V-20i Machine Instruction Manual

V-20i
VER:IM-V060500
NO:P20ABEV20I
LEADWELL V-20i INSTRUCTION MANUAL P20ABEV20I
CONTENT
I. PREFACE, INTRODUCTION, COPYRIGHT PAGES
1. SAFETY PRECAUTIONS
1-1 SAFETY RULES...................................................................................................... 1-1
1-2 GENERAL SAFETY INSTRUCTIONS................................................................... 1-3
1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY................................................ 1-5
1-4 DANGER AREAS..................................................................................................... 1-7
2. MACHINE VIEWING
2-1 BASIC INTRODUCTION......................................................................................... 2-1
2-2 MACHINE COMPONENT..............................................................................…….. 2-1
2-3 MACHINE FEATURE............................................................................................... 2-2
2-4 SPECIFICATIONS OF MACHINE........................................................................... 2-4
2-5 TABLE SPECIFICATION………............................................................................. 2-16
2-6 TOOL SPECIFICATION..………............................................................................. 2-16
3. PREPARATION
3-1 ENVIRONMENTAL REQUIREMENT..................................................................... 3-1
3-2 POWER SUPPLY....................................................................................................... 3-1
3-3 TRANSPORTATION................................................................................................. 3-5
4. INSTALLATION
4-1 PRECAUTION........................................................................................................... 4-1
4-2 THE PROCEDURE OF INSTALLATION................................................................. 4-1
4-3 POSITION AND PREPARATION............................................................................. 4-2
4-4 REMOVE THE FIX BLOCKS................................................................................... 4-3
4-5 POWER ON................................................................................................................ 4-3
4-6 THE PROCEDURE OF ADJUSTING LEVEL ………………………………….….. 4-4
4-7 CORRECT THE DRUM TYPE TOOL CHANGING POSITION ………………..… 4-5
0-B-CONTENET
CONTENT
5. KEY PARTS FEATURE
5-1 LUBRICATION SYSTEM............................................................................................ 5-1
5-2 COOLANT SYSTEM.................................................................................................... 5-3
5-3 SPINDLE OIL COOLER SYSTEM.............................................................................. 5-6
5-4 PENUMATIC SYSTEM ………………………………………………………………. 5-10
5-5 HEATEXCHANGER SYSTEM ………………………………………………………. 5-13
6. COORDINATION SYSTEM
6-1 PROGRAMMING ZERO POINT.................................................................................. 6-1
6-2 THE FLOWCHART OF ATC OPERATION................................................................. 6-2
7. CLEAN AND MAINTENANCE
7-1 DAILY MAINTENANCE.............................................................................................. 7-1
7-2 WEEKLY MAINTENCE................................................................................................ 7-2
7-3 SEMIANNUAL MAINTENANCE................................................................................. 7-2
7-4 ANNUAL MAINTENANCE.......................................................................................... 7-3
7-5 ENVIRONMENTAL CLAIMS ………………………………………………………… 7-3
7-6 OUR GOAL …………………………………………………………………………… 7-3
7-7 WASTE TREATMENT …………………………………………………………………. 7-4

APPENDIX
BT40x20 UMBRELLA TYPE TOOL MAGAZINE
Caution：Spindle operation
0-B-CONTENET
PREFACE
Thank you for purchasing the CNC MACHINE TOOL CENTER. We at Leadwell
are confident your purchase will greatly expand your work capacity and efficiency.
This issue has been prepared to assist you on ordering replacement, servicing parts,
technical problem for the type of V-20. Due to constant improvement in design, you
may find slight variations from the machine delivered to you. This merely indicates
that equipment improvements have been made to better meet your requirements. If
you have any question on your machine or this publication, please contact your
Leadwell dealer or local agent.
I
BRIEF INTRODUCTION OF LEADWELL
Founded in 1980, Leadwell CNC Machines Mfg., Corp., is now the largest CNC
machine tool maker in Taiwan. Leadwell is constantly searching for perfection by
upgrading the performance, product quality and reliability of its products which
range from CNC Vertical /Horizontal Machining Centers, Turning Centers, Plastic
Injection Molding Machines, Grinders, Tapping/Drilling Machines to Laser Cutting
Machines, 5-face Machining Centers and Flexible Manufacturing Systems (FMS).
In 1993 Leadwell received the Outstanding Product Award --SYMBOL OF

EXCELLENCE and its quality passed ISO recognition. Hence, Leadwell products
are recognized as highly reliable. In October, 1997 Leadwell has received the
National Quality Award by the Executive Yuan, R.O.C. We have developed our
products total quality management with outstanding result. January of 1999, the grate
month, Leadwell passed a certification of ISO-14001 from the Bureau of Commodity
Inspection And Quarantine (BCIQ) Ministry of Economic Affairs Taiwan.
II
CHANGES AND COPYING
Leadwell reserves the right to make any change or modification to this manual
without giving previous notice and without incurring any obligation. You may not
reproduce or transmit in any form or by any means without the written permission of
Leadwell.
◎Copyright 2002 LEADWELL CNC Machines Mfg., Corp. All rights reserved.
III
1 SAFETY PRECAUTIONS
This machine is provided with a number of safety devices to protect personnel and
equipment from injury and damage. Operators should not, however, rely solely upon
these safety devices but should operate the machine after fully understanding what
special precautions to take by reading the following statements thoroughly.
1-1 However, safe operation cannot be ensured if operators use a CNC Machine
Center improperly or do not follow safety rules properly. Failure to comply
with these rules may result in death, injury, or damage to the machine and/or
products. In addition to the safety information in this manual, common sense
tells us there are many "Don'ts" when operating a machine. Unless an
operation is specifically stated in this instruction manual, consider that
operation a "Don't".
1-1-1 The basic conditions given below must always be strictly followed.
‧ Only qualified personnel are permitted to maintain and/or operate this machine.
‧ Read the instruction manual thoroughly and make sure the contents are
completely understood in order to operate a machine efficiently and safely.
‧ Always keep this safety paragraph and the instruction manual at a designated
place near the machine so that they can be easily accessed whenever required.
‧ Use safety shoes which are not damaged by oil, safety goggles with side covers,
safety clothes and other safety protection.
‧ Keys must be kept by a senior qualified person.
‧ Be sure there are no articles around the machine.
‧ Turn off the power source before leaving, checking and daily work.
‧ All persons concerned with operation and maintenance of this machine must be
aware of the emergency stop buttons and switches' location, functions and
operation.
‧ In the event of power failure, turn off the main circuit breaker immediately.
‧ Use the recommended hydraulic oils, lubricants and grease or acceptable
equivalents.
‧ Replacement fuses should have the proper current ratings.

