89

APPENDIX E

CURRENT STATE MAN-MAN CHART

TIME (secs) WORKER 1 WORKER 2 WORKER 3 WORKER 4 WORKER 5
5
10
15
Oil coating
20
25
30
Putting pallets to molder
Shoveling of palanas to wheel Shoveling of palanas to wheel
35
40 barrow barrow
45
50
IDLE
55
60
65
70
75
Transportation of palanas to the
80
1&4 85 mixer IDLE
90
95
100
Pouring to mixer IDLE
105
110
115
120
Returning to RMS
125
130
Removing of Pallets & Stacking
135 IDLE
140 Transportation of palanas to of FGs
145 the mixer
150
Removing of Pallets & Stacking
155
160 of FGs
Pouring to mixer
165 IDLE
170
Putting Water to the Mixer
175
2
180 Raw Materials at Mixer
IDLE
185 **Worker Waiting
190 Shoveling of palanas to wheel
195
200
barrow
205
210
215
220
225
230
Manual mixing (remixing of Manual mixing (remixing of
3 235
240 IDLE mixture using shovel) mixture using shovel)
245
250
255
260
265
270
275
280 IDLE
285
5 290 Shoveling Mixture to the Molder
295
300
305
310
315
320
325 IDLE
6 330 Molding Mixture to Molder
335
340
345
350
IDLE
355
Removing of Pallets & Stacking
360
7 365 of FGs Inspection
370
375
8
380
IDLE Transfer wet CHB to Dryer
385
Removing of Pallets &
390
4
395 Stacking of FGs Putting pallets to molder IDLE
400
5 405 IDLE Shoveling Mixture to the Molder
410
415
420
IDLE
425
430 Removing of Pallets & Stacking
435 of FGs
440 Simultaneous Mixing of Mixture
6 445 Molding Mixture to Molder using shovel
450 IDLE
455
460
465
470
475
IDLE IDLE
7 480 Inspection IDLE
485

8
490
Removing of Pallets & Stacking IDLE Transfer wet CHB to Dryer
495
500 of FGs

LEGEND
Main Processes
Automated Process (Value Adding
(Value Adding Activities)
Activities)
Highlights operations from
Operation wherein worker is idle
Preparation to Stacking of WIPs
Suceeding Processes (Value
IDLE (Non-Value Adding Activities)
Adding Activities)
89