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Journal of Membrane Science 524 (2017) 449–459

Contents lists available at ScienceDirect

Journal of Membrane Science


journal homepage: www.elsevier.com/locate/memsci

Bio-based membranes for ethyl tert-butyl ether (ETBE) bio-fuel purification MARK
by pervaporation
Faten Hassan Hassan Abdellatif, Jérôme Babin, Carole Arnal-Herault, Cécile Nouvel,

Jean-Luc Six, Anne Jonquieres
Laboratoire de Chimie Physique Macromoléculaire, LCPM UMR CNRS−Université de Lorraine 7375, ENSIC, 1 rue Grandville, BP 20451, 54 001 Nancy
Cedex, France

A R T I C L E I N F O A BS T RAC T

Keywords: Ethyl tert-butyl ether (ETBE) is a fuel octane enhancer considered as a major bio-fuel in Europe. Blended with
Polymer membranes gasoline fuels, ETBE improves fuel combustion and reduces toxic hydrocarbon emissions. ETBE industrial
Cellulose acetate synthesis leads to an azeotropic mixture EtOH/ETBE (20/80 wt%), which cannot be separated by simple
Polymer modification distillation. According to former works, cellulose acetate (CA) membranes were extremely selective with a
Pervaporation
permeate EtOH content of 100% but their flux was too low for ETBE purification by the pervaporation (PV)
Bio-fuel purification
membrane process. The affinity of the bio-based polylactide (PLA) for ethanol has also been reported for
poly(vinyl pyrrolidone)/PLA blends for this application. In this work, new bio-based membranes were obtained
by grafting CA with controlled PLA amounts by a “grafting onto” strategy. The CA-g-PLA copolymers were
characterized by ATR-FTIR, 1H NMR, DSC and SAXS. Their membrane properties were investigated in terms of
structure-morphology-property relationships for the sorption and pervaporation of the targeted EtOH/ETBE
mixture. PLA grafting onto CA strongly improved the flux (×12) while the ethanol permeate content remained in
the very high range (C′ > 90 wt%) for ETBE purification by pervaporation.

1. Introduction butyl ether (ETBE) is an attractive bio-ether used as oxygenated fuel


additive to improve fuel combustion and reduce toxic hydrocarbon
Membrane separation processes have taken their place among the emissions. This ether has also contributed to limit the cars environ-
most important industrial and research topics and they are widely used mental impact by replacing the carcinogenic lead derivatives formerly
in gas and liquid separations, waste water treatment and water used in the EU. Nevertheless, during the ETBE industrial synthesis, the
desalination. Compared to conventional processes such as liquid-liquid separation of the azeotropic mixture EtOH/ETBE (20/80 wt%) in-
extraction or distillation, membrane processes offer many advantages volves a highly energy-intensive ternary distillation process [7]. This
like modularity, energy saving, mild operating conditions and lower separation process could be advantageously replaced by a PV or PV/
environmental impact [1–3]. In all of these processes, the membrane is distillation hybrid process with an efficient organoselective membrane
a key factor and its optimization is essential. for ethanol removal [4,5].
On the other hand, the formulation of fuels with lower environ- ETBE purification by PV has been relatively rarely investigated so
mental impact and the production of new bio-fuels are two main issues far and the main related works have been reviewed in recent papers [7–
for sustainable development but their production usually requires 9]. In the following brief literature review, the membrane fluxes are
highly energy-intensive separation steps. Therefore, the search for normalized for a reference thickness of 5 µm for comparison. Most of
new cost-effective separation techniques is becoming critical for the the related studies were based on polymeric membranes i.e. cellulosic
bio-fuel industry. Compared to other separation processes (i.e. azeo- membranes, segmented copolymers, and poly(vinyl pyrrolidone)
tropic distillation, liquid-liquid extraction or extractive distillation), the (PVP)-based copolymers and blends. In particular, a cellulose acetate
pervaporation (PV) membrane process, alone or in hybrid processes, (CA) membrane had nearly infinite separation factor with a permeate
could offer a very good alternative and greatly contribute to the future ethanol content of 100% but its total normalized flux of 0.08 kg/h m2
development of bio-fuels [4–6]. was very low at 40 °C [10]. Several approaches have been reported for
Among the major bio-fuels in the European Union (EU), ethyl tert- improving CA flux while maintaining its selectivity at very high level.


