Oxygen and Nitrogen Generator Systems

OXYMAT A/S
Oxygen and Nitrogen Generator Systems
Oxymat A/S
A danish company
Worldwide Manufacturer of PSA gas generators

with long-term experience within O2 and N2
Specialist in on site PSA (pressure Swing Adsorption )
© RFHHA. All rights reserved

OXYMAT A/S
Oxymat A/S
A Danish company
with international values
We separate air for life
•Protect the environment

•Focused development
•Quality in all what we do
•Excellence After sales / service
•Courage
•Dynamics
OXYMAT A/S
Product Groups
» Oxygen Generator Systems

» Nitrogen Generator Systems
» Oil and Water Separator
» Oxygen Cylinder Filling Station
» Oxygen High Pressure Compressors
» Monitoring Control System

The contents of atmospheric air
OXYGEN
• Nitrogen - 78% ARGON
• Oxygen - 20.9%
• Argon - 0.9%
• CO2 - 0.02%
• Other gasses:
Hydrogen, neon, helium,
krypton and xenon
NITROGEN
OXYMAT A/S

PSA Generator - and quality of air in
•If there is concentration of
H2O, CO, CO2 or HC( Residual oil from compressor )

The molecular sieve will adsorb these elements,
before unwished gases will be adsorbed
result
reduced performance
•The feed air in quality must comply with ISO

specification 8573-1:2001 class 1.4.1
OXYMAT A/S

PSA Generator Basis function
•Basic “strokes” of the PSA plant:

•Pressurization/adsorption
•Equalisation
•Exhaust/purge.
OXYMAT A/S

PSA Generator O2 production
• The adsorbent we use for N2 removal is Zeolite

The Zeolite works through an electrostatic
reaction and has a micro-pore system to increase
the contact surface. Zeolite is subjected to an Ion-
exchange in the production-phase to reach the
requested properties.
OXYMAT A/S

PSA Generator and lifetime
• The lifetime cycle of the Molecular sieve charge

in a PSA plant is normally approx. 40000 hours.
( 5 years 12 h / Day = 20.000 Hours )
• Molecular sieve do not stop working by itself (no

wear and tear), unless mechanical defects occur ,
bad air quality, defect valves, pressuredrop ect.
OXYMAT A/S

Oxymat A/S
Oxymat Medical Oxygen Systems

Oxymat A/S
Medical PSA Systems
• Design Purity is 95 % +/- 1%
• Outlet pressure from PSA unit is 4

bar(g); can be modified
• All systems can be expanded with

cylinder filling options
• Connectable with hospital piping

system
…to Large PSA units installed on site

Oxymat A/S
The O2 System in principal
The system consists of (from left to right):

• Heavy duty screw compressor (Boge)
• Refrigeration Dryer with sub- and micro filtration down to 0,1 micron
• Active Coalescing Tower for 100 % oil removal with micro filtration
• Air receiver in proper sizing
• PSA Oxygen Generator with PLC-control and oxygen monitor
• Oxygen Receiver
• Micro and bacterial filtration
 All systems can be expanded with an oxygen compressor up to 200

bar(g) and filling stations for oxygen cylinders © RFHHA. All rights reserved
OXYMAT A/S FASANVEJ 18-20 3200 HELSINGE PHONE: +45 48797811 FAX: +45 48797813 E-MAIL: SALES@OXYMAT.DK
Oxymat A/S
Medical upgrade kit

Difference between generator for industrial and medical use.
Consist of:
• additional air filtration (position 9-10-11)
• product filtration (position 22-23)
MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS

Oxymat A/S
Additional Air Filtration
In case a screw compressor is used, air supply must be

supplemented with “coal tower”
Coal tower – activated carbon filter

• To remove the oil carry over from compressor
• Has an oil indicator and is followed by dust filter for
particle removal

Oxymat A/S
Product Filtration
Product gas from buffer tank is filtered by the following filters before
it is delivered to point of use:
• Bacterial sterile filter
• Active coal filter

Oxymat A/S
Design your own system

1st Step: Add Oxygen filling station
Oxygen filling station (OFS) fills cylinders with oxygen under 150 to 200 bar
pressure.
 The unit can be placed outside the

hospital. Oxygen cylinders filled here
can then be deliver to a hospital or a
number of hospitals.
 Include OFS to your unit and fills

your own cylinders in the time of low
consumption; then use the cylinders
as a backup or during peak
consumption

Oxymat A/S

2nd Step: Concept Solution - Frame mounted / Container Solution
 Plug and Play

 Easy to transport
 Suitable for Harsh Conditions
Oxymat A/S

2nd Step: Concept Solution – Skid mounted plug and play version
 All on steel plate (incl. piping, hoses, brackets, elec./drain connections)

 Plug and Play
 Easy to transport
Oxymat A/S

2nd Step: Concept Solution – Standalone unit
 Economical
 Easier servicing
Oxymat A/S

