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AGCO Training UK NG 2012
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AGCO Training UK NG 2012
PREFACE
This manual is designed as a technical training aid, it is not to replace the workshop
manual or operators manual, but should be used in conjunction with these, where
detailed procedures are given, and further detailed service information is provided.
© AGCO – 2012
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AGCO Training UK NG 2012
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AGCO Training UK NG 2012
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AGCO Training UK NG 2012
MF 8600 Series
Generation 1 SCR
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AGCO Training UK NG 2012
Generation 1 SCR
SISU 84 CTA:
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AGCO Training UK NG 2012
Generation 1 SCR
Integrated system for Urea/Adblue injection
Already approved by trucks market
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AGCO Training UK NG 2012
Generation 1 SCR
BOSCH components
DENOXTRONIC module with Converter 12/24V
filters, sensors, calculator,
pump
Urea/Adblue tank of
30 liters
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AGCO Training UK NG 2012
Generation 1 SCR
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AGCO Training UK NG 2012
MF7600 & MF8600 Series Tier 4i / 3b
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
Engine
Tractor
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
- 12 V or 24 V supply voltage
- 14 digital inputs
- 17 analogue inputs
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
CRIN3 CRIN2
Groove for identifier
CRIN 3 –injectors
are used in all Tier
3b/tier 4i
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
Fuel cooler
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
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AGCO Training UK NG 2012
MF7600 Series
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AGCO Training UK NG 2012
MF7600 Series
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AGCO Training UK NG 2012
MF8600 Series
DOC metallic
substrate
Urea/DEF
injection
Swirl mixer
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AGCO Training UK NG 2012
MF 8600 Series
Swirl Mixer
Urea/DEF injection
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AGCO Training UK NG 2012
MF8600 Series
Exhaust System
Exhaust System
Contains:
2 Slip Catalysers
2 SCR Catalysers
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
2 SCR
Catalysers
2 Slip
Catalysers
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AGCO Training UK NG 2012
MF 7600 Series
DOC
Why:
Tier 4i / Stage 3b means a reduction of 90% of PM and
50% of HC + NOx compare to Tier3 / Stage 3a (in weight).
Mix of High fuel pressure (1800 bar) + DOC + SCR
provides efficiency and reliability to pass emissions
requirements.
How:
DOC is a flow through device (i.e. no clogging risk,
service free) that consists of a canister containing a
metallic substrate coated with precious metal. Exhaust
gases traverse the catalyst so carbon monoxide (CO),
gaseous hydrocarbons (HC) and unburned fuel and oil
(PM) are oxidized, thereby reducing harmful emissions.
It optimizes the performance of the downstream SCR
catalyst by oxidizing Nitrogen Monoxide.
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AGCO Training UK NG 2012
MF7600 Series
SCR
Why:
Efficient Diesel engine produces Nitrogen oxides and
the most efficient way to clean them out of exhaust
gases is using Ad Blue/DEF injection and SCR catalyst.
How:
SCR is a flow through device (i.e. no clogging risk,
service free) that consists of a canister containing a
ceramic substrate coated with precious metal. Exhaust
gases traverse the catalyst so nitrogen oxides (NOx)
reacts with Ad Blue/DEF sprayed and vaporized into
the exhaust gases stream to create diatomic nitrogen
(N2) and water.
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AGCO Training UK NG 2012
MF7600 series
Why:
Tier 4i / Stage 3b include all engine emissions i.e.
not only the tail pipe exhaust emission
Crankcase emissions that were usually release to
the atmosphere are now fully eliminated.
How:
CCV is a vacuum system activated by boost air
from inlet manifold, crankcase emissions are
sucked through this service free element that
separate oil droplets and gas. Oil drops down into
the sump and gas return into the intake system
insuring a close and clean loop.
C B
A
A – Crankcase emissions inlet Pressure
Variable main regulator
B – Boost air in from inlet separator
manifold
C – Gas return to air intake. Oil drain to sump
with in line check
valve Pre-separator
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AGCO Training UK NG 2012
MF8600 Series
How:
CCV is a centrifugal system driven by engine oil
pressure, crankcase emissions are sucked
through this service free element that separate oil
droplets and gas. Oil drops down into the sump
and air is injected back into the intake system
insuring a close and clean loop.