Corresponding author.
E-mail address: anne.jonquieres@univ-lorraine.fr (A. Jonquieres).

http://dx.doi.org/10.1016/j.memsci.2016.11.078
Received 25 March 2016; Received in revised form 7 November 2016; Accepted 26 November 2016
Available online 28 November 2016
0376-7388/ © 2016 Elsevier B.V. All rights reserved.
F. Hassan Hassan Abdellatif et al. Journal of Membrane Science 524 (2017) 449–459

Permeability and selectivity generally vary in opposite ways and the processing method was successfully developed for preparing CA-g-PLA
obtained results were very encouraging [10]. Blending of cellulosic for drug delivery [29]. To the best of our knowledge, the most efficient
esters improved the total flux in the range of 0.6–3 kg/h m2 with methods reported so far for PLA grafting of cellulose, cellulose
permeate ethanol contents of 90.7–96.7 wt% at 40 °C [11]. Cellulosic derivatives and nanocelluloses were all based on "grafting from"
blends or semi-interpenetrated networks with poly(meth)acrylic (co) strategies using ring opening polymerization (ROP).
polymers also offered improved membrane properties for the targeted For the first time, this paper reports CA modification by a simple
separation [1,10,12,13]. In a former work of our team, CA was “grafting onto” strategy of low molecular weight PLA oligomers by
modified with short or long PEO-containing polymethacrylate grafts "click" chemistry based on the copper(I) catalyzed 1,3-dipolar cycload-
by a "grafting from" strategy to assess the influence of copolymer dition of azides and alkynes (CuAAC). The low molecular weight for the
architecture on the membrane properties for ETBE purification. The PLA grafts was chosen to ensure the best membrane properties
best membrane properties (normalized flux of 0.87 kg/h m2, C′=94 wt according to the results obtained in our former work on CA grafted
% at 50 °C) were obtained for the copolymer with the highest amount with PEO-based polymethacrylates [8]. The new grafting strategy
of short grafts [8]. We have also recently reported CA grafting by enabled to precisely control the number and the length of the PLA
different ionic liquids for this application [14]. In the last case, the grafts in the membrane materials. The chemical structure and mor-
membrane flux greatly increased with the hydrogen bonding acceptor phology of the grafted cellulosic copolymers were investigated by ATR-
ability of the grafted ionic liquid and the best membrane properties FTIR, 1H NMR, DSC and SAXS. The sorption and permeability
(normalized flux of 0.182 kg/h m2 and permeate ethanol content of properties of the new bio-based membranes were then assessed for
100% at 50 °C) were obtained with an ammonium ionic liquid. the separation of azeotropic mixture EtOH/ETBE (20/80 wt%) by the
In other respect, polylactide (PLA) is a well-known bio-based PV sustainable process. The influence of the PLA content on the
polyester derived from renewable sources such as corn starch [15]. membrane properties was analyzed on the basis of structure-properties
This biodegradable and biocompatible polymer has a wide range of relationships revealing the key features of the new bio-based mem-
medical applications in drug delivery, tissue engineering and orthope- branes for ETBE purification by PV.
dic devices investigated by some of us [16–18]. Thanks to its unique
features, PLA is also widely used in packaging applications where its 2. Material and methods
gas permeation properties are strongly influenced by its crystallinity
[19]. O2 permeability through PLA/polypropylene (PP) blends and clay 2.1. Materials
nanocomposites was strongly dependent on film composition and PLA
incorporation to PP-based films enabled to control their barrier CA (CA, acetyl 39.7 wt%, MW=50,000 g/mol), 6-bromohexanoic
properties with interesting prospects for packaging applications [20]. acid (97%), stannous octoate (SnOct2, 92.5–100.0%), copper bromide
Beyond the scope of this work, PLA has also been reported for gas (CuBr, 99.99%), propargyl alcohol (99%), 4-dimethylaminopyridine
permeation of small molecules of great interest like He, O2, CO2 and (DMAP, ≥99%), sodium azide (NaN3 ≥99.99%) and N,N,N’,N’’,N’’’-
CH4. pentamethyldiethylenetetramine (PMDETA, 99%) were purchased
However, the separation of liquid mixtures by PLA-based mem- from Sigma-Aldrich. 1H NMR analysis confirmed the acetyl content
branes has been very rarely reported so far [9,15,21]. Ethanol of CA, corresponding to 2.46 of acetyl groups and 0.54 of hydroxyl
permeation through PLA films has been investigated for bottle packa- groups per glycosidic ring. The degrees of substitution (DS) of the side
ging applications [15]. In the latter work, the PV of aqueous solutions groups were commonly defined as the number of side groups per
containing 0–50 wt% of ethanol showed that water permeability was glycosidic ring. 1-(3-Dimethylaminopropyl)-3-ethylcarbodiimide hy-
much higher than that of ethanol. The preferential water permeation drochloride (EDC.HCl, > 98%) and dimethyl sulfoxide (DMSO,
was mainly ascribed to the much higher diffusion coefficient of water 99.7%) were purchased from TCI Company and Fisher Scientific,
(×1000) compared to ethanol. Even more closely related to this work, respectively. These reagents were used as received without further
organoselective membranes made of PLA/PVP blends have also been purification. D,L-Lactide was purchased from Lancaster, recrystallized
reported for the PV separation of two azeotropic mixtures (ethanol/ in dry toluene twice and dried under vacuum before using. Toluene was
cyclohexane and ethanol/ETBE) [9,21]. The latter works clearly refluxed, distilled over calcium hydride (CaH2) and then added in the
showed the interesting features of PLA for removing ethanol from reaction media via cannula under nitrogen atmosphere. The solvents
liquid organic mixtures. For ETBE purification, the best membrane dichloromethane (DCM, ≥99.9%) and tetrahydrofuran (THF, 99.7%)
properties corresponded to a very high flux of ca. 2.7 kg/h m2 and to an were dried over activated molecular sieves before using. To avoid
ethanol permeate content of 80 wt% at 30 °C for a PLA(97 wt contamination by atmospheric moisture, all reagents and solvents were
%)/PVP(3 wt%) blend [9]. stored under nitrogen atmosphere.
In this work, we are considering new bio-based membrane materi-
als combining the unique features of CA and PLA in grafted copoly- 2.2. CA functionalization and grafting
mers. Apart from PLA grafting of cellulose by polycondensation of
lactic acid affording very small grafts [22], PLA grafting of cellulose and 2.2.1. Modification of CA with azide side groups
cellulose derivatives was achieved by ring-opening polymerization In three necks round bottom reactor, 15 g of virgin CA (correspond-
(ROP) of lactide from the polysaccharide hydroxide side groups in ing to 56.54 mmol of glycosidic rings and 30.53 of hydroxyl groups)
homogeneous conditions in aprotic dipolar solvents (DMAc/LiCl or were dissolved in 300 mL of dry THF under argon flow and vigorous
DMSO) or in ionic liquids (1-allyl-3-methylimidazolium chloride stirring at room temperature. A solution of 4 g (25.48 mmol) of 6-
AmimCl and 1-butyl-3-methylimidazolium chloride) [22–30]. A re- azidohexanoic acid (see Supporting information) and 0.373 g
lated strategy was also described for obtaining CA-g-PLA copolymers (2.29 mmol) of DMAP in 150 mL of dry DCM were added to the CA
by ‘‘one pot’’ cellulose acetylation followed by lactide ROP in AmimCl solution. After cooling the mixture at 5 °C, 4.84 g (25.24 mmol) of
with 4-dimethylaminopridine (DMAP) catalyst [28]. Cellulose nano- EDC.HCl were added to the reaction medium and stirred for 48 h at
crystals (CNC) and nanowhiskers (CNW) were also grafted by PLA room temperature. The crude polymer was precipitated from 2 L of
surface-initiated ROP or melt polycondensation of lactic acid for ethanol (96%), washed twice in ethanol, filtered and dried under
producing PLA-based nanocomposite films with improved mechanical vacuum at 60 °C overnight. The polymer was obtained as white solid
properties [31–34]. Biodegradable cellulose-based fibers with im- fibers with a yield of 88%. The degree of substitution of CA by azide
proved surface properties were obtained by in situ graft polymerization groups DSazido=0.39 was estimated by 1H NMR in CDCl3 using
of L-lactide onto cellulose by reactive extrusion [30]. Another reactive equation (1):

