Welcomes you

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 JSW is a $11 billion group with presence across key sectors
including recent foray into cement business

$11 Billion Indian Conglomerate

Paints
Operates South India’s
Services the
India’s leading environment largest
entire energy
integrated steel friendly manufacturer Coming
value chain
producer with seaports & of ‘Portland Soon…
with a total
18MTPA steel terminals with Slag Cement’
capacity of
capacity capacity of with a capacity
4,531MW
33MTPA of 8.6 MTPA

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 With your support we have successfully established PSC in
South India and garnered ~5% market share in optimal time
India Market Composition
JSW Cement Footprint in JSW PSC Sale Volumes* (Million MT)
India PSC 5%
2.9
2.4

1.6
OPC 32%

2013- 2014- 2015-

14 15 16

Other Key Factors

1 Strong distribution network with 1,800 dealers & 4,500 sub-dealers
PPC 63%

Current Presence 2 Sustained PR and presence on OOH, News papers and Magazines
Expansion Plan

3 Participation in various conclaves, seminars and exhibitions

*Includes PSC sale volumes in South India – TN, KL, KN, AP, TL, MH
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 Tamilnadu
Expansion 2X1.2 MTPA
2018
Plan
Orissa
 Phase I 1X1.2 MTPA
Additional 10 2017
MTPA by 2018
West Bengal 2X1.2
 Phase II MTPA
By 2020 the 2017

capacity of PSC
grows to 25 Nandyal, Vijaynagar &
MTPA Dolvi 8.6 MTPA

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India’s First Green Cement –
Maintaining the Eco System

Issued by CII

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 Digital Presence
• New JSW Cement www.jswcement.in – Exclusive website developed
• Facebook Engagement activities
• Linkedin Page created
 Types of Cement
Ordinary Portland Cement - 33 Gr, 43 Gr, 53 Gr

Blended Cement - PPC, PSC, Masonry

Special Cement - White cement, SRC, Oilwell, Quick setting,

Low heat, High Alumina, Low Alkali …etc.
 Type of cement OPC 33Gr OPC 43Gr OPC 53Gr PPC PSC
Requirements IS:269-2015 IS:269-2015 IS:269-2015 IS:1489-2015 IS:455-
2015

Physical Requirements
•Fineness (m2/Kg) – min. 225 225 225 300 225
•Setting Time (minutes)
I.S.T - min 30 30 30 30 30
F.S.T – max 600 600 600 600 600
•Soundness
Le Chat expn (mm) - max 10 10 10 10 10
Autoclave expn (%) –max 0.8 0.8 0.8 0.8 0.8
•Comp Strength (Mpa)-min
3d 16 23 27 16 16
7d 22 33 37 22 22
28d 33 (48 max) 43 (58 max) 53 33 33
•Drying Shrinkage(%)-max - - - 0.15 -

PROPERTIES OF
CEMENT
 St Peter’s Basilica – Vatican city
Great Pyramid - Giza

Leaning Tower of Pisa, Italy

Qutb Minar - Delhi Colosseum - Rome

 Concrete - developments

 Stronger concrete will have all the desirable properties.

 1995 survey report -National Cooperative Highway Research Programme

(NCHRP), USA – premature deterioration of concrete bridges built with OPC
– lack of durability.

 Even in India premature deterioration of concrete structures within 10-20

years.
 Concrete - developments

 Durability was greater challenge than the strength of concrete.

 Special attention to durability aspects of concrete inIS:456-2000.

 Incorporation of mineral admixtures such as GGBS, Flyash, Silica fumes ... in

codes mainly to enhance the durability of concrete.

 IS:456 also permitted the use of PPC and PSC.

Concrete - developments

Infrastructure development is undergoing transformation. It has been

recognised that the use of OPC alone or using OPC in high percentage in
concrete is not only coming in the way of Greener construction
(Sustainability) but also leads to many disadvantages in particular with the
following:

a. Drying shrinkage
b. Excess heat of hydration
c. Continued increase in permeability
d. Lack of resistance to chemical attacks
 Concrete - developments

Strength Durability Sustainability

 Sustainability

 It is the ability to sustain or capacity to Endure.

