Sei sulla pagina 1di 9

Home Search Collections Journals About Contact us My IOPscience

Finite element contact analysis of fractal surfaces

This article has been downloaded from IOPscience. Please scroll down to see the full text article.

2007 J. Phys. D: Appl. Phys. 40 4245

(http://iopscience.iop.org/0022-3727/40/14/021)

View the table of contents for this issue, or go to the journal homepage for more

Download details:
IP Address: 170.140.26.180
The article was downloaded on 20/07/2013 at 20:09

Please note that terms and conditions apply.


IOP PUBLISHING JOURNAL OF PHYSICS D: APPLIED PHYSICS
J. Phys. D: Appl. Phys. 40 (2007) 4245–4252 doi:10.1088/0022-3727/40/14/021

Finite element contact analysis of fractal


surfaces
Prasanta Sahoo1 and Niloy Ghosh
Department of Mechanical Engineering, Jadavpur University, Kolkata 700032, India
E-mail: psahoo@vsnl.net

Received 15 March 2007, in final form 21 May 2007


Published 29 June 2007
Online at stacks.iop.org/JPhysD/40/4245

Abstract
The present study considers finite element analysis of non-adhesive,
frictionless elastic/elastic–plastic contact between a rigid flat plane and a
self-affine fractal rough surface using the commercial finite element package
ANSYS. Three-dimensional rough surfaces are generated using a modified
two-variable Weierstrass–Mandelbrot function with given fractal
parameters. Parametric studies are done to consider the general relations
between contact properties and key material and surface parameters. The
present analysis is validated with available experimental results in the
literature. Non-dimensional contact area and displacement are obtained as
functions of non-dimensional load for varying fractal surface parameters in
the case of elastic contact and for varying rates of strain hardening in the
case of elastic–plastic contact of fractal surfaces.

1. Introduction assumptions. These statistical models ignore some or all of


the correlation between asperities, implying that asperities are
The contact between solid surfaces is of great importance in far apart. This assumption may prove especially limiting in
several branches of science and engineering such as tribology, the context of plastic deformation where large and closely
heat transfer, surface science etc. The deformed area and spaced contact clusters may develop. However, there are a few
force that arise from the elastic/plastic contact between solid reports [15–18] that attempt to consider the interaction between
surfaces have a strong influence on the phenomena of adhesion, asperities in statistical modelling of contacts. Moreover,
friction, wear and lubrication as well as conduction of heat in these statistical models, bulk deformation is neglected
and electricity. The presence of roughness on solid surfaces and plasticity models at the asperities do not consider large
results in an imperfect contact that leads to the real area of deformation theory. As a result the elastic–plastic transition
contact being a fraction of the apparent or nominal area of may be discontinuous [11]. Finite element analysis is a logical
contact. Experiments by Bowden and Tabor [1], Dieterich solution for addressing some of these shortcomings since it
and Kilgore [2], Berthoud and Baumberger [3] and theory is robust enough to consider interaction between asperities
by Greenwood [4], Greenwood and Wu [5], Volmer and as well as bulk deformation. The finite element method
Natterman [6], Persson [7], Batrouni et al [8] and Ciavarella (FEM) has been effectively used to solve the elasto-plastic
et al [9] reveal that the real area of contact A is often much contact of a single asperity [19, 20]. Liu et al [21] developed
smaller than the projected area A0 of the surfaces. Some an isothermal elasto-plastic asperity model, which is solved
studies have examined the plastic limit where the local pressure with the increment form of a simplex-type algorithm for the
is large enough to flatten asperities [1]. The mean pressure in contact of a cylinder with a rigid plane. The result of a finite-
the contacts is W/A, where W is the normal load and in the element simulation [22] was fitted in the power-law type for
simplest model this has a constant value that is proportional the expression of normal load and shear forces between two
to the hardness. The resulting linear relation between load hemispherical asperities. These finite element models did not
W and A is often given as an explanation for the linear provide a method to determine the onset of the fully plastic
rise of friction with the load [10]. A number of models
deformation regime.
[11–13], treating asperities as an elasto-plastic material, have
Conventionally, the surface roughness is characterized by
been developed based on Greenwood and Williamson [14]
statistical parameters such as standard deviations of the surface
1 Author to whom any correspondence should be addressed. height, slope and curvature. The models of elastic/plastic