3rd Step: Comply your system with the ISO 10083 standard
 2 line PSA system

 Cylinder bank backup
 PLC Control with display control or finger touch screen
for flow, pressure and purity control
 Automatic start up of the 2nd oxygen line if
consumption is higher than the capacity of one line.
 Warnings are given if oxygen bank is used.
1 Oxygen generator
3 Two banks of high pressure cylinders
4 Source system shut-off valve
6 Supply system shut-off valve

Oxymat A/S

3rd Step: Comply your system with the ISO 10083 standard
 3 sources of Oxygen (2 line PSA systems and cylinder backup)

 The control system will automatically change over from primary
source to secondary or reserve source if malfunctioning occurs

Oxymat A/S

4th Step: Tailor made control solution
Oxymat has a highly skilled electrical engineers to design any control system
that you require.
Examples:
• Oxymat Touch Screens are the most advanced solutions on the market.
When a valve breaks down, the system detects it and immediately sends a
message to the screen.
• GSM - When the system detect an error, a SMS with an error notification
will be generated and send to your mobile.
• Measuring purity, flow, pressure or additional variables
according to your needs
• Transferring data to your system
• Monitoring over internet and more…

Oxymat A/S
MDD, PED, ISO Quality Certificates
Our oxygen generators are

CE medical certified and
produced in accordance
with:
• Medical Devices Directive

• Pressure Equipment
Directive
• ISO 9001:2000
• ISO 13485:2003
• ISO 10083

Oxymat A/S
Quality assurance
Pivotal when working in the medical field
Oxymat quality system is certified by Notified Body Apragaz

specialized in quality assurance in connection with gas
• Final Test – before each generator leaves our production facility

Measurement of:
 O2, CO, CO2, dew point and hydrocarbons level

OXYMAT A/S
Oxymat A/S
A Danish company
Oxymat was founded in 1978

Jesper Sjøgren ( CEO ) joint Oxymat in 1995
Approx. 70 employees (9 people in Denmark )
We have companies in :
Denmark Headquarter
Slovakia Production plant

OXYMAT A/S
Oxymat A/S
A danish company
140
120
100
80
60 Turnover
40
20
0
2006 2008 2010
Export share 97%
OXYMAT A/S
Oxymat A/S
A danish company
Oxymat A/S
Marine - Div Industry - Div Production Sales Office

R&D
Sales Sales Plant Slovakia China
Service Service Production
Project
Adm., / Finance

Oxymat A/S
Our customers speak for us
„ After installing a PSA generator on site in 2005, Hospital Samaritana,

Bogota reduced their average monthly cost on liquid oxygen supply by
50%.“
Christian Hansen
Project Manager, Chaher Ltda.
„ Oxymat oxygen generator saves time and money, but most importantly it
makes our hospital independent of suppliers and it helps protecting our
environment.”
Prof. dr. Janoš Butinar, dr. vet. med
Animal Hospital Postojna, Slovenia

On site PSA generators in
Bogota
” Hospital Samaritana, Bogota reduced

their monthly cost of liquid oxygen supply
by 50% ”
Project Manager Chaher Ltda

Christian Hansen

Oxygen and Nitrogen Generator Systems

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OXYMAT A/S

Oxygen and Nitrogen Generator Systems

Worldwide Manufacturer of PSA gas generators

Specialist in on site PSA (pressure Swing Adsorption )

© RFHHA. All rights reserved

We separate air for life

•Protect the environment

» Oxygen Generator Systems

© RFHHA. All rights reserved

© RFHHA. All rights reserved

•If there is concentration of

H2O, CO, CO2 or HC( Residual oil from compressor )

•The feed air in quality must comply with ISO

© RFHHA. All rights reserved

•Basic “strokes” of the PSA plant:

© RFHHA. All rights reserved

• The adsorbent we use for N2 removal is Zeolite

© RFHHA. All rights reserved

• The lifetime cycle of the Molecular sieve charge

• Molecular sieve do not stop working by itself (no

© RFHHA. All rights reserved

Oxymat Medical Oxygen Systems

© RFHHA. All rights reserved

Medical PSA Systems

• Design Purity is 95 % +/- 1%

• Outlet pressure from PSA unit is 4

• All systems can be expanded with

• Connectable with hospital piping

…to Large PSA units installed on site

© RFHHA. All rights reserved

The O2 System in principal

The system consists of (from left to right):

 All systems can be expanded with an oxygen compressor up to 200

Medical upgrade kit

MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS

Additional Air Filtration

In case a screw compressor is used, air supply must be

Coal tower – activated carbon filter

© RFHHA. All rights reserved

• Bacterial sterile filter

• Active coal filter

MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS

Design your own system

 The unit can be placed outside the

 Include OFS to your unit and fills

© RFHHA. All rights reserved

Design your own system

 Plug and Play

Design your own system

 All on steel plate (incl. piping, hoses, brackets, elec./drain connections)

Design your own system

Design your own system

 2 line PSA system

© RFHHA. All rights reserved

Design your own system

 3 sources of Oxygen (2 line PSA systems and cylinder backup)

MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS

Design your own system

© RFHHA. All rights reserved

MDD, PED, ISO Quality Certificates

Our oxygen generators are

• Medical Devices Directive

MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS