Painting Procedure For Condence

Plant Client Code Doc ID Code Project No.
BFI Brunei
Fertilizer Complex
Fertilizer Industries
BFI PDE-EQS-29-DZ-0060 KXEO-00045
Surface preparation and painting procedure

Pages attached 25
Item-29E001
COVER SHEET
Ton-1291E001
Steam Condenser
Industrial Solutions
Acceptance Code
1 REVIEWED
thyssenkrupp
This approval does not release the vendor / supplier

from full responsibility for his design and fabrication.
22-12-2018 vivek.gopani@thyssenkrupp.com
Date Name SBA
01 IFA First Issue 181214 W.H.KIM 181214 T.Y.KIM 181214 G.U.SEO
00 IFA First Issue 180922 W.H.KIM 180922 T.Y.KIM 180922 G.U.SEO
Rev. Status Description Date Prepared Date Checked Date Approved AC
80
Category Code
Bar code : 80
PAINT PROCEDURE
------------- TABLE OF CONTENTS --------------
1. Scope
2. Code & Standard
3. Execution Works
3. 1 Shop Painting
3. 2 Surface preparation
3. 3 General requirement
3. 4 Enviromental Condition
4. Inspection
5. Painting schedule
PAINT PROCEDURE
1 General
1.1 Scope
This procedure covers the painting requirements for external surface of the heat exchangers
for BRUNEI FERTILIZER COMPLEX PROJECT
2 Code & Standards
The applicable standard shall be in accordance with the purchaser's Spec.
- PROJECT ENGINEERING SPECIFICATION PAINTING(PES-Y1)
3 Execution of Works
3.1 Shop painting
3.1.1 The equipment shall be painted in accordance with attached painting schedule at
the manufacturer's shop.
3.1.2 Prior to fabrication or installation shot blast clean and then primer coat shall be applied to the parts
which are not accessible after fabrication or installation such as girth flange and tubesheet part.
3.1.3 Prior to surface preparation, all gasket contact surfaces and other machined surfaces shall be protected
by hard cover sheet, from shot blast and handling damage and kept free of paint except rust preventive
And, expansion bellows, grounding lugs and bolting surface shall be also protected by proper method.
3.1.4 Prior to assembly for hydrostatic test, the bolt hole of all flange and around the gasket surface,
except gasket contact surface, shall be painted with primer paint only.
* Please find attached painting schedule for bolt hole parts.
3.1.5 The paint, beyond a shelf life of 12 months, shall be prohibited. For zinc silicate,
max shelf life is limited as 6 months
3.2 Surface preparation
3.2.1 The preferred method of pre-cleaning is with steam (however, should be avoided in the open field).
If steam cleaning is not possible, solvent cleaning shall be executed using a suitable solvent
in accordance with SSPC-SP1.
3.2.2 Mill scale, rust-scale and foreign matter shall be removed by shot blast cleaning
3.2.3 The grade of preparation shall be classified and defined as follows ;
SSPC-SP5 (Sa 3) ------> White metal blast cleaning
SSPC-SP6 (Sa 2) ------> Commercial blast cleaning
* SSPC-SP-7 (Sa 1) ------> Sweep blast cleaning
* SSPC-SP10 (Sa 2-1/2) ------> Near-white blast cleaning
(The blast profile of recommendation by paint manufacture shall be
Recycled abrasive shall not be used)
3.2.3 Blast cleaning shall not be executed when Para 3.4.1 is met
PAINT PROCEDURE
3.3 General requirement
3.3.1 Painting shall be applied by spraying method except special case such as repair
and touch up.
3.3.2 Prior to and during application as per manufacture's recommendations, paint shall
be mechanically agitated to give uniform mixing.
3.3.3 Where thinner is used for thinning the paint, volume shall be limited to the extend
specified by paint manufacturer's standards.
3.3.4 The primer coat of paint shall be applied within 4 hours after completion of surface
preparation.
3.3.5 Painting shall be carefully done at all edges, corners, crevices, weld and other
complex shapes. Especially, all sharp edges shall be ground smooth prior to coating
3.3.6 In the following cases, repair painting shall be done.
a) When there are development of any detrimental film irregularity, such as lifting
or loose of adhesion of the coat due to change of weather before dried.
b) When there are development of any detrimental film irregularity, such as loose,
cracked, brittle non-adherent paint, or discoloration during 4day after
completion of painting.
c) Other unacceptable cases
3.3.7 Repair painting shall be done as follows;.
a) Areas which are to be coated shall be thoroughly cleaned and free from grease, oil and other
contaminants, and shall be dried.
b) The surface, will be repaired, shall be performed reblasting and repainting
c) The relevant coating system shall be applied to match the surrounding sound coating.
d) Zinc containing paints are prohibited on stainless steels.
PAINT PROCEDURE
3.4 Environmental Condition
3.4.1 No painting and blast cleaning operation shall be done in the following weather conditions
on the work area.
a) Rain, snow, fog, mist
b) Dust effects adversely due to high point
c) Metal temperature is less than 3 deg.C above dew point
d) Relative humidity is 90% or more
e) Any other conditions as per suppliers instructions
f) Air temperature is less than paint data sheet's.
e) The surface temperature is greater than paint data sheet's.
g) When the availible light is less than 550 lux.
4 Inspection
Inspection and test shall be carried out as per SP-1246, Part 4(Surface Preparation, Application and inspection
of coating systems)
4.1 Wet Film Thickness checking in accordance with ISO 2808, Method No.7B
4.2 Dry Film Thickness checking in accordance with ISO 2808, Method No.6
4.3 Adhesion checking
When coating adhesion or intercoat adhesion is of suspect quality, the adhesion shall be checked by means of:
* Cross-cut test in accordance with ISO 2409
or
* Pull-off adhesion tester in accordance with ASTM D4541.