0022-3727/07/144245+08$30.00 © 2007 IOP Publishing Ltd Printed in the UK 4245


P Sahoo and N Ghosh

contacts [11–14] use these parameters for the analysis of of surface summits. However, the values of these parameters
contact between rough surfaces. However, due to the are scale-dependent, i.e. they strongly depend on the sample
multiscale nature of the surfaces it is found that the variances of length and the resolution of the measuring instrument.
slope and curvature depend on the resolution of the roughness A realistic multiscale roughness description can only be done
measuring instruments or any other form of filter, and thus using scale-independent fractal parameters. A 3D fractal
not unique for a surface. Roughness measurements on a surface topography can be generated using a modified
variety of surfaces show that the power spectra of the surface (truncated) two-variable Weierstrass–Mandelbrot function that
profiles follow power laws. This suggests that when a can be written as [32]
surface is magnified appropriately, the magnified image looks
 (D−2)  
ln γ 1/2  
M nmax
very similar to the original surface. This property can be G
mathematically described by the concepts of self-similarity and z(x, y) = L γ (D−3)n
L M m=1 n=0
self-affinity. The fractal dimension, which forms the essence of
fractal geometry, is both scale-invariant and is closely linked  
2π γ n (x 2 + y 2 )1/2
to the concepts of self-similarity and self-affinity [23]. It is × cos φm,n − cos
L
therefore essential to use the fractal dimension to characterize     
rough surfaces and provide the geometric structure at all −1 y πm
length scales [24–26]. Finite element analysis of fractal × cos tan − + φm,n . (1)
x M
surface contact is limited in the literature. Komvopoulos and
Ye [27, 28] considered finite element analysis of head-disc Here L is the sample length, G is the fractal roughness, D is
layered interface with fractal topography description. But the the fractal dimension (2 < D < 3), γ (γ > 1) is a scaling
effect of strain hardening was not included in these studies. parameter, M is the number of superposed ridges used to
Hyun et al [29] adopted a fully three-dimensional (3D) finite construct the surfaces, n is a frequency index, with nmax =
element analysis for elastic contact between rough surfaces int[log(L/Ls )/ log γ ] representing the upper limit of n, where
with a range of self-affine fractal scaling behaviour. They Ls is the cut-off length and φm,n is a random phase. The scaling
found a linear relationship between area and load, with a parameter γ controls the density of frequencies in the surface
proportionality constant lying between the analytic predictions profile. Based on surface flatness and frequency distribution
of Bush et al [30] and Persson [7]. However, the pressures density considerations, γ = 1.5 [32]. For a truncated series,
predicted by this work for realistic surface roughness are often i.e. starting at n = 0 rather than n = −∞ as in equation (1), the
high enough to produce plastic deformation. In addition, the scaling property is approximate, i.e. scaling is satisfied only to
exponent characterizing the power law distribution of cluster within a small additive term [33]. Thus, the surface function
size was larger than in the experiments [2]. In order to address given by equation (1) possesses a scale-invariant (fractal)
these questions, Pei et al [31] extended the results established behaviour [34] only within a finite range of length scales,
for elastic contact [29] to the case of elasto-plastic asperities outside of which the surface topography can be represented by
considering a wide range of self-affine surface topographies a deterministic function. It may be noted here that the smallest
and varying the ratio of the yield stress to the Young’s length corresponds to the instrument resolution and the upper
modulus and the rate of strain hardening in the constitutive length to the length of the profile. Since frequencies outside
law. These studies [29, 31] do not consider the effect of the range determined by the lower and upper wavelengths
variation of fractal parameters on contact behaviour involving do not contribute to the observed profile, self-similarity is
area, load, displacement, etc. Moreover, these studies are satisfied at all scales only approximately. The fractal roughness
computationally very intensive. Use of commercial finite
G is a height scaling parameter independent of frequency
element software to model this type of effects instead of
within the scale range where fractal power-law behaviour is
having to write a program to do it may be of great interest
observable. Physically, higher G values correspond to rougher
to the community of scientists and engineers investigating
(less dense) surface topographies. The magnitude of the fractal
contact between surfaces. Thus the present study aims at
analysing the elastic as well as elastic–plastic contact of self- dimension D determines the contribution of high and low
affine fractal surfaces with due consideration to variation in frequency components in the surface function z(x, y). Thus,
fractal parameters as well as strain hardening with the help of high values of D indicate that high-frequency components
commercial FEM software. Three-dimensional rough surfaces are more dominant than low-frequency components in the
are generated using a modified two-variable Weierstrass– surface topography profile. The physical significance of
Mandelbrot function [32] with given fractal parameters and D is the extent of space occupied by the rough surface,
used in the commercial finite element package ANSYS 8.0 for i.e. larger D values correspond to denser profiles (smoother
contact analysis. The contact morphology including contact topography). The surface height function given by equation (1)
area, load and displacement is analysed for varying fractal is continuous, non-differentiable, scale-invariant within the
dimension and fractal roughness. The elastic–plastic contact range determined by the upper and lower wavelengths used in
behaviour is also considered to evaluate the effect of varying the truncated series, and self-affine asymptotically according
rates of strain hardening. to the analysis of Blackmore and Zhou [35]. The self-affinity
implies that as the surface is repeatedly magnified, more and
2. Surface modelling more surface features appear and the magnified image shows
a close resemblance to that of the original surface obtained at
Rough surface topographies have been conventionally a different scale. These properties make the function given
quantified in terms of the height variance, slope and curvature by equation (1) suitable for constructing surfaces possessing

