimen Diameter 44
3. Fast Testing 44
Storage 44
1. Test Storage Limit 45
2. Recycled Tests 45
3. Test Templates 45
Network 45
1. DHCP 45
2. IP Information 45
3. Local Status 45
4. Internet Status 45
Information 46
1.Firmware Version 46
2.Factory Screen 46
Update 46
1. Update from USB 47
2. Check for Update 47
3. Update Details 47
4. Multi File Update 47
Contact 47
System Reset 48
Software 48
Humboldt Download Software 48
Support 48

6
Introduction
Designed for applications requiring multi-purpose loading systems, such
as road construction projects in either mobile or fixed labs, educational
institutions and consulting firms, the HM-5030 Master Loader is ideal for
just about any application from road construction to high-volume com-
mercial and educational laboratories.
While the HM-5030 has been specifically designed for soil testing labs
conducting multiple testing operations including: UU, CU and CD tri-
axial, UC, CBR and LBR, it is also perfect for running Marshall, Hveem,
TSR and SCB asphalt tests as well. Its heavy-duty design and precise
stepper-motor control provide a stable platform for years of reliable ser-
vice allowing the HM-5030 to perform any tests required up to its load
capacity of 11000 lbf (50kN).
Like all elite series load frames, the HM-5030 is built around Humboldt's
integral, 4-channel data logger with touch-screen control, which allows
the load frame to be used as a standalone device capable of full test
control and data logging. It can also be controlled by a networked com-
puter at any location with access to the network.
The HM-5030 provides four (4) integral and independent data acquisi-
tion channels, which can be utilized in stand-alone configurations or
accessed through a LAN-networked computer using Humboldt's Next
Software.The HM-5030 load frame is built with durable, high-quality
components and features the use of a stepper motor, precision gears
and gear box to ensure smooth and reliable operation, as well as precise
results.
In stand-alone mode, the HM-5030 load frame provides a 7" (178mm)
touch-screen controller, giving you finger-tip control of your testing pro-
cesses, as well as providing real-time, visual views of your data in both
tabular and graphic formats. This waterproof, touch screen provides
colorful, at-a-glance monitoring of testing functions without the use
of a computer. Operators can see all the data in several formats at the
machine while the test is running. Data can then be viewed simultane-
ously or downloaded later to a computer in the lab, in the next room or
at a different location, while also providing report generation capabilities
from within Humboldt's NEXT software or our enhanced test-specific
modules.
Touch-Screen Controller provides:
• 4-channel data acquisition
• Hi-res, 7", waterproof, touch-screen provides total control and real-
time graphical display of tests
• Machine /Test control and data acquisition via touch-screen

7
• Control up to 4 different tests at the same time
• Calibration of channels to load cells, transducers and other suitable
instruments
• Real-time graphical chart and numerical display of tests via touch-
screen display
• Effective sampling rate of 50 readings per second
• Stores up to 1000 tests with 3000 points per test
• 2 USB ports. One in front for data transfer and the rear port is for
powering a wireless access point.
• When operated from a networked computer the NEXT software pro-
vides robust machine and test control, as well as report generation.
It also provides the ability to control and monitor multiple machines
from a single computer.
Humboldt's NEXT software provides:
• Machine control, and data acquisition via networked computer
• Provides the ability to use Next Software's, advanced test-specific
modules
• Real-time graphical chart and numerical display of tests via computer
display
• Effective sampling rate of 50 readings per second
• Stores unlimited tests with up to 3000 points per test.
• Up to 255 individual tests can be run simultaneously from a single PC
• Advanced, test-specific modules are available, which provide all the
calculations and graphs required per testing standards
• Provides advanced graphing capabilities
• Provides full-unit customization
• Reports can also be exported to Excel or a CSV file, if desired, and,
we can provide custom integration/export solutions for LIMS, EQuIS,
gINT, etc.
Load Frame Specifications

Load capacity 11000 lbf (50kN)

0 - 3.0000 in/min.
Speed range
0 - 75.0000 mm/min.
Data channels 4
Platen Size / Travel 10" (254mm) / 4" (100mm)
1000 tests and up to 3000
Data storage
readings per test
Clearance, vertical 40" (1000mm)
Clearance, horizontal 15" (380mm)
Voltage 110/220V 50/60Hz - 5.0amps
Net weight 240 lbs (110kg)

8
Controller Specifications
Specifications for the touch-screen controller, instrumentation and
data acquisition used with Humboldt Elite series load frames
Display
Real-time test data
Processor
RAM
Memory, non-volatile
Analog to digital converter
Data acquisition
Logging speed
Multi-test storage
Points per test
USB port (front)
USB port (back)
Ethernet connection
Emergency stop
24-bit differential
analog to digital converter
(21 bits @1000 samples/sec.
Ambient temperature sen-
sor
Limit switches
Firmware Update
7" (178mm) VGA (480 x 800)
Resistive-touch screen
Graphic and tabulation
Dual 32-bit ARM
64MB
4GB
24 bit
4 Channels
up to 50 readings per second
1000
3000
use to export data and
import/export calibration
data, also use to provide
external power for optional
WIFI adapter
provides external power at the
back of the machine
for network connectivity
Large button
4
1
4
Ethernet or flash drive
9
General Warnings
Safety Warnings
Operators should take care to operate this machine under maximum
load restrictions. The machine is programmed at the factory to provide
safety shutdown if the upper or lower maximum travel is exceeded, as
well as if the upper instrument calibration is exceeded.
Electrical Warnings
Typically, there is no reason for the operator to open the machine.
However, if the customer’s engineers attempt to change settings to the
circuit board connected to the back panel, the machine must first be
unplugged. Unplugging the internal connection to the back panel circuit
board while the machine is under power will result in permanent dam-
age to the circuit board.
Manufacturer's Rights and Responsibilities
Software Copyright

COPYRIGHT NOTICE
©2016 HUMBOLDT Mfg. Co. All Rights Reserved. This manual or
parts thereof may not be reproduced in any form without the
expressed written permission of HUMBOLDT Mfg. Co.
UNPUBLISHED LICENSED PROPRIETARY WORK
©2016 HUMBOLDT Mfg. Co.

The programmable, read-only memory, integrated circuit package

contained in this equipment and covered with a copyright notice label
contains proprietary and confidential software, which is the sole property
of HUMBOLDT MFG. CO. It is licensed for use by the original purchaser
of this equipment for a period of 99 years. Transfer of the license can be
obtained by a request, in writing, from HUMBOLDT MFG. CO.
With the exception of HUMBOLDT Authorized Service Facilities, you
may not copy, alter, de-compile, or reverse assemble the software in any
fashion except as instructed in this manual. US copyright laws, trade-
mark laws, and trade secrets protect the materials. Any person(s) and /or
organizations that attempt or accomplish the above violation or know-
ingly aid or abet the violation by supplying equipment or technology will
be subject to civil damages and criminal prosecution.With the exception
of HUMBOLDT Authorized Service Facilities, you may not copy, alter,
de-compile, or reverse assemble the software in any fashion except as
instructed in this manual. U.S. copyright laws, trademark laws, and trade
secrets protect the materials.

10
Any person(s) and /or organizations that attempt or accomplish the
above violation or knowingly aid or abet the violation by supplying
equipment or technology will be subject to civil damages and criminal
prosecution.
Important Notice
The information contained herein is supplied without representation or
warranty of any kind. Humboldt Mfg. Co. therefore assumes no respon-
sibility and shall have no liability, consequential or otherwise, of any
kind arising from the use of the described equipment contained in this
manual.
Updated Products
The manufacturer reserves the right to change or modify product design
or construction without prior notice and without incurring any obliga-
tion to make such changes and modifications on products previously or
subsequently sold.
Fitness for Application
The manufacturer makes no recommendations or claims regarding fit-
ness for applications other than the specific tests as defined in this User
Guide.
Unpacking
Initial inspection should include checking for physical damage during
shipping and obvious external damage to the product.
Package contents are defined by your packing list. Each Loader is con-
figured according to customer specifications. In your inspection, make
certain that the contents of your shipment match the documentation
provided by your packing list.
Place unit on a flat, smooth surface and use leveling feet (supplied) and
a bubble level to ensure that the unit is level side-to-side and back-to-
front.

11
Quick Start Guide
Startup Scenarios
If your HM-5030 was purchased with instrumentation
for one specific test: the instrumentation has been in-
1 stalled and calibrated. There is no need to configure
or calibrate the machine. It is ready for use.

DO NOT RECALIBRATE!
Refer to the Installation and Setup Section and then
proceed to the section for the specific test desired.
2 If your HM-5030 was purchased with instrumenta-
tion for multiple tests: one of those tests is ready for
use and the additional tests may or may not require
the mounting of a different transducer than the one
that is currently mounted. However all instrumenta-
tion shipped with your unit is calibrated and assigned
specific channels for use. These channels are marked
on the corresponding instrumentation. Unless it is re-
quired by your QC/QA program, there is no need to
configure or calibrate the machine. It is ready for use.

DO NOT RECALIBRATE!
If your HM-5030 was purchased without instrumenta-
tion for specific tests: you will need to acquire, check
3 compatibility, mount and calibrate your instrumenta-
tion for use with the machine.
Refer to the Installation and Setup Section to make
sure if your instrumentation is compatible with the
HM-5030. You will need to calibrate your instrumen-
tation, please refer to configuration and calibration
instructions. You can then proceed to the Section for
the specific test desired.

12
Electrical Connections
The HM-5030 is equipped with an internal digital switching power sup-
ply, which allows it to be used with most power configurations through-
out the world. The unit is supplied with an IEC electrical cord with a
standard 110V plug.

The HM-5030 arrives ready for operation. Attach the supplied IEC elec-
trical cord to the machine and plug into a standard wall receptacle for
use in the United States. For locations other than the U.S., replace the
supplied electrical cord with an IEC cord with the correct plug for your
application. The supplied cord can also be used by cutting the standard
plug from the cord and attaching the correct plug.
Local Area Network Connection
Plug your machine into the network and refer to the "Network" section.
Use a standard CAT 5 or CAT 6 Ethernet cable. If wireless is required,
use the 5-volt power USB port located on the back to power a USB ac-
cess point.
Power Switch
The Power Switch is located above the electrical cord inlet in the back
panel on the rear of the machine. The Fuse Compartment is located be-
tween the electrical cord inlet and the Power Switch. The HM-5030 uses
a 10 amp fuse. To begin operation, press the Power Switch.

Figure #3 Power Switch

13
Instrument Inputs
This refers to load cell/transducer connections. The HM-5030 has 4
instrumentation inputs located on the back panel to accommodate
load cell/transducer connections. This feature allows you to set up and
calibrate up to 4 different instruments, which the unit can quickly switch
between for those needing to do multiple types of tests.
If you purchased load cells/transducers with your unit, they will either be
mounted and calibrated, or in the case of multiple load cells/transduc-
ers, calibrated but not mounted. Additional load cells/transducers will be
marked to indicate what input channel was used in the calibration. These
load cells/transducers should be connected to the indicated channels.
Third-party load cells/transducers, which are compatible, can also be
used with the HM-5030. Compatible units must work with an excitation
voltage of 8.25 volts and produce an output of 0-5 volts. Prior to use, all
third-party instrumentation must be configured and calibrated. Please
refer to the Configuration and Calibration sections of this manual.
If you are using third-party cables for load cells/transducers connections,
make sure they are wired to be compatible with the HM-5030. Plugs to
connect third-party instrumentation to the Humboldt HM-5030 are avail-
able; order part HS-000474.

3.3V

3
GND
2 4 +Vout

1 5
8.25V -Vout

Figure #1 Wiring Diagram

Mounting Load Cells and Transducers

If you purchased your HM-5030 with instrumentation, one of the load
cell/transducer setups should already be mounted. If you are using the
machine for multiple tests or want to use instrumentation not included,
such as third-party instrumentation, the following photos can be used as
a guide for load cells/transducers setup.
14
Typical Setups

