SPECIFICATION AND DESIGN SHEET

Item
No
Summary of Calculation
1 Volts per turn: from formula = 1.28  
    Initial Final
  Windings HT LT HT LT
2 Total number of turns 3840 384 3840 384
3 Number of coils 2 4 2 4
4 Turns per coil 1920 96 1920 96
5 Full - load current, amp 1.042 10.42 1.042 10.42
6 Current density, amp per sq in 1029.64 10.42 1029 10.42
0.00101 0.008 0.00101
7 Cross section of each conductor, sq in 0.0085
20 5 20
0.05x 0.05 x
8 Dimension of conductors No. 19 No. 19
0.17 0.17
9 Number of turns per layer per coil 143.77 96 143.77 96
10 Number of layers per coil 12 1 12 1
11 Taps None None None None
12 Volts per coil 1150 57.5 1150 57.5
13 Volts between layers 1008.9   1008.9  
Length of winding layer including
14 6 3/4 7 6 3/4 7
insulation, in.
15 Insulation between layers, in 0.01   0.01  
16 Insulation on wire dcc dcc dcc dcc
17 Length per turn, in 1.42 1.12 1.42 1.12
430.0
18 Total length, all turns in series, ft 5,452.8 5452.8 430.08
8
19 Weight of copper, lb 26.8 19.6 26.8 26.8
Resistance at 75˚C - all coils in series,
20 9.387 0.5 9.387 0.5
ohms
21 IR drop, volts 55.86 5.25 55.86 5.25
Full - load copper loss (comprare with
22 58.207 54.28 58.207 54.28
guarantee)
The Magnetic Circuit
24 Dimension of "window", in       7.5 x 3.5
469219.2
25 Total flux, maxwells      
19
Flux density in core under windings,
26       66,200
lines per sq in
Cross section of iron in core under
27       7.08
windings
Width of stampings in core under
28       2.25 in.
windings
29 Gross thickness of core       3.5 in.
30 Total weight of iron in core, lb       80.64
Watts lost in iron (compare with
31       35.71
guarantee)
32 Total full - load losses, watts       148.197
Efficiency and Exciting Current
33 Efficiency at unifty power factor:        
  At 1 1/4 load       0.967
  At full load       0.971
   At 3/4 load       0.974
  At 1/2 load       0.975
  At 1/4 load       0.9661
34 All - day efficiency (4-hr full load)       0.9387
35 Primary exciting current, amp       0.027
REGULATION
36 Total equivalent IR drop, percent       2.249
37 Total reactive drop, percent       2.2
38 Regulation on unity power, percent       2.249
Regulation on 0.80 power factor,
39       3.11
percent
DESIGN OF TANK - TEMPERATURE RISE
40 Effective cooling surface of tank, sq in       520
41 Watts per sq in of tank surfaces       0.135
Approximate temperature rise of oil,
42       38
˚C
Formulas

Let: W = full – load output, watts

a = efficiency at full load
x = full – load copper loss, watts
y = core loss, watts
w = total loss at full load

Formula (1) w = (x + y) = ( 1−aa )W

Let: b = efficiency when the output is n times full load output
nW = output, watts
n2x = copper loss, watts
wn = total loss when the load is nW

Formula (2) wn = (n2x + y) = ( 1−bb ) nW

w−wn
Formula (3) Full – load copper loss = x = 2
(1−n )

Formula (4)

1
Vt = × √ volt −ampere output
c

Formula (5)

10
sf =
30+kV

Formula (6)

4.44 fɸTs
E=
108

Formula (7)

0.825 ∆2 2.57 ∆ 2
Watts lost per pound of copper = =
0.34 ×106 106

Formula (8)

Insulation thickness (in) = 0.2 + 0.045kV

Formula (9)

w
Efficiency = 1 -
W +w

Formula (10)

R = Rp + Rs (Tp/Ts)2

Formula (11)
 2 f Ts 2 I s L p+ s
(IX) % = 5
(g+ )
nHEs× 10 3

Formula (12)

% Regulation (approx.) = (%IR) cos ɸ + (%IX) sin ɸ