4246
Finite element contact analysis of fractal surfaces

Figure 1. A sample Weierstrass–Mandelbrot surface. Figure 2. Geometry of finite element mesh in rough solid.

topographies closely resembling the actual surfaces with applicable to 3D structural and coupled field contact analyses.
the same fractal parameters D and G. Figure 1 shows a This element is located on the surface of a rough solid.
sample Weierstrass–Mandelbrot (W–M) surface produced in To validate the capability of the software ANSYS 8.0
MATLAB 7.0 using D = 2.3, G = 1.36 × 10−11 m, L = in solving contact problems, it is used to analyse the elastic
9 × 10−7 m, Ls = 1.5 × 10−7 m, M = 10 and γ = 1.5 (height contact of a sphere with a rigid plane. The FEM results for
scale is in m). a sphere-plane model are compared with the Hertz elastic
solution [10]. The contact force differs from the Hertz solution
3. Finite element modelling by no more than 2% and the contact radius differs by a
maximum of 10%. The favourable comparison of the results
The finite element analysis was carried out using the static illustrates the suitability of the finite element software to
analysis of ANSYS 8.0 which calculates the contact area after resolve contact problems. However, the capacity and accuracy
the application of the load. MATLAB 7.0 is used to generate of the present finite element model involving contact of
the z(x, y) values from equation (1) as per the supplied x and fractal rough surfaces is established through comparison with
y values. The length of the sample is set to be 9 × 10−7 m with the results of contact experiments available in the literature
M = 10 and Ls = 1.5 × 10−7 m. The points so generated are (discussed later).
imported to ANSYS 8.0 as key points. A surface is created In order to ensure that the results are accurate within the
by joining the key points. The surface so created is made conceptual framework used to analyse the present problem,
solid in ANSYS. The upper surface of the solid is identified mesh convergence must be satisfied. The mesh density is
as the CONTACT surface. A rigid surface is made to just iteratively increased until the contact force and contact area
touch the contact surface from the top. The rigid top surface differ by less than 1% between iterations. Depending on
is set as the TARGET surface. the fractal parameters and the expected region of contact,
The rough deformable solid body is modelled using the number of elements in the resulting mesh varies. The
3D solid element SOLID45, which is defined by eight nodes resulting mesh consists of at least 28 848 SOLID45 elements,
having three degrees of freedom at each node: translations in 577 TARGE170 elements and 3200 CONTA173 elements.
the nodal x, y and z directions. The element SOLID45 has Figure 2 shows a typical geometry of a finite element mesh
plasticity, creep, swelling, stress stiffening, large deflection in an elastic solid with a self-affine surface with D = 2.4 and
and large strain capabilities. TARGE170 is used to represent G = 1.36 × 10−10 m. In order to restrict any movement of
the 3D ‘target’ surface for the associated contact element the base of the solid, the nodes lying in the xy plane at z = 0
(CONTA173). The contact elements themselves overlie the were rigidly constrained from moving in the z direction. The
solid elements describing the boundary of a deformable body rigid plane is allowed to move in the z direction only. Each
and are potentially in contact with the target surface, defined analysis consisted of a single load step with the maximum
by TARGE170. This target surface is discretized by a set and minimum numbers of sub-steps being set to 100 and 10,
of target segment elements (TARGE170) and is paired with respectively. These values are chosen in order to establish
its associated contact surface via a shared real constant set. a small initial sub-step. Within each sub-step a maximum
One can impose any translational or rotational displacement, of 30 equilibrium iterations is allowed. To avoid element
temperature, voltage and magnetic potential on the target distortion, ANSYS uses the bisection method to increase the
segment element. One can also impose forces and moments number of load sub-steps so that the load can be applied at a
on target elements. CONTA173 is used to represent contact slower rate. The contact with the rigid plane is realized using
and sliding between a 3D ‘target’ surface (TARGE170) and a surface-to-surface contact elements that use the Augmented
deformable surface, defined by this element. The element is Lagrangian method. In our approach, a force is applied to the

