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Q367038 17th November, 2017

Techno Commercial

-Bid CONCRETE BUILDING MATERIALS

Kind Attn: RAAD J.


ALZWAR

Subject: ELECTRICAL HEAT TRACING SYSTEM FOR HFO PIPE


HEATING.

REFERENCE: YOUR EMAIL DATED NOVEMBER 7th 2017.

Dear
Sir,

We thank you for issuing us your above referred RFQ. Chromalox has pleasure in
submitting herewith techno commercial proposal for heat tracing system for the
subject Project.

We have offered our Chromalox brand heating cables together with co-branded
accessories based on the specification/parameters stipulated in the technical
specification of your RFQ. We have supplied these heating cables globally to
several Oil & Gas facilities that are reported to be performing to the entire
satisfaction of the users. You may be already aware that we are global leaders
in heating technologies with almost 100 year of experience

The advanced thermal solutions we offer are based on the most appropriate
technology for your application. We have a flexible approach to service
provision. We can assume full responsibility for a complete turnkey package – or
provide elements you need to interface with your own project resources.

We trust that you will find our proposal is meeting your requirement. However if
we can be of any further assistance or you wish to discuss anything in more
detail, please do not hesitate to contact us.

We look forward to work with you on this


project.
TECHNICAL BID

FOR

ELECTRIC HEAT TRACING SYSTEM

FOR

HFO PIPE HEATING


TABLE OF CONTENT

 PROPOSAL SUMMARY

 SCOPE DETAILS

1. Scope of work.

 TECHNICAL

1. Design Parameter

2. Design basis

3. Design codes & tools

4. Design sheet

 COMMERCIAL

1. Commercial terms

2. Bill of material

 ATTACHMENTS

1. Product catalogues
SUMMARY OF PROPOSAL

The requirement of Electric heat tracing (EHT) system for this project is process
maintenance for the pipeline mentioned in your reference email dated November
7th 2017.

To meet requirement of temperature maintenance, we have used Self-regulating


Cable heating cable for the pipeline.

Important selection criteria adopted to decide the heat tracer type


are:

a. Process Maintenance temperature


b. Power supply / Voltage available
c. Heat Loss of the Pipeline
SCOPE OF WORK

Inclusion:

This quotation includes for the following scope of work:


 Design and Engineering
 Supply of following Material
1. Series Long Line cable
2. Single Entry Power connection Box
3. End Seal Kit
4. Thermostat
5. Self-Adhesive Caution labels
6. SS Pipe Strap
7. Fiber Glass Tape

Exclusion:

 Supply & Installation of Insulation material with Aluminum Cladding.


 Supply & Installation Local Distribution Panel.
 Installation, Testing & Commissioning of Heat Tracing System.
 Supply & Installation of Power & Control cables.
 Supply & Installation of Cable Tray and supporting accessories
 Scaffolding, if any.
 Civil work.
DESIGN PARAMETERS

The basic design parameters considered for designing the Heat Tracing are

as under:

 Minimum ambient Temperature 10°C

 Maintenance Temperature 40°C

 Safety margin 10%

 Insulation Type Mineral Wool

 Insulation Thickness 50mm

 Thermal conductivity 0.039 w/m

 Area Classification Hazardous Area

 Tracer output considered at 230V


DESIGN BASIS

We have selected the heating cables for the pipelines as per details shared in
your reference email dated November 7th 2017.

Pipe length, details have been considered from your reference email dated
November 7h 2017.

In case of any variations in quantities at a later date affecting the quantities


of pipelines and fittings to be electric heat traced, the details can be worked
out again and shall be furnished separately. The variation in quantities shall
be to customer account.

DESIGN CODES & TOOLS

 IEEE-515-Std 2004 – Standard for the testing, Design, Installation and


Maintenance of Electrical Resistance Heat Tracing for Industrial
Application.

 CHROMA TRACE - This software is developed to design electrical heat


trace system allowing user to specify heat trace cable for applications
such as freeze protection & process temperature maintenance. Software
features include IEEE- complaint heat trace calculation for pipes and
tanks, a cable & accessory selection guide as well as control design
procedures.
SYSTEM OFFERED

Electric Heat Tracing Cable:

We have offered Series Long Line cable based on design requirement /


temperature parameters/rating given for each line to be electric traced.
Data sheet of the offered heating cables are enclosed for your ready reference.
The heating cables offered are specially designed for heat tracing of pipelines in
highly demanding applications.

RELIABLE

Offered tracers are manufactured to provide long service life at full efficiency &
have been tested for thermal cycling stability in power ON condition to confirm
heat output over the life of the product.