1-1
‧ Protect the NC unit, operating panel, electric control panel, etc., from shocks,
since this could cause a failure or malfunction.
‧ Do not change parameters, volumes and other electrical settings unnecessarily. If

such changes are unavoidable, record the values prior the change so that they can
be returned to their original settings if necessary.
‧ Do not soil, scratch or remove the caution plate. Should it become illegible or be
missing, order another caution plate from the supplier.
‧ Whenever operating a forklift truck, over crane similar equipment, special care
should be taken to prevent collisions and damage to surroundings.
1-2
1-2 GENERAL SAFETY INSTRUCTIONS
1-2-1 CAUTIONS OF OPERATING MACHINE :
‧ Only well-trained personnel may operate this machine.
‧ Always wear helmet, protecting glasses, safety shoes and other protecting equipment as
required while operating this machine.
‧ Do not wear loose clothing or jewelry that can be caught by moving parts of machine.
‧ Do not touch the chip and blade tip of the cutter with naked hands or the moving parts
with gloves.
‧ During operating, do not take the chip away or touch the rotating portion parts with
naked hands and other tools.
‧ When performing heavy-duty machining, carefully prevent chips from being

accumulated since hot chips can catch fire.
‧ Do not touch any switches with wet fingers.
‧ Always remember the position of the emergency stop button, so that you can press the
button immediately if accident occurred.
‧ Never operate the machine, unless everything is completely set down.
‧ Do not use fuses other than those are specified.
‧ Pay attention to the high voltage devices and keep away from them as possible as you
can.
‧ When the machine is operating, do not put your hands into the rotating and moving
objects.
‧ Stop the machine before adjusting the position of coolant nozzle or disposing the chips.
‧ Always turn off the power before performing maintenance or inspection.
‧ Cables, cords or electric wires whose insulation is damaged can produce current leaks
and electric shocks. Before using, please check their condition.
‧ Do not operate switches with gloves. This could cause malfunctions, damage, etc..
‧ Do not cut the kind of material which are easy to cause fire on this machine, such as
magnesium, magnesium ally or other material with lower melting point.
‧ During automatic operating, never open the machine door occasionally.
‧ During the time of worming, do not touch or operate the machine parts.
1-3
1-2-2 ROUTINE INSPECTIONS:
‧ Check pressure gauges for proper readings.
‧ Check motors and other parts for being abnormal noises or not.
‧ Check the motor lubrication, sliding parts for evidence of proper lubrication.
‧ Check safety covers and safety devices for proper operation.
‧ Make sure the emergency stop button is under the release condition.
‧ Before the first time to use, each sliding parts must be freshly lubricated after unpacking
or keeping the machine idle for a period. For the lubricant and so on, keep the
lubricating oil pump working unite oil oozes out from wiper. Contact our service
station or agents in connection with what procedure should be taken since it depends on
the type of machine.
‧ Clean the tank so that any abnormalities can be found easily.
‧ Make sure that the gauges for hydraulic pressure, air pressure, lubricating oil pressure
indicated the correct values.
‧ Make sure that lubricating oil and hydraulic oil are properly supplied to the correct
places.
‧ Oil reservoirs should be filled to indicated levels. Check and fill it up, if necessary.
‧ Check the coolant level on the tank, and fill it with coolant, if necessary.
‧ All parts and waste oils should be removed by the operator and placed far enough away
from the machine in safety.
‧ Make sure each of pipe and joint are connected tightly.
1-2-3 WARM UP AND PREPARATION :
‧ The power cable from the factory feeder switch to the machine main circuit breaker
check if there is a sufficient sectional area to handle the electric power used.
‧ Warm up the machine, especially the spindle and feed shaft by running for ten or twenty
minutes at about half or one-third the maximum speed under the automatic operation
mode.
‧ Wire ropes or slings should be strong enough to handle the loads to be lifted and should
conform to the specified provisions.
‧ Tooling should be conformed to the machine specifications, dimensions and type.
‧ After installing a tool, you‘d better make a trial run.
1-4
1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY
1-3-1 WARNING SIGNS AND LABELS :

There are several specific signs and labels on the machine. These signs and labels are
attached to the machine at easy-to-see locations. Please take the time to familiarize
yourself with these safety signs.
DANGER : Indicated an imminently hazardous situation, which, if not avoided, could result
in death or serious injury.
WARNING : Indicated a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
CAUTION : Indicated a potentially hazardous situation which, if not avoided, might result in
moderate danger to the machine and death or serious injury to operator.
LABELS : Indicated some special purpose or production information examined by Q.C. dept.
Make sure that you can read all warning and instruction labels. Clean or replace these labels
if they are too dirty to read or see the label signs. By using a cloth, water and soap to clean
them. Do not use solvent, gasoline or unknown solution. You must replace the new labels
if they are broke, missing or the words cannot be recognized. In addition to the information
given on safety labels, there is a variety of other cautionary information, which must be
observed by operators during machine installation, operating and maintenance. Read all
safety-related information carefully. Failure to observe the danger of caution information
can lead operators to serious injury or damage to the machine. Always observe this
information during machine installation, operation and maintenance. These warning signs and
labels as shown as following pages.
1-5
1-6
1-4 DANGER AREAS
1-4-1 AREAS WITH MOVING PARTS :