PAINTING SCHEDULE
ITEM NO. : 29E001
SERVICE : STEAM CONDENSER
NAME OF PAINT ( SHOP ) TOTAL NO. OF COATS
PART NAME TO BE
PAINT OPERATING INSULATION SURFACE
DFT
PAINTED
SYSTEM TEMP. (℃) (mm) PREPARTION
mils (μm)
PRIMER(1ST) INTERMEDIATE(2ND) FINISH (3RD) PRIMER INTER FINISH
(In/Out)
ALL CARBON 5 100 / 100 40 SSPC-SP10

Phenolic Epoxy Phenolic Epoxy
EXTERNAL STEEL
Jotun Coatings Jotun Coatings
250 μm 1 1
(NEAR WHITE
SURFACE PARTS BLAST

Epoxy HR Epoxy HR
FOR CLEANING)
SHELL SIDE (40~60μm)

D.F.T. : 125μm D.F.T. : 125μm
( INCLUDED NOZZLE
COLOR : Pebble grey COLOR : Pebble grey
NECK & FLANGE)

(RAL 7032 ) (RAL 7032 )
STAINLESS 5 100 / 100 40 SSPC-SP7

Phenolic Epoxy Phenolic Epoxy
NAME PLATE BRACKET STEEL (Sweep

Jotun Coatings Jotun Coatings
250 μm 1 1
PARTS Blasting)
Epoxy HR Epoxy HR
(25~40μm)
D.F.T. : 125μm D.F.T. : 125μm
COLOR : Pebble grey COLOR : Pebble grey
(RAL 7032 ) (RAL 7032 )
ALL CARBON 1 32 / 43 NO SSPC-SP10

Epoxy Zinc rich Polyamide cured epoxy Aliphatic Polyurethane
EXTERNAL STEEL
Jotun Coatings Jotun Coatings Jotun Coatings
240 μm 1 1 1
(NEAR WHITE
SURFACE PARTS BLAST

Barrier 80 Penguard Express Hardtop XP
FOR CLEANING)
TUBE SIDE (40~60μm)

D.F.T. : 70.μm D.F.T. : 120μm D.F.T. : 50μm
( INCLUDED NOZZLE
COLOR : Maker STD Grey COLOR : Maker STD Grey COLOR : Pebble grey
NECK & FLANGE)

