571775-HAT Protocol

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Title: COMMISSIONING REPORT

HARBOUR ACCEPTANCE TRIALS
ROTOR TUG ® ART 85-32W
Yard number : 571775

Ship name : FMG HAMMERHEAD
Commissioning date : Started on …../ ….. / …..
© The information contained herein shall not be reproduced in whole or in part without written permission
from DAMEN Shipyards, Gorinchem, The Netherlands.
Author Re Statu Date Description

v s
E
D
C
B
Bngu09 A 28-06-2018 Initialy created
Documentnummer Revisie Status Status:

1. internal review
A 1 2. For acceptance
3. Released for production
4. As- Built
Prepared by Checked by Released by
Name: Bngu09 Name: Vu Van Phong Name:
Paraph: Paraph: Correction Paraph:
Date 30-05-2018 Date 14-08-2018 Date
YN 571775 Commissioning report – Harbour acceptance trials Page | 1

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Contents
PART 1 – GENERAL DATA....................................................................................................5

000 General data................................................................................................................. 5
001 Propulsion.................................................................................................................... 6
002 Electrical Data - Main generator sets............................................................................6
003 Representatives............................................................................................................ 7
004 Arrangement................................................................................................................. 8
PART 2 – HARBOUR ACCEPTANCE TRIAL PROTOCOLS................................................12
123. Deck scuppers........................................................................................................... 13
130 Hatches / Doors.......................................................................................................... 14
130. Open/ close signals doors and hatches.....................................................................16
135 Windows..................................................................................................................... 17
Inspection & hose test of outer Windows.......................................................................17
Technical inspection of inner Windows..........................................................................17
Window wipers and washing system..............................................................................18
158 Mast............................................................................................................................ 19
164 Active anti-fouling system...........................................................................................20
210 Propulsion system......................................................................................................21
211 Propulsion installation:................................................................................................22
213 Shafts and Propellers.................................................................................................24
214 Control system propulsion..........................................................................................27
220 Steering gear system..................................................................................................28
300. Consumers................................................................................................................ 29
310 Bilge / Ballast and internal Fi Fi system......................................................................31
310 Bilge water separator..................................................................................................33
310 Deck wash / Internal fire fighting system.....................................................................34
320 Fuel oil system............................................................................................................ 35
321 Fuel oil transfer system...............................................................................................36
321 Fuel oil transfer system...............................................................................................37
322 Fuel oil service system...............................................................................................38
330 Cooling water system main engines...........................................................................39
330 Cooling water system generator sets..........................................................................40
330 Cooling water AC System...........................................................................................41
330 Cooling water system oil coolers steering, lubr. and slipping clutch thrusters.............42
330 Cooling water system winch.......................................................................................43
340 Fresh water supply system.........................................................................................45
340 Fresh water supply system.........................................................................................46
340 Sanitary discharge system..........................................................................................48
340 Sanitary discharge system..........................................................................................50
345 Sewage treatment plant..............................................................................................51
350 Filling, sounding- and de-aeration (FSD) system........................................................53
350 Filling, sounding- and de-aeration (FSD) system........................................................55
350. Filling, sounding and de-aeration system...................................................................56
360 Lubrication oil / dirty oil / sludge system.....................................................................58
360 Lubrication oil / dirty oil / sludge system.....................................................................59
370 Heating, ventilation and air conditioning (HVAC) system............................................61
370. Air conditioning, ventilation and heating system........................................................65
380 Exhaust system.......................................................................................................... 66
400 Electrical Installation...................................................................................................67
410. Generator sets........................................................................................................... 68
410. Generator sets........................................................................................................... 69
410. Generator sets........................................................................................................... 70

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Load test of generator PS..................................................................................................70

410. Generator sets........................................................................................................... 71
410. Generator sets........................................................................................................... 72
410. Generator sets........................................................................................................... 73
Load test of generator SB AFT..........................................................................................73
410. Generator sets........................................................................................................... 74
410. Generator sets........................................................................................................... 75
410. Generator sets........................................................................................................... 76
Load test of generator SB FORE.......................................................................................76
410. Battery and battery charger.......................................................................................78
430. Switchboards............................................................................................................. 82
430. Switchboards............................................................................................................. 83
430. Switchboards............................................................................................................. 84
440. Alarm, monitoring, control system..............................................................................85
440 Extension alarm system..............................................................................................87
440. Extension alarm system.............................................................................................89
BNWAS............................................................................................................................. 89
440. Fire detection system:................................................................................................91
440. Fire detection system:................................................................................................93
440. Emergency stops:......................................................................................................95
450. Emergency lighting:...................................................................................................97
450. Lighting...................................................................................................................... 98
450. Lighting.................................................................................................................... 101
450. Sockets................................................................................................................. 102
510 Anchor equipment....................................................................................................103
540 Hydraulic crane.........................................................................................................105
550 Anchor handling / towing winch (fore).......................................................................106
550 Towing winch aft.......................................................................................................108
570 Safety equipment......................................................................................................111
610 Hydraulic system......................................................................................................113
620 Working air system...................................................................................................114
Ø 640 Oil recovery system option (YN. 571775-571776).................................................115
Ø 650 External firefighting system option (YN. 571775-571776).....................................116
Ø 650. External firefighting system optional (YN. 571775-571776):................................119
Ø 660 Water spray system (YN. 571775-571776)...........................................................120
670 Fixed internal firefighting system..............................................................................121
700. Commissioning of spaces:.......................................................................................122
720 Galley and mess room equipment............................................................................124
720 Laundry equipment...................................................................................................125
750 Workshop equipment................................................................................................126
800. Nautical, navigation and communication equipment................................................127
810. Navigation lights......................................................................................................129
820. Optical signaling equipment & searchlights.............................................................130
830. Acoustical signaling equipment................................................................................130
880. Internal communication equipment:.........................................................................131
CCTV system:................................................................................................................. 132
Computer network/ LAN system:.....................................................................................132
Entertainment systems:...................................................................................................132
890. Meteorological equipment........................................................................................133
PART 3 - APPENDICES.....................................................................................................134

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PART 1 – GENERAL DATA

000 General data
Description Data
Ship’s name FMG HAMMERHEAD
Yard number(s) 571775
Ship's type ART 85-32W
Port of Registry Port Hedland
DAMEN Shipyards Gorinchem B.V.
P.O. Box 1
Builder
4200 AA Gorinchem
The Netherlands
Length overall (including fenders) 32.90 m
Length load line 30.58 m
Breadth overall (including fenders) 13.20 m
Depth at side 4.80 m
Class Lloyd's Register
 100 A1 Tug, Specified Coastal Service [] LMC UMS
Notation IWS
National Authority Australian

Maximum deck load
Gross tonnage 499 ton
IMO No. 9822085
Call Sign
MMSI

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001 Propulsion
Description Data
Main engines
Make Caterpillar
Type/Rating 3512C TA HD/C
Power/Speed 1800 kW / 1800 rpm
Number of engines 3
Rudder propellers
Make Schottel
Type SRP 430 FP
- Aft centre unit - CW, looking forward
Rotation direction - PS forward unit - CCW, looking forward
- SB forward unit - CW, looking forward
Propeller make Schottel
Propeller diameter 2500 mm
Number of blades 4
Nozzle type Z-drive
Steering speed 2.5 rpm (at 33-100% of ME. input speed)
002 Electrical Data - Main generator sets
Description Data
Engine make Caterpillar C7.1
Generator make Mecc Alte ECO 38-3S/4A
Capacity 118 ekW
Voltage 415 V
Phase(s) 3
Frequency 50 Hz
Crank case de-aeration Integrated
Anti-condensation heating Built in
Number installed 3

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003 Representatives
No. Agreed Name Signature Date
1. FMG
2. Lloyds Register
DAMEN Song Cam

3.
Commissioning
DAMEN Song Cam

4.
QC

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004 Arrangement
General arrangement

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Engine room arrangement

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Tank arrangement

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Doors & hatches arrangement

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PART 2 – HARBOUR ACCEPTANCE TRIAL PROTOCOLS
General:
The purpose of the Harbour Acceptance Trial (HAT) protocols is to perform a post-installation
acceptance test to ensure the successful and accurate operation of all equipment in the
ship’s operating environment by confirming performance with reference standards. It is an
integral part of the ship building process, designed to significantly lower the project risks and
help in securing the expected levels of quality. Some of the highlights of the HAT process are
as follows:
 Visual inspection of the system

 System’s correct direction of rotation
 Visual inspection for leakages
 Separate commissioning protocols and information from manufacturers added as
appendices
 Manuals of manufacturers can be found in the documentation boxes in the chief
engineers cabin
This document describes the test protocols for the HAT. Every test will be witnessed by a
DAMEN representative. Tests for Class compliance will be witnessed by a Class Surveyor.
All items are to be marked “OK” if they are to satisfactory levels of performance. Pump
operating parameters have been approximately provided, for reference please consult the
datasheet from the corresponding pump supplier.

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123. Deck scuppers

(drw: 346-001- 3126984)
All scuppers should be flushed through and proved clear.
No. Test Description Class Owner Damen

Scuppers on the top deck
1. Scupper Top deck PS (50c-H)

1. Scupper Top deck SB (50c-H)
Scuppers on the Bridge deck
1. Scupper bridge deck PS fore (50c-H)
2. Scupper bridge deck SB fore (50c-H)
3. Scupper bridge deck PS aft. (50c-H)
4. Scupper bridge deck SB aft. (50c-H)
5. Scupper funnel PS (50c-H)
6. Scupper funnel SB (50c-H)
Drain on the main deck
1. Drain flush hatch Bosun store – inner (40d-H)

2. Drain flush hatch Bosun store – outer (40d-H)
130 Hatches / Doors

(See drawing: 130-001-3020109 Arrangement hatches and doors)
Outer doors / hatches

Close all watertight doors, hatches and check for leakage by means of spraying with the
deck wash line (spray-beam).
Inner doors / hatches:

Visual inspection of closing, inspection of toggle functioning, (emergency-) control of
hydraulic sliding doors and open/closed signal indication on the bridge. Closing to be
checked by means of chalking of the rubber packing of doors and hatches.

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Technical inspection & Hose test of outer doors

1 Door wheelhouse PS (09)
2 Door wheelhouse SB (10)
3 Door superstructure PS (03)
4 Door superstructure SB (04)
5 Door deck locker PS (05)
6 Door HVAC (07)
7 Door battery (08)
8 Door deck locker SB (06)
Technical inspection & chalk test of inner doors

1. Door Engine room (02)
2. Door aft. Z-drive compartment (01)
130 Hatches / Doors

Technical inspection & Hose test of outer hatches
1. Fore peak hatch (14)
2. Escape hatch lower accommodation (13)
3. Ventilation duct inlet galley (25)
4. Ventilation duct exhaust galley (26)
5. Ventilation hatch engine room overpressure PS (18)
6. Ventilation HVAC room (23)
7. Ventilation Z-Drive compartment aft (21)
8. Flush hatch engine room (17)
9. Ventilation Z-Drive compartment fore (22)
10. Escape engine room (12)
11. Ventilation aft z-drive room (24)
12. Ventilation hatch engine room overpressure SB (18)
13. Hatch and coaming filling station (16)
14. Escape aft Z-Drive compartment (11)
Technical inspection & chalk test of inner hatches

1. Ventilation hatch engine room inlet - PS (20)
2. Ventilation hatch engine room inlet - SB (19)
3. Escape fore Z-Drive compartment (15)

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130. Open/ close signals doors and hatches

Check Open/ Close signals – Red/Green of the doors and hatches in Praxis system (only
activation when free sailing mode).
Doors
1. Door superstructure (03)
2. Door superstructure (04)
3. Door engine room entrance (02)
4. Door atf. Z-drive compartment (01)
Hatches
1. Fore peak hatch (14)
2. Escape hatch lower accommodation (13)
3. Escape aft. Z-Drive compartment (11)

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135 Windows
(See drawing: 135 – 3020111 - Arrangement windows and portholes)
Inspection & hose test of outer Windows

No. Test Description Class* Owner Damen
1. Sky window front (3 pcs)
2. Sky window PS (2 pcs)
3. Sky window SB (2 pcs)
4. Sky window aft (3 pcs)
5. Wheelhouse windows front (3 pcs)
6. Wheelhouse windows PS (3 pcs)
7. Wheelhouse windows SB (2 pcs)
8. Wheelhouse windows aft (3 pcs)
9. Deckhouse windows fore (3 pcs)
10. Deckhouse windows PS (3 pcs)
11. Deckhouse windows SB (2 pcs)
12. Accommodation skylights (2 pcs)
(*if applicable)
Technical inspection of inner Windows

1. Window engineer station
(*if applicable)
135 Windows
Window wipers and washing system
(drw. 135-010-3108931-Window wipers)
Functional test Washing

No
Window wiper Low High Interval Wiping
On/Off
speed speed range
1. Window wiper fore PS
2. Window wiper fore CL

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3. Window wiper fore SB

4. Window wiper PS
forward
5. Window wiper PS aft
6. Window wiper SB
forward
7. Window wiper SB aft
8. Window wiper aft. PS
9. Window wiper aft. CL
10. Window wiper aft. SB