When no safety guarding, the inside of machine is an extremely dangerous area due to
High-speed spindle‘s rotation, tool X, Y and Z axes movements, tool magazine rotation,
tool arm rotation and quill motions. In addition to chips and coolant are constantly
bouncing and splashing in a wet, very hot environment. In electric controlling cabinet,
it is touched, can produce current leak and electric shock without protection or
insulation articles. So we had stacked labels on the cabinet but also warning
statements in the instruction manual.
AXES MOVING DIRECTION DRAWING
1-4-2 ELECTRIC COMPONENTS OF HIGH VOLTAGE AREA :
1-7
2 MACHINE VIEWING
2-1 BASIC INTRODUCTION :
‧ For the safety concern, it is designed with full guarding to protect the people from
the moving elements while operation. The door of the guards is interlocked with
NC controller to stop the spindle revolution and the axes movement while the
door opened in operating mode.
‧ It is designed that only a skilled person is allowed to operate this machine,
otherwise he must be trained until he know how to operate it safely.
‧ It is designed having automatic mode and handle mode, any settings and adjusting
only can be done under handle mode or shut off the power source.
‧ Well-ribbed base, saddle and column can achieve the maximum rigidity in this
class of machine.
‧ Thermal deformations are minimized for its symmetric structure designed.
‧ Extremely rigid spindle headstock construction achieve heavy duty cutting and
high precision machining.
‧ Each set of linear guide ways are finely adjusted to ensure smooth travel and high
precision after a long period of machining.
‧ Specially designed HTD (High Torque Drive) pulleys mean both non-slip
transmission and lower noise level.
‧ The ergonomically designed controls are easily accessible to the operator.
‧ Under normal operating condition and with well maintenance, it will not
necessary to renew many components except those are consumable.
The intended life of this machine is counted by :
8 hrs x 6 days x 4 weeks x 12 months x 10 years = 23040 hrs
2-2 MACHINE COMPONENT :
The V-20i machines basically consists of base, column, saddle, table, transmission
system of three axes, A.T.C system, operation cabinet, headstock with spindle,
chip tank, coolant tank, electric controlling cabinet, pneumatic system, lubrication
system, etc.
2-1
2-3 MACHINE FEATURE :
2-3-1 NOMENCLATURE :
2-3-2 MACHINE OUTLINE AND MAJOR DIMENSIONS :
TOP VIEW
2-2
2-3
2-4 SPECIFICATION OF MACHINE
SPECIFICATIONS V-20i/0i-MC
Capacity Drum type Arm type
X-axis travel mm(in) 510 (20.1)
Y-axis travel mm(in) 350 (13.8)
400 +110
Z-axis travel mm(in) 510(20.1)
(15.7+4.3)
Distance from table(pallet) top to spindle end mm(in) 132 (5.2) ~ 642 (25.3)
Distance from column front to spindle center mm(in) 410 (16.1)
Table
Table dimensions mm(in) 600 (23.6)*350 (13.8)
Max. table load weight kg(lb) 200 (440)
Table working surface configuratin mm(in) 18 (0.7)*125 (4.9)*3
Height from floor to table top mm(in) 868 (34.2)
Spindle FANUC
-1
Spindle speeds min 80-8000
Number of spindle speed ranges ---
Spindle nose(nominal size,NO.) 7/24 Taper, No.40
Spindle bearing inner diameter mm(in) 60 (2.4) / 50 (2)
Ratios 1:1
. .
Max. spindle torque N M(ft lbf) 47.7 (35.2)
Transmission H.T.D Belt
Tool clamping force Kg(lb) 850 (1870)
Feedrate
Rapid traverse m/min(IPM) 36/36/20 (1417/1417/787)
Feedrate m/min(IPM) 10 (394)
Jog feedrate mm/min(IPM) 1260 (49.6)
A.T.C Drum type Arm type
Tool shank(nominal size,NO.) BT-40
Retention knob(nominal size,NO.) MAS407-P40T-1
Tool storage capacity 20 20
Max. tool diameter(with adjacent tools) mm(in) 89 (3.5) 80 (3.2)
Max. tool diameter(without adjacent tools) mm(in) 142 (5.6) 110 (4.3)
Max. tool mass kg(lb) 7 (15.4) 7 (15.4)
Max. tool length mm(in) 200 (7.9) 200 (7.9)
Tool change time（tool to tool） sec 8.5 4.1
Tool change time（chip to chip） sec 10 10
Tool selection Random
A.P.C
Number of pallets ---
Method of pallet change ---
2-4
Pallet changing time sec ---
MAG drive method ---
Motors αi Series Motor type
Spindle motor（30min/cont） KW(HP) 11(14.7) α8/8000i
X-axis feed motor KW(HP) 1.6(2.1) α8/3000i
Const torque Nm 8
Thrust force Kgf 341.6
Ball screw mm ψ32xP12x829L
Goo-G G ---
Y-axis feed motor KW(HP) 3.0(4.0) α12/3000i
Const torque Nm 12
Thrust force Kgf 511
Goo-G G ---
Z-axis feed motor KW(HP) 3.0(4.0) α12/3000i
Const torque Nm 12
Goo-G G ---
Hydraulic pump motor KW(HP) ---
Lubricant pump motor W 20
Coolant pump motor KW(HP) 50HZ-0.5 (0.67) / 60HZ-0.76 (1)
Guide way
X guide way HSR30LR2SSC0E+950LP2(THK)
Width mm(in) 274(10.7)
Guide distance mm(in) 335(13)
Y guide way HSR30LA2SSC0E+745LP2(THK)
Guide distance mm(in) 256(10)
Z guide way HARD WAY
Guide distance mm(in) 450(17.7)
Power sources FANUC
Electrical power supply KVA 25 (CTS→30)
Compressed air pressure Mpa（psi） 0.6(87)
Compressed air flow rate L/min 200
Tank capacity
Hydraulic oil tank L ---
Lubricant tank L 2
Coolant tank L 180
Machine size FANUC
2-5
Height of machine mm(in) 2504(98.5)
Floor space mm(in) 1900*2983(68.7*117.4)
Mass of machine Kg(lb) 3000 (6610)
Miscellaneous
Positioning accuracy X,Y,Z VDI(3441) mm 0.01/1000,0.01/1000,0.015/1000
Repeatability X,Y,Z VDI(3441) mm 0.007/1000,0.007/1000,0.01/1000
Cutting capacity FANUC
Milling c.c 165
Drilling mm 26.5
Tapping M20
Standard & Option
Rigid tapping ●
Shower coolant ●
Full enclosure guarding ●
Chip conveyor (auger type) ●
Work light ●
Alarm lamp ●
Heat exchanger ●
10000 rpm spindle ■
Spindle oil chiller ■
C.T.S Form A ■
Tool tip air blow system ■
Linear Scale ■
Tool overload detection ■
Auto tool length measurement (A.T.L.M) ■
Automatic work piece measurement ■
Simple tool life management ■
Chip conveyor outside machine & chip bucket ■
Air conditioner ■
Coolant gun ■
Rotary table preparation ■
Through hole drill kit ■
Remote MPG ■
Programmable Nozzle ■
Oil skimmer △
Manual tail stock △
Extra coolant tank △
Auto counter for work piece △
DNC link software △
Oil mist △
Auto door X
Two speed gearbox X
Table guarding X
Oil mist collector X
2-6
●：STANDARD ■：OPTIONAL(DESIGNED) △：OPTIONAL X：NONE AVAILABLE
2-7
SPECIFICATIONS V-20i (802D-SL)
400 +110
(15.7+4.3)
Table
Spindle
Spindle speeds min-1 80-8000
Ratios 1:1
Max. spindle torque N.M(ft.lbf) 57.3 (42.3)
Tool clamping force Kg(lb) 800±50 (1764±110.25)
Feedrate
Retention knob(nominal size,NO.) MAS-P40T-I

A.P.C
2-8
Motors SIEMENS Motor type
Spindle motor（30min/cont） KW(HP) 9/12(12/16) 1PH707-2QF02
X-axis feed motor KW(HP) 2.3(3.1) 1FK70635AF7
Const torque Nm 11
Goo-G G ---
Y-axis feed motor KW(HP) 2.3(3.1) 1FK70635AF7
Const torque Nm 11
Goo-G G ---
Z-axis feed motor KW(HP) 3.3(4.4) 1FK70835AF7
Const torque Nm 16
Goo-G G ---
Guide way
Guide distance mm(in) ---
Power sources

2-9
Tank capacity
Lubricant tank L 2
Coolant tank L 180
Machine size
Floor space mm(in) 1900*2983(68.7*117.4)
Miscellaneous
Cutting capacity
Milling c.c 165
Drilling mm 26.5
Tapping M20
Standard & Option
Rigid tapping ●
Shower coolant ●
Work light ●
Alarm lamp ●
Heat exchanger ●
C.T.S Form A ■
Linear Scale ■
Simple tool life management ■
Air conditioner ■
Coolant gun ■
Remote MPG ■
Oil skimmer △
2-10
Oil mist △
Tool overload detection X
Programmable Nozzle X
Auto door X
Two speed gearbox X
Table guarding X
2-11
SPECIFICATIONS V -20i (FAGOR/8055i)
400 +110
(15.7+4.3)
Table
Spindle
Spindle speeds min-1 80-8000
Ratios 1:1
Max. spindle torque N.M(ft.lbf) 35 (25.8)
Tool clamping force Kg(lb) 800±50 (1764±110.25)
Feedrate
Retention knob(nominal size,NO.) MAS-P40T-Ⅰ