(RAL 7032 )
Technical Data Sheet
Approved 1505;1506 1 1505 phenolic/novolac ^(ValidationDate) 1
Paint manufacturer's catalouges

epoxy
are
not checked. It is CURO's responsibity
Epoxy HR
to ensure the correctness and
compatibility of paint with PES-Y1.
Product description
This is a two component polyamine cured phenolic/novolac epoxy coating. It is heat resistant up to 205 °C (401
°F) and can be applied on hot substrates up to 150 °C (302 °F). The standard aluminium version may be used
as primer, mid coat or finish coat. RAL 9006 is a specialty finish where a bright aluminium effect is required and
is only used as a final coat/finish coat. Suitable for properly prepared carbon steel, galvanised steel, stainless
steel and aluminium substrates.
Typical use
Protective:
Designed as corrosion protection for surfaces operating at elevated temperatures where long corrosion
protection is desired. Suitable for insulated and non insulated surfaces.
Other
Colours
aluminium, light grey, red, white, RAL 9006
Product data
Property Test/Standard Description
Solids by volume ISO 3233 63 ± 2 %
Gloss level (GU 60 °) ISO 2813 matt (0-35)
Flash point ISO 3679 Method 1 28 °C
Density calculated 1,6 kg/l
VOC-US/Hong Kong US EPA method 24 (tested) 330 g/l
VOC-EU IED (2010/75/EU) (calculated) 365 g/l
VOC-China GB/T 23985-2009 (ISO 11890-1) (tested) 330 g/l
The provided data is typical for factory produced products, subject to slight variation depending on colour.
All data is valid for mixed paint.
Gloss description: According to Jotun Performance Coatings' definition.
Film thickness per coat
Typical recommended specification range
Dry film thickness

100
- 200
μm
Wet film thickness

160
- 320
μm
Theoretical spreading rate

6,3
- 3,2
m²/l
Date of issue: 27 March 2017 Page: 1/5
This Technical Data Sheet supersedes those previously issued.
The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Epoxy HR
Surface preparation
To secure lasting adhesion to the subsequent product all surfaces shall be clean, dry and free from any
contamination.
Optimum performance, including adhesion, corrosion protection, heat resistance and chemical resistance is
achieved with recommended surface preparation.
Surface preparation summary table
Surface preparation
Substrate Minimum Recommended
Carbon steel St 2 (ISO 8501-1) Sa 2½ (ISO 8501-1)
Stainless steel The surface shall be hand or machine Abrasive blast cleaning to achieve a
abraded with non-metallic abrasives surface profile using approved non-
or bonded fibre machine or hand metallic abrasive media which is
abrasive pads to impart a scratch suitable to achieve a sharp and
pattern to the surface and to remove angular surface profile.
all polish from the surface.
Aluminium The surface shall be hand or machine Abrasive blast cleaning to achieve a
Galvanised steel The surface shall be clean, dry and Light brush blasting using non-
appear with a rough and dull profile.
metallic abrasive leaving a clean,
rough and even pattern.
Shop primed steel Dry, clean and approved inorganic Sa 2½ (ISO 8501-1)
zinc shopprimer.
Coated surfaces Clean, dry and undamaged compatible Clean, dry and undamaged compatible
coating (ISO 12944-4 6.1) coating (ISO 12944-4 6.1)
Application
Application methods
The product can be applied by
Spray: Use airless spray.
Brush: Recommended for stripe coating and small areas. Care must be taken to achieve the
specified dry film thickness.
Product mixing ratio (by volume)
Epoxy HR Comp A 6,5 part(s)
Epoxy HR Comp B 1 part(s)
Epoxy HR
Thinner/Cleaning solvent
Thinner: Jotun Thinner No. 23
Guiding data for airless spray
Nozzle tip (inch/1000): 17-21
Pressure at nozzle (minimum): 150 bar/2100 psi
Drying and Curing time
Substrate temperature 10 °C 15 °C 23 °C 40 °C 100 °C
Surface (touch) dry 16 h 12 h 4h 2 h 30 min
Walk-on-dry 26 h 20 h 10 h 4 h 1 h
Dry to over coat, minimum 26 h 20 h 10 h 4 h 1 h
Dry to over coat, maximum, atmospheric 21 d 14 d 7d 3 d 1 d
Dried/cured for service 21 d 14 d 7d 3 d 1 d
Drying and curing times are determined under controlled temperatures and relative humidity below 85 %, and
at average of the DFT range for the product.
Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal
tackiness.
Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks,
imprints or other physical damage.
Dry to over coat, minimum: The shortest time allowed before the next coat can be applied.
Dry to over coat, maximum, atmospheric: The longest time allowed before the next coat can be applied.
Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended
environment/medium.
Induction time and Pot life
Paint temperature 23 °C
Induction time 20 min
Pot life 4 h
Reduced at higher temperatures.
Epoxy HR
Heat resistance
Temperature
Continuous Peak
Dry, atmospheric 205 °C -
The temperatures listed relate to retention of protective properties. Aesthetic properties may suffer at these
temperatures.
Product compatibility
Depending on the actual exposure of the coating system, various primers and topcoats can be used in
combination with this product. Some examples are shown below. Contact Jotun for specific system
recommendation.
Previous coat: inorganic zinc shop primer
Subsequent coat: phenolic/novolac epoxy, silicone acrylic
Packaging (typical)
Volume
Size of containers
(litres)
(litres)
Epoxy HR Comp A 16.3 20
Epoxy HR Comp B 2.5 3
The volume stated is for factory made colours. Note that local variants in pack size and filled volumes can vary
due to local regulations.
Storage
The product must be stored in accordance with national regulations. Keep the containers in a dry, cool, well
ventilated space and away from sources of heat and ignition. Containers must be kept tightly closed. Handle
with care.
Shelf life at 23 °C
Epoxy HR Comp A 24 month(s)
Epoxy HR Comp B 48 month(s)
In some markets commercial shelf life can be dictated shorter by local legislation. The above is minimum shelf
life, thereafter the paint quality is subject to re-inspection.
Epoxy HR
Caution
This product
is for
professional
use
only.
The
applicators
and
operators
shall
be trained,
experienced
and
have
the capability and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical
documentation. Applicators and operators shall use appropriate personal protection equipment when using this
product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit
the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing
the work.
Health and safety
Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do
not inhale spray mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.
Colour variation
When applicable, products primarily meant for use as primers or antifoulings may have slight colour variations
from batch to batch. Such products may fade and chalk when exposed to sunlight and weathering.
Disclaimer
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and
practical experience. Jotun's products are considered as semi-finished goods and as such, products are often
used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product
itself. Minor product variations may be implemented in order to comply with local requirements. Jotun reserves
the right to change the given data without further notice.
Users should always consult Jotun for specific guidance on the general suitability of this product for their needs
and specific application practices.
If there is any inconsistency between different language issues of this document, the English (United Kingdom)
version will prevail.
Date
of issue:
27
March
2017
Page: 5/5
Technical
This
Data
Sheet
supersedes those
previously
issued.
The
Technical
Data Sheet (TDS)