1. Functional test window wipers group fwd.
2. Functional test window spray fwd.
3. Functional test window wipers group aft.
4. Functional test window spray aft.
(*if applicable)

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158 Mast
1. Functional test of the mast safety system
2. Check installation of navigation lights as per arrangement
3. Check installation of antenna
4. Check installation & connection of adequate earthing cable

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164 Active anti-fouling system

(See drawing: 164-001-3113602 Arrangement anodes active (ICAF))
Impressed Current Anti-Fouling System
 Commissioning is according to commissioning protocol of Corrosion Water Control,

see appendix.
No. Test Description Owner Damen

1. Check anode installation follow the drawing (24 anodes)
2. Check connection of ISU anode follow the manual
3. Measure the resistance & potential difference on the anode cables
4. Set-up the time & date of system
5. Starting up the system & check the specified value of each anode,
follows the manual instruction.
6. Activating the ICAF system
 Note: Corrosion commissioning protocol & ICAF log should be sent to C.W.C after
finishing sea trial.
 Remarks:
ISU scan Yes No
1. Any alarm in the system after ISU scan
2. If yes, which alarm showing in the system
Anode ISU ID Status
210 Propulsion system

 The components of the propulsion installation will be checked on their functionality only.
Performance will be checked during sea trials.
 Commissioning according to commissioning protocol of CATERPILLAR.
Engines Serial number Running hours after sea trials Running hours before delivery

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PS M/E hrs hrs
SB M/E hrs hrs

CL M/E
No. Test description Class Owner Damen

1. Check all engine connections (fuel oil, cooling water,
lubrication oil, starting power, exhaust)
2. Check electric connections
3. Functional test alarms of main engines (attached list)
4. Operational test the main engines
5. Check that oil level dipstick of engines is marked correctly
during commissioning

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211 Propulsion installation:

 Check fitting engines and flexible foots
Unload condition Load condition
Fore Fore
4 1 4 1
PS M/E SB M/E
3 2 3 2
Aft. Aft.
Fore
4 1
SB M/E
3 2
Aft.
Before measuring the loaded height;

Please make sure that internal buffer (spindle) can be turned freely
As minimum, please measure H4
Pos. Serial H4 Fore (mm) H4 Aft (mm)

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1
2
M/E PS
3
4
1
2
M/E SB
3
4
1
2
M/E CL
3
4
213 Shafts and Propellers

Shaft line
 Check installation of shaft lines & connections
Rudder propellers
 Commissioning according to commissioning protocol of Schottel, see appendix 210.
Rudder propeller PS
Class Owner Damen

1. Check installation of unit, check connections of pipelines &
hoses.
2. Check the valves and fittings of cooling water system

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3. Check oil level of LEACON tank storage position, expansion

tank, hydraulic oil tank
4. Check the oil level of propulsion unit & slip clutch.
5. Filling with oil into oil pumps & the steering motors before
starting up
6. Check the cable connections
7. Release the locking devices before launching
8. Visual inspection the leakages on oil piping system &
connections
9. Functional test the tachometer to read out SB propeller
revolution in the overhead console fore & aft.
10. Test the system alarm (alarm list)
SRP unit Specified Tested
11. Unit oil temperature 90 °C °C
12. Oil filter differential pressure 2.2 bar bar
13. Clutch operating pressure bar bar
Steering system: Specified Tested
14. Hydraulic oil temperature 65 °C °C
15. Hydraulic oil filter differential pressure 2 bar bar
16. Stand by differential pressure 10 bar bar

Rudder propeller CL
Class Owner Damen
hoses.
starting up
connections
9. Functional test the tachometer to read out PS propeller

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Rudder propeller SB
Class Owner Damen
hoses.
starting up
connections
9. Functional test the tachometer to read out CL propeller


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214 Control system propulsion
The components of the control system will be checked on their functionality only,
performance will be checked during sea trials.
No Test description Class Owner Damen
.
Control function
1. M/E PS: Start/stop/take over/emergency stop in the wheel
house console and local
2. M/E center: Start/stop/take over/emergency stop in the
wheel house console and local
3. M/E SB: Start/stop/take over/emergency stop in the wheel
house console and local
Engine speed control
1. Functional test the speed lever of PS main engine
2. Functional test the speed lever of CL main engine
3. Functional test the speed lever of SB main engine
NFU control
1. Test increase & decrease the engines revolution
2. Test take over control function
Thruster clutch control
1. Functional test remote clutch control in the wheelhouse
console
 Clutch engaged
 Clutch dis-engaged
 Clutch auto mode
 Clutch slipping mode
2. Test manual clutch in the local

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220 Steering gear system

 The components of the steering gear installation will be checked on their functionality
only, performance will be checked during sea trials.
 Commissioning according to commissioning protocol of Schottel
Steering gear unit Class Owner Damen

1. Check all hydraulic connections & electric connection
2. Visual inspection for leakages from pipelines and fittings
FU control: by control lever
1. Functional test left/right turning by PS engine control lever
2. Functional test left/right turning by CL engine control lever
3. Functional test left/right turning by SB engine control lever
NFU control: by push button on the wheel house console
1. Functional test CW/CCW turning of PS thruster
2. Functional test CW/CCW turning of CL thruster
3. Functional test CW/CCW turning of SB thruster
Emergency steering system
1. Functional test left/right control in the Z-drive compartment
2. Test take-over function on all control stands.
Indication
1. Test the indicator for reading out PS azimuth thruster
direction in fore & aft. overhead console
2. Test the indicator for reading out SB azimuth thruster
thrust direction in fore & aft. overhead console
3. Test the indicator for reading out CL azimuth thruster
direction in fore & aft. overhead console
300. Consumers
Pump consumers: Check tightness connection, megger test & rotation direction.
Spec. power/current Prot. setting

No. Pump Checked
kW A A
1. Bilge/general service pump 1 5.5
2. Fire/General service pump 2 5.5
3. Fuel oil transfer pump 1.5
4. AC cooling water pump 2.2
5. Cooling pump 1 for thruster oil cooler 4
6. Cooling pump 2 for thruster oil cooler 4
7. Cooling water pump for winches 4
8. Fresh water supply pump 1

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10. Hot water circulation pump
11. Sewage transfer pump 1.2
12. Engines lub. oil transfer pump 3
13. Z-drives lub. oil transfer pump 3
14. Dirty oil transfer pump
15. Oily water transfer pump 2.2
16. Recovered oil transfer pump
17. Chilled water pump 1.1
300. Consumers
Fan consumers: Check tightness connection, megger test & rotation direction.
Spec. power/current Prot. setting

No. Fan Checked
kW A A
1. E/R ventilation fan PS
2. E/R ventilation fan SB
3. Aft. Z-drive compartment fan
4. Fwd. Z-drive compartment fan
Main deck
5. CO2 de-aeration fan MD
6. Sanitary space extractor fan MD
7. Store lower deck ventilation fan
8. Battery space ventilation fan MD
9. Hold back & fire ctrl ventilation fan MD
Below main deck
10. Workshop ventilation fan
11. MSB ventilation fan
12. Sanitary space extractor fan PS
13. Sanitary space extractor fan SB

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Galley store and store PS ventilation

14.
fan
15. Laundry & locker ventilation fan
310 Bilge / Ballast and internal Fi Fi system

(Drawing: 310 - 001- 3028384 Bilge, ballast and internal Fi Fi system)
Bilge/General service pump 1

1. Check installation, electrical connection & rotation direction
of pump 1
2. Check fitting of valves & piping system
3. Functional test emergency bilge suction
4. Functional test direct bilge suction
5. Functional test bilge suction aft. peak void tank 22 PS
6. Functional test bilge suction aft. peak void tank 23 SB
7. Functional test bilge suction Z-drive compartment aft.
8. Functional test bilge suction void tank 10 aft.
9. Functional test bilge suction engine room
10. Functional test bilge suction Z-drive compartment fore
11. Functional test bilge suction chain locker
12. Functional test bilge suction Bosun store / fore peak
13. Functional test bilge suction void tank fore
14. Functional test central suction from SB. box cooler chest
15. Functional test bilge discharge overboard PS
16. Functional test start/stop Bilge/GS pump 1 on MSB
17. Functional test start/stop Bilge/GS pump 1 in the WH
console

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Test Description Parameter Specified Tested

18. General service pump 1 Suction: bar bar
Type : Azcue CA-50/7A Pressure: bar bar
Cap. : 30 m³/h , 3.2 bar Current: A A
310 Fire-fighting/General service pump 2


of pump 2
3. Functional test emergency bilge suction
4. Functional test direct bilge suction
5. Functional test bilge suction aft. peak void tank 22 PS
6. Functional test bilge suction aft. peak void tank 23 SB
7. Functional test bilge suction Z-drive compartment aft.
8. Functional test bilge suction void tank aft 10
9. Functional test bilge suction engine room
10. Functional test bilge suction Z-drive compartment fore
11. Functional test bilge suction chain locker
12. Functional test bilge suction Bosun store / fore peak
13. Functional test bilge suction void tank fore
14. Functional test central suction from SB. box cooler chest
15. Functional test bilge discharge overboard
16. Functional test start/stop Bilge/GS pump 1 on MSB
17. Functional test start/stop Bilge/GS pump 1 in the WH
console

18. General service pump 2 Suction: bar bar
Type : Azcue CA-50/7A Pressure: bar bar
Cap. : 30 m³/h , 3.2 bar Current: A A
Bilge level switch alarms

Class Owner Damen

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1. Functional test all (alarm list)
310 Bilge water separator

 Commissioning according to commissioning protocol (& instruction manual) of Facet (see

appendix 310).

1. Check the installation & piping system of bilge water separator
2. Check the electric connection & rotation direction of pump
3. Check fresh water line for filling up the system
4. Check fresh water line for flushing monitoring unit
Check the compressed air supply for controlling discharge 3
5.
way valves.
6. Functional test discharge water overboard
7. Functional test recirculation mode
8. Test suction from engine room bilge well PS
9. Test suction from engine room bilge well SB
10. Test suction from oily water tank 18
11. Test oil outlet line to sludge tank 16
12. Functional test the oil monitoring unit with alarm
13. Test system high pressure alarm
14. Functional test system alarm in the Praxis

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310 Deck wash / Internal fire fighting system

(Drawing: 310-01- 2656880 Bilge, ballast and internal Fi Fi system)
The function test of this system is meant to prove that the pumps are able of supplying the
necessary pressure and flow in the highest point of the superstructure and the most far away
hydrant in the same time.

2. Functional test fire hydrants engine room PS
3. Functional test fire hydrants engine room aft.
4. Functional test fire hydrants engine room SB
5. Functional test fire hydrant on the main deck aft.
6. Functional test fire hydrant on the main deck fore
7. Functional test spray nozzle for washing the anchor chain
8. Functional test spray nozzles for cooling the towing line
Functional test 2 spray nozzles on the top of guidepost for the
9.
bow fender
10. Multiple hoses test
Portable emergency FiFi pump
Maker : FREM 50-125 G1+Hatz 1B20 Compl

Capacity : 30 m³/h
Serial number : ……………………….

1. Check oil level, fuel oil level in the driven engine
2. Functional test the driven diesel engine
3. Functional test emergency FI-FI pump
4. Time to achieve suction on pump .. …..minute……… seconds
5. Discharge pressure of FI-FI pump bar
6. Time for running test minutes

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320 Fuel oil system
Emergency shut-off valves of fuel oil service system

(Drawing: 321-001-3032691Fuel oil transfer system)
(Drawing: 322-001-3032497Fuel oil services system)

1. Check if hydraulic units are filled with oil to the level
2. Check if levers are connected to correct valves
3. Check hydraulic pipes for leakages
Fuel oil transfer system:
4. Operational test of hydraulic quick closing unit 1:
 Emergency shut off valve from/to fuel oil tank 1, 2& 3
 Emergency shut off valve from/to fuel oil tank 7& 8
Fuel oil service system:
 Emergency shut off valve from fuel oil day tank 8 to SB
consumers
 Emergency shut off valve from fuel oil day tank 7 to PS
consumers
321 Fuel oil transfer system

(Drawing: 321-001-3032691 Fuel oil transfer system)
No.
Test Description Class Owner Damen
1. Check installation & alignment of fuel oil transfer pump
2. Check electrical connection & rotation direction of fuel oil
transfer pump

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4. Functional test filling/discharge fuel oil from/to the shore
connection flange
5. Check the safety valve with setting value 3.5 bar
6. Functional test flow meters for loading/offloading fuel oil
7. Functional test fuel oil pump by transferring to/from tank 01,
02, 03, 04, 05, 06, 07, 08
9. Transfer fuel oil from tank to tank fully for checking leakage of
manhole covers & overflow pipe connections.
10. Functional test emergency stop fuel oil transfer pump at the
deck fire control station
11. Functional test level switch of fuel oil tanks
12. Test manual driven transfer pump
13. Test manual driven pump to take out the water from fuel oil
tank 03, 04, 05, 06
14. Test drain water from fuel oil tank 1 & 2
15. Check the safety valve with setting value 3.5 bar
16. Functional test flow indicators
17. Functional test transfer pump Suction ………[bar] ………[bar]
Type BR-41-10, 12m3/h, 1 bar
Pressure ………[bar] ………[bar]
Current ……… [A] ……… [A]
Note: Before bunkering, check de-aeration pipe of fuel oil tanks (by blowing with a low pressure
compressed air)

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321 Fuel oil purifier

(Drawing: 321-001-3032691 Fuel oil transfer system)
During commissioning, refer to technical service manual of Alfa Laval.