4247
P Sahoo and N Ghosh

(a) (b)

(c) (d)

Figure 3. Contact area evolution at varying applied loads for a surface with D = 2.4, G = 1.36 × 10−12 m. (a) W = 2 × 10−7 N,
(b) W = 3 × 10−7 N, (c) W = 4 × 10−7 N and (d) W = 5 × 10−7 N.
(This figure is in colour only in the electronic version)

rigid plane causing it to move incrementally downward and a 4.1. Contact area evolution
node is assumed to come into contact when its distance from
Figure 3 shows the contact morphology at varying applied
the plane becomes zero. To obtain a converged solution in a
loads for a surface with D = 2.4, G = 1.36 × 10−12 m and it
reasonable period of time, the displacement tolerance was set
clearly shows the effect of increasing loads for fixed values of
to 0.001. The computations are performed on a xeon processor.
D and G. It may be noted here that in the legend of figure 3,
The run times vary according to the number of displacement
sliding refers to actual contact. It is clearly visible from this
steps involved and the machine used. However, on average
figure that contact area grows with the increase in load.
each set of results took approximately 3 h to complete.

4.2. Comparison problem for load area relationship


4. Contact simulation and comparison problems
The effectiveness of the proposed model is evaluated using the
data and results given in Kucharski et al [36]. They performed
To establish the capacity and accuracy of the present model, measurement of contact load, area and relative approach
we first performed a set of simulations using experimentally between steel specimens having Young’s modulus 200 GPa,
determined surface roughness input parameters and compared tangent modulus 20 GPa, Poisson’s ratio 0.3 and tensile yield
our results with the experimental results of contact experiments strength 400 MPa. The 3D profilometry of sand-blasted steel
reported in the literature. For each of the numerical analyses surfaces are provided there, but no data are available regarding
performed, the contact load, contact area and displacement fractal dimension and fractal roughness parameter. From the
of the rigid plane are recorded and normalized as: non- 3D profilometric data, average values of fractal dimension and
dimensional load: W/E  A0 , non-dimensional contact area: roughness parameter are chosen for comparative study in the
A/A0 and non-dimensional displacement: δ/L. Here W is the present case as D = 2.3, G = 1.36 × 10−11 m. The equivalent
contact load, A0 is the nominal contact area (= L2 , L being Young’s modulus E  is evaluated as E/(1 − ν 2 ), which is
the length of sample), E  is the composite elastic modulus equal to 219.78 GPa and hardness H is taken as 1.12 GPa
(E  = E/(1 − ν 2 ), E and ν being the elastic modulus and (2.8 times yield strength). The same material property is
Poisson’s ratio of the rough deformable solid), A is the real used in the finite element solution as well as in the analytical
contact area and δ is the displacement of the rigid plane due to solution of Yan and Komvopoulos [32]. Figure 4 shows a
the applied load. comparison of the present model with the experimental results