The offered tracers are subjected to number of rigorous tests to ensure that it
meet all the design requirements & thus offering reliable operations.

ELECTRIC TRACING
CONNECTORS:

All electric heat tracing connection kits shall be suitable for use in both safe &
Hazardous areas. Offered connection kits are suitable for installation in safe
as well as hazardous area.
Quantity of all connectors are quoted in line to quantity provided for each
pipeline(s) to be electric traced. However, in case of any variation of the
same during engineering stage, same shall be charged extra.

TEMPERATURE CONTROLLER

We have offered pipe surface sensing thermostat for temperature sensing


purpose, for control the thermostat shall be connected to the auxiliary contacts
of the contactor housed in the EHT panel.
DESIGN SHEET
CUSTOMER CONCRETE BUILDING MATERIALS

THICKNESS INSULATION

CURRENT OPERATING
PROJECT HFO PIPE HEATING
QUOTE NO. Q367038

TOTAL TRACER
SYSTEM VOLTAGE (V AC) 230 INSULATION MINERAL WOOL
MINIMUM AMBIENT (°C) 10 SAFETY FACTOR 10%
S. No

LENGTH
LINE OD

LINE OD

MAINT TEMP.
LINE D1

TRACER OUTPUT
K VALUE

VALVES

TRACER / VALVES

FLANGES

TRACER / FLANGE

TRACER / SUPPORT
SUPPORTS

OPERATING LOAD
TRACE RATIO
PIPE LENGTH

HEAT LOSS

TRACER MODEL
LINE NO

INCH MM MM MTRs MM W/M°C 0


C W/M W/M Nos MTRs MTRs AMP KW

1 HFO Pipe Line 12 323.9 423.9 350 50 0.039 40 27.53 28.86 SLL 18-CT 1.0 0 2.9 0 0.8 58 1.20 420 52.70 12.12
Total Length 350 420 53 12
Note : We have assumed Supports for every 6 meter. TRACER MODEL TRACER LENGTH TERMINATION MARGIN TOTAL TRACER LENGTH

SLL 18-CT 420 10 430


TOTAL QUANTITY 430
BASIS OF OFFER

Our EHT scope is limited to design, manufacturing and supply of EHT system for
the Pipelines in your reference email dated November 7th 2017.

 We have selected Chromalox Series Long Line Heat Tracer for maintaining of
the temperature application.

 Offered Series Long line cable is suitable for Maximum exposure temperature
of 232 ˚C

 The output of the tracer has been considered at 230VAC for Series Long heat
tracer.

 In addition to the Heat tracing mechanism, we have offered Thermostats for


circuits for temperature & Monitoring.

 We have assumed 10% safety factor for heat loss calculation for the pipeline

 Please note that we didn’t not find any specification regarding maximum
circuit breaker size in this project hence we have considered 63A maximum
circuit breaker size for 1 phase heating circuits in our design. (Please
Confirm)

 We have not considered spiraling of heating cable in our design.

 We only have the total length available with us, we have considered long
straight pipe line for 350 meter.

 We have offered Single entry junction box with 10Sqmm size cable entry.

 We have not considered heat tracing for valves & flanges as the same
quantity was not furnished. (Please confirm)

 Any variation in quantity in Pipe line details i.e. (Length, size, valve &
flanges) and change in specification/design parameter will have the
implication on the design, Bill of material and prices shall be furnished.
 We have assumed all the pipelines to be on pedestal height & have not
included any scaffolding in our scope.

 We do not envisage the requirement of any special tool and tackle for the
offered EHT system.

 Please refer the “Scope of work” section of our offer for clarity of scope
considered by us.

 Caution labels are considered at a distance of 5 meters.

 Pipe supports are considered at a distance of 6 meters.


COMMERCIAL TERMS

 Prices: The prices quoted are net in USD, are on Ex-works USA

 The prices are exclusive of all types of Taxes & Duties as applicable
on supply and services.
 Any insurance shall be to buyer’s account.
 Packing charges are 2% of the quoted price.
 Inspection charges, if any shall be to buyer’s account.

 Delivery: The delivery period as per quoted delivery terms (INCOTERMS


2010) shall be as below. This can however be further improved as per
project requirement and stock availability.
 Detailed Design and drawings will be issued in 1-2 weeks after receipt
of inputs data / drawings.
 Material dispatch will be made in a phased manner after approval of
EHT design drawings/BOM by client. We can complete the supplies in
3-4 weeks for the heating cable and accessories.
 Payment: We propose the following payment terms. All payments to be
made through irrevocable L/C in 30 days.
o 10% advance along with order.
o 80% against supply of material supply.
o 10% on completion of supplies.