1. Check installation, electrical connection of dynamic separator
3. Visual inspection the leakages of pipelines and fittings
4. Check connection of the freshwater-seal supply
5. Check the connection of air supply for shutting of three ways
valve of centrifugal separator
6. Operational test centrifugal separator:
7. Test suction/discharge from/to fuel oil tank 03, 04, 05, 06
8. Test discharge to tank 07, 08
9. Check the oily water drain outlet from centrifugal separator
10. Emergency test centrifugal separator:
 Functional test three-way valve shut of the oil feed.
 Functional test sealing alarms on Praxis
 Functional test emergency stop at deck fire control
11. Feed/ discharge pump Suction ………[bar] ………[bar]
Pressure ………[bar] ………[bar]
Current ……… [A] ……… [A]
322 Fuel oil service system

(Drawing: 322-001-3032497 Fuel oil services system)

3. Check level indicator of fuel oil day tank 07
4. Check level indicator of fuel oil day tank 08

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5. Functional test low level switch of fuel day tank 7 & 8

Flushing fuel oil lines from day tanks to the engines before
6.
starting up.
Note: Fuel oil return valve from the engines should be kept opening all times.
FU/WA separator
Separ SWK 2000-40UMK
Functional test of the fuel oil separators according to the commissioning protocol of Separ.

1. Check installation & connections
2. Functional test FU/WA separator PS
3. Functional test FU/WA separator SB
4. Functional test FU/WA separator CL
5. Test alarm when water high level
6. Check cleanliness of filter elements after sea trials
330 Cooling water system main engines

(Drawing: 333-001-3032879 cooling water system main engines)
 Cooling water pumps integrated in engine configurations.

 Commissioning according to the protocol of CATERPILLAR.
1. Check fitting of valves & HT/LT piping connections
2. Check proper fitting position of thermometers
Check proper fitting position of drain sockets, water filling
3.
valves
4. Check proper connection of de-aeration pipe & de-aeration
socket position
5. Visual inspection the leakages from pipelines and fittings
6. Check the cooling water level in the expansion tanks
7. Functional test level switch & level indicator in the SB LT

expansion tank
8. Functional test level switch & level indicator in the SB HT
expansion tank

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9. Functional test level switch & level indicator in the PS LT

expansion tank
10. Functional test level switch & level indicator in the PS HT
expansion tank
11. Functional test level switch & level indicator in the CL LT
expansion tank
12. Functional test level switch & level indicator in the CL HT
expansion tank
Note: Suppletion valves from the cooling water expansion tank to be locked in open position.
330 Cooling water system oil coolers steering,

lubrication and slipping clutch thrusters
(Drawing: 333-003-3033993)
Commissioning is according to the protocols of Schottel.
1. Check installation, electrical connection & rotation direction of
cooling water pump 1 & 2
2. Check fitting of valves and piping system
3. Check inlet/outlet connections of the oil coolers
4. Check proper fitting of pressure indicators & thermometers
Functional test level switch & level indicator in the cooling
6.
water expansion tank
7. Functional test cooling water pump 1 Suction ………[bar] ………[bar]
Type : CA-80-5
Cap. : 30 mᵌ/h , 2 bar Pressure ………[bar] ………[bar]
Current ……… [A] ……… [A]
8. Functional test cooling water pump 2 Suction ………[bar] ………[bar]
Type : CA-80-5
Cap. : 30 mᵌ/h , 2 bar Pressure ………[bar] ………[bar]
Current ……… [A] ……… [A]
 Note Lubrication oil cooler: Flow = 3.0 m³/h & Tmax = 45°C
: Steering oil cooler: Flow = 3.0 m³/h & Tmax = 48°C

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Slipping clutch oil cooler: Flow = 4.0 m³/h & Tmax = 42°C
 Flow & temperature of oil coolers will be recorded during sea trial.
330 Cooling water system generator sets

(Drawing: 333-002-3033330 cooling water system generator sets)
 Cooling water pumps integrated in engine configurations.

 Commissioning according to the protocol of CATERPILLAR.
1. Check fitting of valves & HT/LT piping connections
Check proper fitting position of thermometers, pressure
2.
indicators
Check proper fitting position of drain socket, water filling
3.
valves
4. Check proper connection of de-aeration pipe & de-aeration
socket position
6. Check the cooling water level in the expansion tanks
Functional test level switch & level indicator in the SB LT
7.
expansion tank
Functional test level switch & level indicator in the SB HT
8.
expansion tank
Functional test level switch & level indicator in the PS LT
9.
expansion tank
Functional test level switch & level indicator in the PS HT
10.
expansion tank
Functional test level switch & level indicator in the CL LT
11.
expansion tank
Functional test level switch & level indicator in the CL HT
12.
expansion tank

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330 Cooling water AC System

(Drawing: 332-001-3034727 cooling water AC system)
Commissioning of the Cooling water AC System is according to the protocols of Heinen &
Hopman

AC cooling pump
2. Check fitting of valves and piping connections
Functional test level switch & level indicator in the cooling
6.
water expansion tank

7. Functional test AC cooling pump Suction ………[bar] ………[bar]
Type : CA-50/3A
Cap. : 20 mᵌ/h Pressure ………[bar] ………[bar]
Current ……… [A] ……… [A]

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330 Cooling water system winches

(Drawing: 333-004-3035161 Cooling water system winches)
Commissioning is according to the protocols of IBERCISA

cooling water pump
4. Check pressure inside expansion vessel
6. Functional test the temperature sensors
7. Functional test the pressure sensor
7. Functional test MAN mode of cooling water pump
8. Functional test AUTO mode of cooling water pump
 Start ºC
 Stop ºC
7. Functional test the cooling water pump Suction ………[bar] ………[bar]
Type : CA-80-5
Cap. : 30 mᵌ/h Pressure ………[bar] ………[bar]
Current ……… [A] ……… [A]

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330. Additive value of cooling water system
After sea trial After adjustment

No. Cooling water systems
Value Deg- Value Deg-
1. M/E PS HT cooling water system
2. M/E PS LT cooling water system
3. M/E SB HT cooling water system
4. M/E SB LT cooling water system
5. M/E CL HT cooling water system
6. M/E CL LT cooling water system
7. G/E PS HT cooling water system
8. G/E PS LT cooling water system
9. G/E SB HT cooling water system
10. G/E SB LT cooling water system
11. G/E CL HT cooling water system
12. G/E CL LT cooling water system
13. AC cooling water system
14. Cooling water system oil coolers
15. Cooling water system winches
 Note: Additive value is measured by Refractometer & proper value should be as:
ELC -20 ̊C to -25 ̊C
ELI 2.6 to 2.8% Brix
340 Fresh water supply system

(Drawing: 341-001-3034646 sanitary supply system)

1. Check installation, electrical connection & rotation direction of fresh
water pump1 & 2
2. Check installation, electrical connection & rotation direction of hot water

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circulation pump
3. Check fitting of valves and pipelines
4. Functional test suction from water tank 20 PS
5. Functional test suction from water tank 21 SB
7. Filling Hadex into FW tanks:
 1st stage: special dosage (1 lit HADEX/ 25 m³ fresh water). Keep in
24 hours & flush the fresh water piping. Discharge out until empty.
 2nd stage: normal dosage (1 lit HADEX/ 50 m³ fresh water).
8. Flushing the fresh water pipelines
9. Check proper connection the inlet & outlet line of F.W heater
10. Functional test fresh water heater
11. Functional test UV water filter
12. Functional test the fresh water pump 1
Type : AOHA 1202
Cap. : 2.2 mᵌ/h, 3.3 bar Current ……… [A] ……… [A]
Start: 1.8 bar bar
13. Setting value of pressure switch – pump 1
Stop: 3.0 bar bar
14. Functional test the fresh water pump 2
Type : AOHA 1202
Start: 2.0 bar bar
15. Setting value of pressure switch – pump 2
Stop: 3.2 bar bar
Functional test the circulation pump
16. Type : UPS25-60N
17. Functional test fresh water heater (120L Temp. out: ºC ºC
Current: A A


In the engine room:
1. Test two water taps in the engine room
2. Test water supply to engine room sink (cold & hot water faucet)
3. Test water supply to bilge water separator (2 lines)
4. Test water supply to fuel oil purifier
Outside water taps:
1. Test water tap in the bridge deck
2. Test cold water tap in the forecastle deck
3. Test water tap in the main deck

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4. Test water tap in the deck locker (connection to the window washing
tank)
Cabins:
Main deck & forecastle deck
1. Corridor PS: water supply to wash bowl (cold & hot water faucet)
2. Corridor SB: water supply to wash bowl (cold & hot water faucet) +
toilet
3. Chief engineer’s sanitary space: water supply to wash bowl (cold & hot
water faucet) + toilet + shower (cold & hot water faucet)
4. Captain’s sanitary space: water supply to wash bowl (cold & hot water
faucet) + toilet + shower (cold & hot water faucet)
5. Galley: water supply to galley sink (cold & hot water faucet) & dish
washer (cold water)
Below main deck
6. 2 crew cabin PS’s sanitary space : water supply to wash bowl (cold &
hot water faucet) + toilet+ shower (cold & hot water faucet)
7. 2 crew cabin SB’s sanitary space: water supply to wash bowl (cold &
hot water faucet) + toilet+ shower (cold & hot water faucet)
8. Changing / laundry room: water supply to laundry sink (cold & hot
water faucet) and washing machine


Wheel house window spray:
Check installation, electrical connection & rotation direction of window
1.
washing pump
2. Check fitting of valves, spray nozzles & pipelines
3. Test water supply to 5 spray nozzles for wheelhouse window fore
4. Test water supply to 5 spray nozzles for wheelhouse window aft.

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340 Sanitary discharge system

(Drawing: 343-001- 3035847 Sanitary discharge system)

of sanitary discharge pump
3. Filling with oil in the pump’s crankcase
4. Test flushing the sewage tank
5. Functional test level switch of the sewage tank
6. Functional test suction sewage water from the sewage tank
7. Test discharge sewage water overboard
8. Test discharge sewage water to ashore connection on deck
No. Test Description Specified Tested
9. Functional test sewage discharge pump Current: A A
Type : Libellula L1-3”/FLG/GH
Cap. : 6.6 m³/h at 1.5 bar
Note: Sewage discharge rate is adjusted by discharge valves in the marked position.

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Test water drain from fan coil units

Drain to sewage tank:
1. Test drain from fan coil unit in the WH PS
2. Test drain from fan coil unit in the WH SB
3. Test drain from fan coil unit in the Captain’s cabin
4. Test drain from fan coil unit in the Chief engineer’s cabin
5. Test drain from fan coil unit in the 2 crews cabin PS
6. Test drain from fan coil unit in the 2 crews cabin SB
7. Test drain from fan coil unit in the Workshop/engineers store
Drain overboard:
8. Test drain from fan coil unit in the Galley
9. Test drain from fan coil unit in the Mess room
10. Test drain from fan coil unit of the HVAC fresh air unit
11. Test drain from fan coil unit 1 in the Switchboard room
12. Test drain from fan coil unit 2 in the Switchboard room


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Test drain/discharge the grey & black water in accommodation

Main deck
1. Test discharge from the Captain cabin’s sanitary space:
wash bowl + toilet + shower scupper
2. Test discharge from the Chief engineer cabin’s sanitary
space: wash bowl + toilet + shower scupper
3. Test discharge from the Galley: galley sink + dishwasher +
scupper
4. Test discharge from sanitary corridor SB: wash bowl + toilet
+ scupper
5. Test discharge from sanitary corridor PS: wash bowl +
scupper
Lower accommodation deck
6. Test discharge from 2 crew cabin PS ’s sanitary space:
washbowl + toilet + shower scupper
7. Test discharge from 2 crew cabin SB’s sanitary space:
washbowl + toilet + shower scupper
8. Test discharge from changing/laundry room: laundry sink &
washing machine + scupper
Engine room
9. Test discharge from engine room sink
(* if applicable)
345 Sewage treatment plant

(Drawing: 345-001- 3035121 Sewage treatment plant)
Commissioning of the Sewage treatment plant is according to the protocols of Tecnicomar.

of the filling pump
of the sea water pump

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of the macerator pump
of the dosing pump
6. Functional test the filling pump
 Check completely priming
 Suction from sewage tank
 Discharge to sewage treatment chamber
7. Functional test the sea water pump
8. Functional test the dosing pump
9. Functional test the macerator pump
 Circulation
 Discharge treatment water overboard
10. Functional test sewage treatment plant (working cycle)
 Manual mode
 Auto mode
Test Description Specified Tested
12. Functional test the filling pump Suction: bar bar
Pressure: bar bar
Current: A A
13. Functional test seawater pump Suction: bar bar
Pressure: bar bar
Current: A A
14. Functional test Macerator pump Current: A A
350 Filling, sounding- and de-aeration (FSD) system

