File: 176-fc196-3wire Page 1 of 3

Fault Code 196 (3-Wire Sensor)

Coolant Level Sensor 1 Circuit - Voltage Below Normal or Shorted to Low Source

CODES REASON EFFECT

Fault Code: 196 (3-Wire Coolant Level Sensor 1 Circuit - None on performance.
Sensor) Voltage Below Normal or Shorted
PID(P), SID(S): P111 to Low Source. Low signal
SPN: 111 voltage detected at the engine
FMI: 4/4 coolant level circuit.
Lamp: Amber
SRT:

Engine Coolant Level Sensor Circuit

Circuit Description:
The engine control module (ECM) supplies a 5 volt supply to the engine coolant level sensor using a common sensor
supply circuit. The ECM also provides a ground on the sensor return circuit. The engine coolant level sensor provides
a signal to the ECM on the engine coolant level sensor signal circuit. This sensor signal voltage changes based on the
coolant level in the expansion tank.

Component Location:
The engine coolant level sensor is typically located in the radiator top tank or surge tank. Refer to the OEM service
manual for the location.

Conditions for Running the Diagnostics:

This diagnostic runs continuously when the keyswitch is in the ON position or when the engine is running.

Conditions for Setting the Fault Codes:

The Engine Control Module (ECM) detected the coolant level signal voltage was less than 0.58-VDC for more than 1
second.

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 01-Feb-2013
File: 176-fc196-3wire Page 2 of 3
Action Taken When the Fault Code is Active:
• The ECM illuminates the amber CHECK ENGINE lamp and/or the Malfunction Indicator Lamp (MIL) immediately
when the diagnostic runs and fails.

Conditions for Clearing the Fault Code:

• To validate the repair, perform a key cycle, start the engine and let it idle for 1 minute.
• The fault code status displayed by INSITE™ electronic service tool will change to INACTIVE immediately after the
diagnostic runs and passes.
• The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
• The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.

Shop Talk:
Possible causes of this fault code include:
• A short circuit to ground in the OEM harness
• An open circuit in the OEM harness
• A malfunctioning engine coolant level sensor

Refer to Troubleshooting Fault Code 196 (3-Wire Sensor).

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 01-Feb-2013
File: 176-fc196-3wire Page 3 of 3

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 01-Feb-2013