These terms can be mutually discussed and agreed during order

finalization.

Validity: This offer is valid for period of 60 days from the date of submission.
Engineering & Deliverable

In case of award, we will submit Design & Engineering documents as per below table. Any additional
requirement shall be discussed and must be compensated.

Issued
Issued for Issued for
Section Responsibility Documents for
Information Construction
Review &
Approval
Input Documents such as Isometric
Client
Drawings, plant layout, P& ID in Dwg file
Chromalo format. X
uments

x Design Philosophy
Chromalo EHT isometric
X
x drawings Bill of
Technical

Chromalox EHT Line List X X


Chromalox Single Line Diagram X X
Chromalox Typical Installation Drawings X X
Chromalox Installation & Maintenance Manual X X
Inspection Chromalox Commissioning Procedures X
Chromalox Panel Wiring & GA drawing X X
Chromalox Certificates of conformity X
Test &
Documents Chromalox Panel Test Reports X X
Chromalox Quality Control Plan/Inspection & Test Plan X
Heating Cable

SLL
Series Long D
Line Cable
• 16, 14, 12, 10 AWG Buss Wire
• Circuit Lengths up to 7,500 Feet E C B A
(2,286m)
• Minimum Install Temperature
-40°F (-40°C)
• Maximum Continuous
Exposure Temperature, Power
Off, 450°F (232°C)
• Industrial Process
Maintenance Applications
• Industrial Freeze Protection Description Construction
Applications Chromalox SLL Series Long Line cable A Twin 16, 14, 12, 10 AWG Copper Buss
provides safe, reliable heat tracing for Wires — Provide reliable electrical current
• Steam Cleanable on process temperature maintenance and freeze capability.
Process Equipment Up to protec- tion of pipes, valves, tanks and B High Temperature Fluropolymer Core
300 PSIG similar ap- plications. Constructed of Matrix — Flame retardant, electrically in-
industrial grade 16, 14, 12 or 10 AWG buss sulates the matrix and provides corrosion
• Outputs up to 12 W/Ft. wire with metal braid and fluropolymer resistance.
overjacketing, SLL ensures operating
• 120 - 600 Volt From Stock C High Temperature Fluoropolymer
integrity in most hostile industrial
Jacket Flame retardant, electrically
• Approximate Size 3/8"W x 1/8"H environments. The 450°F (232°C) maximum
insulates the matrix and provides
exposure temperature rating allows steam
corrosion resistance.
• Minimum Bend Radius 1-1/8" cleaning of process equipment with up to 300
psig steam. D Metallic Braid — Provides additional
• For Use on Metallic Pipes Only mechanical protection in any
Features environment and a positive ground path.
• Exceeds limitations of parallel resistance E High Temperature Fluoropolymer
* Approvals Pending cables. Overjacket — Corrosion resistant, flame
retardant overjacket is highly effective in
• Field splices can be performed easily in min- hostile, aqueous and chemically active

SELF-REGULATING
utes with no scrap or wasted cold sections. environments. It also protects against
abrasion and impact damage.
WARNING — A ground fault protection • With lower installed cost than steam tracing,
device is required by NEC to minimize the SLL features less maintenance expense and
danger of fire if the heating cable is damaged downtime.
or improp- erly installed. A minimum trip level
• Chromalox termination, splice and end seal
of 30mA is recommended to minimize
kits reduce installation time.
nuisance tripping.
Heating Cable
G-19
Heating Cable

SLL Nominal Output Ratings on Metal Pipe*


*All power outputs below at 68˚F (20˚C)

Series Long Line 120 VAC


W/Ft.

Cable 12.00

(cont’d.) 10.00

SLL45
SLL28
8.00
SLL18
Note 1: These graphs are general guides to 6.00
SLL10

selection. Actual designs require consider-


ation of other important variables and must 4.00

be approved by Chromalox. 2.00

0.00

0 200 400 600 800 1000 1200 1400 1600


Cable Length (ft.)

240
VAC
W/Ft.
12.00

10.00
SLL45
8.00
SLL28
6.00 SLL18 SLL10

4.00

2.00

0.00

0 500 1000 1500 2000 2500 3000 3500


Cable Length (ft.)

480
VAC
W/Ft.
12.00

SLL45
10.00
SLL28

8.00
SLL18
SLL10
6.00

4.00

2.00

0.00
0 1000 2000 3000 4000 5000 6000 7000

Cable Length (ft.)