is
recommended
to be
read in
conjunction
with
the Safety
Data Sheet
(SDS) and the
Application
Guide (AG) for this product. For your nearest

local Jotun
office,
please visit our
website at www.jotun.com
Approved 7461;7680 1,2 7680 zinc epoxy ^(ValidationDate) 1
Barrier 80
Product description
This is a two component polyamide cured zinc rich epoxy coating. It is a high solids, high zinc dust containing
product. It conforms to the compositional requirements of SSPC paint 20, level 2 and ISO 12944-5. It provides
very good corrosion protection as part of a complete coating system. To be used as primer in atmospheric
environments. Suitable for carbon steel, repair of inorganic zinc silicate coating and damaged galvanised steel
substrates. This product complies with ASTM D520 type II zinc dust.
Typical use
Protective:
Suitable for structural steel and piping to be exposed to highly corrosive environments, C5I or C5M (ISO
12944-2). Recommended for offshore environments, refineries, power plants, bridges, buildings, mining
equipment and general structural steel. Specially designed as a primer for coating systems where extended
durability is required.
Other
Approvals and certificates
Tested in accordance with ISO 12944-6, high expected durability in corrosivity category C5-I
Additional certificates and approvals may be available on request.
Colours
grey
Product data
Date of issue: 24 August 2017 Page: 1/5
Barrier 80
Dry film thickness