A.P.C
2-12
Motors FAGOR Motor type
Spindle motor（30min/cont） KW(HP) 7.7(10.3) FM7 A055/10000
X-axis feed motor KW(HP) 3.6(4.8) FKM44.30A/3000
Const torque Nm 11.6

Goo-G G ---
Y-axis feed motor KW(HP) 3.6(4.8) FKM44.30A/3000

Goo-G G ---
Z-axis feed motor KW(HP) 3.6(4.8) FKM44.30A/3000

Goo-G G ---
Guide way
Guide distance mm(in) ---
Power sources

2-13
Tank capacity
Lubricant tank L 2
Coolant tank L 180
Machine size
Floor space mm(in) 1900*2983(68.7*117.4)
Miscellaneous
Cutting capacity
Milling c.c 165
Drilling mm 26.5
Tapping M20
Standard & Option
Rigid tapping ●
Shower coolant ●
Work light ●
Alarm lamp ●
Heat exchanger ●
C.T.S Form A ■
Linear Scale ■
Air conditioner ■
Coolant gun ■
Remote MPG ■
Oil skimmer △
2-14
Oil mist △
Auto door X
Two speed gearbox X
Table guarding X
2-15
2-5 TABLE SPECIFICATION :
2-6 TOOL SPECIFICATION :
2-16
3 PREPARATION
3-1 ENVIRONMENTAL REQUIREMENT :
(1) Where the machine tool avoid exposing to the direct sunlight and/or near to a heat source, etc.
Ambient temperature during operation : 0 thru 40 ℃ (32℉ to 104℉).
(2) Avoid a location where the humidity is considerable fluctuating and/or it is highly humid;
normally within 30％to 75％ in relative humidity.
(3) Avoid using the machine tool under such environments as to be especially dustful and/or to
have a vaporous organic corrosive gas highly concentrated.
(4) Where there is no vibration source in the surroundings.
(5) Flat and smooth ground without dust or other particles. The required bearing pressure of the
floor is at least 5000 kg/m2.
(6) The machine must be protected from electrical noise sources, such as electric welders and an
electric discharge machines.
(7) Always ground machines independently, the ground resistance is 100 ohms or less and the
length of ground cable is as short as possible.
(8) The sound pressure level at the operator‘s position is under 80dbA. (According to JIS B6004,
1980; Method of sound measurement for machine tools.) It is the policy of the company to
remedy the machine if the sound is over 80 dbA while running test.
(9) Foundation should be constructed of either reinforced or non-reinforced concrete with

thickness and consistency compatible to industry standards for machine weight.
(10) Protect the machine from exposing to the source of electromagnetic interfering or radiated
emission. All signal cables and wire have been connected to ground and protected by
cabinet or isolate conduit.
3-2 POWER SUPPLY :
The current standard voltage in the Republic of China is AC 220V of power system. It is
recommended that the electrical equipment of a machine only have one power supply
connection. When other voltages are required within the machine, then these should be
supplied by equipment, which is part of machine such as transformer, motor generator.
3-1
3-2-1 POWER REQUIREMENTS :
General voltage supply : ±10％

Frequency deviations : ±2％
Voltage loss : up to 10ms
Voltage peaks : up to 200％ of the rate r.m.s. supply voltage
3-2-2 WIRING :
The connecting cable to main power source specified as following table :
POWER WIRE LENGTH

φ8
4M
FOR AC220V
15KVA / 15KVA
FANUC / MITSUBISHI φ8
4M
FOR AC380V
3-2-3 POWER CAPACITY :
DESCRIPTION DESCRIPTION
Power Required(FANUC / MITSUBISHI) 15 / 15 kva

Frequency 50/60 Hz ±1％
Spindle Motor Power(30min.) 5.5 kw (7.3Hp)

X/Y/Z Axes Servo Motor Power 1.0/1.0/1.0 kw
NC Switch power 1 kw
Lubrication Pump Power 4w
Coolant Pump Power 860 w (220V)
Tool Changer Motor Power 40 w (220V)
Chip Conveyor Motor Power (Option) 93 w (1/8Hp)
3-2
3-2-4 TRAVEL RANGE :
3-2-5 SPINDLE OUTPUT DIAGRAM :
V-20i(α8/8000i)
80 16
70.03N-m
1500pm
60 12
11kW 6000rpm
47.75N-m
連續主軸扭力(N-m)
11kW 30分主軸扭力(N-m)
7.5kW
N-m 40 8
α15連續定格出力(KW)
30分定格出力(KW)
5.5kW
20 4
0 0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000
rpm
FANUC/0i-MC
3-3
SIEMENS/802D-SL
3-4
3-3. TRANSPORTATION:
3-3-1 PRECAUTION:
1. Only trained, qualified workers should operate forklift trucks, cranes or similar
equipments and apply slings.
2. The wires used to lift should be checked that they are strong enough for the weight of
machine center and in good condition. The dimensions of wire ropes specified in
manual. (Refer to drawings)
3. Be sure that the wires will not come into contact with any delicate parts of machine
center. Protect machine by placing cloths or wooden blocks.
4. Before hoisting the machine, make sure all moving units are fixed in place.
5. Be careful and avoid the hoisting wires contacting with any piping, unit, parts,
electric cables.
6. Check around the site of machine and make it clean, proper to be installed, that is,
User may keep machine away from jolts during move or transport machine.
7. Always inspect slings, chains, hoists or other lifting devices prior to us and never
work on a component while it is hanging from a crane or other lifting mechanism.
8. The floor of machine located must be firm, in order to ensure vibration free and secure
fastening. Should the floor not be firm, a concrete foundation is recommended.
9. Keep the machine‘s center of gravity at the center of the forks.
Refer to the next page drawings for hoisting.
3-5
3-3-2. TRANSPOTATION DRAWING
3-6
4 INSTALLATIONS
4-1 PRECAUTION :
1. Always the authorized personnel can remove the wooden cage.
2. Be careful during remove the wooden cage or vacuum package and keep away
from damage onto the machine inside or people around will get injured.
3. Keep clean around the machine and floor, especially pay attention to the nails and
other particles before install.
4. Check the rope used to lift the machine, if it is both strong enough and in good
condition for the weight of machine.
5. Ensure that there is a little clearance between the back panel of machine and
forklift apron.
6. Be sure electrical cables and wire will not be damaged during lifting the machine
from the skid.
4-2 THE PROCEDURE OF INSTALLATION :

1. Take off the plate around the wooden cage and volatile corrosion inhibiting film,
until the machine left on the shipping pallet.
2. Remove the other accessories on the machine such as hydraulic tank, chip tank,
chip guard, etc. Then take off the packing bag.
3. Release the bolts and nuts fixed on the wooden skid.
4. Make sure that the wooden block for supporting is fixed securely.
4-1
4-3 POSITION AND PREPARATION :
1. After settling down the machine and accessories ports on adequate site, put the
foundation pads under the foundation bolts. Then position the machine. (Refer to
the foundation drawing)
2. All the bare parts of the machine which have been coated with a rust inhibitor for
transport must be carefully cleaned by rags with paraffin or fuel oil and wrung out.
Toluene compounds must not be used.
3. After installation and cleaning, connect the wire to the power source and ensure the
requirement of power capacity is proper.
4. Power on the main power and switch on the machine then check if it is any unusual
things occurred.
4-2
4-4 REMOVE THE FIXED BLOCKS :
1. Refer to the drawing of fixed blocks, take them off when install machine done.
2. Except authorized personnel, do not remove the shipping support from beneath the
machine as you like anytime. Our service engineer will do with the job, if you
need.
4-5 POWER ON :
1. Make sure the main power supplier switch is turned off before the power cable
connected to the power source.
2. Connect the wire of chip conveyor with the socket on the bottom of electric
controlling cabinet.
3. Connect the main cable of machine with the terminal in power source box of
factory.
4. Check if the voltage capacity is matched with the power source and machine system
requirement.
5. Check if the phrases of motors and pump are correct or by phrase-meter.
6. After everything settle down, power on and turn on the main switches of machine,
which are on the top of power cabinet door and the side of operation panel. Then
check there are any abnormal signal or alarm appeared on the CRT or operation
panel.
7. Let the spindle headstock downward a little and ensure the upward wind is from the
cool fan of spindle motor.
8. If there is no deployment on the screen after power on, please refer to the parameter
4-3
tables of electric manual to input them and restart again.
9.The well-trained, authorized operator could operate the machine.
4-6. THE PROCEDURE OF ADJUSTING LEVEL :
1. Let three axes return to the home position.
2. Clean the table surface and put the levels gauge on just as the drawing
shown.
3. Adjust the foundation bolts and nuts to make the foundation bolts locate within the
slot of pad.
V1
V2
DOOR
4. Move X axis to 255mm and Y axis to -175mm. Adjust the foundation bolts and
ensure the bubbles of level gauges in the middle position or keep the deviation
within 0.01 mm.
5. Move Y axis to the zero position and -350mm by adjusting the bolts and nuts to
make the difference between the two points within 0.01 mm(V1) /0.04 mm(V2).
6. After returning Y axis to -175mm, move X axis to zero position and 510mm. The
difference value between two points should be within 0.05 mm(V1)/0.04mm(V2).
7. Tighten the foundation bolts and nuts.
4-4
4-7. Correct the drum type tool changing position:
a. Z axis returns to home position by manual.
b. Put a tool into spindle by the switch of clamp or unclamp and make sure the
distance between spindle nose and tool edge is within 0.3-0.5 mm.(As drawing
shown)
c. Turn off the air source, then orientate spindle by M19.

d. Push the tool magazine toward spindle by hand and check if the tool key match
with tool keyway.
e. Reconnect the air source system.
f. Ensure the movement of tool magazine is smoothly by M21, M22 under manual
mode.
g. Adjust the screws of the air cylinders located on top of tool magazine, if the
movement is stagnant.
h. If there is a distance along Z-axis between tool magazine and tool in spindle, adjust
to match with tool key of tool magazine by parameter no. 1850(Z) for 21MB/18MC
/0i (FANUC) and parameter no. 510(Z) for 0MD/0MF (FANUC).
i. If there is an offset between the changing tool pocket of tool magazine and tool key
on spindle, adjust by the orientation pad mounted on orientation wheel of spindle.
j. Make sure everything is smoothly, then from beginning to operate.
4-5
5 KEY PARTS FEATURE
5-1 LUBRICATION SYSTEM :
5-1-1 OUTLINE DIMENSION :
5-1-2 FILL UP LUBRICATION OIL :

a. After opening the cap of oil inlet, fill up the clean fresh oil till to the top line of high
level.
b. The oil tank should always preserve clean lubricant.
c. In case of impurity remains in the oil tank, please take the oil away and wash the tank,
oil net immediately. Then refill up new oil or it will fail the oil feeding.
d. Adjust oil discharge by taking off the plastic cup and three E type retainers first.
e. Pull the rod up or down till the requirement volumn of discharge is up to the scale on
rod, then fix with the E type retainers.
f. It is necessary to refill up lubricant oil if oil level is below the lower line during
operating.
NOTE : 1. The oil quantity will reduce gradually under normal application.
2. Be careful whether the motor is running normally or abnormally, if
not, contact to the local agent or Leadwell service department.
3. The lubrication please use MOBIL VACTRA OIL NO.2 or SHELL OIL T68
or ESSO FEBISK68 or another brand of equivalence oil.
PS: Normality each 1000 hours make to once protection.
5--1
5-1-3 OIL RECOMMENDATION :
The following drawing is a plate of oil usage recommendation.
5--2
5-2 COOLANT SYSTEM
5-2-1 OUTLINE DIMENSION OF COOLANT PUMP :
5-2-2 TECHNICAL DATA :
TYPE GRUNDFOS CH4-20

10 bars (0℃ - +40℃)
Max. operating pressure
6 bars (+41℃ - +90℃)
0.75 bar (20℃/ 50Hz)
Min. inlet pressure
0.68 bar (20℃/ 60Hz)
Liquid temperature range 0℃ - +90℃
Max. ambient temperature +55℃
5-2-3 POSITION OF TERMINAL BOX:

a. The terminal box can be changed to any one of 0°, 90°, 180°. It is not allowed to be
changed by user or owner of this machine.
5-2-4 PIPEWORK :
a. The pipe should be fitted so that any tension caused by variations in temperature does
not affect the pump. A strainer is recommended in cases where solids could enter the
suction pipe and block the pump.
b. The pump suction port must be below the lowest coolant level, for the pump is not
self-priming.
5--3
c. If a hose is used as suction pipe, it must be non-collapsible and every joint of the
suction pipe should be completely tight.
d. The discharge pipe should be at least the same diameter as the discharge port of the
pump to minimize pressure drop, high flow velocities and noise.
5-2-5 ELECTRICAL CONNECTIONS:

a. The electrical connections should be carried out in accordance with local regulations.
b. The operating voltage and frequency are marked on the nameplate mounted on pump.
c. The pump must be connected to an external on/off switch.
NOTE : Never make any connections in the pump terminal box unless the electricity
supply has been switched off.
5-2-6 PHASE OF THE PUMP:
a. Signal- phase motor (1x110/220V, 60Hz), do not incorporate motor protection and
must be connected to an approved motor starter. The other incorporates a thermal
overload switch and requires no additional motor protection.
b. Three-Phases motor must be connected to a motor starter, the set nominal current of
which must correspond to the electrical data on the nameplate.
NOTE : 1. Do not start the pump at first time using until it has been filled with coolant.
2. Every connection are made as shown on the inside of the terminal box cover.
3. The pump should rotate counter0clockwise when viewed from the motor end and
arrows on the motor fan‘s cover indicated the correct direction of rotation.
4. To reverse the direction of rotation, switch off the power supply and interchange
any two of inputting supply wire.
5--4
5-2-7 TROUBLESHOOTING :
FAULT CAUSE
Pump does not start. Supply failure.
Control circuit has cut out or is defective.
Motor is defective.
Pump is blocked by impurities.
Pump runs but gives no coolant. Pump is not filled with coolant.
Suction or discharge pipe is blocked by
impurities.
Leakage in suction pipe.
Foot or check valve is blocked.
Pump runs at reduced capacity. Wrong direction of rotation(three-phase).
Suction lift is too great.
Suction or discharge pipe is blocked.
Pump is blocked by impurities.
Foot or check valve is partly blocked.
Pump stops during operation. Thermal overload switch in motor or
external
motor protection cuts out.
Control circuit has cut out.
5--5
5-3 SPINDLE OIL COOLER SYSTEM (OPTION)
5-3-1 OUTLINE DIMENSION :
TYPE CO-4PT(L050R134A)
5-3-2 CIRCUIT DIAGRAM :
5--6
5-3-3 WIRE CONNECTION :
1. Be sure R.S.T are in phase after turning on.
2. Check insulation of compressor and pump before running.