CBR/LBR Unconfined
Compression

Consolidated Unconsolidated
Drained and Undrained
Undrained

Semi-Circular
Marshall
Bending

15
Operation
Home Screen
This is the screen that appears once your machine is powered on.

1. Options
Press this button to select “New Test,” “Current Tests,” “Previous
Tests,” and "System Settings" options.
2. Time
This displays the current time, which can be changed under "Date/
Time Settings" or by clicking these numbers.
3. Unique Logger Identification Number
This displays the number specific to each logger connected to the
Internet.
Note: Each logger needs a unique identification number.
4. Mute
This indicates that sound is disabled.
5. Internet Connectivity
This indicates if your machine is connected to the Internet. A red
icon indicates connection to the Internet; a gray icon indicates no
connection to the Internet.
6. Network Connectivity
This indicates if your machine is connected to the network. A red
icon indicates connection to the network; a gray icon indicates no
connection to the network.
7. Motor Control
Press this button to display the buttons used to adjust motor direc-
tion and speed. See the image below for details.
16
8. Calibration Indicator
This indicates if the input is uncalibrated or displays the calibrated
instrumentation type.
9. Testing Indicator
This indicates whether or not a test is currently in progress.
10. Channel
This displays the name of the calibrated channel. Four inputs are
available for this machine.
11. Tare/Clear
This button can be used to tare the input before testing. Once
pressed, the “Tare” button will change to a “Clear" button, which
will remove the applied tare.
12. Calibrated Value
This number indicates the calibrated value.
13. Calibration Parameters
Calibration parameters will be displayed here. The level of color
indicates calibration parameters. Green indicates within calibration
parameters, yellow indicates nearing the end of calibration param-
eters, and red indicates over calibration parameters.

Motor Control

1. Direction of Movement
Press the up or down arrow to control the direction of motor
movement.
2. Stop
Press this to stop motor movement.

17
3. Motor Travel Limit Indicator
If a red box appears, you have reached the maximum motor travel
limit. The box will otherwise appear green to indicate whether the
up or down arrow has been selected for motor movement.
4. Speed
This displays the motor speed in inches per minute.

New Test

1. Select Test Type

Select the "User Defined" test type option to run a User Defined
test.
2. Template
Press this button to select a test template. An example of this
prompt is displayed below.

3. Next
Proceed to the "Test Inputs" screen.

18
Test Inputs

1. Select Test Inputs

Check the inputs that you would like to use for testing. If a box is
gray, it cannot be checked because the channel is either uncalibrat-
ed or being used by another test.
2. Next/Back
Proceed to the "Motor" screen or go back to the previous screen.

Motor

1. Select Motor Conditions

Select whether or not you would like motor control. If you choose to
select "Motor Control," motor parameter options will be displayed.

19
2. Select Motor Parameters
Use the drop-down menu to select if you would like the motor
direction to be up or down. Set your desired motor speed in inches
per minute via the screen that will pop up once the "Speed" box
is touched. The motor speed cannot exceed 2 inches (or 50.8 mm)
per minute. This screen includes arrows to move between decimal
places. Click the button when finished.

3. Return Home
Check this box if you would like the motor to return to its start-
ing position after the test is complete. If not, the motor will remain
where it is when the test is complete.
4. Next/Back
Proceed to the "Loggings" screen or go back to the previous
screen.

Loggings

1. Select Logger Conditions

Choose how you would like the test to record data. Available op-
tions are "Interval Logging," "Interval Logging Table," "Linear Time
Interval," and "Elapsed Time Table."
2. Next/Back
Proceed to the "Stop" screen or go back to the previous screen.

20
Interval Loggings

1. Logging Input
Use the drop-down menu to select your desired input channel.
2. Logging Direction
Use the drop-down menu to select if you would like the logging
direction to be up or down.
3. Logging Value
Touch this box to activate the screen that allows a logging value to
be set.
Interval Logging Table

1. Logging Input
Use the drop-down menu to select your desired input channel.
2. Logging Direction
Use the drop-down menu to select if you would like the logging
direction to be up or down.

21
3. Logging Value
Touch this box to open the "Logging Interval Table." Values can be
set (in lbf) by touching the the "Value" boxes. Press "Reset" to set
all values to zero or "Select" to set these values and continue.
Linear Time Interval

1. Logging Value
Touch this box to enter a logging value (in seconds). The value
should be less than 864,000 (ten days).
Elapsed Time Table

1. Logging Value
Touch this box to enter a time in (hours:minutes:seconds.millisec-
onds). The largest difference between two times should not exceed
240 hours (10 days). Press "Reset" to set all values back to zero or
"Use Default" to use the default logging time table.