4248
Finite element contact analysis of fractal surfaces

Figure 4. Comparison between FEM (ANSYS) results, analytical Figure 5. Comparison between FEM (ANSYS) solution and
results [32] and experimental results [36]. experimental results [37].

Table 1. Material properties of the rough fractal surfaces.


of Kucharski et al [36] and the analytical solution [32] for Material type BISO (bilinear isotropic)
non-dimensional contact area variation with non-dimensional
Young’s modulus, E (GPa) 200
contact load. Clearly, the present model presents favourable Poisson ratio 0.3
agreement between the predicted contact area/load values to Yield stress, σs (MPa) 250
that obtained by measurements. However, the analytical Tangent modulus, Et (GPa) 0, 10, 60, 100
solution differs significantly from both the ANSYS and the
experimental results. This is due to the fact that the analytical
model ignores the asperity interaction effect and is developed
for elastic-perfectly plastic material behaviour.

4.3. Comparison problem for load-deflection relationship


Buzio et al [37] investigated the load deflection behaviour
between atomic force microscope (AFM) probes and self-
affine fractal carbon films. Thus they presented the
experimental result for multiple asperity contact between
nanostructured carbon and AFM probe. For nanostructured
carbon, Young’s modulus is 0.8 GPa, hardness is 45 MPa,
tangent modulus is 0 and Poisson’s ratio is 0.3. The AFM
probe can be considered rigid. Thus for this system, equivalent
Young’s modulus (E  ) is 0.88 GPa and yield strength is taken
as H /2.8 = 16.07 MPa. In Buzio et al [37], AFM imaging
provides fractal dimension D = 2.3 and fractal roughness
G = 1.55 × 10−10 m along with the nominal contact area
Figure 6. Stress–strain diagram for material having bilinear
A0 = 4.8 × 10−12 m2 . The same material and fractal isotropic properties.
properties are used for the ANSYS solution. Figure 5 depicts
the comparison between the experimental result [37] and the
ANSYS solution in terms of non-dimensional displacement elastically and the other in which asperities have an elastic–
versus non-dimensional load plot, and it may clearly be seen plastic behaviour. The material properties of the rough
that there is favourable agreement between the two. deformable fractal surfaces are given in table 1. The material
of the rough surface was assumed elastic linear isotropic
hardening with a tangent modulus Et . The stress–strain
5. Numerical results and discussion diagram of the material used in modelling the deformable
rough solid is shown in figure 6. The fractal parameters D
Having established the capacity and accuracy of the and G are chosen in the range typically observed on real rough
present finite element modelling in ANSYS 8.0 through surfaces. D values are considered in the range between 2.3
the comparison problems discussed in the previous section, the and 2.7, and G values are considered in the range between
present model is used to analyse contact of fractal surfaces with 1.36 × 10−13 and 1.36 × 10−10 m. The same non-dimensional
a rigid plane for varying fractal and material properties under scheme as described in section 4 is used for presenting the
two different situations: one in which the asperities behave results.

4249
P Sahoo and N Ghosh

Figure 8. Non-dimensional area against non-dimensional load:


Figure 7. Non-dimensional area against non-dimensional load:
effect of varying G, at D = 2.4.
effect of varying D at G = 1.36 × 10−11 m.