(Drawing: 351-001-3040842 Filling, sounding and de-aeration system)
Filling pipe:
Tank No. Description Owner Damen
Tank 9 Foam tank
Tank 13 ME lubrication oil tank
Tank 14 Z-drive lubrication oil tank
Tank 20 Fresh water PS
Tank 21 Fresh water SB
Sounding pipe:
Tank No. Description Height (m) Owner Damen
Tank 1 FO tank aft, PS

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Tank 2 FO tank aft, SB

Tank 3 FO double bottom tank, aft center
Tank 4 FO double bottom tank, fwd. center
Tank 5 FO double bottom tank, PS
Tank 6 FO double bottom tank, SB
Tank 7 FO day tank, PS
Tank 8 FO day tank, SB
Tank 9 Foam tank
Tank 10 Void tank
Tank 11 Recovered oil / void tank
Tank 12 Recovered oil / void tank
Tank 15 Fuel oil overflow tank
Tank 16 Sludge tank
Tank 17 Sewage tank
Tank 18 Oily water tank
Tank 19 Used oil tank

Sounding pipe:
Tank No. Description Height (m) Owner Damen
Tank 20 Fresh water tank PS
Tank 21 Fresh water tank SB
Tank 22 Void tank
Tank 23 Void tank
Chain locker
Bosun store

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Inspection tank de-aerations:
Note: All de-aerations must be checked if they are open. Only fuel oil and lubricating oil tanks
should have a flame arrestor screen.
Aerations fitted with a manual closing are not allowed on any tanks, only on spaces,
which are to be ventilated (such as stores etc.)
Correct Flame Open

No. Description type screen (Yes/No) Owner Damen
(Yes/No) (Yes/No)
1. Foam tank 9
2. Void tank 10
3. Recovered oil/Void tank 11
4. Recovered oil/Void tank 12
5. Main engine lubrication oil tank
6. Z-drive lubrication oil tank 14
7. Fuel oil overflow/alarm tank 15
 Fuel oil tank 1, 3, 5, 7
 Fuel oil tank 2,4, 6, 8
8. Sludge tank 16
9. Sewage tank 17, including residue
tank/ sewage treatment unit
10. Oily water tank 18
11. Used oil tank 19
12. Fresh water tank 20
13. Fresh water tank 21
14. Void tank 22
15. Void tank 23
(De-aeration pipe of fuel oil tank 1, 2, 3, 4, 5, 6, 7, 8 are connected to the overflow/alarm

tank 15)
350. Filling, sounding and de-aeration system

Measured capacity
Functional test: compare measured capacities from the automatic tank gauging system with
soundings by the sounding pipes and tank tables. Deviation may not be over 5 %.

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Tank Cap. 25% 50% 75% 100%

Description Indication Owner Damen
No. (m³) m³ m³ m³ m³
AMS
Sounding
Tank 1 FO tank aft, PS 34.7 High alarm %
Low alarm %
Off set mm
AMS
Sounding
Tank 2 FO tank aft, SB 30.6 High alarm %
Low alarm %
Off set mm
AMS
FO double Sounding
Tank 3 bottom tank, aft, 28.3 High alarm %
centre Low alarm %
Off set mm
AMS
FO double Sounding
Tank 4 bottom tank, fwd, 29.3 High alarm %
centre Low alarm %
Off set mm
AMS
Sounding
FO double
Tank 5 17.5 High alarm %
bottom tank, PS
Low alarm %
Off set mm
AMS
Sounding
FO double
bottom tank, SB
Low alarm %
Off set mm
Tank Cap. 25% 50% 75% 100%

Description Indication Owner Damen
No. (m³) m³ m³ m³ m³
AMS
Sounding
Tank 7 FO day tank, PS 13.6 High alarm %
Low alarm %
Off set mm
Tank 8 FO day tank, SB 13.6 AMS
Sounding
High alarm %
Low alarm %

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Off set mm
AMS
Sounding
Tank 17 Sewage tank 11.8 High alarm %
Low alarm %
Off set mm
AMS
Sounding
Tank 18 Oily water tank 4.2 High alarm %
Low alarm %
Off set mm
AMS
Sounding
Fresh water tank
PS
Low alarm %
Off set mm
AMS
Sounding
Fresh water tank
Tank 21 15 High alarm %
SB
Low alarm %
Off set mm
Tank level alarms

Class Owner Damen
1. Functional test all tank level alarms (alarm list)
360 Lubrication oil / dirty oil / sludge system
(Drawing: 360-001-3034065 Lubrication oil, dirty oil system)
Clean lubrication oil for engines
lubrication oil pump for the engines
3. Check level indicator of engine lubrication oil tank 13
4. Functional test the lubrication oil transfer pump - suction from
tank 13 to filling pistol
6. Check proper fitting of quick coupling & transfer hose
connection
7. Test drain/taking out the sample oil from tank 13
8. Functional test engine lub. oil transfer pump Current: A A
Type : R35/63, FL-ZR-DB
Cap. : 5.3 m³/h, 4 bar
9. Pre-lub. oil pump of PS main engine Current: A A
10. Pre-lub. oil pump of CL main engine Current: A A

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11. Pre-lub. oil pump of SB main engine Current: A A
Clean lubrication oil for Z-drives

lubrication oil pump for the Z-drives
3. Check level indicator of engine lubrication oil tank 14
4. Functional test the lubrication oil transfer pump - suction from
tank 14 to filling pistol
6. Check proper fitting of quick coupling & transfer hose
connection
7. Test drain/taking out the sample oil from tank 14
1. Functional test Z-drive lub. oil transfer pump Current: A A
Type : R35/63, FL-ZR-DB
Cap. : 5.3 m³/h, 4 bar
360 Lubrication oil / dirty oil / sludge system

(Drawing: 360-001-3034065 Lubrication oil, dirty oil system)
Dirty oil system

1. Check installation, electric connection & rotation direction of
dirty oil pump
3. Check proper fitting of quick coupling & dirty oil hose
connections
4. Functional test level switch of Sludge tank & Used oil tank
5. Functional test dirty oil pump:
 Test suction connection: suction engines sump. tank to
used oil tank
 Test suction/discharge dirty oil from/to sludge tank 16
 Test suction/discharge dirty oil from/to used oil tank 19
 Test suction dirty oil from oily water tank 18
 Test discharge to ashore connection on deck
7. Test drain dirty oil from fuel oil separator
8. Test drain dirty oil from fuel oil purifier
9. Test drain dirty oil from fuel oil module
10. Test drain dirty oil from filling station

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11. Test drain dirty oil from drip trays of day & aft. fuel oil tanks
12. Test drain from the main engines’ crankcase de-aeration
13. Test drain dirty oil from oil filters drip trays of 3 thrusters
14. Test drain dirty oil from drip trays of lubrication oil tank for
engines
15. Test drain dirty oil from drip trays of engines lubrication oil
pump
16. Test drain dirty oil from drip trays of lubrication oil tank for
Z-drives
17. Test drain dirty oil from drip trays of Z-drives lubrication oil
pump
18. Test drain dirty oil from drip trays of dirty oil pump
19. Test drain dirty oil from drip trays of oily water pump
20. Functional test dirty oil pump Suction: bar bar
Type : L125V-DBP Pressure: bar bar
Cap. : 3 m³/h at 3.0 bar Current: A A
Oily water system

1. Check installation, electric connection & rotation direction of
oily water transfer pump
3. Check proper fitting of quick coupling & bilge hose
connections
5. Functional test oily water pump:
 Test suction oily water from bilge wells/machinery spaces
 Test discharge to oily water tank
6. Functional test oily water pump Current: A A
Type : Azcue CA-32/0.5
(* if applicable)

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370 Heating, ventilation and air conditioning (HVAC)

system
(Drawing: 370-001-3038333 HVAC system)
Functional test of air conditioning, ventilation and heating systems is according to the
commissioning protocol of Heinen & Hopman (see appendix 370)
Ventilation system in the machinery space

1. Check installation, electrical connections & rotation direction of
ventilation fans
2. Functional test E/R ventilation fans:
 Start/Stop on MSB
 Low speed/high speed control
3. Functional test the exhaust fan in Z-drive compartment aft & fore
 Start/Stop on MSB
4. Test the mechanical fire flaps of E/R ventilation
5. Functional test of engine room supply fan PS Low speed A A
Maker : SALOR HUA S-900 High speed A A
6. Functional test of engine room supply fan SB Low speed A A
Maker : SALOR HUA S-900 High speed A A
7. Functional test Z-drive compartment supply fan Current: A A
fore
Maker : SALOR HUA S-315
8. Functional test Z-drive compartment supply fan Current: A A
aft.
Maker : SALOR HUA S-315
Ventilation air flow (m³/h):

No. Test Description Specified Measured
1. E/R ventilation fan PS low speed/ high speed
45000/22500
2. E/R ventilation fan SB low speed/ high speed
3. Ventilation fan Z-drives compartment fore 1000
4. Ventilation fan Z-drives compartment aft 1000

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system
Ventilation system in accommodation space/stores

1. Check installation, electrical connections & rotation direction of the
ventilation fans
2. Functional test CO2 de-aeration fan MD
3. Functional test Sanitary space extractor fan MD
4. Functional test Battery space ventilation fan MD
5. Functional test Hold back & Fire ctrl ventilation fan MD
6. Functional test Workshop ventilation fan below MD
7. Functional test Store lower deck ventilation fan
8. Functional test MSB ventilation fan
9. Functional test Sanitary space extractor fan PS
10. Functional test Sanitary space extractor fan SB
11. Functional test Galley store and store PS ventilation fan
12. Functional test Laundry & locker ventilation fan
Ventilation air flow (m³/h):
1. CO2 main deck 100
2. Wet gear main deck 115
3. Toilet wet gear main deck 35
4. SWB lower accommodation 30
5. Laundry lower accommodation 335
6. Store PS lower accommodation 30
7. Store SB lower accommodation 30
8. Galley store lower accommodation 170
9. Fore peak lower accommodation 100
10. Workshop/store lower deck 100
11. Captain’s sanitary space 60
12. Chief engineer’s sanitary space 60
13. 2 crews cabin PS sanitary space 60
14. 2 crews cabin SB sanitary space 60

system
Chilled water system

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(Drawing: 372-001-3157198 Chilled water system)
Functional test of Chilled water system is according to the commissioning protocol of Heinen
& Hopman (see appendix 370)

1. Check installation, electrical, piping connections of chiller unit
2. Check installation, electrical, piping connection of fan coil units
3. Check installation, electrical & rotation direction of chilled
water pump
4. Check fitting of valves, pressure indicators, temperature
indicators & piping system
5. Check installation of air duct system
7. Check the piping insulation
Check proper fitting position of drain socket, water filling
8.
valves
9. Check the level of the expansion vessel
10. Functional test the chilled water pump
Functional test the chiller unit in cooling & heating mode,
11.
including system alarm
12. Functional test the fan coils
No. Test Description Specified Tested

13. Functional test chilled water pump Current: A A
Type : Azcue MN-32/160R
Note: Approx. 10% Glycol to be added to the chilled water system, type 1.2 Ethanediol
370. Air conditioning, ventilation and heating system
Accommodation air flow (m³/h):

1. Wheelhouse :
 Wheel house AC inside 60
 Wheel house fan coil 1 1190
 Wheel house fan coil 2 1190

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2. Captain cabin 680

3. Chief engineer cabin 680
4. Galley 680
5. Mess room 1020
6. 2 crew SB lower accommodations 510
7. 2 crew PS lower accommodations 510
8. Workshop/store lower accommodations 510
9. Switchboard room
 SBR fan coil 1 1190
 SBR fan coil 2 1190

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371 Compartment De-aeration system

(Drawing: 371-001-3040842)
Check De-aerations with a manual closing device
Correct type
No. Description Owner Damen
(Yes/No)
D - Deck locker PS
1.
S - Deck locker PS
D – Battery locker
2.
S – Battery locker
D – CO2 room SB
3.
S – CO2 room SB
4. D – wet gear room
D – Sanitary spaces Chief engineer/Master/Wet
5.
gear room
D – Switchboard room
6.
S – Switchboard room
7. D – Sanitary space 2 crew PS
8. D – Galley store
9. D – Fwd. Z-drive room
D – Laundry/ Store
10.
S - Laundry
11. D – Sanitary space 2 crew SB
D – Workshop/ Engineers store
12.
S - Workshop/ Engineers store
D – Bosun store
13.
S – Bosun store
380 Exhaust system

(Drawing: 380-001- 3042077 Exhaust system main engines)
(Drawing: 380-002- 3035463 Exhaust system generators)
Main engines exhaust gas system

1. Check fitting the fixed supports & flexible supports
2. Check fitting of pyrometer & measurement sockets
Check cleanliness inside the engine’s turbo chargers before
3.
fitting the compensator
4. Check installation of exhaust gas system insulation
5. Check water drain trap in the silencer with a plug & a hook
6. Check the vibration condition during sea trial