40 - 90
μm
Wet film thickness

65 - 150
μm

15,3 - 6,8
m²/l
Surface preparation
contamination.
Surface preparation
Shop primed steel Clean, dry and undamaged approved Abrasive swept or alternatively
shop primer (ISO 12944-4 6.1) blasted to Sa 2 (ISO 8501-1) of at
least 70 % of the surface.
Application
Application methods
Barrier 80 Comp A 3 part(s)
Barrier 80 Comp B 1 part(s)
Barrier 80
Substrate temperature 5 °C 10 °C 23 °C 40 °C
Surface (touch) dry 50 min 20 min 10 min 4 min
Walk-on-dry 3h 2h 1.5 h 40 min
Dry to over coat, minimum 3h 2h 1.5 h 40 min
Dried/cured for service 10 d 7d 5d 2 d
For maximum overcoating intervals, refer to the Application Guide (AG) for this product.
tackiness.
environment/medium.
Induction time 30 min
Pot life 12 h
Heat resistance
Temperature
Continuous Peak
Dry, atmospheric 120 °C 140 °C
Peak temperature duration max. 1 hour.
Barrier 80
temperatures.
recommendation.
Previous coat: inorganic zinc shop primer
Subsequent coat: epoxy, epoxy mastic, polyurethane
Packaging (typical)
Volume
Size of containers
(litres)
(litres)
Barrier 80 Comp A 3 / 6.75 5 / 10
Barrier 80 Comp B 1 / 2.25 1 / 3
Storage
with care.
Barrier 80 Comp A 24 month(s)
Barrier 80 Comp B 24 month(s)
Caution
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the work.
Health and safety
Barrier 80
Colour variation
When
applicable,
products
primarily
meant
for
use
as
primers
or antifoulings
may
have
slight
colour
variations
Disclaimer
Date
of issue:
24
August
2017
Page:
5/5
Technical
This
Data
Sheet
supersedes those
previously
issued.
The
Technical Data
Sheet (TDS)
is recommended
to
be
read
in
conjunction
with the
Safety
Data Sheet
(SDS) and the
Application
Guide (AG) for this
product. For your nearest

local Jotun office,
please
visit our
Approved 2921;2400;2401 1,2 2400 epoxy ^(ValidationDate) 1
Penguard Express
Product description
This is a two component amine cured epoxy coating. It is a fast drying, high solids, high build product. Specially
designed for new construction where short dry to handle and over coating times are required. Can be used as
primer, mid coat, finish coat or as single coat system in atmospheric environments. Suitable for properly
prepared carbon steel, aluminium, concrete and galvanised steel substrates. It can be applied at sub zero
surface temperatures.
Typical use
Suitable for structural steel and piping to be exposed to highly corrosive environments, C5I or C5M (ISO
12944-2). Recommended for offshore environments, refineries, power plants, bridges, buildings and mining
equipment.
Other
Pre-qualification testing in accordance with NORSOK M-501, Rev. 5, System 1, suitable for exterior exposure in
offshore environment, below 120 °C.
Tested in accordance with ISO 12944-5, C5-High environment
When used as part of an approved scheme, this material has the following certification:
- Low Flame Spread in accordance with EU Directive for Marine Equipment. Approved in accordance with parts 5
and 2 of Annex 1 of IMO 2010 FTP Code, or Parts 5 and 2 of Annex 1 of IMO FTPC when in compliance with
IMO 2010 FTP Code Ch. 8
Consult your Jotun representative for details.
Other variants available
Penguard Express MIO
Penguard Express ZP
Penguard Express CF
Refer to separate TDS for each variant.
Colours
grey, grey XO, red, buff, light red
Product data
Date of issue: 1 September 2017 Page: 1/5
Penguard Express
Dry film thickness

75
- 250
μm
Wet film thickness

100
- 340
μm

9,9
- 3
m²/l
Surface preparation
contamination.
Surface preparation
Galvanised steel The surface shall be clean, dry and Light brush blasting using non-
appear with a rough and dull profile. metallic abrasive leaving a clean,
rough and even pattern.
Aluminium The surface shall be hand or machine Abrasive blast cleaning to achieve a
Shop primed steel Dry, clean and approved inorganic Abrasive swept or alternatively
zinc shopprimer. blasted to Sa 2 (ISO 8501-1) of at
least 70 % of the surface.
Concrete Minimum 4 weeks curing. Moisture Minimum 4 weeks curing. Moisture