 To make our natural resources available to our
future generation.
 Use of natural resources responsibly without
harming Environment.
 It is doing more with less(Natural resources)
 “I need” based living not “I want” based living.
 Cement?
1 MT of OPC:

 1.5 MT of Lime stone

 0.25 MT of Coal

 70 – 90 units of electricity

 Liberates 1 MT of CO2

Is it a sustainable product?
 PSC has an added advantage over OPC as it increases durability
against environmental conditions due to slag content

OPC C-S-H Slag C-S-H

Water Ca(OH)2
Cement gel (GGBS) gel

Primary Reaction Prone to Secondary Reaction

environmenta
l attacks

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 PSC has an added advantage over OPC as it increases durability
against environmental conditions due to slag content

OPC C-S-H Slag C-S-H

Water Ca(OH)2
Cement gel (GGBS) gel

Primary Reaction Prone to Secondary Reaction

environmenta
l attacks

Pores
Double hydration and
subsequent CSH
leads to a reduction in
pores over time

3 days 7 days CSH gel 28 days

filling pores
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IS 456: 2000 RECOMMENDS THE USE OF BLENDED CEMENT AT DIFFERENT CONDITIONS.

Requirements of Quality of Concrete in different Environmental Conditions (Table 5, IS:456:2000)

SI No. Exposure Plain Concrete Reinforced Concrete

Minimum Maximum Minimum Minimum Maximum Minimum

Cement Free W -C Grade of Cement Free Water - Grade of

Content Ratio Concrete Content Cement Concrete
kg/m3 % kg/m3 Ratio
(1) (2) (3) (4) (5) (6) (7) (8)
i) Mild 220 0.60 - 300 0.55 M20
ii) Moderate 240 0.60 M15 300 0.50 M25
iii) Severe 250 0.50 M20 320 0.45 M30

iv) Very severe 260 0.45 M20 340 0.45 M35

v) Extreme 280 0.40 M25 360 0.40 M40
NOTES
1. Cement content prescribed in this table is irrespective of the grades of cement and it is inclusive of additions mentioned in 5.2. The
additions such as fly ash or ground granulated blast furnace slag may be taken into account in the concrete. composition with
respect to the cement content and water-cement ratio if the suitability is established & as long as the maximum amounts taken into
account do not exceed the limit of pozzolana and slag specified in IS 1489 (PartI) & IS 455 respectively
2. Minimum grade for plain concrete under mild exposure condition is not specified
 IS456 : 2000
DURABILITY OF CONCRETE:
(Table 4 Requirement for Concrete exposed to sulphate attack )
CLASS CONCENTRATION OF SULPHATES TYPE OF CEMENT MINIMUM MAXIMUMWAT
AS SO3 CEMENT ER / CEMENT
IN SOIL IN GROUND CONTENT Kg/m3 RATIO
(TOTALSO3) (WT WATER (g/l)
%)
(1) (2) (3) (4) (5) (6)
1. < 0.2 < 0.3 OPC,PSC OR PPC 280 0.55

2. 0.2 – 0.5 0.3 – 1.2 OPC,PSC OR PPC SRC 330 310 0.50
OR SSC 0.50
3. 0.5 – 1.0 1.2 – 2.5 PSC OR PPC SRC 350 0.45 0.50
OR SSC 330
4. 1.0 – 2.0 2.5 – 5.0 SRC , SSC 370 0.45

5. > 2.0 > 5.0 SRC, SSC WITH 400 0.40

PROTECTIVE COATING
CONCRETE IN SEA WATER
Clause 8.2.8 of IS: 456-2000

Concrete in sea water or exposed directly along the sea coast

shall be M20 Grade in case of plain concrete and M30 in case of
Reinforced Concrete . The use of slag or pozzolona cement is
advantageous under such conditions
ALKALI AGGREGATE REACTION

 8.2.5.4 (b) Use of low alkali ordinary portland

cement having total alkali content not more than
0.6% (as Na2O equivalent)
 Further advantage can be obtained by use of flyash
(grade 1) conforming to IS 3812 or ggbs conforming
to IS 12089 as part replacement of OPC .
 Eco friendly Products of JSW Cement
for
Promoting Sustainable Construction

 Portland Slag Cement (PSC)

 Ground Granulated Blast Furnace Slag (GGBS)

 Blast Furnace Slag

 Non metallic product.

 Consisting of glass containing silicates
and aluminates of lime.

 Developed simultaneously with iron in

blast furnace.