22
Stop

1. Select Stop Condition

Choose how you would like the test to stop. Options include:
"Greater Than," "Distance (Up)," "Percent Strain," "Less Than,"
"Distance (Down)," Percent Stress Drop," "Time Delay," "Percent
Drop," and "Operator Stop."
2. Next/Back
Proceed to the "Graph" screen or go back to the previous screen.
Greater Than

1. Stop Input
Choose the input channel that you would like to be involved with
stop parameters.
2. Stop Value
Set the maximum value you would like the test to reach before it
stops.

23
Distance (Up)

1. Stop Input
Choose the input channel that you would like to be involved with
stop parameters.
2. Stop Value
Set the sensor travel distance up from the start of the test.
Percent Strain

1. Stop Input
Choose the input channel that you would like to be involved with
stop parameters.
2. Stop Value
Percent strain is calculated using the specimen height. The test will
stop when the current calculated percent strain is greater than the
value you entered.

24
Less Than

1. Stop Input
Choose the input channel that you would like to be involved with
stop parameters.
2. Stop Value
Set the minimum value you would like the test to reach before it
stops.
Distance (Down)

1. Stop Input
Choose the input channel that you would like to be involved with
stop parameters.
2. Stop Value
Set the sensor travel distance down from the start of the test

25
Percent Stress Drop

1. Stop Input
Choose the input channel that you would like to be involved with
stop parameters.
2. Stop Value
Enter the percent drop in stress. The percent stress drop is calculat-
ed in real time; the test will stop when the calculated percent stress
drop is less than the percentage entered.
Time Delay

1. Stop Value
Enter the amount of seconds at which you would like the test to
stop.

26
Percent Drop

1. Stop Input
Choose the input channel that you would like to be involved with
stop parameters.
2. Stop Value
Enter the percent drop. This can be used with any input; the test will
stop when the selected input value drops by the percent drop you
have entered.

Operator Stop

If this is selected, the machine will not stop automatically and the
operator must manually stop it.

27
Graph

1. Select Graph Options

Choose X and Y axis values for testing. Graphing is optional.
2. Next/Back
Proceed to the "Start" screen or go back to the previous screen.

Start

1. Select Trigger Condition

Choose when you would like the test to start recording data. The
options include: "Trigger Immediately," "Greater Than," "Time
Delay," and "Less Than." After the trigger condition is selected,
you will be asked to enter a name for your test. After your name has
been entered, the screen will proceed to the "Current Tests" screen.
28
Trigger Immediately

1. Trigger Immediately
Choose this option if you would like the test to start recording data
without delay.
Greater Than

1. Trigger Input
Select which input channel you would like to use.
2. Trigger Value
Enter the minimum value at which you would the test to start record-
ing data.
3. Current Value
This displays the current value.
4. First Point
Choose whether you would like the first point to be taken at the trig-
ger (immediately) or at the initial value.
29
Time Delay

1. Trigger Value
Enter the value in seconds after which you would like the test to
start recording data.
Less Than

1. Trigger Input
Select which input channel you would like to use.
2. Trigger Value
Enter the maximum value at which you would the test to start re-
cording data.
3. Current Value
This displays the current value.
4. First Point Is
Choose whether you would like the first point to be taken at the trig-
ger (immediately) or at the initial value.
30
Current Tests
This screen is accessed through selection of the “Current Tests” button
or through progression of the “Test Setup Wizard.” If no test is currently
running, nothing will be shown.

1. Test Name
The test name that you entered will be displayed here.
2. Test in Progress
This indicates that a test is currently running.
3. Switch Views
Press this button to switch to a tabulation, inputs, or live readouts
view of your data. Examples of these screens are displayed below.
4. Status
This indicates if your test is running or not running.
5. Points
This shows how many total test points have been recorded.
6. Start Time
This shows the time that the current test was triggered.
7. Stop Test
Press this button to stop the test.
8. Data
This is a graphical representation of your test data.

31
 Graph View

Live Readouts View

Previous Tests
Once the test stops or is manually stopped, the screen will move to the
“Previous Tests” screen. This screen can also be accessed by selecting
the “Previous Tests” button.

32
Tabulation view and graph view are available for previous tests.
1. Choose Test
Press this button to view a list of previous tests. Details are ex-
plained below.
2. Switch Views
Press this button to switch between a tabulation and graph view of
your data.
3. Test Actions
Press this button to export a test to a connected USB flash drive or
generate a setup template from this test.
4. Start
Press this button to begin the test wizard for a new test. If the "Fast
Testing" option is enabled on the "Specimen Parameters" screen, a
duplicate test of your last test will automatically begin.
5. Points
This displays how many points have been recorded.
6. Delete Test
Press this button to delete a test.