600 VAC
W/Ft.
12.00

10.00
SLL45
8.00 SLL28
SLL18
6.00 SLL10

4.00

2.00
Heating Cable
0.00
0 1000 2000 3000 4000 5000 6000 7000 8000
Cable Length (ft.)

G-20
SLL Specifications

Series Long Conductor Ω/ft @ Ω/m @ Max. Circuit Wt./1000'


Line Cable Model No.
SLL10-CT
PCN
384972
Stock
S
Size
10
68°F
(20°C)
0.00240
68°F
(20°C)
0.007872
Breaker
Size 80
(lbs.)
100

(cont’d.) SLL18-CT 384964 S 12 0.003680 0.01207 60 100


SLL28-CT 384956 S 14 0.00580 0.00190 30 100
SLL45-CT 384948 S 16 0.00948 0.0310 30 100
To Order — Specify length, model, PCN and installation
accessories. All resistances above are nominal resistance values.

Accessories
Accessories U Series
Power Connection Heat trace to electrical service connection UPC-LL
Splice For splicing 2 SLL cables together UMC-LL
End Seal For terminating cable UES-LL
To Order — General Application & Installation Accessories such as tape, pipe
straps, warning labels, etc., refer to the U Series Long Line Kits
Accessories page at the end of this section.

Ordering
Model Series Long Line Cable
Information
SLL Series Long Line Cable
To Order — Code Wire
Complete the 10 10 Awg
Model Number 18 12 Awg
using the 28 14 Awg
Matrix 45 16 Awg
provided.

SELF-REGULATING
Code Braid and Overcoat Options
CT Fluoropolymer corrosion resistant
overjacket over braid for hostile/
corrosive environments

SLL 10 - CT Typical Model Number

More Information
is Available
Online on Heat
Trace.
Bookmark Your Browser to
G-21
www.chromalox.com
and Select Manuals.

G-21
U Series
Long Line Heat Trace
Connection Accessories

Power Connection Kit


• NEMA 4X
• Entry for 1 Cable
• 3/4” Conduit Hub Opening
• Mounts Above Insulation
for Easy Access

Splice Connection Kit


• NEMA 4X
• Entry for 2 Cables
• 3/4” Conduit Hub Opening Description Features
• Mounts Above Insulation
for Easy Access The Chromalox Long Line Heat Trace • Molded of Durable Polyphenylene
Connec- tion Accessories are used to provide Sulphide Plastic Material*
electrical connection to SLL heat trace cables.
End Seal Connection Kit • Maximum Pipe Temperature 482°F (250°C)
These kits contain specialty parts and must
• NEMA 4X be used to ensure proper functioning of the
• Entry for 1 cable • Corrosion Resistant
SLL cable, compliance with warranty, code,
• Mounts Above Insulation and approval requirements. All connections • Thermal Stability
for Easy Access kits use a NEMA 4X enclosure and provide all
materials in a convenient, easy to use • Non-Flammable
economical package.
• High Strength and Rigidity
• Captive Hardware
Applications
• Stainless Steel Hardware to Ensure
These accessories are designed to connect the Integrity of the System
SLL heating cables to customer supplied
• Liquid Tight Design Prevents Moisture
wir- ing in any of the following applications:
from Reaching the Electrical Connections

ACCESSORIES AND CONTROLS


• Freeze Protection
• All Models are Rated NEMA 4X
• Piping Process Temperature Maintenance
• Fluid Flow and Viscosity Maintenance

Approvals
*Approvals are pending

* This crystalline, high-performance engineering TP is


characterized by outstanding high temperature stability,
inherent flame resistance and a broad range of chemical
resistance. PPS plastics and compounds provide various
combinations of high mechanical strength, impact resis-
tance and electrical insulation, with its high arc
resistance and low arc tracking.

G-79
U Series Accessories

UPC-LL Power Connection


Long Line Heat Kit PCN 394302
Trace NEMA 4X rated junction box designed to connect SLL
heating cables to customer supplied power wiring. This kit
Connection provides water-resistant cable entry for one cable, enclosure

Accessories
support, crimp connections, cold leads, and a water-resistant
corro- sion-resistant wiring enclosure with an opening to
accept a 3/4" conduit hub. A pipe strap (PS series) is
(cont’d.) required to attach this model to a pipe.
Kit Dimensions: 9.78”H x 8.69”W x 3.6”D
Kit Includes:
1 Junction Box
1 Pipe Standoff
1 Locknut
1 Compression Fitting
1 O-Ring
1 Grommet
6 Cold Leads (12 AWG & 4 AWG)
9 Crimps
4 Tape Strips
2 Solder