content maximum 5 %. Mechanically content maximum 5 %. Prepare the
prepare the existing concrete surface surface by means of enclosed blast
by scabbling, needle gun, mechanical shot or diamond grinding and other
disc grinding. appropriate means to abrade the
surrounding concrete and to remove
laitance.
Application
Application methods
Penguard Express
Penguard Express Comp A 4 part(s)
Penguard Express Comp B 1 part(s)
Substrate temperature -5 °C 0 °C 5 °C 10 °C 23 °C 40 °C
Surface (touch) dry 16 h 11 h 4h 2 h 1 h 30 min
Walk-on-dry 38 h 24 h 10 h 6 h 3 h 2 h
Dry to over coat, minimum 24 h 14 h 8h 4 h 2 h 1 h
Dried/cured for service 21 d 13 d 8 d 4 d 3 d
For maximum overcoating intervals, refer to the Application Guide (AG) for this product.
tackiness.
environment/medium.
Penguard Express
Pot life 2 h
Heat resistance
Temperature
Continuous Peak
temperatures.
recommendation.
Previous coat: inorganic zinc silicate shop primer, epoxy, epoxy mastic, zinc epoxy, zinc silicate,
organic shop primer
Subsequent coat: acrylic, epoxy, polyurethane, polysiloxane
Packaging (typical)
Volume
Size of containers
(litres)
(litres)
Penguard Express Comp A 4/16 5/20
Penguard Express Comp B 1/4 1/5
Storage
with care.
Penguard Express Comp A

24 month(s)
Penguard Express Comp B

24 month(s)
Data
Technical
Sheet
Penguard Express
In some markets commercial shelf

life can be
dictated
shorter
by local legislation.
The
above
is minimum
shelf
Caution
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the work.
Health and safety
Colour variation
Disclaimer
Date
of issue:
1
September
2017
Page:
5/5
Technical
This
Data
Sheet
supersedes those
previously
issued.
The
Technical
Data
Sheet
(TDS)
is recommended
to be
read in
conjunction
with the
Safety
Data Sheet
(SDS) and the
Application
Guide (AG)
for this
product. For your nearest local Jotun office,
please
visit our
Approved 3140;3240;4320 1,2

3140 polyurethane ^(ValidationDate) 1
Hardtop XP
Product description
This is a two component chemically curing aliphatic acrylic polyurethane coating. It has a glossy finish with very
good gloss retention. It is a high solids product. The product has good application properties with low dry spray.
To be used as topcoat in atmospheric environments.
Typical use
Marine:
Recommended for topside, deck and superstructure.
Protective:
Recommended for offshore environments, refineries, power plants, bridges and buildings. Suitable for a wide
range of industrial structures. Used as a topcoat in pre-qualified NORSOK systems.
Other
NORSOK System 1, Rev.5
Grain, Newcastle Occupational Health
Food, Compliant with USA, FDA Title 21, Part 175.300 for dry solids
When used as part of an approved scheme, this material has the following certification:
- Low Flame Spread in accordance with EU Directive for Marine Equipment. Approved in accordance with parts 5
and 2 of Annex 1 of IMO 2010 FTP Code, or Parts 5 and 2 of Annex 1 of IMO FTPC when in compliance with
IMO 2010 FTP Code Ch. 8
Consult your Jotun representative for details.
Other variants available
Hardtop XP Alu
Hardtop XPL
Hardtop XPF (Winter grade version)
Refer to separate TDS for each variant.
Colours
according to colour card and Multicolor Industry tinting system (MCI)
Product data
Gloss level (GU 60 °) ISO 2813 gloss (70-85)
Date of issue: 11 October 2016 Page: 1/5
Hardtop XP
Dry film thickness 50 - 100 μm
Wet film thickness 80 - 160 μm
Theoretical spreading rate 12,6 - 6,3 m²/l
Bright colours may need film thickness in the high end of the recommended specification range to achieve
opacity.
Special effect colours may have diverging specification range. Refer to the Application Guide (AG) for additional
information or contact your nearest Jotun office.
Surface preparation
contamination.
Surface preparation
Application
Application methods
Spray: Use air spray or airless spray.
Roller: May be used. Care must be taken to achieve the specified dry film thickness.
Hardtop XP Comp A 10 part(s)
Hardtop XP Comp B 1 part(s)
Hardtop XP