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Generator set exhaust gas system

1. Check fitting the fixed supports & flexible supports
2. Check fitting of pyrometer & measurement sockets
Check cleanliness inside the engine’s turbo chargers before
3.
fitting the compensator
4. Check installation of exhaust gas system insulation
5. Check water drain trap in the silencer with a plug & a hook
6. Check the vibration condition during sea trial

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400 Electrical Installation

 Functional test of electric installation according to the commissioning protocol of the
DAMEN.
 Electric networks:
1. A bipolar battery network 24 V
2. A single lighting network 230 V, 50 Hz
3. A power network 230/415 V, 50 Hz
 Power- generating system:

1. Battery set 24 V for general service network
2. Battery set 24 V for starting network
3. Battery set 24 V emergency network
4. Battery set for GMDSS network
5. Battery charger 26 V 75 A
 Generator sets:
1. Three generators: 415V, 3 phases, 50 Hz, capacity 147.5 kVA
2. The generator sets are fitted with auto-start system. In case of failure of a set, the
stand-by set automatically starts and is connected to the system.
3. Preferential trip system is provided to prevent single generator overload.
4. Generators operate in parallel in escort operations.
 Shore power supply connection:

The 100 A shore connection is part of the main switchboard. Socket outlets with male
contacts are arranged in a locker on left side of the deckhouse.
410. Generator sets

Generator engine PS
Functional test of PS generator engine according to the commissioning protocol of CAT.
Serial number Working hours after sea trial Working hours before delivery
hrs hrs

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1. Check installation of PS generator engine
lubrication oil, starting system, exhaust system, …)
3. Test remote control PS generator engine: START/STOP on
MSB/ in the wheel house console/ in the Praxis
4. Test indication of PS generator in the wheel house console:
Generator on line & Generator ready for use
Record at 100% load condition: All values should be recorded after 50 minutes running at
100% load.
Value
1. Fuel oil temperature(°C)
2. Fuel oil pressure (kPa)
3. Oil temperature (°C)
4. Oil cooler temperature in (°C)
5. Oil cooler temperature out (°C)
8. Oil pressure (kPa)
6. Cooling water temperature (°C)
7. L.T coolant pressure (bar)
8. L.T cooling water temperature in (°C)
9. L.T cooling water temperature out (°C)
10. H.T coolant pressure (bar)
11. H.T cooling water temperature in (°C)
12. H.T cooling water temperature out (°C)
13. Sea water temperature (°C)
14. Inlet manifold temperature (°C)
15. Stack temperature (°C)
410. Generator sets

Generator PS

1. Visual inspection of PS generator and main switchboard
(proper installation of wiring, lights and indicators)
2. Check grounding internal and external of PS generator and
main switchboard
3. Check proper connection of the power phases
Check measurement indication of Voltage, Currents, Power,
4. Frequency, cos in the Praxis
5. Test generator breaker control

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 Manual mode: ON/OFF

 Remote mode: ON/OFF
6. Test heater control in REMOTE
7. Test black out recovery/stand by function (automatic start &
connect power to MSB)
8. Functional test parallel operation with SB fore generator
9. Functional test parallel operation with SB aft. generator
10. Test taking-over function between Shore power supply and
PS generator
11. Load test of PS generator
12. Megger test after trial.
After changing to use the ship’s power, check the rotation direction of equipment on board.
410. Generator sets

Load test of generator PS
Rated-
App. Pow. Sn kVA
Active P. Pn kW
Voltage Un V
Current In A
Freq. Fn Hz
Load step I Power
Time P U f
L1 L2 L3 factor
%Pn (min.)
(kW) (V) (Hz) (A) (A) (A)
ES
0 10
MSB
ES
25 10
MSB
ES
50 10
MSB
ES
75 10
MSB
ES
100 60
MSB
110 10 ES

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MSB
ES
100 5
MSB
ES
75 5
MSB
ES
50 5
MSB
ES
25 5
MSB
ES
0 5
MSB
Permissibl
e +/- +/-
Deviation 2% 3%
410. Generator sets

Generator engine SB fore
Functional test of SB fore generator engine according to the commissioning protocol of CAT.
hrs hrs

1. Check installation of SB fore generator engine
3. Test remote control SB fore generator engine: START/STOP
on MSB/ in the wheel house console/ in the Praxis
100% load
Value

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410. Generator sets

Generator SB fore

1. Visual inspection of SB fore generator and main switchboard
2. Check grounding internal and external of SB fore generator
and main switchboard
connect power to MSB) of SB fore generator
8. Functional test parallel operation with PS generator
9. Functional test parallel operation with SB aft. generator
SB fore generator
11. Load test of SB fore generator
12. Megger test after trial

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410. Generator sets

Load test of generator SB fore
Rated-
App. Pow. Sn kVA
Active P. Pn kW
Voltage Un V
Current In A
Freq. Fn Hz
Load step I Power
Time P U f
L1 L2 L3 factor
%Pn (min.)
(kW) (V) (Hz) (A) (A) (A)
ES
0 10
MSB
ES
25 10
MSB
ES
50 10
MSB
ES
75 10
MSB
ES
100 60
MSB
ES
110 10
MSB
ES
100 5
MSB
ES
75 5
MSB
ES
50 5
MSB
ES
25 5
MSB
ES
0 5
MSB
Permissibl
e +/- +/-
Deviation 2,5% 3%
410. Generator sets

Generator engine SB aft.
Functional test of SB aft. generator engine according to the commissioning protocol of CAT
hrs hrs

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1. Check installation of SB aft. generator engine
3. Test remote control SB aft. generator engine: START/STOP
on MSB/ in the wheel house console/ in thePraxis
100% load
Value
410. Generator sets

Generator SB aft.

1. Visual inspection of SB aft. generator and main switchboard
2. Check grounding internal and external of SB aft. generator
and main switchboard

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connect power to MSB) of SB aft. generator
8. Functional test parallel operation with PS generator
9. Functional test parallel operation with SB fore generator
SB aft. generator
11. Load test of SB aft. generator
12. Megger test after trial
410. Generator sets

Load test of generator SB aft.
Rated-
App. Pow. Sn kVA
Active P. Pn kW
Voltage Un V
Current In A
Freq. Fn Hz
Load step I Power
Time P U f
L1 L2 L3 factor
%Pn (min.)
(kW) (V) (Hz) (A) (A) (A)
ES
0 10
MSB
ES
25 10
MSB
ES
50 10
MSB
ES
75 10
MSB
ES
100 60
MSB
ES
110 10
MSB

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ES
100 5
MSB
ES
75 5
MSB
ES
50 5
MSB
ES
25 5
MSB
ES
0 5
MSB
Permissibl
e +/- +/-
Deviation 2,5% 3%
410. Parallel operation & load sharing test
Class Owner Damen

Manual parallel synchronization between Generator PS and
1.
Generator SB fore
Manual parallel synchronization between Generator SB fore
2.
and Generator SB aft.
Manual parallel synchronization between Generator SB aft.
3.
and Generator PS
Manual parallel synchronization between Generator PS,
4.
Generator SB fore & generator SB aft.
 Both manual synchronization systems to be used.
Consumers load test

Class Owner Damen
Functional test full load of all hotel consumers on board by
1.
either one of three generators.
2. Test power indication of consumers in the bus bar

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410. Two generators parallel load test
Load Generator PS Generator SB fore

step Time I I
P U f P U f
(min.) L1 L2 L3 L1 L2 L3
% Pn
kW V Hz A A A kW V Hz A A A
25 5
50 5
75 5
100 5
75 5
50 5
25 5
Load Generator SB fore Generator SB aft.

step Time I I
P U f P U f
(min.) L1 L2 L3 L1 L2 L3
% Pn
25 5
50 5
75 5
100 5
75 5
50 5
25 5
Load Generator SB aft. Generator PS

step Time I I
P U f P U f
(min.) L1 L2 L3 L1 L2 L3
% Pn
25 5
50 5
75 5
100 5
75 5
50 5
25 5

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410. Three generators parallel load test
Generator PS Generator SB fore Generator SB aft.

Load
step I P U f I P U f I
P U f
L1 L2 L3 L1 L2 L3 L1 L2 L3
%
kW V Hz A A A kW V Hz A A A kW V Hz A A A
25
50
75
100
75
50
25
After commissioning please mark / seal all settings by means of nail polish of lacquer
marker:
 AVR (all potentiometers)
 Three reverse power relais in MSB (2x potentiometers each)
 Woodward (cover hole with tape / sticker)
410. Electric load

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Class Owner Damen

Functional test full load of all hotel consumers on board by
1.
either one of three generators.
2. Test the indication of consumed power in the bus bar
3. Functional test inhibit low load stop
4. Real black out test during sailing
410. Main switchboard alarms & safeties (PMS)

DG SB DG SB
Protection Setting DG PS
FORE AFT.
< 10% Pn
Reverse power trip 1st step 8%-2sec % Pn % Pn % Pn
t=2–5s
1.1 – 1.5 In
Over current trip A 3 ms %I %I %I
t < 120 s
Stand-by test Start engine 10 sec
Connect to
Stand-by test 25 sec
Bus bar

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Overload power 95% Alarm 5 sec

< 120 % Un
High voltage – 110% Alarm 10 sec %V %V %V
< 70% Un
Low voltage – 97% t = 300 – 500 Alarm 10 sec %V %V %V
ms
< 90 % f
Alarm 5 sec %f %f %f
Low frequency – 95% t = 5 – 10 s
Trip
Generators Transient Load – Dynamic Response
DG SB DG SB
Transient Load – Dynamic Response DG PS
FORE AFT.
Step load 0% - 50%
Minimum Voltage -15% V V V
Minimum Frequency - 10% Hz Hz Hz
Voltage in 1.5 sec. s s s
Stabilizing time
Frequency in 5 sec. s s s
Step load 50% - 100%
Maximum Voltage -15% V V V
Maximum Frequency -10% Hz Hz Hz
Stabilizing time
Switch-off 100% - 0%
Maximum Voltage 20% V V V
Maximum Frequency 10% Hz Hz Hz
Stabilizing time
410. Battery and battery charger

Notes for battery & battery charger:
 Battery:
- Check physical tightness of connections, and battery poles should be applied with
Vaseline.
- For acid battery, a correct gravity, based on circumstances must be checked before
starting up battery charger
 Battery charger: following procedures must be followed adequately
- Battery charger must be set up for the appropriate battery type and the battery
capacity
- Check the battery charger adjustments
The battery charger must be connected directly and exclusively to the battery for at least 24
hours for (trickle) charging.
Service battery & charger
Class Owner Damen

1. Check fitting of temperature sensor

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2. Check correct configuration for DIP switches

3. Functional test service battery
4. Test battery alarms (low voltage alarm & earth fault alarm)
5. Check heat convection of service battery charger
6. Functional test service battery charger alarm
Starting battery & charger
Class Owner Damen

3. Functional test starting battery
5. Check heat convection of starting battery charger
6. Functional test starting battery charger alarm
7. Test dead ship recovery
410. Battery and battery charger

Emergency battery & charger
Class Owner Damen
3. Functional test emergency battery
5. Check heat convection of emergency battery charger
6. Functional test emergency battery charger alarm
7. Check equipment connected to emergency battery in case of
blacking out (24V distribution diagram)
8. Test capacity of emergency battery with all radio navigation
equipment and emergency lighting on, during a black-out
 Battery voltage before testing: V
 Battery voltage after testing: V
 Testing time: hr min.
GMDSS radio battery & charger

Class Owner Damen
3. Functional test radio battery

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5. Check heat convection of radio battery charger
6. Functional test radio battery charger alarm
Battery and battery charger setting
Battery bank Charger Tested

Physical Electrolyte Electrolyte Voltage Auto Stable Voltage
tightness S.G level (V) 3 stages 1 stage (V)
Starting
Service
Emergency
GMDSS
410. Shore power supply connection:

1. Check shore connection socket at left side of the deck house
2. Check shore power available on MSB
3. Test under-voltage function
4. Check measurement indication of Voltage & Current in Praxis
5. Test take-over function with each generator

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430. Switchboards
Main switchboard powering checklist

1. Check installation of main switchboard
2. Check industrial cleaning
3. Check physical tightness of all connections
4. Check ground connection cable
5. In the initial inspection, check:
 All breakers are off
 All big knife fuses are off
 All connector with fuses are off
6. Check phase consequence of shore socket
7. Check interlock between PS & SB side
Note: After putting power on to MSB, check the right supply voltage on every three poles,
single pole breakers and fuses.
430. Switchboards

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1. 230V DISTRIBUTION PANEL 1L

5. 230V DISTRIBUTION PANEL 5L GMDSS
6. 24VDC DISTRIBUTION PANEL LVA1/ LVA2

7. 24VDC DISTRIBUTION PANEL LVA3
8. 24VDC DISTRIBUTION PANEL LVA4
9. 24VDC DISTRIBUTION PANEL LVA5 (NAV EQUIP.)
10. 24VDC DISTRIBUTION PANEL LVA6 GMDSS
11. SHOTTEL CONTROL PANEL

12. SHOTTEL CONTROL PANEL FOR SB
13. SHOTTEL CONTROL PANEL FOR PS
14. SHORE CONNECTION BOX (125A)
15. AMS PANEL
16. IBERCISA POWER AND CONTROL CABINET 01
17. IBERCISA POWER AND CONTROL CABINET 02
18. IBERCISA CONTROL CABINET 03
19. NEC CABINET
20. PLC CABINET
Note: Refer to E-package drawing for functional and distribution diagram of each
switchboard and console.

