PT.

ENVIRONMENT TECHNOLOGY INTERNATIONAL

METHOD FOR INSTALLATION STATIC
AND ROTATING EQUIPMENT

0 18 Dec 19 Issue for Approval PT. ETI REKIND REKIND

REV DATE DESCRIPTION PREPARED CHECKED APPROVED

DOCUMENT NO. Title Contract No.

METHODE STATEMENT FOR INSTALLATION STATIC AND
RD-ETI-MS-M-007
ROTATING EQUIPMENT
Name Budy R Sinaga Nasrudin L Helios Caesarion
Position Mechanical Engineer Lead Engineer Site Manager
Date 18 December 2019 18 December 2019 18 December 2019

PROJECT TITLE
Mechanical Piping Work Package-3
 METHOD STATEMENT FOR
PT. ENVIRONMATE TECHNOLOGY
INSTALLATION STATIC & ROTATING
INTERNATIONAL
EQUIPMENT

CONTENT

1. PURPOSE ..................................................................................................... 1
2. SCOPE .......................................................................................................... 2
3. REFERENCES .............................................................................................. 2
4. ORGANIZATION CHART.............................................................................. 2
5. RESPONSIBILITIES ..................................................................................... 3
6. METHOD OF WORKS .................................................................................. 3
7. SAFETY ........................................................................................................ 7

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 METHOD STATEMENT FOR
PT. ENVIRONMATE TECHNOLOGY
INSTALLATION STATIC & ROTATING
INTERNATIONAL
EQUIPMENT

1. PURPOSE
This document provides the general specification and technical reference for Installation
Rotating Equipment and Static Equipment work at RANTAU DEDAP GEOTHERMAL
POWERPLANT PROJECT 2X49.2 MW of PT SUPREME ENERGY RANTAU DEDAP
(SERD). This specification shall be applied as reference during lifting, installation and testing

2. SCOPE
Scope of this method statement covers the following activities.
• Preparation
• Lifting
• Installation
• Inspection
• Testing
3. REFERENCES
3.1. RDPRD01-ENG-CSPC-1211-A Spec for Rotating Equipment
3.2. RD-PRD01-ENG-CSPC-1210-A Spec for Static Equipment Installation
3.3. API 686 Recommended Practice for Machinery Installation and Installation Design
3.4. RD-PRD01-SCM-CPRO-1011: Warehousing Procedure
3.5. Other related Specifications

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 METHOD STATEMENT FOR
PT. ENVIRONMATE TECHNOLOGY
INSTALLATION STATIC & ROTATING
INTERNATIONAL
EQUIPMENT

4. ORGANIZATION CHART
Site Manager

HSE Coordinator

Supervisor HSE
QC COORDINATOR Mechanical Superintendent Mech. Engineer

QC Inspector Supervisor

Foreman

Surveyor Mech. Skill Mech. Skill Mech. Skill

Helper Helper Helper Helper

5. RESPONSIBILITIES
The following ETI site personal shall be involved as responsible for the equipment erection.
5.1. Site Manager

Site Manager is to responsible for overall site management, dissemination or execution

of quality procedure that meet project specification and project requirements.
Establishment of construction organization, monitor job quality, schedule control and
overall project management.

5.2. Mechanical Superintendent

The Mechanical Superintendent is responsible for all rigging operation that includes off
loading, transporting, and erection and for the selection of proper crane capacity and
rigging gear.

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 METHOD STATEMENT FOR
PT. ENVIRONMATE TECHNOLOGY
INSTALLATION STATIC & ROTATING
INTERNATIONAL
EQUIPMENT

5.3. Mechanical Engineer

Section Engineer is over all responsible for monitoring equipment erection operation in
accordance with the procedures, specification and construction drawing

5.4. Mechanical Supervisor

The equipment supervisor shall be responsible for the safe operation and quality of work
and shall ensure that the procedures are adhered to and that technical standard is
maintained.