5.1. Elastic contact


In order to consider the elastic contact of fractal surfaces the
applied load is so chosen that the maximum contact pressure
remains within the yield strength of the material. Figure 7
shows the plots of non-dimensional contact area as a function
of non-dimensional load for fractal roughness parameter G =
1.36 × 10−11 m and varying fractal dimension D. It is seen
that contact area is linearly proportional to load at small
loads and small D values. But a growing deviation from
this linear proportionality is observed at higher loads and at
high D values. Most of the analytical theories predict a linear
relationship between area and load assuming that there is a
statistically significant number of asperities in contact and only
the tops of the asperities are in contact. The latter assumption
breaks down as non-dimensional area approaches unity and
this contributes to the deviation from linearity at larger loads. Figure 9. Non-dimensional displacement against non-dimensional
For fixed fractal roughness G, it is seen that increasing fractal load: effect of varying D at G = 1.36 × 10−11 m.
dimension increases the contact area at a particular load.
Physically higher D represents smoother topography. Hence Figure 10 shows the plots of non-dimensional displace-
at a particular load, contact area is higher for a surface with ment of the rigid plane as a function of non-dimensional load
higher D. for a fixed fractal dimension D = 2.4 and varying roughness
Figure 8 shows the plots of non-dimensional contact area parameter G. It is seen that at smaller G, the displacement
as a function of non-dimensional load for a fixed fractal bears a linear relationship with load while it deviates from
dimension D = 2.4 and varying roughness parameter G from linearity at higher G values and higher loads. A decrease in
1.36 × 10−10 to 1.36 × 10−13 m. It is seen that at higher G represents smoother (denser) topography. Thus at a partic-
G, area bears a linear relationship to load while it deviates ular load, displacement is small for lower G values due to the
from linearity at smaller G values and higher loads. Since G resulting larger real contact areas.
is a height scaling parameter, higher G values correspond to
rougher (less dense) surface topographies while a decrease in G
5.2. Elastic–plastic contact
represents smoother (denser) topography. Thus at a particular
load, contact area is larger for lower G values. In order to consider the elastic–plastic contact of fractal
Figure 9 shows the plots of non-dimensional displacement surfaces, the applied load is now so chosen that the maximum
of the rigid plane as a function of non-dimensional load for contact pressure crosses the yield strength of the material. The
fractal roughness parameter G = 1.36 × 10−11 m and varying analysis is carried out by keeping D and G values constant
fractal dimension D. It is observed that displacement is while the value of tangent modulus (Et ) is varied to observe
proportional to load at small loads and higher D values. But the effect of strain hardening on contact behaviour. Figure 11
at higher loads and at small D values the rate of change of shows the plots of non-dimensional displacement as a function
displacement with load decreases. It means the stiffness of the of non-dimensional load for fractal parameter D = 2.4 and
surface is more for higher D and it increases with load. G = 1.36 × 10−11 m for different values of the ratio of