3. 23C temperature meter must set at 25℃.
4. Operation switch should be “ON” position.
5. When the negative phase relay is triggered, reconnect two of R.S.T three lines of
power wire.
5-3-4 GENERAL CAUTION :
1. The oil cooler is designed for reducing heat and cooling spindle of CNC machinery.
It can not be used out of the range as following illustration.
2. Oil cooler usse mineral hydraulic oil or lubrication oil and the viscosity is 22-32 Cst.
Phosphoric ester, chlorinated, hydrocarbon type fluids, cutting oil, grinding oil,
medicine or corrosion liquids, gasoline, kerosene fuel and water-soluble liquid can
not use on this unit.
3. Do not fall it flat and strike it as moving and put it on a level and solid floor.
4. Locate the oil cooler at well ventilation place where is free from fire hazard and from
direct sunlight or heat.
5. Be sure the pressure of oil pump is set from 4 to 8 kg/cm2.
6. The pressure loss of outlet pipe should be below 3 kg/cm2.
5--7
7. Be sure the installation place of oil cooler unit where exhausting and air suction can be
well performed.(Refer to the following sketches)
8. Fit a suction strainer to the suction end of oil piping which is of 100 to 150
mesh(10-15mm metal net), therefore, it will be free from damage of compressor and
drop of cooling capacity. Both suction and discharge pipes outside must be designed
that the size larger than the size of outlet and inlet of oil cooler.
9. Before removing the air filter must wait for more 10 minutes after turning off switch.
10. When the refrigerator once stops, wait for more 3 minutes. If not necessary, do not
ON-OFF of the refrigerator.
5-3-5 MAINTENANCE :
1. Be sure to turn off the main power switch when the oil cooler is checked or
maintained.
2. Do not brush or use polishing powder, acid, solvent, benzine and hot water to clean
the surface of case. It is necessary, clean with dry cloths and neutral detergent.
3. Clean the suction strainer at the suction end of the oil cooler, oil pipes after work.
4. Wash the air filter once a week.
5. Clean up the dirt on radiator of oil cooler with compressive air once half year.
5--8
5-3-6 TROUBLESHOOTING :
SITUATION CAUSE REMEDY
Main power turned on, but the Negative phase relay is Reconnect the wiring.
indicate lamp is not lit. triggered Replace the fuse.
Control circuit protector is
blown.
Pump runs but no oil flow and Joint of oil piping is Check the joint of oil pipe at
lower oil circulation rate of air. loosened from suction side.
suction side and tighten the
loose joint.
Suction strainer clogged. Clean the suction strainer.
Change the oil of oil tank if
the oil is contaminated.
The oil level in tank is too Trace and refill up oil.
low.
Undue pressure loss in oil Enlarge the oil pipe diameter
pipe cause actuation of or trim shortly the piping.
relief valve.
Oil viscosity too high. Choose the appropriate oil.
Pump runs but the refrigerator Thermostat is OFF. Shift the thermostat setting to
does not work. the lower side until the
refrigerator starts.
Both pump and refrigerator Control circuit protector Replace the fuse.
stop. failed. Check the power source.
Power failure.
Buzzer comes out while Air filter clogged. Clean the air filter.
refrigerator runs. Obstacle blocks the suction Remove the obstacle.
or exhausting port.
High pressure switch actuated. Ambient temperature is too Move the machine to the
Thermostat is OFF. high. lower temperature or far
from heat source.
Compressor motor overload Compressor out of order. Replace the compressor.
relay actuated.
NOTE :
1. If alarm does not display, motor still runs but oil is not cool, please record the
situation and ask technical service or local agent right away.
2. Damage from cleaning air filter irregularly is not included guarantee period.
5--9
5-4 PENUMATIC SYSTEM
5-4-1 FRL UNIT :
Filter Regulator Lubricator
NO. NAME NO. NAME

1 Body 1 Body
2 Bonnet 2 Sight Dome
3 Valve Assembly 3 Filter Cup
4 Filter Element 4 Damper Guide
5 Baffle 5 Needle Valve
6 Diaphragm Assembly 6 Bowl
7 Deflector 7 O Ring
8 Bowl 8 Damper
9 Spring
10 O Ring(Case)
11 O Ring(Valve)
12 MY seal
13 O Ring
5--10
5-4-1
5-4-2 TECHNICAL DATA AND OUTLINE DIMENSION :
a. TECHNICAL DATA :
TYPE AC3010 FILTER REGULATOR
LUBRICATOR
Max. operating pressure 9.9 kgf/c ㎡
Min. operating pressure 1 kgf/c ㎡
Regulating range 0.5～8.5 kgf/ c ㎡
Ambient and media 5～60℃
temperature
Pressure gauge indicated 10 kgf/c ㎡
Filter rating 5 μm
Filter bowl capacity 20 cm3
Max. flow rate 1700 l/min
Lubricator bowl capacity 50 c m3
Recommanded oil ISO VG 32 (20℃)
Range of lubricator function 5 drops/min, PIN=5 kgf/ c㎡, 40l/min
NOTE : 1. Polycarbonate bowls may be damaged and possibly fail if exposed to synthetic oils,
thinner solvents, trichlorethylene, kerosene or other aromatic hydrocarbons. When
used in above atmosphere, please use a metal bowl.
2. Unsuitable for flow is below 100 normal l/min.

3. The drain line should be 8 mm or more and overall line should be less than 5 M.
b. OUTLINE DIMENSION :
5--11
5-4-3 THE SETTING METHOD OF FRL UNIT :
a. Check pressure supply before adjusting system pressure.
b. The adjustment knob is a locking type. Pull the knob upward from the bodyuntil an orange
band is visible. (Show on the drawing)
c. Adjust as necessary, that with watch of the pressure gauge and clockwise rotaton of the knob
results in a increasing pressure or counterclockwise turn will reduce the pressure.
d. Then push the knob back into locking position after adjusting.
e. Adjust oil droplet by turning a knob of needle valve, clockwise turn will increase oil capacity
and counterclockwise turn(fully open) will stop the oil droplet.
5-4-4 THE ROUTE SKETCH OF PNEUMATIC SYSTEM :
5--12
5-5 HEAT EXCHANGER SYSTEM :
5-5-1 OUTLINE DIMENSION OF HEAT EXCHANGER :
5-5-2 GENERAL CAUTION :
1. For using in an ambient with high moisture or oil mist content, calk it with sealing
material around.
2. Keep the air inlet portion of heat exchanger open to fresh air.
3. Every month clean the fan net with clean water and reinstall in after completely dry.
4. Replace the filter once a year.