1. Check installation & connection of switchboard
2. Check ground connection cable
3. Check the correct text label
4. Check de-aeration of each switchboard
5. Functional test all switchboard if any
6. Check the distribution as in the distribution diagram if any
430. Switchboards
Check control positions:
Equipment L M MSB WH Checked
1. Bilge/General service pump 1
2. Fire/General service pump 2
3. Fuel oil transfer pump
4. Cooing water pump 1 for thruster oil clr

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5. Cooing water pump 2 for thruster oil clr
6. Cooling water pump for winches
7. AC cooling pump
8. Sewage transfer pump
9. Recovered oil transfer pump
12. Hot water circulation pump
13. Engine lubrication oil transfer pump
14. Z-drive lubrication oil transfer pump
15. Dirty oil transfer pump
16. Oily water transfer pump
17. Engine room supply fan 1
18. Engine room supply fan 2
19. Fwd. Z-Drive compartment fan
20. Aft. Z-Drive compartment fan

L : Local
M : Maintenance switch
MB : Main switchboard
WH : Wheel house
440. Alarm system

Functional test of the engine room alarm system according to the commissioning protocol of
Van der Leun (see Annex)
General alarm

1. Check installation & connection of general alarm system
2. Test general alarm by activating on the wheelhouse console
PS:
 Functional test the continuous push button
 Functional test the intermittent push button
3. Test signal to light signal column & rotating light in E/R,
Z-Drive compartment fore and aft.
4. Test horns and bell in the alarm areas: Alarms
 Z-Drive compartment fore Horn
 Z-Drive compartment aft. Horn

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 Engine room Horn

 Switchboard room Bell
 Corridor main deck aft. Bell
 Mess/lounge main deck fore Bell
 Lower accommodation deck Bell
5. Power supply voltage V
6. Main power supply Tested Panel:
7. Back-up power supply Tested Panel:
Alarm workstations

1. Test alarm signal in the E/R light column
2. Test the rotating light in E/R, Z-Drive compartment fore,
Z-Drive compartment aft.
3. Test alarms in main switchboard room workstation
4. Test alarms in two workstations in the wheelhouse
440 Extension alarm system

UMS
Functional test of the ER Watch responsibility system & On-Duty selection.
ATTENDED:
1. Test switching to ATTENDED mode on Watch Entrance Unit
 Turn the key-switch ON and check illumination
 Press 'ATTENDED' button in Praxis or on the Watch
Entrance Unit and check feedback
 Check ‘Patrol Timer’ Remaining time displayed on Praxis
2. Test PATROL TIMER pre-alarm after time setting (27min.)
 Check audible alarm on signal column
 Check Patrol Timer 'remaining time' indicator flashing in
red color.
Test reset ‘Patrol Timer’ button on Watch Entrance Unit or by
3. pressing ‘Stop Horn’ on Praxis.
 Check audible alarm on signal column is silenced

 Check Patrol Timer 'remaining time' indicator resets from
beginning (30 min.)
3. Test DEADMAN ALARM after pre-alarm time setting (3min)
 Check ‘Deadman Alarm’ in Alarm page
 Check audible & visual alarm on the EAS panels in chief
engineer cabin and Mess room
 Check buzzer is audible in the Bridge

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4. Test ‘Reset Dead man’ button on top of screen in Praxis ER

 Check silencing buzzer on the EAS panels in chief
7. Test alarms to Bridge
 Check buzzer is audible in the Bridge only for important
groups alarms (ME, AQM, Bilge, Nav. EQ, Diag.)
 Check ‘stop horn’ buttons on keyboards and Praxis
mimics for silencing the buzzer
8. Test disabling of Watch Entrance Unit
 Check timer and lamp is OFF when key-switch is turned
to OFF position
UN-ATTENDED:

1. Test switching to UN-ATTENDED mode on W.E.U
 Check key-switch in ON position. Press 'UN-ATTENDED'
button in Praxis or on the W. E. U and check feedback
 Check ‘Patrol Timer’ is inactive in Praxis
 Check 'ON DUTY' indicator is lit on both EAS panels in
Chief engineer and Mess room
2. Test alarms to EAS panels
 Check audible & visual alarm on the EAS panels in Chief
engineer’s cabin and Mess room; Group alarm flashing
 Check buzzer is active in the Bridge
 Check audible alarm on signal column
3. Test ‘ACK’ button for acceptance in the chief engineer cabin
 Check silencing buzzers on the EAS panels in Chief
4. Test ‘ACK’ button for acceptance in Mess room
 Check silencing buzzer only on EAS panel in Mess room
5. Test alarms to Bridge
 Check buzzer is audible in the Bridge for all groups
alarms
 Check ‘stop horn’ buttons on keyboards and Praxis
mimics for silencing the buzzer
6. Test General alarm after time setting (60sec), if alarm not
acknowledge from ER
 Check ‘General Engineer Alarm’ in Alarm page
 Check audible & visual alarm on the EAS panels in C/E
cabin and Mess room, and not possible to ‘ACK’ anymore
 Check buzzer is audible in the Bridge
7. Test ‘Reset GEA’ button on top of screen in Praxis ER
 Check silencing buzzer on the EAS panels in Chief
engineer’s cabin and Mess room.
 Check system is switching to ATTENDED, Timer ON
8. Test CALL engineer from EAS page

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440. Extension alarm system

BNWAS
 Functional test of the BNWAS according

to the commissioning protocol of
Alphatron.
Panel Firmware Version: …………………….
Power supply voltage V

Main power supply Panel:
Back-up power supply Panel:
No Test Description Class Owner Damen
1. Check installation & electric connections of BNWAS unit

2. Bridge Watch Mode Select test:
 “Watch On: mode: select the on duty officers
 “Watch Auto On” mode with Autopilot On/Autopilot Off
 “Watch Off”
3. Bridge Watch On-Duty Select test:
3.1 Select On-duty officer
3.2 Select activation timer: 3 min. or 12 min.
3.3 After passing the selected time, the LED ‘Reset” will flash
and the internal buzzer will give a short pre-alarm of half
second.
3.4 After 15 seconds, the internal buzzer will pulsate
continuously. (Officer on duty has 15 seconds to restart the
running time of the Main Unit with the button ‘Reset Dim’)
3.5 After 15 second, the main unit is not restarted by the Officer
on duty, signal will be alerted in the Buzzer Unit in the
Master cabin, Chief engineer cabin & Mess room. The LED
‘Call Officer’ will flash
3.6 In the preset time of 90 – 180 seconds, signal will be alerted
by activating the general alarm. The LED ‘Call Crew’ will
flash
3.7 Reset alarm from the panel by button ‘Reset Dim’
4. Emergency call
4.1 Simulate Emergency call from the panel by pressing &

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holding the button “Emergency call”, alarm in the general

alarm activation. The LED ‘Call Crew’ will flash
5. Dim function
5.1 Push & hold the “Reset’ button more than four seconds to
dim the front panel LED’s and the back light
6. Main power/back-up power supply failure alarm in Praxis
 Switch off both power supply & verify that alarm in Praxis
 Switch on power supply & verify that panel start-up
recovery
7. Check connection to auto pilot system
440. Fire detection system:
 Functional test of the extension alarm

system according to the commissioning
protocol of DAMEN.
Panel Firmware Version: …………………….

2. Test system on main power supply Tested Panel:
3. Test system on back-up power supply Tested Panel:
No. Test Description Quantity Class Owner Damen

I. Functional test smoke detectors:

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1. Wheelhouse 1
2. Technical space (below wheelhouse) 1
3. HVAC room 1
4. Corridor aft. 1
5. Mess room 1
6. Master cabin 1
7. Corridor fore 1
8. Chief engineer 1
9. Switchboard room 1
10. Workshop 1
11. 2 Crew SB 1
12. Laundry 1
13. Store galley 1
14. 2 Crew PS 1
15. Store PS fwd. 1
440. Fire detection system

16. Funnel PS 1
17. Engine room PS fore 1
18. Fwd. Z-Driver PS 1
19. Fwd. Z-Driver PS 1
20. Engine room SB fore 1
21. Funnel SB 1
22. Engine room SB aft. 1
23. Engine room center 1
24. Engine room PS aft. 1
25. Z-Drive fwd. SB 1
II. Functional test call points:
1. Wheelhouse exit PS 1
2. Wheelhouse exit SB 1
3. Entrance accommodation main deck PS 1
4. Entrance accommodation main deck SB 1
5. Entrance Switchboard room 1
6. Corridor lower deck 1
7. Entrance Engine room 1
8. Emergency exit fwd. Z-Drive compartment 1
9. Ladder to exit Engine room (near Main engine CL) 1
10. Emergency exit aft. Z-Drive compartment 1
III. Functional test heat sensors:
1. Galley (sensor 60°) 1

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2. Engine room PS fore (sensor 90°) 1

3. Engine room PS aft. (sensor 90°)
4. Engine room SB fore (sensor 90°) 1
5. Engine room SB fore (sensor 90°) 1
6. Engine room Center (sensor 90°) 1
440. Fire detection system

IV. Functional real smoke test in engine room
V. Magnetic doors in galley

1. Test auto-closing of galley magnetic door
VI. Alarms
Unit alarms:
1. Test line fault alarm of all detectors
2. Test general fault alarm
3. Test earth failure alarm
4. Test siren output failure
5. Main power supply failure alarm
6. Back-up power supply failure alarm
System alarms:
7. Test signal to general alarm system
8. Test alarm signal to the light column in E/R
9. Test signal to flash light in E/R
10. Test alarm signal to the light column in Z-Drive
room fore
11. Test signal to flash light in Z-Drive room fore
12. Test alarm signal to the light column in Z-Drive
room aft.
13. Test signal to flash light in Z-Drive room aft.
440. Emergency stops:

W/H SOS
station station
Emergency stop E/R fans
1. Engine room supply fan 1 X X
2. Engine room supply fan 2 X X
3. Fwd. Z-Drive compartment fan X X
4. Aft. Z-Drive compartment fan X X
Emergency stop Accommodation fans

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1. Exhaust fan sanitary space M.D X X

2. Exhaust fan Galley X X
3. Exhaust fan Galley store X X
4. Exhaust fan Laundry space X X
5. Exhaust fan Sanitary space PS B.M.D X X
6. Exhaust fan Service Workshop/Store X X
7. Exhaust fan CO2 locker X X
8. Exhaust fan fore peak X X
9. Exhaust fan M.D stores X X
10. Exhaust fan Sanitary space SB B.M.D X X
11. Fan coils X X
Emergency stop E/R equipment
1. Fuel oil transfer pump X X
2. Engines lubrication oil transfer pump X X
3. Z-drives lubrication oil transfer pump X X
4. Dirty oil/ Sludge pump X X
5. Fuel oil purifier X X
6. Bilge water separator X X
7. Hydraulic pump for deck crane X X
8. Hydraulic pump winch X X
9. Hydraulic pump towing winch fwd. X X
Galley equipment Near exit galley
1. Range/ oven/ Canopy/ Sockets
450. Emergency lighting:

Note: 1. Refer to “Installation diagram lighting” drawing for arrangement.
2. The amount of light will be fixed after measure in sea trials for 1st ship.
Power supply:

2. Power supply panel
Test all emergency lights:

1. Wheel house
2. Launch platform SB and PS (for life rafts)
3. Accommodation
 Main deck

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 Lower deck
4. Engine room
5. Aft. Z-Drive compartment
6. Fwd. Z-Drive compartment
7. Fwd. store
8. Check red dot marked on each emergency light
9. Black out test in reality
Note: Refer to “Installation diagram lighting” drawing for arrangement position.
450. Lighting
Note: 1. Refer to “Installation diagram lighting” drawing for arrangement position.
2. The amount of light will be fixed after measure in sea trials for 1st ship.
Check interior lighting
 Check interior lighting with lighting list.