Choose Test

[Image "ChooseTest" here]

1. Choose Test
Press this button to access a list of previous tests.
2. Previous Tests
Choose a previous test by clicking one of the test names.

33
3. Select
Press “Select” to view the test.

System Settings
This is a display of the "System Settings" screen.

Calibration

[Image "Calibration" here]

1. Input
This is a summary of the calibration of connected channels. A red
box indicates current use in testing; a green box indicates no current
use in testing. Select “Limits On” to keep the machine from exceed-
ing sensor limits. If “Select Limits” is on and the limits are exceeded,
all tests will stop running and the motor will stop to avoid damaging
connected instruments.
Note: An input cannot be calibrated during testing.
34
2. Units
The display units of calibration instrument can be customized. Avail-
able options include [kN, lbf, and N] for load and [cm, in, and mm]
for penetration.
3. Value
This displays the current calibration value. If it is not calibrated, the
value will read “N/A.”
4. Counts
This displays current input counts.
5. Calibrate
Select this button to perform or modify calibration.
6. Restore Factory Calibration
Select this button to restore factory calibration. You will see a display
of the current value with system calibration and the current value
with factory calibration. Beside each is the option to select for res-
toration, and at the bottom of the page is an option to restore all.
Press the “restore factory calibration” button to restore the factory
calibration.
7. Delete Calibration
Press this button to select calibrations to delete.
8. Export Calibration to USB
Press this button to select calibrations to export to USB.
9. Import Calibration from USB
Press this button to select calibrations to import from USB. An ex-
ample of the import prompt is displayed below.

35
Sensor Details
This screen is accessed through selection of the “Calibration” button,
then “Calibrate.”

1. Input Type
For a CBR test, the types will always be load and displacement. For
other tests, available options include displacement, pressure, and
volume.
2. Capacity
This refers to the maximum sensor capacity.
3. Full Scale Output
This can be found on the sensor specifications sheet or, if not known,
can be left at 0. If a number other than 0 is entered, your machine
will automatically generate a 2 point calibration. If you would like to
do a manual calibration, leave the number at 0.
4. Next
Press this button to continue to “Limits" screen. Fully unload the
attached sensor to allow for optimum configuration of the channel,
then fully load it to complete configuration.

36
Limits
This screen is accessed through selection of the “Calibration” button,
then after progression through the “Sensor Details” screen.

1. Calibration Limit
The calibration limit cannot exceed sensor capacity unless limits are
turned off. The number of significant digits (digits after the decimal)
is how many digits will be available in calibrated readings. A window
will open to set the calibration limit. Use the arrow buttons to make
corrections, then press the button with the check when you are
done.
Note: Significant digits make readings more precise. A displace-
ment calibration must have at least 3 significant digits for the
test to run correctly.
2. Limits On
Select this box to turn limits on/off. If limits are turned off, the cali-
bration limit can exceed sensor capacity.
Note: Accuracy cannot be guaranteed if calibration limit is
exceeded.
3. Calibration Method
Select “Per FS Output” to automatically do a 2 point calibration.
More information on FS Output can be found in the"Sensor Details"
section.
Select “Multi-Point Curve” to do a manual entry for calibration. If
your output is at 0 and “Per FS Output” is chosen as the calibration
method, your machine will prompt to correct the calibration meth-
od. Correct the calibration method by selecting “Multi-Point Curve”
or entering a value besides 0.

37
4. Back or Next
Use the left arrow to return to the previous screen, “Sensor Details.”
Use the right arrow to continue to the “Multi Point" screen.

Multi Point
This screen is accessed through selection of the “Calibration” but-
ton, then after progression through the “Sensor Details” and “Limits”
screens.