5-5-3 SPECIFICATION AND TECHNICAL DATA :
TYPE EA-2AR
Cooling Capacity (w/°C) 10
Voltage AC 220V
Quantity of heat exchanging 200 W
Environment temperature below 35°C
5--13
5-5-4 BASIC MAINTENANCE :
1. Check and ensure that hot air exhausted from the heat exchanger every day.
2. If no hot air exhausted, check top and lower fans on heat exchanger if they can rotate
normally.
3. If one of them did not operate, check if the wire connection is correct.
4. If wire connected correctly, that means, the motor is out of order and contact with
our service person to replace.
5. If both of fans stop to operate, check the circuit breaker if it is short. (CP4)
6. If the circuit breaker is normal condition, check the fans again after resetting.
7. If it still can not operate, please contact our service person to replace.
5--14
6 COORDINATION SYSTEM :
6-1 PROGRAMMING ZERO POINT :
When execute a program, it must be determined a program zero point at first. The
programmer determines the zero point after viewing thr machine drawing. The value of
coordination determines a graphic position with 3 perpendicular lines mutually crossing at a
point as shown as following drawing.
6-2 THE FLOWCHART OF ATC OPERATION :

Power on
↓
Return to the reference point on three axes
↓
Prepare the workpiece
↓
Call a proper program
↓
Locate all tools to tool pocket
↓
Mount tool onto the tool magazine
↓
Measure tool length and set tool compensation data
↓
Set work coordination system and zero point
↓
Prepare for automatic operation
↓
Dry run for testing program
↓
Machine program executing
6-1
7 CLEAN AND MAINTENANCE
CAUTION : 1. Shut off the power before doing any maintenance or cleaning job and obey
the instruction or you might be hurt.
2. Any clean or maintenance concerned with removing must be careful and

only well-trained personnel can do it.
7-1 DAILY MAINTENANCE :
7-1-1 BEFORE POWER ON :
a. Inspect if the power cable and external cable are normally connected and the voltage
capacity is matched as machine required.
b. Check if there is oil or coolant leakage around the coolant pipes.
c. Check if there is enough lubricant for lubrication unit and coolant unit.
d. Check if the pressure gauges of pneumatic unit were indicated to zero position and
normal performance.
e. Check if the auto tool changer unit is at the normal position.
7-1-2 AFTER POWER ON :
a. Check if there is alarm message after NC power on.
b. NC should be ready to execute the program.
c. All the running components should be run at normal condition without noise.
d. The pressure gauge for pneumatic system should be at 6 kg/cm2.
e. Auto lubricator should be actuated to pump oil with flow setting to 3-6 c.c./cycle.
f. The lubricant should flow out to the sideways.
g. The wipers on the telescopic covers should be cleaned from the chips.
h. Test tool changing unit and make sure the unit can work smoothly.
7-1-3 AFTER FINISHING DAILY WORK :
a. Inspect the oil level of auto lubricator tank to refill up, if it is necessary and is
consumed.
b. If there is water or dirt in the tank, relieve and change fresh oil.
7-1
c. Check the level of coolant to refill up and flush the coolant pump through with clean
water if there are impurities after use.
d. Clean the chips on the chip tank, conveyor, and tool tip and tool magazine.
e. Remove and centralize the chips on the chip bucket out side of the shop.
f. The coolant pump which is not being used during periods frost should be drained
(shown as the following sketch) or it will be harmful for pipe and pump. Take off
the priming plug P and drain plug V for draining.
g. Turn off working light, power supplier and draw out the connector of power cable
whenever finishing work.
7-2 WEEKLY MAINTENANCE :

a. Clean fan net of heat exchanger on electrical cabinet.
b. Clean fan net of spindle oil cooler.
c. Clean fan net of the heat exchanger.
d. Clean the motor fan of chip conveyor .
e. Clean the filter net inside of coolant tank.
f. Clean ATC motor fan and the brake of surrounding motor.
g. Fill the grease for the warm gear of ATC transmission unit.
7-3 SEMIANNUAL MAINTENANCE :
a. Check and re-adjust the machine level and static accuracy.
b. Inspect the home position and reset, if necessary.
c. Ensure there is enough of lubricant on the slide way, gear of reducer and change or
refill the fresh oil, such as lubricant, oil cooler tank, etc.
7-2
d. Inspect the backlash of ball screw on three axes.
e. Inspect the repetitive accuracy and geometric accuracy of machine.
f. Replace the fan net of heat exchanger on electrical cabinet.
g. Replace the element of filter on coolant tank, oil cooler unit or other accessory parts.
h. Clean the electrical motor outside and turn off the power at first.
i. Before cleaning the chip or dirt on the conduction block of sensor and magnetic
switch, turn off the power.
j. Check the smooth function of all limit switches for axes and clean the dirt or re-adjust
the position, if necessary.
7-4 ANNUAL MAINTENANCE :
a. Follow the same procedures as mentioned above semiannual maintenance.
b. Replace the oil according to the oil recommendation.
c. Replace the filters for auto lubricator or oil cooler and clean the lubrication tank,
coolant tank.
d. Do not pour out the wasting oil or coolant liquid casually. It‘d better remain in oil
bucket periodically and send to the authorities concerned of shop or recycle shop to
do with it.
e. Check and correct the geometric accuracy of machine.
7-5 ENVIRONMENTAL CLAIMS :

God creates this world and gives human being the rights to rule over the earth. Leadwell, a part
of this family shall have responsibility and duty to keep the earth away from damage or
pollution during producing. We all obey the laws and regulations through our policy of
quality control management and concept of environmental protection issue. We have been
devoted ourselves on the environmental management system no matter at work or in life. It is
our final destination that to make a sustainable development business and to provide a pure
clean environment to the generations.
7-6 OUR GOAL :
1. Resources Recovery : Not only check devices periodically and save the resources but
reuse the recyclable resources and develop new less-polluted
resources.
7-3
2. Reducing Waste : Specify and recycle the waste and reduce the quantity of waste.
3. Water Control : Inspect the water, wastewater drained off to the sewage treatment
plant through our sanitary sewer.
4. Air Control : Reduce air pollutants, obey the laws about emissions standard of air
pollution. remain a high quality and all devices are in good
condition.
7-7 WASTE TREATMENT :
1. During Operation :
a. Waste Oil : There is any leakage of oil or liquid during operating machine, stop and
check machine. Meanwhile report to your supervisor or manager to
solve. The waste oil, solution or liquid must pour into the stored
bucket at plant or follow the rules and procedures of waste treatment of
your own control measures. It cannot be poured out at random and not
be allowed draining down through sewer.
b. Cutting Chips : Some of the cutting chips are able to recycle, after machining, the
chips must separate and restore by material. It is must be placed and
treat according to the environmental regulations of local plant.
c. Toxic gas : Check the concentration of exhaust emissions and the emission
equipments. Control the value to standard request every cyclic
inspection.
2. After Operation :
Waste Machine : When machine is out of order can not be fixed, do not throw away
directly and sepreat the machine to pieces by material. Some of the
material can be recycled such as casting iron, steel, metal, etc. Some
of them cannot be reused such as cables, electrical parts, motors, PCB
board, etc. Store the same parts according to their material to do with
local dealer or the procedures of waste treatment on your own.
7-4
APPENDIX
Caution: Spindle Operation
A. SPINDLE AIR PURGE：
1.Set spindle air purge pressure at 1.2kg/cm2～1.5kg/cm2.
Caution At power on for turning, check spindle air purge is functioning correctly.
Caution Do not turn off spindle air purge or adjust pressure, it will lead to spindle
defected or damage of spindle.
B. SPINDLE OIL COOLER：