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F. Hassan Hassan Abdellatif et al. Journal of Membrane Science 524 (2017) 449–459

2DSAzido A1.4 of nitrogen. Two cycles of measurements from 0 to 210 °C were


=
3DSAcetyl +2DSAzido A1.8−2.2 + A2.35 (1) performed with heating and cooling rates of 10 °C/min. The thermal
transitions corresponding to the first and second heating scans differed
where A1.4 was the area of the peak at 1.4 ppm corresponding to 2
significantly and showed the strong influence of thermal history. The
methylene protons Hd in the anchor, A1.8–2.2 was the area of the
data reported in this work corresponded to the glass transition
peaks in the range of 1.8–2.2 ppm corresponding to 3 protons Ha of the
temperatures for the second heating scan for better comparison.
acetyl side groups, and A2.35 was the area of the peak at 2.35 ppm
The nano-scale morphology of virgin CA and CA grafted with
corresponding to 2 methylene protons Hb in the anchor (see main text).
different PLA contents was determined by means of small X-ray
scattering using polymer membranes with thicknesses of ca. 200 µm,
2.2.2. Grafting of the azido CA with α-alkyne PLA1640 by CuAAC which were obtained in the same way as for sorption experiments.
"click" chemistry Small angle X-ray scattering (SAXS) experiments were carried out at
As way of example, the following procedure describes the synthesis room temperature, without any additional thermal treatment, using
of CA grafted with 40.5 wt% of PLA. In a Schlenk tube, 1 g of azido- synchrotron radiation at the European Synchrotron Radiation Facility
functionalized CA (corresponding to 3.13 mmol of glycosidic rings and (ESRF, Grenoble, France). The SAXS experiments were performed on
1.22 mmol of azide groups) and 0.788 g (0.4807 mmol) of a functional the BM2-D2AM beamline at an incident energy of 16 keV. A 2D X-ray
polylactide oligomer containing a terminal alkyne group (α-Alkyne camera was used (Roper Scientific), and the data were corrected from
PLA1640, see Supporting information) were dissolved in 30 mL of the dark image, normalization with flat field and tapper camera
DMSO under argon atmosphere. Consequently, a theoretical degree distortion. Finally, radial average around the incident beam center
of substitution DStheo
PLA = 0.156 was targeted for the PLA grafts. After were calculated. Silver behenate was used for the channel-q calibration.
complete dissolving of the two polymers, the solution was degassed The background (empty cell) was subtracted in the radial average
with argon for several times. 68.9 mg (0.4807 mmol) of copper profiles, after the measurement of the attenuation coefficients.
bromide and 2 mg of copper powder dendritic “Cu°” were added under
argon flow to the reaction mixture. The tube was sealed under argon 2.3. Membrane preparation for pervaporation and sorption
atmosphere and stirred for 24 h at room temperature. After reaction experiments
completion, the grafted CA was obtained by precipitation from cold
ethanol in presence of 10 eq. of PMDETA as copper ligand. This The different polymer materials were dissolved in DMF (pure for
precipitation step ensured the removal of any unreacted PLA oligomer, synthesis) to obtain a polymer concentration of 2.5% w/v. The
which was well soluble in cold ethanol because of its particularly low solutions were then cast on a PTFE mold. They were carefully removed
molecular weight. The precipitated fibers were washed twice in ethanol, from the mold after DMF evaporation at 45 °C. Most of the DMF
filtered and dried at 60 °C under vacuum overnight. All grafted solvent was evaporated at 45 °C during the first stage of membrane
polymers were characterized by ATR-FTIR and 1H NMR (see main preparation. In the final stage, the membranes were dried under
text). Experimental degree of substitution for the PLA grafts (DSexpPLA vacuum overnight at 60 °C to remove any residual DMF. DSC and 1H
= 0.135) was calculated from equation (2). NMR experiments confirmed that there was no DMF in the membranes
exp A7.6 after their vacuum drying at 60 °C and that the drying procedure was
DSPLA =
A4.8 (2) suitable for these relatively thin materials. The pervaporation mem-
brane thicknesses ranged from 60 to 70 µm and the difference in
where A7.6 was the area of the peak at 7.6 ppm corresponding to the thickness between two membrane points was less than 6 µm.
proton Hg of the triazole ring formed by CuAAC "click" chemistry and The procedure for sorption membrane casting was similar as that
A4.8 was the area of the peak at 4.8 ppm corresponding to the proton for pervaporation membranes except for polymer concentration, which
H2 belonging to the glycosidic rings. was increased to 5% w/v in order to obtain membrane thicknesses of
ca. 200 µm. The sorption membranes were then carefully dried at 60 °C
2.2.3. Physicochemical characterization under vacuum for 24 h before sorption experiments.
FT-IR spectra were recorded for thin polymeric films on a Bruker
Tensor 127 FTIR spectrometer equipped with liquid nitrogen cooled 2.4. Sorption experiments
MCT detector. The standard sample cell in the FT-IR spectrometer was
a Pike Miracle single-bounce attenuated total reflectance (ATR) cell For sorption experiments, the dried polymer membranes were
equipped with a Ge crystal. weighted and then immersed in the azeotropic mixture EtOH/ETBE
1
H NMR spectra were recorded on a Bruker Avance 300 spectro- (20/80 wt%) in hermetically closed bottles. These bottles were kept at
meter operating at 300 MHz. All 1H NMR experiments used polymer 30 °C in a thermostated oven. After one week, the membranes were
solutions in CDCl3. The chemical shifts were referenced to TMS and taken out the bottles and quickly wiped with paper tissue and weighted
were calculated using the residual isotopic impurities of the deuterated in a closed tare bottle. The membranes were regularly weighted until
solvent. The peak integrations were used to calculate the degrees of they reached constant swelling weight. At the end of each sorption
substitution of the different CA side groups or polymer grafts. experiment, the membranes were dried under vacuum and weighted
The number and weight average molecular weights were estimated again. The results obtained with the different sorption membranes
by size exclusion chromatography (SEC) using multi-angle laser light showed that no polymer dissolution had occurred during the sorption
scattering detector (MALLS; Mini Dawn Treos, Wyatt), differential experiments. The total swelling, S (wt%), was calculated from equation
refractometer detector (OPTILab Rex, Wyatt), HPLC pump (Waters (3):
515), degazer AF (Waters In-Line), and three PLgel 5 µl (105, 103, and
wS − wD
100 Å) columns (300×7.5 mm2). THF was used as eluent at 40 °C with S= × 100%
wD (3)
an elution rate of 0.7 mL per min. Polymer solutions (30 mg/mL) were
prepared using HPLC-grade THF and were filtered through PTFE where wS and wD were the membrane weights after and before
membranes (Alltech, average pore diameter: 0.2 µm) prior injection. A sorption experiment. The average experimental error for the total
refractive index increment (dn/dC) of 0.054 was used for PLA [35]. swelling S was ± 0.2 wt%.
Thermal analysis was performed by standard Differential Scanning For determining the composition of the absorbed mixture, the
Calorimetry (DSC) using a TA Instruments DSC Q2000. Polymer swollen membranes at equilibrium were soaked for 1 night at ambient
samples of ca. 10 mg were used for analysis under a continuous flow temperature into 10 mL of diethylether, which is a non solvent for the