4250
Finite element contact analysis of fractal surfaces

Et = 0
Et =10 Gpa
Et = 60 Gpa
Et =100 Gpa

Figure 10. Non-dimensional displacement against non-dimensional


load: effect of varying G at D = 2.4. Figure 12. Non-dimensional area against non-dimensional load:
effect of varying Et .
Et= 0
Et /E= 0.05 coupling effect in this respect. Future study will attempt to
Et /E= 0.3
Et /E= 0.5
evaluate such behaviour.
The present results are qualitatively similar to the results
of Pei et al [31]. However, a quantitative comparison is out
of reach since Pei et al have used a different set of fractal
parameters to represent the rough surfaces. The present
results indicate that, if we want to predict how two surfaces
behave when in contact with each other, adequate surface
characterization in terms of the fractal nature must be made.
The scale-independent fractal parameters D and G to be used
in the analysis can be experimentally determined by some
standard techniques such as the structure function method,
the power spectrum method, etc. Though the range of D
and G values used in the present analysis refers to the same
typically observed on real rough surfaces, the present study
does not properly represent the real contact situations. This is
Figure 11. Non-dimensional displacement against non-dimensional due to the fact that the present analysis does not include the
load: effect of varying Et .
effects of adhesion, interfacial friction and tangential loading
of the solids. The presents results and trends are thus applicable
Et and E. It is seen that the load-displacement relation for when the magnitudes of tangential traction and adhesion at
elastic–plastic contact is nearly linear for higher Et values asperity micro-contacts are insignificant. However, future
while it is highly non-linear at Et = 0, i.e. for elastic-perfectly studies will attempt to evaluate these effects. Consideration of
plastic material. However for linear strain hardening material cyclic loading–unloading behaviour is also a promising area
(with nonzero Et ), the displacement at a particular load is for future study.
higher for smaller Et values. In other words, the load capacity
at a particular displacement is found to be higher for a higher
rate of strain hardening. 6. Conclusions
Figure 12 shows the plots of non-dimensional contact
area as a function of non-dimensional load for various values Finite element contact analysis of fractal surfaces is performed
of Et . It is seen that load-area behaviour for elastic–plastic using the commercial FEM software ANSYS 8.0 in the present
contact is linear for different Et values except at Et = 0 where study. Both elastic and elastic–plastic contacts are considered
bilinear nature is observed. At a particular load, contact area is for fractal surfaces with varying fractal dimension D and
more for lower Et . In other words, for the same contact area, fractal roughness parameter G. The present FEM analysis
load capacity is more for higher rates of strain hardening (i.e. agrees favourably well with the experimental results available
higher Et ). In the present study the elastic–plastic behaviour is in the literature. In the elastic regime, contact area is linearly
analysed for varying rates of strain hardening for fixed fractal proportional to the contact load at small loads and small
properties of the surfaces. However, the effect of varying D values. But at higher loads and at high D values the load
fractal properties along with the variation of the rate of strain area behaviour becomes nonlinear. In the elastic zone, area
hardening on the elastic–plastic behaviour of fractal surfaces bears a linear relationship to load at higher G but it deviates
needs to be considered in order to examine if there exists any from linearity at lower G values and higher loads. In the