5.5. HSE Engineer

5.5.1. Shall be responsible for the implementation of the HSE procedure before and
during the execution of activity.
5.5.2. Shall be responsible for check for any unsafe condition on the working areas with
field supervisor ensuring that the works is carried out as per approved project safety
plan and procedure.
5.5.3. Shell be responsible for barricade working area, access road area, sign board erection
and sign board heavy lifting.

5.6. QC Mechanical
QC Inspectors in conjunction with the QC Engineer are responsible for the inspection in
accordance with specification and procedure of the equipment erection and the compilation
of equipment reports and records as per required ITP.

5.7. Surveyor
The surveyor is responsible for checking elevations and verticality as per construction
drawing.
5.8. Foreman
Foreman is responsible to execute all work start from preparation until completion jobs with
good quality and safe manner.

6. METHODS of WORKS
6.1. Equipment Receives
6.1.1. All equipment received at site shall be inspected in accordance with vendor’s instruction
for site storage, installation and preservation.
6.1.2. Equipment shall be off loaded from trailer using the vendor recommended lifting point
and approved techniques.

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 METHOD STATEMENT FOR
PT. ENVIRONMATE TECHNOLOGY
INSTALLATION STATIC & ROTATING
INTERNATIONAL
EQUIPMENT

6.1.3. All loose items that are not required for immediate installation shall be suitably identified
and retained in the stores.
6.1.4. Protective covers on all equipment’s shall be removed if they appear damage and
equipment inspected before replacing the cover, if any damage has occurred,
Discrepancy report shall be issued with photograph showing damages as necessary.
6.1.5. Preservation of rotary equipment will be maintained during storage period, by shaft
rotation as per vendor manual.

6.2. Handling of Equipment

6.2.1. The shall be unpacked in the presence of REKIND-QC Inspector and vendor
representative. All spare parts and tools shall be unpacked clearly marked with
equipment numbers and stored in the warehouse. Fragile parts such as level oiler,
capillary tubes, small piping shall be removed from the equipment after match marked
and stored. The parts shall be clearly identified by the tags with equipment number.
6.2.2. All machined surfaces shall be checked and applied with rust-preventatives.
6.2.3. The equipment should not be placed directly on the earth, wooden blocks or others
temporary support to be used.
6.2.4. All couplings shall be uncoupled and coupling elements shall be clearly marked with
equipment numbers matching the shaft hub and stored in the warehouse.
6.1.5. After checking the equipment and confirming that there are no discrepancies,
equipment shall be stored or delivered to installation site.
6.1.6. Bottom of the base plate shall be cleaned or wiped by suitable means to remove mud
oil or grease before installation.

6.3 Equipment Preparation

6.3.1. Apply all relevant permits work and get approve from REKIND HSE

6.3.2. Proceed to the site and check the equipment foundation, study the GA Drawing of the
equipment and check the foundation, elevation and ensure the right orientation during
installation.
6.3.3. Ensure all mobile equipment and any electrical equipment are inspected prior to
mobilization on site.
6.3.4. Prepare all the equipment and lifting tackle required for the lifting and installation work
inspected by REKIND
6.3.5. Ensure all the preparation work are done before any lifting works commences

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 METHOD STATEMENT FOR
PT. ENVIRONMATE TECHNOLOGY
INSTALLATION STATIC & ROTATING
INTERNATIONAL
EQUIPMENT

6.3.6. Ensure all lifting plan and mobile crane movement plan are being approved REKIND
attached to the PTW
6.3.7. Survey and mark the location of the crane out rigger position and trailer parking area
6.3.8. Hard barricade with warning signage will be set up prior to any lifting work.

6.4 Installation of Equipment

6.4.1. Static Equipment
• Installation of shim plate for foundation or equipment supporting structure to be verified
as per erection drawing.
• Anchor bolt spacing to be verified as per equipment saddle plates or skirt.
• Sliding plate provided by vendor for horizontal equipment’s to be erected on foundation
embedded plate as per vendor drawing.
• Proper crane capacity shall be selected for the equipment erection. Mechanical
superintendent with appropriate and certified rigging gear shall execute rigging
operation.
• Barricading to be maintained during the erection operation.
• Orientation, Level and verticality to be achieved as per construction drawings and
utilizing theodolite, shims and wedges.
• Equipment will be released for grouting after achieving the required alignment, leveling,
or verticality.
• Internals Work:
 For internals installation, proper ventilation shall be provided prior to any entry. Air
movers will be used for ventilation during installation activities.
 Gas test will be performed to confirm the oxygen level inside the vessel prior to any
entry. Confined space permit will be issued prior to the activity with the proper
lighting. All workers to be trained for confined space. Standby man will be assigned
to control entering of personnel and for emergency cases.

6.4.2. Rotary Equipment

• Elevation of shim plates on foundation or on structural supports shall be verified as per
erection drawing.
• Anchor bolt spacing and projection shall be verified as per erection drawing.
• Orientation and center lined shall be checked before placing equipment on foundation.

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 METHOD STATEMENT FOR
PT. ENVIRONMATE TECHNOLOGY
INSTALLATION STATIC & ROTATING
INTERNATIONAL
EQUIPMENT

• Utilizing a master level with precision of 0.02mm, leveling of the equipment to be

achieved and the preliminary alignment using dial indicators with precision of 0.01mm
will be done.
• Grouting will be done when leveling is achieved for the equipment.
• Regular preservation for any rotary equipment required to prevent any defect on
mechanical parts.
• Filling of preservation oil in rotary equipment as vendor requirement.
• Keep all nozzles closed temporally until all piping work is ready to be connected with
equipment nozzles.

6.5. Final Check

6.5.1. Final Check for Static Equipment

• For static equipment after all inspection and tests given in the vendor normal all
necessary connection and adjustment are complete. All trays and internals shall be
visually checked.
• All internals part shall be cleaned and checked to insure that all dirt, loose scale, slag
and any parts or tools are removed from inside of the vessels using compressed air.
• Manhole after man way decks when installed the vessel manholes shall be closed. This
shall be witnessed and signed by REKIND after final internal inspection.
• All bolts and clamps on trays shall be torqued as required torque value.

6.5.2. Final Check for Rotary Equipment

 For rotary equipment after Hydrotest activity completed and reinstatement of all piping
spools. The parallelism of flanges discharge and suction shall be checked with
equipment nozzles.
• Final alignment using dial indicators by reverse alignment method or face rim method
will be used. Coupling shall not be installed until after the no load test for the drivers is
completed.
• Oiler cans and all lubrication system shall be checked to assure, no leak on all tubing.
• All coupling guards should be in place to prevent any accident with the running parts.
• All equipment shall be barricaded and provided with warning signs, when it’s energized.

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 METHOD STATEMENT FOR
PT. ENVIRONMATE TECHNOLOGY
INSTALLATION STATIC & ROTATING
INTERNATIONAL
EQUIPMENT

7. SAFETY
7.1. Job safety analysis attached.
7.2. All workers shall conduct orientation course.
7.3. Work at height full body harness shall be used with 100%Tie off.
7.4. Make sure access completely safe on scaffolding with green tag.
7.5. Hot work, A Gas/Oxygen level check through the use of gas detector shall be used prior
to any hot work (welding-gas cutting).
7.6. Confined space ventilation using air mover is required for any vessel prior to entry for any
internal activity.
7.7. 24V or 12V power lighting shall be used as required.
7.8. Working area shall be barricaded. (Crane operation area, erection or dismantling of
Scaffolding)
7.9. All warning signs shall be fixed in proper location to ensure personnel safety.
7.10. Rigging operation will be done under control of Rigging Engineer, all using rigging study or
lift plan as required for each lift.

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