UMC-LL Splice Connection


Kit PCN 394310
NEMA 4X rated junction box designed to connect two SLL
heating cables to each other This kit provides water-resistant
cable entry for one cable, enclosure support, crimp connections,
and a water- resistant corrosion-resistant wiring enclosure with
an opening to accept a 3/4" conduit hub. A pipe strap (PS series)
is required to attach this model to a pipe.
Kit Dimensions: 9.78”H x 8.69”W x 3.6”D
Kit Includes:
1 Junction Box
1 Pipe Standoff
1 Locknut
1 Compression Fitting
1 O-Ring
1 Grommet
1 Brass Locknut
1 Conduit Plug
9 Crimps
4 Tape Strips
2 Solder

G-80
U Series UES-LL End Seal Connection
Kit PCN 394329
Long Line Heat NEMA 4X rated junction box designed to terminate SLL
heating cables outside of the insulation. This kit provides
Trace water-resistant cable entry for one cable, enclosure sup-
port, crimp connections, and a water-resistant corrosion-
Connection resistant wiring enclosure with an opening to accept a
3/4" conduit hub. A pipe strap (PS series) is required to
Accessories attach

(cont’d.)
this model to a pipe.
Kit Dimensions: 9.78”H x 8.69”W x 3.6”D
Kit Includes:
1 Pipe Standoff
1 Locknut
1 Compression Fitting
1 O-Ring
1 Grommet
1 Brass Locknut
1 Conduit Plug
9 Crimps
4 Tape Strips
2 Solder

ACCESSORIES AND CONTROLS

G-81
THR, THL, THR &
THL NEMA

TXR & TXL


4X

Heat Trace/Freeze
Protection (For TXR & TXL
Thermostats Models only)

• THL & TXL Direct Mount for


Freeze Protection (Ambient)

• THR & TXR Remote Mount for


Heat Trace (Bulb & Capillary) TXR &
TXL
• 22 Amp Resistive Switch NEMA 7

• Single and Dual Output Models

• ± 1% Setpoint Repeatability

• Fast Response for Protection of


Valves and Piping

• NEMA 4X, 7 and 9 Enclosures

Applications
semblies and sense air temperatures from 15
• THR NEMA 4X Line or Pipe Sensing Description to 140˚F. Both models are epoxy coated to
Maintaining proper viscosity and flow is criti- seal from moisture and contaminants in
• THL NEMA 4X Ambient Air Sensing

accessories and controls


cal in heat trace or freeze protection applica- compli- ance with NEMA 4X requirements.
• TXR NEMA 7 Line or Pipe Sensing tions. The THR remote mount thermostats NEMA 7 stats TXR and TXL are designed for
utilize a stainless steel bulb and capillary Class I, Division I and 2, Groups B, C, D, and
• TXL NEMA 7 Ambient Air Sensing Class 2, Division I and 2, Group E, F, G.
design to accurately sense temperature at
key points along a pipe. The THL direct
mount thermostats feature liquid-filled
thermal as-

Specifications
operation.

WARNING: Hazard of Fire. These de-


vices function as temperature controls
only. Because they do not fail-safe, an
approved temperature and/or pressure
safety control must be used for safe
G-83
Ambient Temperature Limits -40˚ to
+160˚F (THR, TXR); -58˚F to +160˚F (THL
& TXL)
(-40 to
+71˚C)
; set
point
typicall
y shifts
Switch Output One
SPDT (All types); two SPDT
electrical Rating 22
Amps 125/250/480 Vac resistive
Types THR, THL: 1.9
lbs., 30.4 oz (.9 kg)
Types TXR & TXL: 3.8
lbs., 60.8 oz (1.7 kg.)
electrical Connection All
Models, 3 Pole Terminal Block
Temperature Assembly Types
THL & TXL: 10 ft. stainless steel bulb &
capillary
(All Models)
Types
THL & TXL: 8" x 5/16" Stainless Steel Probe
Fill Non-
toxic oil filled
Temperature Deadband

Typically 2% of range
Bulb Dimensions (TXR & TXL) Length
8", OD 5/16"
(THL & TXL) Length
8", OD 5/16”

G-83
THR, THL,
TXR & TXL
Heat
Trace/Freeze
Protection Thermostats (cont’d.)
Dimensions (In.)

THR & THL Series


Thermostats

TXR & TXL Series Thermostats

1-7/32 (30)
9/32

Ordering Information enclosure Stock


Thermostat Type Model Switch Output NeMA Status PCN
Heat Trace, Remote THR Single Output 4X S 387030
Bulb and Capillary TXR Single Output 4X,7,9 S 387049
25 - 325˚F
(-5 to +163˚C)
Freeze Protection THL Single Output 4X S 387014
Direct Mount TXL Single Output 4X,7,9 S 387022
15 - 140˚F
(-10 to +60˚C)
G-84