4251
P Sahoo and N Ghosh

elastic region displacement is proportional to load, at small [16] Sahoo P and Banerjee A 2005 Asperity interaction in
loads and higher D. But for higher D, the stiffness of the elastic-plastic contact of rough surfaces in presence of
adhesion J. Phys. D: Appl. Phys. 38 2841–7
surface increases and it increases with load also. The elastic
[17] Sahoo P and Banerjee A 2005 Asperity interaction in adhesive
region load displacement behaviour is linear for smaller G contact of metallic rough surfaces J. Phys. D: Appl. Phys.
but deviates from linearity at higher G values. In the elastic– 38 4096–103
plastic regime the load capacity at a particular displacement [18] Sahoo P 2006 Adhesive friction for elastic-plastic contacting
is found to be higher for higher rates of strain hardening. rough surfaces considering asperity interactionJ. Phys. D:
Appl. Phys. 39 2809–18
Also at a particular load in the elastic–plastic regime contact
[19] Kogut L and Etsion I 2002 Elastic–plastic contact analysis of a
area is found to be more for lower rates of strain hardening. sphere and a rigid flat ASME J. Appl. Mech. 69 657–62
The present results indicate that in order to predict how two [20] Jackson R L and Green I 2005 A finite element study of
surfaces behave when in contact with each other, adequate elasto-plastic hemispherical contact against a rigid flat
surface characterization must be made in terms of the fractal ASME J. Tribol. 127 343–54
[21] Liu G, Zhu J and Wang Q J 2001 Elastic–plastic contact of
nature of the surfaces.
rough surfaces Tribol. Trans. 44 437–43
[22] Faulkner A and Arnell R D 2000 The development of a finite
element model to simulate the sliding interaction between
References two, three- dimension, elastoplastic, hemispherical
asperities Wear 242 114–22
[1] Bowden F P and Tabor D 1964 Friction and Lubrication of [23] Mandelbrot B B 1982 The Fractal Geometry of Nature
Solids (Oxford: Oxford University Press) (New York: W H Freeman)
[2] Dieterich J H and Kilgore B 1996 Imagining surface contacts: [24] Ling F F 1990 Fractals, engineering surfaces and tribology
power law contact distributions and contact stresses in Wear 136 141–56
quartz calcite, glass and acrylic plastic Tectonophysics [25] Majumdar A and Tien C L 1990 Fractal characterization and
256 219–39 simulation of rough surfaces Wear 136 313–27
[3] Berthoud P and Baumberger T 1998 Shear stiffness of a [26] Majumdar A and Bhushan B 1990 Role of fractal geometry in
solid–solid multicontact interface Proc. R. Soc. Lond. A roughness characterization and contact mechanics of
454 1615–34 surfaces ASME J. Tribol. 112 205–16
[4] Greenwood J A 1984 A unified theory of surface roughness [27] Komvopoulos K and Ye N 2001 Three dimensional contact
Proc. R. Soc. Lond. A 393 133–57 analysis of elastic-plastic layered media with fractal surface
[5] Greenwood J A and Wu J J 2001 Surface roughness and topographies ASME J. Tribol. 123 632–40
contact: an apology Meccanica 36 617–30 [28] Komvopoulos K and Ye N 2002 Elastic–plastic finite element
[6] Volmer A and Natterman T 1997 Towards a statistical theory of analysis for the head-disk interface with fractal topography
solid dry friction Z. Phys. B: Condens. Matter 104 363–71 description ASME J. Tribol. 124 775–84
[7] Persson B N J 2001 Elastoplastic contact between randomly [29] Hyun S, Pei L, Molinari J F and Robbins M 2004 Finite
rough surfaces Phys. Rev. Lett. 87 116101(1–4) element analysis of contact between elastic self-affine
[8] Batrouni G G, Hansen A and Schmittbuhl J 2002 Elastic surfaces Phy. Rev. E 70 026117(1–12)
response of rough surfaces in partial contact Europhys. Lett. [30] Bush A W, Gibson R D and Thomas T R 1975 The elastic
60 724–30 contact of a rough surface Wear 35 87–111
[9] Ciavarella M, Demelio G, Barber J R and Jang Y H 2000 [31] Pei L, Hyun S, Molinari J F and Robbins M 2005 Finite
Linear elastic contact of the Weierstrass profiles Proc. R. element modeling of elasto-plastic contact between rough
Soc. Lond. A 456 387–405 surfaces J. Mech. Phys. Solids 53 2385–409
[10] Johnson K L 1985 Contact Mechanics (New York: Cambridge [32] Yan W and Komvopoulos K 1998 Contact analysis of
University Press) elastic–plastic fractal surfaces J. Appl. Phys. 84 3617–24
[11] Chang W R, Etsion I and Bogy D B 1987 An elastic–plastic [33] Ausloos M and Berman D H 1985 A multivariate
model for the contact of rough surfaces ASME J. Tribol. Weierstrass–Mandelbrot function Proc. R. Soc. Lond. A
109 257–63 400 331–50
[12] Chang W R 1987 An elastic–plastic contact model for a rough [34] Berry M V and Lewis Z V 1980 On the
surface with an ion-plated soft metallic coating Wear Weierstrass-Mandelbrot fractal function Proc. R. Soc. Lond.
212 229–37 A 370 459–84
[13] Zhao D, Maietta M and Chang L 2000 An asperity [35] Blackmore D and Zhou J G 1998 Fractal analysis of height
microcontact model incorporating the transition from elastic distributions of anisotropic rough surfaces Fractals 6 43–58
deformation to fully plastic flow ASME J. Tribol. 122 86–93 [36] Kucharski K, Klimczak T, Polijaniuk A and Kaczmarek J 1994
[14] Greenwood J A and Williamson J B P 1996 Contact of Finite-element model for the contact of rough surfaces Wear
nominally flat surfaces Proc. R. Soc. Lond. A 295 300–19 177 1–13
[15] Zhao Y and Chang L 2001 A model of asperity interactions in [37] Buzzio R, Boragno C and Valbusa U 2003 Contact mechanics
elastic-plastic contact of rough surfaces ASME J. Tribol. and friction of fractal surfaces probed by atomic force
123 857–64 microscopy Wear 254 917–23

4252

Potrebbero piacerti anche