1. Spindle shaft and quill with temperature difference may lead to spindle bearing
burns. Spindle oil cooler temperature set up have to 2°C higher than room
temperature.
2. Rotary type of spindle oil cooler temperature is 25°C at initial. Pls. adjust according
to machine site.
3. Digital spindle oil cooler will detect spindle room temperature, no more adjustment
is required.
Caution At power on for turning, check spindle oil cooler is functioning correctly.
C. SPINDLE WARM UP：

To ensure spindle smooth rotation in long term and long lifetime, at machine,
installation or daily turn on, follows spindle warm up operation.
D. SPINDLE TEMPERATURE INCREASE：

1. This machine spindle was build up with high accuracy of spindle angular ball
bearing of which add with high temperature endurable grease lubricator effective for
maintain its accuracy with low temperature increasing at rotation.
2. If spindle temperature increased higher than 20°C of room temperature, this
indicates abnormal of the spindle. Contact machine builder immediately for
authorized engineer delicate for maintenance will be required.
Caution None authorized personnel disassembling spindle is prohibited. In case this
accident happened, any failure to the spindle is subject to customer’s obligation.
E. SPINDLE HIGH SPEED ROTATION TIME MANAGEMENT：Ref. table 1

1. Extreme speed of spindle rotation do not exceeds 1/4 of daily working hours.
2. Spindle speed stay less than normal rotation speed（85% of extreme spindle
speed）for machining.
3. Spindle run at normal continuous rotation speed do not exceed 8 hours a day.
Otherwise, lower normal rotation speed to 70% of spindle speed, or reduce
spindle speed to minimum speed for 1 hour will be required.
1 01
4. Spindle speed less than minimum speed is not allowed.
Table 1
Spindle Extreme speed Normal spindle rotation Minimum
specification of speed at speed
Spindle rotation 85% of Spindle peak
8000rpm 8000rpm 7000rpm -
10000rpm 10000rpm 8500rpm 3000rpm
12000rpm 12000rpm 10000rpm 5000rpm
15000rpm 15000rpm 12000rpm 6000rpm
F. SPINDLE GUARANTEE：
1. Spindle of normal operation, general spare parts will be guaranteed for 1 year.
2. Spindle bearing guaranteed for 2000hrs of rotation.
2 01
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V-20i

1-1 SAFETY RULES...................................................................................................... 1-1

1-2 GENERAL SAFETY INSTRUCTIONS................................................................... 1-3

1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY................................................ 1-5

1-4 DANGER AREAS..................................................................................................... 1-7

2-1 BASIC INTRODUCTION......................................................................................... 2-1

2-2 MACHINE COMPONENT..............................................................................…….. 2-1

2-3 MACHINE FEATURE............................................................................................... 2-2

2-4 SPECIFICATIONS OF MACHINE........................................................................... 2-4

2-5 TABLE SPECIFICATION………............................................................................. 2-16

2-6 TOOL SPECIFICATION..………............................................................................. 2-16

3-1 ENVIRONMENTAL REQUIREMENT..................................................................... 3-1

3-2 POWER SUPPLY....................................................................................................... 3-1

3-3 TRANSPORTATION................................................................................................. 3-5

4-1 PRECAUTION........................................................................................................... 4-1

4-2 THE PROCEDURE OF INSTALLATION................................................................. 4-1

4-3 POSITION AND PREPARATION............................................................................. 4-2

4-4 REMOVE THE FIX BLOCKS................................................................................... 4-3

4-5 POWER ON................................................................................................................ 4-3

4-6 THE PROCEDURE OF ADJUSTING LEVEL ………………………………….….. 4-4

5-1 LUBRICATION SYSTEM............................................................................................ 5-1

5-2 COOLANT SYSTEM.................................................................................................... 5-3

5-3 SPINDLE OIL COOLER SYSTEM.............................................................................. 5-6

5-4 PENUMATIC SYSTEM ………………………………………………………………. 5-10

5-5 HEATEXCHANGER SYSTEM ………………………………………………………. 5-13

6-1 PROGRAMMING ZERO POINT.................................................................................. 6-1

6-2 THE FLOWCHART OF ATC OPERATION................................................................. 6-2

7. CLEAN AND MAINTENANCE

7-1 DAILY MAINTENANCE.............................................................................................. 7-1

7-2 WEEKLY MAINTENCE................................................................................................ 7-2

7-3 SEMIANNUAL MAINTENANCE................................................................................. 7-2

7-4 ANNUAL MAINTENANCE.......................................................................................... 7-3

7-5 ENVIRONMENTAL CLAIMS ………………………………………………………… 7-3

7-6 OUR GOAL …………………………………………………………………………… 7-3

7-7 WASTE TREATMENT …………………………………………………………………. 7-4

In 1993 Leadwell received the Outstanding Product Award --SYMBOL OF

‧ Keys must be kept by a senior qualified person.

‧ Be sure there are no articles around the machine.

‧ Replacement fuses should have the proper current ratings.

‧ Do not change parameters, volumes and other electrical settings unnecessarily. If

1-2-1 CAUTIONS OF OPERATING MACHINE :

‧ Only well-trained personnel may operate this machine.

‧ When performing heavy-duty machining, carefully prevent chips from being

‧ Do not touch any switches with wet fingers.

‧ Never operate the machine, unless everything is completely set down.

‧ Do not use fuses other than those are specified.

‧ Always turn off the power before performing maintenance or inspection.

‧ During automatic operating, never open the machine door occasionally.

‧ Check pressure gauges for proper readings.

‧ Check safety covers and safety devices for proper operation.

‧ Make sure each of pipe and joint are connected tightly.

1-2-3 WARM UP AND PREPARATION :

‧ After installing a tool, you‘d better make a trial run.

1-3-1 WARNING SIGNS AND LABELS :

1-4-1 AREAS WITH MOVING PARTS :

AXES MOVING DIRECTION DRAWING

1-4-2 ELECTRIC COMPONENTS OF HIGH VOLTAGE AREA :

2-1 BASIC INTRODUCTION :

2-2 MACHINE COMPONENT :

2-3-2 MACHINE OUTLINE AND MAJOR DIMENSIONS :

●：STANDARD ■：OPTIONAL(DESIGNED) △：OPTIONAL X：NONE AVAILABLE

Retention knob(nominal size,NO.) MAS-P40T-I

Tool storage capacity 20 20

Max. tool diameter(with adjacent tools) mm(in) 89 (3.5) 80 (3.2)