 Obtained by rapidly chilling or

quenching with water or steam and air.
BF Slag Steel Slag
 Chemical Composition Of Slag
(As per IS 12089:1989)

CHEMICAL
RANGE (%)
COMPOSITION

SILICA 27 - 32
LIME 30 - 40
ALUMINA 17 - 31
IRON 0-1
MAGNESIA 0 - 17
GLASS CONTENT 85% MIN. Microscopic examination reveals the glassy
nature of GGBS particles
 Heat Of Hydration in PSC & OPC
82.27 95.17
100 72.04
66.74
Heat of Hyderation ( Cal/

80
60.26

60 42.63
40
gm)

20
0
3 DAYS 7 DAYS 28 DAYS

Temperature Rise in PSC Vs OPC & PPC Concrete

Temp Rise-PPC vs PSC Concrete
40
Temperature, Degree C

70

35 60

50

Temp Deg C
30
40

30
25 Core Temp PPC
20

20 10 Core Temp PSC

0 5000 10000 15000 20000 25000 30000 35000 40000 45000 0
Age, minute 1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 61 64 67 70
PSC Concrete OPC Concrete Time in hrs

Source: NCCBM
 Chloride Ion Permeability

Chloride Ion Penetrability Limits as per ASTMC 1202 -97

Charges (Coulombs) CL Ion Penetrability

> 4000 High
2000 - 4000 Moderate GGBS replacement Average
1000 - 2000 Low level
100 - 1000 Very Low 0% 2220
< 100 Negligible
25% 1034
40% 628
50% 526

Source RMC India Readymix

Source: SCA
 Improved Corrosion Resistant
Portland slag cement/GGBS lead to increase electrical resistivity of concrete and reduce
diffusivity of chloride ions from outside. The resistance to corrosion of reinforced steel in
concrete is enhanced due to less proportion of chloride ions available in pore solution.

Cement Diffusivity
10-9 Cm2/g

OPC 44.7

PPC 14.7
(70:30)

PSC 4.1
(45:55)
 Improved Sulphate Resistance
The Portland Slag Cement containing active slag in required proportion offer an
improved resistance to sulphate attack because of depletion of Ca(OH)2, lower C3A
content as well as improved water tightness of concrete.

SULPHATE ATTACK

Cement + WATER

CSH + Ca (OH)2
+ SULPHATES - SOIL / WATER

CaSO4 2H2O
REACTS WITH C3A OF CEMENT

Cal - SULPHO ALUMINATE (ETTRINGITE)

VOL. EXPANSION
Durability of Concrete
 JSW Slag Products (PSC/GGBS)
- Eco Friendly

The products of BF Slag are highly regarded as environment friendly materials that can
protect the environment by limiting the exploitation of natural resources and reduce the
amount of energy consumed in the mining of natural Resources.
 ECO FRIENDLY
TO ACHIEVE SUSTANIBILITY
IN CONSTRUCTION

Embodied CO2
Material
(Kg./tone)

Portland cement, CEM I 930

GGBS manufacture typically
GGBS 52 releases 52 kg of CO2/t of
Addition/s
or
cement
Fly ash

Limestone
4

32
GGBS: about 5% of the
constituent
Minor additional constituent 32 carbon footprint of normal
Aggregate 4 Ordinary Cement
Reinforcement 427
Advantages of using PSC / GGBS

Dispersion of
 Improves
Cement Particles Lesser Cracking
Ultimate &
 Particle Packing
Effect
Flexural
Improves GGBS /
Secondary Increased
Concrete PSC Strength of
Reaction durability
Properties Concrete
Concrete

Improved resistance to  Max. Reduction

Acid, Chloride, Sulphate &
fire in heat of

hydration.

 High

Impermeability.
 PSC / GGBS - APPLICATIONS

 RCC in all types of foundations and super structure works.

 General building construction.

 Express ways.

 Mass concrete works in Dams, Spillways, Canals, Foundations etc

 Under ground works, Retaining walls, culverts and drainage works

 Effluent and sewage treatment plants

 Grouts and Mortars and Cement based products

 Waterproofing, Plastering, brick work and finishing works

 Marine works
Concrete Mix Design – Kochi Metro Rail Corporation
Concrete : M40
Cement : PSC
Fine agg : Manufactured sand
Plasticiser : PC based
Design mix: 1:1.79:2.73
Min. Cement: 400 kg/Cu.m
w-c ratio : 0.36
Slump after 2 hrs: 150-170 mm
Trial 1 Trial 2

Cement - JSW PSC (W01-2014) 12.6 kg

CA - 20 mm 20.65 kg
CA - 12.5 mm 13.75 kg
FA - M sand 22.53 kg

free water 5.32 kg (after correction)

Corrosion inhibitor - Kunal 60 g
Plasticiser - Kunal conchem 0.50% 0.55%
Slump - a) Initial Collapse Collapse
b) 1 hr Collapse Collapse
c) 2 hr 120 mm 170 mm
*Comp Strength - a) 7d 37.9 MPa 42.7 MPa
- b) 28d 53.8 56.6
Concrete Mix Design – Bangalore Metro Railway Corporation Ltd.
Concrete : M35
Cement : PSC
Fine agg : Manufactured sand
Plasticiser : PC based
Design mix: 1:1.84:2.77
Min. Cement: 403 kg/Cu.m
w-c ratio : 0.36
Slump after 2 hrs: 150-170 mm
contractor IL & SF

Cement - JSW PSC (W11-2016) 403 kg

CA - 20 mm 559 kg
CA - 10 mm 559 kg
FA - M sand 742kg

free water 145.8 kg (after correction)

Plasticiser - Master poly heeo 8632(BASF) 0.6%

Slump - a) Initial Collapse
b) 1 hr 200mm
c) 2 hr 165mm
*Comp Strength - a) 7d 37.5 MPa
- b) 28d 45.8 MPa
Concrete Mix Design – JBF Petrochemicals Mlore (Petron)
Concrete : M35
Concrete : M30 Cement : PSC
Cement : PSC Fine agg : River / M sand
Fine agg : River / M sand Plasticiser : SWC Chrysoplast delta D785
Plasticiser : SWC Chrysoplast delta D785 Design mix: 1:1.73:2.71
Design mix: 1:2.06:2.86 Min. Cement: 435 kg/Cu.m
Min. Cement: 395 kg/Cu.m w-c ratio : 0.35
w-c ratio : 0.36

Cement - JSW PSC 435 kg

Cement - JSW PSC 395 kg
CA - 20 mm 709 kg
CA - 20 mm 454 kg
CA - 12.5 mm 679 kg CA - 12.5 mm 469 kg
FA - R sand 816kg FA - R sand 754 kg
free water 144 L free water 154 L

Corrosion inhibitor – EPCO KP 200 2 Kg Corrosion inhibitor – EPCO KP 200 2.1 Kg

Plasticiser - 1.78 L Plasticiser - 2.6 L
*Comp Strength - a) 7d 22.4 MPa *Comp Strength - a) 7d 29.2 MPa
- b) 28d 36.5 MPa - b) 28d 42.4 MPa
Concrete Mix Design

Grade of Concrete M30 Grade of Concrete M40

Cement - JSW PSC 340 kg Cement - JSW PSC 450 kg
CA - 20 mm 709 kg CA - 20 mm 626 kg
CA - 12.5 mm 469 kg CA - 12.5 mm 469 kg
FA - M sand 754 kg FA - M sand 418 kg
free water 152 L free water 171 L
Super Plasticiser 2.55 L Plasticiser - CONPLAST P211 (M) 1.8 L
Slump 65 mm Slump 65 mm
*Comp Strength - a) 7d 27.5 MPa *Comp Strength - a) 7d 29.5 MPa
- b) 28d 39.4 MPa - b) 28d 49.3 MPa

Source: RMC ReadyMix (India) Source: CivilAid)

Mix design with PSC
Mix design with OPC + GGBS
 Concrete strength development with different types of cement

M35 Concrete

M25 Concrete

Concrete with PSC has continued to show higher strengths

beyond 28 days in comparison to those made with OPC and PPC
Source: CivilAid
A Comparison Slag Based Products vs Flyash Based Products

Oxides Cement Clinker (%) PSC (%) GGBS (%) Fly ash (%)

Cao 62 45 40 <2

SiO2 22 33 35 55

Al2O3 5 10 14 30

MgO 3 6 8 <1

Fe2O3 4 1 0.5 6
 Portland Slag Cement (PSC) & GGBS
have been approved by various
Government, Semi Government & Private
Organisations
for Durable Concrete
PWD – Karnataka (extract of Schedule of Rates)

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DMRC Approval for using PSC
for more details,

www.slagcement.org
 Thank You
Remember JSW Cement
- India’s First Green Cement

as and when you think of

Sustainable Construction

For more details, contact: 1800 266 266 1

www.jswcement.in
A Comparison Slag Based Products vs Flyash Based Products

Oxides Cement Clinker (%) PSC (%) GGBS (%) Fly ash (%)

Cao 62 45 40 <2

SiO2 22 33 35 55

Al2O3 5 10 14 30

MgO 3 6 8 <1

Fe2O3 4 1 0.5 6