1. Point
This is an index of test points. A minimum of 2 points are required
for a successful calibration.
2. Applied
This column corresponds with the calibration type. Manual entry of
applied values allows for calibration of negative values.
3. A/D Counts
This column corresponds to the entry method; changing the entry
method changes how registered values are entered.
4. Entry Method
Select “Quick Click” to prompt for the applied, or calibrated, value.
Select “Manual Entry” to manually enter applied/registered values.
Note: If “Manual Entry” is selected, all appropriate cells of the
calibration table must be filled. The number of appropriate cells
depends on your calibration type.
5. Calibration Type
This gives the option for a 1 point calibration, 5 point calibration,
10 point calibration, or custom calibration. If a point calibration is
38
 selected, your machine will automatically fill the applied column in
increments corresponding to your set calibration limit. The custom
setting allows entry for any number of calibration points between
1-10 in addition to a 0 point.
6. Set Point/Clear Point
Press this button to reset or manually set applied counts.
7. Back or Next
Use the left arrow to return to the previous screen, “Limits.” Use the
right arrow to continue to the “Name" screen.
Below are examples of calibration options.

1 Point

5 Point

39
 10 Point

Custom

Name
This screen is accessed through selection of the “Calibration” button
and after progression through the “Sensor Details,” “Limits,” and “Multi
Point” screens.

40
1. Input Name
Enter a name for your input. There is a maximum of 25 characters.
2. Default Name
If no name is entered in the space above, a default name will be se-
lected for your input. This default name corresponds to your unique
logger identification number and will appear in the brackets.
3. Back
Press back to review the “Multi Point" screen.
4. Save
Press this button to save and view a summary of your channel infor-
mation.

Date/Time
This screen is accessed through selection of the “Date/Time” button.

1. Back
Press this button to return to the previous screen.
2. Date
Set the month, day, year, and date display format.
3. Time
Set the hours, minutes, seconds, and am/pm.
4. Clock Style
This includes the option to view a 24 hour clock or a 12 hour clock,
as well as the option to show seconds or not show seconds.
5. Clock
The current time is displayed on each screen. Touch this icon to
return to this screen for date/time modifications.

41
Display
This screen is accessed through selection of the “Display” button.

1. Brightness
Slide the gray bar to the left or right to adjust brightness.
2. Dim Display
The backlight of the display will automatically dim to save power.
Click the yellow box to change the number of minutes before the
display goes dim. After the time has elapsed, touch the display to
deactivate dimming.
3. Turn Display Off
The display will automatically turn off to save power. Click the yellow
box to change the number of minutes before the display powers off.
4. Language
Select the yellow box to choose the display language. Available op-
tions are English, Español, and Chinese.

Preferences
This screen is accessed through selection of the “Preferences” button.

42
1. Logger ID
Each logger who is connected to the network needs a unique identi-
fication number. This number can be between 1-245.
2. Sound
Enable or disable audio feedback for logger events.
3. Automatically Update System
This option allows the machine to automatically search for firmware
updates when actively connected to the Internet. The machine will
not automatically install updates; it will prompt when an update is
available.
4. Update Check Frequency
This number represents the frequency with which the machine
checks for updates.

System Units
This screen is accessed through selection of the "System Settings" but-
ton, then the “Preferences" button, then “System Units.”

1. Ambient Temperature
View current ambient temperature and select desired units (Fahren-
heit or Celsius) for temperature recording.
2. Motor Speed Unit
Set desired speed units for motor control (in/min or mm/min).

Specimen Parameters
This screen is accessed through selection of the "System Settings" but-
ton, then the “Preferences" button, then “Specimen Parameters.”

43
1. Specimen Height
Set the specimen height that will be used for any and all testing
calculations.
2. Specimen Diameter
Set the specimen diameter that will be used for any and all testing
calculations.
3. Fast Testing
Enable this option to automatically rerun the last test. A new name
will be provided based on the previous test name. If this option is
enabled, pushing the "Start" button on the "Previous Tests" screen
will begin this duplicate test.

Storage
This screen is accessed through selection of the "System Settings" but-
ton, then the “Preferences" button, then “Storage.”

44
1. Test Storage Limit
Set the number of previously run tests to be available on the “Previ-
ous Tests” screen. This number can be between 10-50.
2. Recycled Tests
This refers to previously run tests that are not displayed in the “Pre-
vious Tests” window. These tests are not deleted; they are recycled
for later use. Select this button to view/export/delete recycled tests.
3. Test Templates
Select this button to delete test templates that have been created.

Network
This screen is accessed through selection of the “Network” button.