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F. Hassan Hassan Abdellatif et al. Journal of Membrane Science 524 (2017) 449–459

H OR H H
H O H OR
O RO
RO O O
H OR H O
n
H H H N3
OR + OH
O

R=H Or 6-Azido-hexanoic acid

acetate

THF, DCM,
DMAP, EDCl, 48 hours, R T

H OR H H
H O H OR
O RO
RO O
H OR H O
n
H H H
OR

O O

N3
R= H Or
Or
acetate azide anchor

0
C uB r, C u , D M S O O OH
O
24h, RT m
O
P LA

H OR H H
H O H OR
O RO
RO O
H OR H O
n
H H H
OR

O O

N3
R = H Or Or
Or
acetate azide anchor

N O
O N
O OH
N O

cellulose acetate-g-P LA O m

Fig. 1. General reaction scheme for the PLA grafting onto CA by "click" chemistry.

membrane polymers and a good solvent for both ethanol and ETBE. thermal conductivity detector and hydrogen as carrier gas. The ethanol
The desorption solution was then analyzed by gas chromatography weight fraction CSEtOH in the desorbed mixture was calculated from the
using a Shimadzu GC-8A chromatograph with a Porapak Q column, a area of the EtOH and ETBE peaks on the basis of a former calibration.

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F. Hassan Hassan Abdellatif et al. Journal of Membrane Science 524 (2017) 449–459

The pervaporation separation factor, βPV, was calculated by analogy


with the sorption separation factor according to Eq. (7). The experi-
mental errors were less than 5% for the total fluxes and ± 0.005 for the
ethanol weight fractions.

CEtOH C
βPV = ′
/
1 − CEtOH 1−C (7)

Ethanol and ETBE permeability data were calculated by a fairly


complex procedure allowing to estimate the pervaporation driving
force for the separation of the azeotropic mixture EtOH/ETBE from
thermodynamic models [38].