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
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AGCO Training UK NG 2012
MF7600 Series
Ad Blue/DEF
supply
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AGCO Training UK NG 2012
MF7600 Series
AdBlue/DEF
Injector
AdBlue/DEF pressure line
(supply and return)
between pump module Tank, range = 1
and injector, up to 9 bar AdBlue/DEF, fill up for 2
(*), electrically heated fuel fill up
AdBlue/DEF supply &
return lines between tank
& pump module,
electrically heated Supply pump
AdBlue/DEF module, electrically
gauge (level & T° heated (T° sensor,
sensors & heating) supply/injection
Note (*):
Conditions to get 9 bar pressure:
pressure sensor)
- Engine running
- Exhaust T° > 100 °C
- Ambient T° information present on CAN
- Tank T° > - 5 C, if < - 5 C system will activate “defrosting mode” (see Derate modes Cold Starting in the
next pages)
then pressure increase will take more time
- AdBlue/DEF level > 0% (> 5 % real)
- No active error on SCR system.
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AGCO Training UK NG 2012
MF7600 Series
• Temperature control.
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AGCO Training UK NG 2012
MF7600 Series
NOx sensors
Exhaust gas
temperature
sensors
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
Nox Sensors
Nox processor
(ECU)
The Nox sensors fitted to the MF 5 pin
7600 & MF8600 series are the same connector
part number with a five pin
connector.
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
Diagnostics:
All the functionalities of the system are tested each time the tractor is used, either when
starting or continually:
• Check of the heating electric functions
• Test of the coolant on/off heating valve
• Check of functioning of AdBlue/DEF T° sensors
• Test of AdBlue/DEF injection pressure sensor
• Check of the ability to increase/keep AdBlue/DEF pressure
• Detection of AdBlue/DEF leaks
• Blockage of the supply pipes
• Presence and functioning of the NOx sensors
• Check of the NOx emission level
• Check of functioning of the exhaust T° sensors.
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
EEM4 (ECU)
(Actual Tank values are
Plus 5%) EG 10% = 15%
1 DEF symbol
1000 RPM
Time starts
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
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AGCO Training UK NG 2012
MF7600 Series
AdBlue/DEF Coolant
injector reserve for the
DOC installed in line injector
Close Crankcase
Ventilation (CCV)
Manual fuel
priming
pump
ECU EEM4
Electric
connectors
AdBlue /DEF AdBlue /DEF inlet
return to tank with service free
(With check valve) pre-filter (100 micron)
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
15 nm MAX !! Torque
For mounting bolts
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AGCO Training UK NG 2012
2. Supply module
Description
Supply module is part of vehicle SCR system. Supply module is hydraulic unit which sucks reducing agent (DEF/Adblue) from the tank, pressurize
it ( approx. 8-10 bars) and delivers it to dosing module which is fixed to exhaust line. Supply module is controlled via Engine ECU.
ECU connection
Characteristics
Common information:
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
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AGCO Training UK NG 2012
MF7600 Series
Engine running
Pressure
Engine OFF
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AGCO Training UK NG 2012
MF7600 & MF8600 Series
Suction
Pressure
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AGCO Training UK NG 2012
MF7600 Series
AdBlue/DEF
gauge (smaller
on MF7614 –
MF7618)
AdBlue/DEF
tank
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AGCO Training UK NG 2012
MF7600 Series
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AGCO Training UK NG 2012
MF7600 Series
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AGCO Training UK NG 2012
MF7600 Series
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AGCO Training UK NG 2012
MF7600 Series
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AGCO Training UK NG 2012
Dyna-4 Power Management
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AGCO Training UK NG 2012
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AGCO Training UK NG 2012
MF7600 Series
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AGCO Training UK NG 2012
MF7600 Series
Max PTO HP
115 125 135 140 155
(Dyno. Test value)
Max Power
Management HP 155 165 175 185 200
(at the Fly Wheel !)
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AGCO Training UK NG 2012
MF7600 Series
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AGCO Training UK NG 2012
MF7600 Series
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AGCO Training UK NG 2012
MF7600 Series
When the PTO is not activated and the tractor is moving with the gear ≥ 3A
(Equivalent to approximately 7 kp/h)
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AGCO Training UK NG 2012
MF7600 Series
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AGCO Training UK NG 2012