1. DHCP
Select this to enable/disable the Dynamic Host Configuration
Protocol. If enabled, your machine will pick up IP information from
your router. If disabled, you will need to manually enter the network
information.
2. IP Information
The IP address must be unique for each machine.
3. Local Status
This indicates the status of the local network connection.
4. Internet Status
This indicates your machine’s ability to connect to the Internet.
Note: If you are experiencing issues with any connections, please
contact your IT department for assistance.

45
Information
This screen is accessed through selection of the "System Settings" but-
ton, then the “Information” button.

1. Firmware Version
This is a summary of your machine’s connection status and software
versions. If you contact Humboldt customer support for assistance,
they may ask for this information.
2. Factory Screen
This is for Humboldt use only.

Update
This screen is accessed through selection of the "System Settings" but-
ton, then the “Updates” button.

[Image "UpdateScreen" here]

1. Update from USB
Software updates for your machine can be downloaded from www.1.

46
1. Update from USB
Software updates for your machine can be downloaded from www.
humboldtmfg.com. Insert a thumb drive with these firmware up-
dates and then select this icon. A window will open to select update
files. Press "Cancel" to return to the "Updates" screen.
2. Check for Update
If your machine is connected to the Internet, the software will auto-
matically check for updates. How often this occurs can be custom-
ized under the "Preferences" button. However, you may select this
button to force an immediate check for updates.
3. Update Details
If updates are downloaded from the Internet, this shows the chang-
es that were made.
4. Multi-File Update
This refers to the file extension of an update. Any files on USB that
are valid for this product will be displayed here. Select this button to
run updates.

Contact
This screen is accessed through selection of the "System Settings"
button, then the “Contact” button.

If you require assistance, please email Humboldt Support at support@

humboldtmfg.com or Humboldt Service at service@humboldtmfg.com.
Please include your name, telephone number, and a detailed description
of your reason for contact.

47
System Reset
A reset is available in case of a serious problem in system memory. This
will clear all data in memory, including input calibration and configura-
tion of all channels. A reset returns the machine to its original factory
state. To proceed with this option and reset, hold the “Reset” button on
the back of the machine at startup.
Software
Humboldt offers comprehensive data reporting software. The software
can be used to control the HM-5030, run tests, and collect data in real
time. The software also offers detailed reports and interactive graphs.
It can be used with the Humboldt Next testing software but will require
purchasing the HM-5001SW software module. Additional software mod-
ules available for this device include HM-5002SW, HM-5003SW, HM-
5004SW, HM-5005SW, and HM-5006SW.

A pre-defined reporting software module and template are available for

specific tests. This module provides more control over start and stop
conditions for specific tests, as well as provides extended reporting
capabilities. Contact Humboldt for more information.

Humboldt Download Software

This software is designed to download tests that have been run directly
on the HM-5030. It downloads and saves tests directly to a PC. Cus-
tom graphs and reports can be generated and exported into multiple
formats.
Support
Phone support is available for general operating questions and trouble-
shooting problems between 8am and 5 pm Eastern Time. Please call:
1.800.537.4183
1.919.832.6509 or fax: 1.708.456.0137
hmc@humboldtmfg.com
For sales and sales-related information, such as available accessories,
general sales questions, and pricing, please call:
1.800.544.7220
1.708.456.6300 or fax: 1.708.456.0137
hmc@humboldtmfg.com

48
Warranty
Humboldt Mfg. Co. warrants its products to be free from defects in material or
workmanship. The exclusive remedy for this warranty is Humboldt Mfg. Co., factory
replacement of any part or parts of such product, for the warranty of this product please
refer to Humboldt Mfg. Co. catalog on Terms and Conditions of Sale. The purchaser is
responsible for the transportation charges. Humboldt Mfg. Co. shall not be responsible
under this warranty if the goods have been improperly maintained, installed, operated
or the goods have been altered or modified so as to adversely affect the operation, use
performance or durability or so as to change their intended use. The Humboldt Mfg. Co.
liability under the warranty contained in this clause is limited to the repair or replacement
of defective goods and making good, defective workmanship.

Humboldt Mfg. Co. U.S.A. Toll Free: 1.800.544.7220

875 Tollgate Road Voice: 1.708.456.6300
Elgin, Illinois 60123 U.S.A. Fax: 1.708.456.0137
Email: hmc@humboldtmfg.com

Testing Equipment for Construction Materials

HUMBOLDT
www.humboldtmfg.com