3. Results and discussion

3.1. Synthesis and characterization of CA grafted with PLA

Over the last few years, CuAAC "click" chemistry has been widely
used as a new way of modifying cellulose and cellulosic derivatives to
produce bio-based materials for a wide range of applications [38] e.g. i)
cross-linked networks for structural materials and hydrogels [39–41],
Fig. 2. ATR-FTIR spectra for a) the α-alkyne PLA, b) azido-CA and c) the grafted ii) block and graft copolymers [42–45], and iii) dendronised celluloses
copolymer CA-g-40.5 PLA. [46–49]. In this work, the CA-g-PLA membrane materials were
obtained in two steps by a "grafting onto” strategy based on CuAAC
The average experimental error for the ethanol weight fraction CSEtOH "click" chemistry (Fig. 1). In a first step, CA was chemically modified to
was ± 0.005. introduce azide side groups. The second step consisted of simple
Sorption separation factors were then calculated from Eq. (4) where grafting with a functional PLA containing a complementary alkyne
CSEtOH and C were the ethanol weight fractions in the sorption mixture terminal group by CuAAC "click" chemistry.
and the azeotropic mixture EtOH/ETBE, respectively. The symbol for
the sorption separation factor was that recently proposed by Baker 3.1.1. Synthesis and characterization of azido CA
et al.[3]. Pre-click modification of cellulose and its derivatives is a well
S known pre-requisite to introduce azide or alkyne side groups for
CEtOH C
βS = S
/ CuAAC "click" chemistry. This functionalization is usually achieved
1 − CEtOH 1−C (4)
after activating the hydroxyl side groups e.g. by tosylation [39,50]. In
the present work, CA with azide side groups was obtained in a single
step through an activated esterification of the hydroxyl side groups
(DSOH= 0.54) with 6-azido hexanoic acid by adapting the mild
2.5. Pervaporation experiments
conditions reported by Neises and Steglich (Fig. 1) [51]. EDC.HCl
and DMAP were used as coupling agent and catalyst, respectively, and
Pervaporation experiment was performed for the azeotropic mix-
a theoretical degree of substitution of the azido groups equal to 0.45
ture ETOH/ETBE at 50 °C using a pervaporation set-up described
was targeted for azido CA.
elsewhere [8]. A temperature of 50 °C has already been reported
ATR-FTIR characterization of azido CA showed a band at νC≡C
several times for ETBE purification by pervaporation by us [7,8] and
= 2100 cm−1 (weak) corresponding to the new azide side groups
others [13,36]. This temperature ensures high productivity and re-
(Fig. 2). 1H NMR analysis also confirmed the chemical structure of
mains fully compatible with the temperature range involved in the
azido CA by the appearing of new characteristic peaks assigned to the
ETBE industrial synthesis process [37]. The cell downstream pressure
azido hexanoate group in the range of 1.3–1.7 ppm (Hc, Hd, He), at
was maintained at less than 0.04 KPa using an Alcatel vacuum pump.
2.4 ppm (Hb) and at 3.3 ppm (Hf) (Fig. 3). The experimental degree of
The permeate was collected continuously after condensation by liquid
substitution DSazido= 0.39 calculated from 1H NMR analysis was in
nitrogen using two parallel traps. The permeate flux was calculated
good agreement with the targeted one, given the 1H NMR error for
using equation (5):
polymer analysis, and the corresponding substitution rate for the
wp hydroxyl groups (87%) was typical for high hydroxyl substitution of
Permeate flux =
Δt × A (5) cellulosic derivatives [38].
where wp was the permeate sample weight collected during a permea-
tion time Δt and A was the active membrane area. 3.1.2. Synthesis and characterization of CA grafted with PLA
To make a comparison between different membranes with close but CA-g-poly(D,L-lactide) (CA-g-PLA) glycopolymers were obtained
non-equal thicknesses, normalized fluxes, Jnormalized, were reported by a "grafting onto" method involving an α-alkyne PLA oligomer
for a reference thickness of 5 µm (Eq. (6)). This reference thickness was (Fig. 1). This functional PLA oligomer (Mn NMR = 1640 g/mol) was
chosen because it is easily reached for dense polymer layers on top of synthesized in a single step from D,L-lactide by controlled ROP
asymmetric membranes and it allowed a straightforward comparison according to Laville et al. method [52] using SnOct2 catalyst and
with the separation properties for other membranes reported for ETBE propargyl alcohol as an alkyne-functionalized initiator (see Supporting
purification. information). Azido CA (N3-CA, DSazido = 0.39) was grafted with
different amounts of α-alkyne PLA by CuAAC "click" chemistry. In this
Membrane thickness
Jnormalized = Permeate flux way, the PLA content could be easily varied over a broad range with a
5 (6)
good control of the copolymer architecture. The glycopolymers were
The permeate ethanol weight fraction, C', was determined by gas called CA-g-wt%PLA, where wt% was the weight fraction of grafted
chromatography in the same conditions as for sorption experiments. PLA.

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F. Hassan Hassan Abdellatif et al. Journal of Membrane Science 524 (2017) 449–459

Fig. 3. 1H NMR characterization (CDCl3) for the α-alkyne PLA, azido CA and the grafted copolymer CA-g-40.5 PLA.

ATR-FTIR spectrometry was first used to characterize the grafted Table 1


bio-based copolymers by comparison of the stacked spectra of α-alkyne Results of the 1H NMR characterization of the grafted copolymers CA-g-PLA: theoretical
PLA, N3-CA and CA-g-40.5 PLA corresponding to the maximum and experimental degrees of substitution for the PLA grafts, grafting rates and PLA
weight contents in the grafted copolymers.
targeted degree of substitution for the PLA grafts (Fig. 2). Due to the
absence of a common invariable band in the three spectra, their Copolymer DS theo DSexp Grafting rate % PLA wt%
PLA PLA
normalization was not possible and the ATR-FTIR analysis remained
qualitative. Nevertheless, after performing the "click" reaction, the CA-g-23 PLA 0.065 0.058 89% 23
appearance of a new signal of medium intensity at νC=N= 1670 cm−1 CA-g-31.5 PLA 0.1 0.087 87% 31.5
CA-g-40.5 PLA 0.15 0.135 90% 40.5
confirmed the formation of the triazole ring proving covalent grafting.
At 2100 cm−1, a low intensity band characteristic for residual azido
groups was still observed, as expected from the maximum targeted [14]. Therefore, a good control of the copolymers architecture (i.e.
theoretical degree of substitution for the PLA grafts (DStheo
PLA = 0.156 < molecular weight and degree of substitution for the PLA grafts) was
DSazido =0.39). easily obtained by the "grafting onto" strategy. The PLA content was
Similarly as the ATR-FTIR analysis, Fig. 3 shows a comparison of varied between 23 and 40.5 wt%. The focus was made on the PLA
1
H NMR spectra before and after CA modifications. The 1H NMR content range providing the best improvement in membrane properties
spectrum of CA-g-40.5 PLA showed typical signals of both parts, compared to virgin cellulose acetate and lower PLA contents were not
especially the methyl protons peaks at 1.5 ppm assigned to the PLA considered in this work. Furthermore, the maximum PLA grafting rate
grafts and the glucosidic protons peaks (3–5 ppm) from the CA was limited to less than 50 wt% to maintain CA as the principal
backbone. The covalent link of PLA onto N3-CA was confirmed by component in the grafted copolymers. This limitation ensured a good
the appearing of the Hg triazole proton at 7.6 ppm and the correspond- mechanical withstanding of the different membranes in the PV
ing decrease in the Hf signal at 3.3 ppm adjacent to the azido group. operating conditions.
The weight fraction of PLA in the grafted copolymers was calculated The cellulosic membrane materials were investigated by DSC and
from the corresponding experimental degree of substitution of CA with synchrotron SAXS measurements to assess the influence of PLA
the PLA grafts (DSexp
PLA ) (see Experimental part) using equation (8). content on membrane Tg and morphology in relation to the PV
DSexp
PLA × MwtPLA performances obtained for ETBE purification. The thermograms of
PLA wt% = the new grafted copolymer membranes revealed a single glass transi-
Mwt N3CA + DSexp
PLA × MwtPLA (8)
tion temperature and no endothermic melting peaks irrespective of
For each glycopolymer, the data of DStheo
PLA , DSexp
PLA ,
grafting rate and their PLA content (Fig. 4). Fig. 5 showed that the grafting of CA (Tg =
weight fraction in PLA are reported in Table 1. The CuAAC "click" 184 °C) with 23 wt% of PLA (Tg = 13 °C) was responsible for a strong
chemistry allowed to access to grafting rates in the range of 87–90%, Tg decrease (Tg = 118 °C). The short PLA grafts used in this work had a
which corresponded to high modification rates for cellulose chemistry

454
F. Hassan Hassan Abdellatif et al. Journal of Membrane Science 524 (2017) 449–459

0.3

0.2

0.1
Heat Flow (W/g)

CA-g-40.5 PLA

0
CA-g-31.5 PLA
-0.1
CA-g-23 PLA

-0.2

-0.3

Fig. 6. Synchrotron SAXS patterns for virgin CA, azido-CA and the grafted copolymers
-0.4 CA-g-PLA.
0 50 100 150 200

Temperature (° C) Rg close to 75 Å, that could be related to the presence of CA crystallites.