/ Jotun Thinner No. 26
Jotun Thinner No. 26 is supplied and used in USA due to legislation.
Guiding data for air spray
Nozzle tip (inch/1000): 11-19 (HVLP) / 1.1-1.9 mm (pressure pot)
Pressure at nozzle (minimum): 2.1 bar/30 psi (HVLP) / 2.1 bar/30 psi (pressure pot)
Substrate temperature 5 °C 10 °C 23 °C 40 °C
Surface (touch) dry 16 h 6h 3.5 h 2 h
Walk-on-dry 24 h 14 h 7h 4 h
Dry to over coat, minimum 24 h 14 h 7h 4 h
Dried/cured for service 21 d 14 d 7d 3 d
tackiness.
environment/medium.
Pot life 1.5 h
Hardtop XP
Heat resistance
Temperature
Continuous Peak
temperatures.
recommendation.
Previous coat: epoxy, zinc epoxy, epoxy mastic, polyurethane
Packaging (typical)
Volume
Size of containers
(litres)
(litres)
Hardtop XP Comp A 4.55 / 18.2 5 / 20
Hardtop XP Comp B 0.45 / 1.8 1 / 3
Storage
with care.
Hardtop XP Comp A 48 month(s)
Hardtop XP Comp B 48 month(s)
Hardtop XP
Caution
This product
is for
professional
use
only.
The
applicators
and
operators
shall
be trained,
experienced
and
have
the work.
Health and safety
Colour variation
Disclaimer
Date
of issue:
11
October 2016
Page: 5/5
Technical
This
Data
Sheet
supersedes those
previously
issued.
The
Technical
Data Sheet
(TDS) is
recommended
to be
read in
conjunction
with
the Safety
Data Sheet
(SDS) and the
Application
Guide (AG)
for this product. For your nearest

local Jotun
office,
please visit our

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Plant Client Code Doc ID Code Project No.

Surface preparation and painting procedure

This approval does not release the vendor / supplier

Date Name SBA

01 IFA First Issue 181214 W.H.KIM 181214 T.Y.KIM 181214 G.U.SEO

00 IFA First Issue 180922 W.H.KIM 180922 T.Y.KIM 180922 G.U.SEO

Rev. Status Description Date Prepared Date Checked Date Approved AC

------------- TABLE OF CONTENTS --------------

2. Code & Standard

2 Code & Standards

The applicable standard shall be in accordance with the purchaser's Spec.

- PROJECT ENGINEERING SPECIFICATION PAINTING(PES-Y1)

3.1 Shop painting

the manufacturer's shop.

* Please find attached painting schedule for bolt hole parts.

3.2 Surface preparation

in accordance with SSPC-SP1.

3.2.3 The grade of preparation shall be classified and defined as follows ;

SSPC-SP5 (Sa 3) ------> White metal blast cleaning

SSPC-SP6 (Sa 2) ------> Commercial blast cleaning

* SSPC-SP-7 (Sa 1) ------> Sweep blast cleaning

* SSPC-SP10 (Sa 2-1/2) ------> Near-white blast cleaning

(The blast profile of recommendation by paint manufacture shall be

Recycled abrasive shall not be used)

3.3 General requirement

and touch up.

be mechanically agitated to give uniform mixing.

specified by paint manufacturer's standards.

3.3.6 In the following cases, repair painting shall be done.

or loose of adhesion of the coat due to change of weather before dried.

cracked, brittle non-adherent paint, or discoloration during 4day after

c) Other unacceptable cases

3.3.7 Repair painting shall be done as follows;.

contaminants, and shall be dried.

b) The surface, will be repaired, shall be performed reblasting and repainting

d) Zinc containing paints are prohibited on stainless steels.

3.4 Environmental Condition

on the work area.

a) Rain, snow, fog, mist

b) Dust effects adversely due to high point

c) Metal temperature is less than 3 deg.C above dew point

d) Relative humidity is 90% or more

e) Any other conditions as per suppliers instructions

f) Air temperature is less than paint data sheet's.

e) The surface temperature is greater than paint data sheet's.

g) When the availible light is less than 550 lux.

4.3 Adhesion checking

* Cross-cut test in accordance with ISO 2409

* Pull-off adhesion tester in accordance with ASTM D4541.

ITEM NO. : 29E001

SERVICE : STEAM CONDENSER

NAME OF PAINT ( SHOP ) TOTAL NO. OF COATS

ALL CARBON 5 100 / 100 40 SSPC-SP10

SURFACE PARTS BLAST

SHELL SIDE (40~60μm)

NECK & FLANGE)

STAINLESS 5 100 / 100 40 SSPC-SP7

NAME PLATE BRACKET STEEL (Sweep

COLOR : Pebble grey COLOR : Pebble grey

(RAL 7032 ) (RAL 7032 )

ALL CARBON 1 32 / 43 NO SSPC-SP10

SURFACE PARTS BLAST