 Switching on all lights, measure the current of each group & compare the consumer
current with the breaker capacity.
 RCD trip test based on separated protocol in Annex 450
No Location Spec. Type Owner Damen

.
2 Watertight luminaire
1. AFT Z-Drive compartment
2 Watertight luminaire with Em. light
2. Engine room
3. FWD Z-Drive compartment
4. FWD store 1 Watertight luminaire with Em. light
5. Below Bosun store 1 Watertight luminaire
6. Lower accommodation
7. Main switchboard room 2 Ceiling luminaire

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2 Ceiling luminaire with Em. light

1 Bed & Desk lamp with switch
8. Workshop/Engineers store 3 Ceiling luminaire
3 Ceiling luminaire
2 Crew cabin PS (lower
9. 1 Wall light with switch
accommodation)
1 Mirror lamp with shaver socket
1 Ceiling luminaire
Store (lower
10. 1 Ceiling luminaire
accommodation)
Corridor (lower 1 Ceiling luminaire
11.
accommodation) 1 Ceiling luminaire with Em. light
.
3 Ceiling luminaire
2 Crew cabin SB (lower
12. 1 Wall light with switch
accommodation)
1 Ceiling luminaire (toilet)
13. Bosun store 2 Watertight luminaire
1 Ceiling luminaire
14. Galley store
1 Ceiling luminaire
15. Laundry
16. Funnel PS 1 Watertight luminaire
17. Funnel SB 1 Watertight luminaire with Em. light
18. HVAC room 1 Watertight luminaire
19. Battery locker SB 1 Watertight luminaire
20. Toilet main deck 1 Ceiling luminaire
Passageway entrance 2 Ceiling luminaire
21.
main deck 1 Ceiling luminaire with Em. light
3 Ceiling luminaire
22. Galley
3 Ceiling luminaire
23. Mess room 1 Ceiling luminaire with Em. light
2 Wall light with switch
24. Corridor main deck 1 Ceiling luminaire
25. Stair case to wheelhouse 1 Ceiling luminaire with Em. light

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Ceiling luminaire, recessed with

1
white light
1
red light
2 Ceiling luminaire
26. Chief engineer 1 Wall light with switch
2 Ceiling luminaire
27. Master 1 Wall light with switch
28. Technical space
4
white light
4
29. Wheelhouse red light
Ceiling luminaire, recessed
2
emergency lighting
1 Chart table lamp with dimmer

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450. Lighting
Check exterior lighting
Note: Refer to “Installation diagram lighting” drawing for arrangement.
Switching on all lights, measure the current of each group & compare the consumer current
with the breaker capacity.
Functional test the external lights, switching ON/OFF from the wheel house.
No. Location Spec. Type Class Owner Damen

2 Water tight flood light
1. Bridge deck 3 Well light
2 Logo light
2 Water tight flood light 24V
2. Monkey island
8 Water tight flood light
5 Well light
3. Aft. deck
2 Bull eye lamp
4. Fore deck 6 Well light
2 Bull eye lamp
450. Sockets
Check electric sockets
 Check installation & power supply of electric sockets follows “Installation diagram
lighting” drawing.
 RCD trip test & Earth continuity test according to separated protocol in Annex 450.
No. Location Spec. Type Owner Damen
1. Wheelhouse 4 Surface mounted double socket outlet
Surface mounted drip watertight double
2. Technical space 1
socket outlet

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3. Funnel PS 1
socket outlet
Passageway entrance Surface mounted drip watertight double
4. 2
main deck socket outlet
5. Galley 5 Surface mounted double socket outlet
6. Mess/ Lounge 4 Surface mounted double socket outlet
7. Master 2 Surface mounted double socket outlet
8. Chief engineer 2 Surface mounted double socket outlet
9. 2 Crew PS 2 Surface mounted double socket outlet
10. Galley store 2 Surface mounted double socket outlet
11. Bosun store 1
socket outlet
12. Laundry 2
socket outlet
13. 2 Crew SB 2 Surface mounted double socket outlet
Corridor below
14. 1 Surface mounted double socket outlet
accommodation
15. Switchboard room 3 Surface mounted double socket outlet
Workshop engineer 4
16. socket outlet
store
2 Socket outlet 400VAC
FWD Z-Drive Surface mounted drip watertight double
17. 2
compartment socket outlet
18. Engine room 5
socket outlet
AFT Z-Drive Surface mounted drip watertight double
1
compartment socket outlet
510 Anchor equipment

 Functional test of the anchor/towing winch is according to the commissioning protocol of
IBERCISA (see appendix 550).
 Performance will be checked during sea trials. Some main checks are described below.

1. Check fitting, electric connection and direction of rotation
electric motor anchor winches in relation to control lever
position
Check the removing of TECTYL EH-WD coating of
2.
mechanical parts.
3. Check the oil filling in gearbox at operational levels
Check the lubricating of all grease points and unpainted
4.
surfaces by grease layer
5. Check the cooling water connection
6. Check the ventilation pipe/air breather
7. Functional test chain stoppers
8. Functional test manual anchor clutches & brakes

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9. Operation test on WH control & the wireless control panel

Check anchor chain in chain locker for knots, after letting
10.
down whole chain length
11. Check the marking of anchor chain lines
12. Check connection & sealing of Kenter joining shackle
13. Check the twist of anchor chains in chain lockers
14. Check the quick release device on lower deck
Electric equipment check lists
Check the setting of corresponding power of overload
1.
protection devices
Check the rated power load match the data of the wiring
2.
diagrams
Check the opening of all breaking devices and equipment
3.
protections
4. Check the insolation of each of the external power lines
5. Check the no foreign objects on switch gear and electric wires
Check the correct tightening of input/output connections in the
6.
electric cabinet
7. Check the adjusting of the motor starting timers
8. Check the exhaust ventilation devices of cabinet
9. Check proper supply voltage
10. Check to ensure no sparks or misfires in relays or contactors
Check to ensure no overheating in cables, contactors,
11.
protection devices, transformers
12. Functional test anchor winch Speed: 20 [mtr/min.] [m/min]
Note: the recommended type of lubricants for gearboxes, bearing, bushings

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540 Hydraulic crane

 During commissioning, please refer to the technical information from Heila.
Deck crane Heila HLM16-3S

Test weight: 1200 kg at 10.97 mtrs

Check if direction of movements corresponds with the
1.
direction of control levers.
2. Functional test crane controls
3. Turning as far as possible to both sides to check limit switch.
4. Functional test knuckle boom actuation
5. Topping up / down
6. Slewing crane to both directions (check end stops)
7. Hydraulic extension
8. Hoisting / lowering winch (check end stops)
9. Emergency stop
Load test at maximum outreach
10. Topping up / down
11. Slewing crane to both directions (check end stops)
12. Hydraulic extension
13. Hoisting / lowering winch (check end stops)
14. Load limit device
15. Functional test deck crane Cap. ton ton
16. Dynamic weight test (110 % load) Cap.

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550 Anchor handling / towing winch (fore)

IBERCISA DM (see appendix 550).
Towing winch fore technical data
Drum Performances
Dynamic brake
Wildcat & warping end Static brake

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Towing winch fore operation test

1. Hydraulic brake test
2. Hydraulic controlled friction clutch test
3. Pulling test
4. Line speed
5. High/low speed test
6. Remote control from wheelhouse console
7. Remote control from fore deck connection
8. Hand operated dog clutches for anchor windlass
9. Quick release test
10. Emergency stop
11. Wire length and force measurement system
550 Towing winch aft.

IBERCISA (see appendix 550).
Towing winch aft technical data

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Performances

1. Check fitting, electric connection and direction of rotation
electric motor anchor winches in relation to control lever
position
2. Check the removing of TECTYL EH-WD coating of
mechanical parts.
3. Check the oil filling in gearbox at operational levels
4. Check the lubricating of all grease points and unpainted
surfaces by grease layer
5. Check the cooling water connection
6. Check the ventilation pipe/air breather
7. Check the hydraulic connection of brake/clutch

Electric equipment check lists
1. Check the setting of corresponding power of overload
protection devices
2. Check the rated power load match the data of the wiring
diagrams
3. Check the opening of all breaking devices and equipment
protections
4. Check the insolation of each of the external power lines
5. Check the no foreign objects on switch gear and electric wires
6. Check the correct tightening of input/output connections in the
electric cabinet
7. Check the adjusting of the motor starting timers
8. Check the exhaust ventilation devices of cabinet
9. Check proper supply voltage

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10. Check to ensure no sparks or misfires in relays or contactors

11. Check to ensure no overheating in cables, contactors,
protection devices, transformers
Towing winch aft. operation test

1. Hydraulic brake test
2. Hydraulic controlled friction clutch test
3. Pulling test
4. Line speed
5. High/low speed test
6. Remote control from wheelhouse console
7. Remote control from aft. deck connection
8. Warping head operation
9. Quick release test
10. Emergency stop
11. Wire length and force measurement system
Note: the recommended type of lubricants for gearboxes, bearings, bushes
570 Safety equipment

Check presence, amount, position of components acc. to "Fire control and Safety plan"

1. Portable fire extinguishers
 5 kg CO2 fire extinguishers: 3 bottles
 6 kg powder extinguishers: 8 bottles
 Foam extinguisher 9L: 2 bottles
2. Spare charge for portable fire extinguishers
 5 kg CO2 fire extinguishers: 3 bottles
 6 kg powder extinguishers: 8 bottles
 Foam extinguisher 9L: 2 bottles
3. Wheeled powder extinguisers 50 kg: 2 cylinders
4. Portable foam application unit: 1
5. Fire-fighting hoses 20 m with nozzles: 8
6. Breathing apparatus (2x)
7. Fire lockers and their content: 4 sets
 Fire protective suit
 Pair of Fireman’s boots
 Pair of Fireman’s gloves

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 Fireman’s helmet
 Fireman’s axe
 Emergency flashlight
 Safety harness
8. Fire blanket: 1
9. Portable gas analysis meter: 1
10. Life rafts for 8 persons: 2
 Life rafts marking with the vessel’s name & the homeport
 Life raft installation with proper fitting of hydrostatic
release
 Life raft inspection expire
11. Life buoys: 4 (2 with line, 2 with light & smoke)
 Lifebuoys marking with the vessel’s name & the homeport
12. Life jackets: 8
13. Immersion suits: 6
14. MOB recovery net + Jason cradle: 1
Check all emergency exits on :
15. Marking
16. Accessibility

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610 Hydraulic system

Hydraulic system for winches
(Drawing 610-001-3154563)
Functional test of the hydraulic system is according to the commissioning protocol of
IBERCISA (see appendix 610)

1. Check installation of the electro- hydraulic power pack
Check connection of hydraulic piping system according to the
2.
drawing
Check the hydraulic piping condition: Pressure test & flushing
3.
is accepted by QC inspection report
4. Check oil level in the hyd. storage oil tank
5. Functional test two hydraulic pumps
6. Functional test the hydraulic system alarms (see alarm list)
Alarm list with set point delay
610 Hydraulic system

Hydraulic system for deck crane
(Drawing 610-005-3154546)

1. Check installation of the electro- hydraulic power pack
2. Check connection of hydraulic piping system according to the

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drawing
Check the hydraulic piping condition: Pressure test & flushing
3.
is accepted by QC inspection report
4. Check oil level in the hyd. storage oil tank
5. Functional test the hydraulic pump
6. Functional test the hydraulic system alarms (see alarm list)
620 Working air system

(Drawing 622-001-3036103 Working air system)

1. Check installation of the working air compressor
2. Check connection of compressed air piping system
3 Functional test the working air compressor
4. Check the working condition of the safety valve
Check fittings of pipeline connections & quick-coupling
5.
connections for leakages
6. Test working air supply to technical space in the bridge deck
Test working air supply to I.O.W escape hatch
7.
accommodation in the forecastle deck
8. Test working air supply to deck locker PS main deck
9. Test working air supply to aft. Z-drive compartment

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10. Test working air supply to SB fwd. Z-drive compartment

11. Test working air supply to work bench in engine room
12. Test working air supply to I.O.W stair engine room
13. Test working air supply to bilge water separator
14. Test air blow connection to FI-FI inlet chest
Functional test the working air compressor
15. Current: A A
Type: AB55E-150L
16. Setting value of pressure switch:
 Auto start: Pressure: bar bar
 Auto stop: Pressure: bar bar
17. Running time to fill up the air tank: min. min.
640 Oil recovery system

Check installation, electric connection & rotation direction of
1.
oil transfer pump
2. Check fitting of valves, connections & piping system
4. Functional test oil transfer pump by:
 Suction from recovered oil tank 11 PS
 Discharge to recovered oil tank 11 PS
 Suction from recovered oil tank 12 SB
 Discharge to recovered oil tank 12 SB
5. Functional test level sensor of recovered oil tank 11
6. Functional test level sensor of recovered oil tank 12
7. Test quick coupling connections (PS & SB)
Specified Tested
8. Functional test oil transfer pump
Type: C75H, 31m3/h Current: A A

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650 External firefighting system

FI-FI sea inlet valve
Class Owner Damen
1. Check installation of electric actuator for sea water inlet valve
2. Test full open/close of sea water inlet valve & indication in
the control screen
3. Manual operation of sea water inlet valve
4. Test interlock function: clutching out Fi-Fi when the sea inlet
valve is closed
Note: Check the mechanical marking in the valve spindle before connecting the electric
actuator
Fi-Fi monitors
During commissioning, please refer to the technical information from the supplier FFS.
Class Owner Damen

1. Check installation & electric connections of Fi-Fi monitors
2. Functional test FI-FI monitor PS
 Manual control: Rotation (Left- Right), Elevation (Up-
Down)
 Remote control: Rotation (Left- Right) & Elevation (Up-
Down) & Jet-Fog spray
3. Functional test FI-FI monitor SB
 Manual control: Rotation (Left- Right), Elevation (Up-
Down)
 Remote control: Rotation (Left- Right) & Elevation (Up-
Down) & Jet-Fog spray
4. Adjust limit switches for rotation & elevation of PS Fi-Fi
monitor
5. Adjust limit switches for rotation & elevation of SB Fi-Fi
monitor
6. Operational test electric actuator of discharge valve PS
7. Operational test electric actuator of discharge valve SB
650 External firefighting system

(Drawing: 650-001- 3035925 External fire-fighting system)
 Commissioning according to the protocol of FFS, CAT & Schottel
 Fi-Fi system will be functional tested during sea trial.
 System always to be drained & filled with fresh water after fire-fighting.

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No. Test description Class Owner Damen

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1. Check installation of FI-FI pump driven by PS main engine

Check fitting of drain plug, drain valve and pressure
4.
indicators
5. Functional test Open/Close Discharge valve PS & SB
6. Functional test foam mixers
7. Functional test suction from foam tank
8. Drain & flushing FI-FI system by fresh water after testing
Specified Tested
9. Functional test Fi-Fi pump PS Suction: bar bar
Maker: FFS, approx. 2800 m³/h, 11.0 bar Pressure: bar bar
10. Fi-Fi monitor PS Fi-Fi mode bar bar

Foam mode bar bar
11. Fi-Fi monitor SB Fi-Fi mode bar bar
Foam mode bar bar
12. Check pressure reducing valves & test PS fire hydrants
 PS fire hydrant No. 1 3.0 bar bar
13. Check pressure reducing valves & test SB fire hydrants
 SB fire hydrant No. 1 3.0 bar bar
14. Test the safety valve opening 11.5 bar bar
15. Measure jet length on radar during sea trial
 PS Range: 120 meters meters
 SB Range: 120 meters meters
660 Pre-wetting system

(Drawing: 660-001- 3036412 pre-wetting system)
 Pre-wetting system will be functional tested during sea trial.

 System always to be drained & filled with fresh water after fire-fighting.

3. Check fitting adjustable orifice to get proper spray capacity
4. Functional test pre-wetting system:
 Water spray in the forecastle deck
 Water spray in the bridge deck
 Water spray in the top deck

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670 Fixed internal firefighting system

(Drawing: 670-001-3038742 Internal firefighting system CO2)
CO2 system
Functional test of the CO2 system according to the commissioning protocol of Ajax Chubb.
(see appendix 670)

1. Check installation of CO2 bottles & piping system
Check installation of limit switches for activation signal as
2.
approval drawing
 Limit switch on the main valve
 Limit switches in the CO2 operating box
Check interlock function between main valve & CO2 cylinders
3.
pulling handle
4. Check mechanical time delay 20 seconds
General system check by opening control box:
5. Check stop function of engine room fans
6. Check CO2 system alarms:
 Alarm sounder & strobe in E/R
 Alarm sounder & strobe in MSB
 Alarm sounder in Z-drive aft.
 Alarm sounder in Z-drive fore
 Alarm sounder corridor main deck

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7. Check signal alarm in the E/R light column

8. Check power supply failure alarm in AMS
9. Check the systems stays off when closing CO2 control box
10. Check closing E/R fire flap
11. Check installation completion of text plate/sign
12. Commissioning checklist, in SnagR & see appendix

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700. Commissioning of spaces:

1. Check all cabins on completion / correctness of carpentry (see also inventory list)
2. Check lighting, wall sockets, etc.
1. Check telephone / intercom/ ADSL
2. Check working of sanitary installation (taps, vacuum toilet etc.)
Bridge deck
No. Test Description 1 2 3 4 Owner Damen
1. Wheelhouse
2. Functional test wheelhouse chair: movement, brake, adjustment
Main deck
1. Mess room
2. Galley
3. Master cabin & sanitary space
4. Chief eng’r cabin & san. space
5. Wet gear space
6. Staircase/ corridor
7. Deck locker PS
8. HVAC room
9. Battery locker
10. CO2 locker SB
700. Commissioning of spaces:

Lower accommodation

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1. Bosun store
2. Galley store
3 Laundry
4. Crew cabin PS
5. Crew cabin SB
6. Locker PS
7. Locker SB
8. Store PS, Fr.41-45
9. Locker SB, Fr.41-45
10. SWB room & engineer station
11. Staircase/ corridor

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720 Galley and mess room equipment

1. Check if galley and mess room equipment are complete.
2. Functional test of galley and mess room equipment.
Galley
1. Refrigerator/ freezer 221/87L
2. Electric cooker with 4 hotplates and oven type
3. Microwave
4. Dish washer
Mess room
1. Samsung TV 28’’
2. Clock
3. Coffee maker
4. DVD-CD player with rectifier & speakers
5. Boiling water heater
Galley store (lower deck)

1. Freezer 348/382L

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720 Laundry equipment

1. Check if laundry equipment is complete.
2. Functional test of laundry equipment.

1. Functional test washing machine
2. Functional test tumble dryer

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750 Workshop equipment

Engine room workshop
Check if workshop equipment is complete.

1. Functional test column drilling machine
2. Functional test grinder
3. Functional test welding machine
4. Check installation of workbench with vice
800. Nautical, navigation and communication equipment
 Pre- commissioning check list will be sent to Alphatron before starting commissioning
 Functional test of Nautical, navigation and communication equipment according the
commissioning protocol of Alphatron (See Annex)
Nautical, navigation and communication equipment list

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1. RADAR 5900 [101A]

2. RADAR 5900 [101B]
3. Wind system [110A]
4. Echo sounder [120A]
5. Speed log [130A]
6. Autopilot [142A]
7. DGPS [150A]
8. Magnetic Compass [160A], yard supplier
9. Sat Compass [162A]
10. AIS [180A]
11. ECDIS (Single) [190A]
12. Intercom [201A]
13. BNWAS [220A]
14. GMDSS pwr-distrib [300A]
15. VHF1 [301A]
16. VHF2 [301B]
17. VHF3 [301D] non GMDSS, brand Tait TM9355
18. MF/HF [302A)
19. Satcom C1/Lrit [303A]
20. GMDSS Porto's / Epirb / Sart [306A/307A/308A]
21. Navtex [310A]
22. Atex UHF Portable [340A]
23. Iridium Satellite Phone [356A]
24. Public Radio [402A/B]
25. Off Air Antenna CAS [403A]
26. CCTV [420A]
27. PLC Modules [506A]
28. Alarm Monitoring System [510A], E-contractor VDLeun
supplier
29. IT Wifi Router [520A]
30. Displays KVM [611A]
31. Sockets (Australian)+ USB chargers [612A]
32. Navigation Lights [621A] E-contractor VDLeun Supplier
33. Search Light FWD [622A]
34. Search Light AFT [622B]
35. Dimming [623A]
36. Wiper system [630A]

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37. Thruster Controls [652A]

38. Ships horn [660A]
39. MF panels ME Genset [670A]
40. MF panels Various [670B/C/D/E]
41. Multi Functional Display MFL [671A]
42. MFC Multicom [691A]
43. GMDSS Radio Survey
Remarks:
No. Description Action to be taken by:
810. Navigation lights
 Functional test of Nautical, navigation and communication equipment according the

commissioning protocol of Praxis (See Annex)

1. Functional test of navigation lights:
 Main lamps ON/OFF, LED indication in the control panel
 Spare lamps ON/OFF, LED indication in the control panel
2. Lamp group test: ON/OFF
 Navigation: 2 side light (red & green), a stern light (white)
and a mast head light (white)
 Short towage: A towing light (yellow), 2 side light (red &
green), a stern light (white) and a mast head light (white)
 Long towing:
 NUC: Single lens only, PS & SB of mast
 RAM
 Anchor:
3. Regulation:
 Sea regulation
 Inland regulation

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4. Test Ahead/ Astern mode

5. Test reset function
6. Test stand-by function of spare lamp (auto change-over from
main to back-up)
7. Functional test of broken lamp alarm
8. Functional test control of navigation lights in the Praxis
9. Functional test main power supply failure alarm
10. Functional test back-up power supply failure alarm
820. Optical signaling equipment & searchlights

Aldis lamp

1. Functional test the Aldis lamp
Searchlights

Search light fore:
1. Functional test of search light fore
 Lamp ON/OFF
 System ON/OFF
2. Functional test remote control of search lights fore
 Monitor UP/DOWN
 Monitor LEFT/RIGHT
 Stopping position (limit switches)
Search light aft. :
1. Functional test of search light aft.
 Lamp ON/OFF
 System ON/OFF
2. Functional test remote control of search lights aft.
 Monitor UP/DOWN
 Monitor LEFT/RIGHT
 Stopping position (limit switches)

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830. Acoustical signaling equipment

Electric horn

1. Functional test the horn

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880. Internal communication equipment:

1. Check communication equipment on completion
2. Functional test of communication equipment according the commissioning protocols of
Alphatron.
Intercom system

1. Check installation & connection of intercom system
2. Functional test signal to the light signal column
3. Functional test white light in E/R & RPR station
4. Check clear voice at all stations
6. Main power supply Checked Panel:
7. Back-up power supply Checked Panel:
Intercom Station
Tested in the following spaces: Station number Talking test Call back test
1. Wheelhouse Master station
2. Engine room AFT Channel 1
3. Engine room FWD Channel 2
4. AFT Z-Drive compartment Channel 3
5. FWD Z-Drive compartment Channel 4
6. AFT deck Channel 5
7. FWD deck Channel 6
8.. Master Channel 7
9. Chief engineer Channel 8
10. 2 crew PS Channel 9
11. 2 crew SB Channel 10
12. Mess room Channel 11
13. Galley Channel 12
14. Laundry Channel 13
15. Switchboard room Channel 14
16. Workshop Channel 15
17. AFT deck Channel 16
CCTV system:
1. Check equipment on completion
2. Functional test of communication equipment according the commissioning protocols
of Alphatron.

1. Functional test engine room AFT camera
2. Functional test engine room FWD camera
3. Functional test FWD Z-Drive compartment camera

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4. Functional test AFT Z-Drive compartment camera

5. Functional test CCTV system target evaluation camera
Computer network/ LAN system:
1. Master
2. Chief engineer
3. 2 Crew PS
4. 2 Crew SB
5. Switchboard room
6. Workshop
Entertainment systems:
Wheelhouse

1. Functional test Radio/CD player/DVD player
2. Functional test speakers
890. Meteorological equipment

1. Check meteorological instruments on completion
2. Functional test of meteorological instruments.

1. Wall clock: wheelhouse, switchboard room, Mess, Galley, Master’s
cabin, Chief Engineer’s cabin
2. Barometer
3. Wind speed
4. Direction indicator

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PART 3 – APPENDICES
 ICAF commissioning protocols from DSCS
 Main engines commissioning protocols from Phu Thai CAT
 Thruster commissioning protocols from Schottel
 Facet Bilge water separator commissioning protocols from DSCS
 Technicomar sewage treatment plan commissioning protocols from DSCS
 HVAC commissioning protocols from Heinen & Hopman
 Electric system commissioning protocols from VDL
 Megger test list
 Generator sets commissioning protocols from Phu Thai CAT
 Lighting system & electric socket: RCD test list
 Hydraulic system & Towing winch commissioning protocols from Ibercisa
 FFS external fire-fighting system commissioning protocols
 CO2 firefighting system commissioning protocols from Ajax Chubb
 Alphatron commissioning protocols

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Title: COMMISSIONING REPORT

Yard number : 571775

Author Re Statu Date Description

Documentnummer Revisie Status Status:

Name: Bngu09 Name: Vu Van Phong Name:

Paraph: Paraph: Correction Paraph:

Date 30-05-2018 Date 14-08-2018 Date

YN 571775 Commissioning report – Harbour acceptance trials Page | 1

PART 1 – GENERAL DATA....................................................................................................5

YN 571775 Commissioning report – Harbour acceptance trials Page | 2

Load test of generator PS..................................................................................................70

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PART 1 – GENERAL DATA

National Authority Australian

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002 Electrical Data - Main generator sets

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No. Agreed Name Signature Date

DAMEN Song Cam

DAMEN Song Cam

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Engine room arrangement

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Doors & hatches arrangement

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PART 2 – HARBOUR ACCEPTANCE TRIAL PROTOCOLS

 Visual inspection of the system

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123. Deck scuppers

No. Test Description Class Owner Damen

1. Scupper Top deck PS (50c-H)

1. Drain flush hatch Bosun store – inner (40d-H)

130 Hatches / Doors

Outer doors / hatches

Inner doors / hatches:

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Technical inspection & Hose test of outer doors

Technical inspection & chalk test of inner doors

130 Hatches / Doors

Technical inspection & chalk test of inner hatches

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130. Open/ close signals doors and hatches

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Inspection & hose test of outer Windows

Technical inspection of inner Windows

(drw. 135-010-3108931-Window wipers)

Functional test Washing

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3. Window wiper fore SB

No. Test Description Class* Owner Damen

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164 Active anti-fouling system

Impressed Current Anti-Fouling System

 Commissioning is according to commissioning protocol of Corrosion Water Control,

No. Test Description Owner Damen

210 Propulsion system

YN 571775 Commissioning report – Harbour acceptance trials Page | 20

PS M/E hrs hrs