Nevertheless, in a former work [57], we had performed synchrotron
Fig. 4. DSC thermograms obtained during the second scan for the grafted copolymers WAXS on virgin cellulose acetate and shown that the WAXS pattern
CA-g-PLA.
was characteristic of a very weakly crystalline polymer. The PLA
grafting onto CA changed the SAXS pattern significantly (Fig. 6). The
200
scattering laws I(q)~q−3 in the scattering vector q range from 10−2 to
4×10−2 Å−1 showed the disappearance of the CA heterogeneities after
PLA grafting, associated with a more homogeneous structure at the
nanoscale but with possible larger scale fluctuations at the micron-
150 range. The absence of any correlation peak for the PLA grafts showed
that they were finely dispersed in the new bio-based copolymers and
that the new membrane materials were homogeneous at the nanoscale.
T (°C)

100
3.2. Sorption properties of CA grafted with PLA for ETBE purification
g

The sorption-diffusion model [58] describes permeation through a


dense polymer membrane by two sequential steps. The first step
50 corresponds to the sorption of a part of the liquid mixture at the
membrane upstream side. This step is usually selective and contributes
to the feed and permeate enrichments. The second step corresponds to
the diffusion of the absorbed molecules through the polymeric mem-
0 brane material. Determining the sorption properties was thus consid-
0 10 20 30 40 50 ered as a first step towards the understanding of the overall membrane
PLA content (wt%) separation features.
The sorption properties were investigated for virgin CA and CA with
Fig. 5. Influence of PLA weight content on the glass transition temperature (Tg) of the
increasing contents of grafted PLA (Table 2). The experiments were
grafted copolymers CA-g-PLA.
carried out for the azeotropic mixture EtOH/ETBE (20/80 wt%) at
30 °C for safety reasons. As expected, the presence of hydroxyl side
very low Tg compared to high molecular weight PLA (Tg = 54 °C[53])
groups ((DSOH = 0.54) in virgin CA led to a very high sorption
and they induced very good plasticizing of the grafted copolymer. By
separation factor βs= 129 due to their very high affinity for ethanol
increasing the PLA content to 31.4 wt%, the plasticizing effect was even
while the polymer chains rigidity strongly limited membrane swelling
better (Tg = 69 °C)) but it tended to level off for higher PLA content in
(S = 4.2 wt%). The cellulosic membranes with increasing PLA contents
the percolation threshold range. In any case, the DSC results showed
from 23 to 40.5 wt% showed a weak almost linear increase in
that the PLA grafting greatly increased the segmental mobility and
membrane swelling S from 7.5 to 11 wt% (Fig. 7). At the same time,
plasticization of the rigid CA chains, which are both expected to
the increase in the PLA content induced a decrease in the membrane
improve the membrane flux.
Further insights into the morphology of the grafted cellulosic
Table 2
materials were obtained by synchrotron SAXS measurements on fairly Sorption results for the azeotropic mixture EtOH/ETBE (20/80 wt%) for virgin CA and
thick membranes (ca. 200 µm) of virgin CA, N3-CA and the grafted the grafted copolymers CA-g-PLA at 30 °C.
copolymers CA-g-PLA with increasing PLA contents from 23 to 40.5 wt
% (Fig. 6). The weak and complex scattering pattern obtained for virgin Membrane WPLA (wt%) S (wt%) CsEtOH (wt%) βs

CA was characteristic for large electronic density fluctuations with Virgin CA 0 4.2 97 129
characteristic sizes larger than 50 nm. Previous works have shown the CA-g-23 PLA 23 7.5 65 7.4
presence of intermolecular aggregation and heterogeneities in CA CA-g-31.5 PLA 31.5 9 61 6.25
solutions, which subsisted in the dry membranes after solvent evapora- CA-g-40.5 PLA 40.5 11 53 4.5

tion [54–56]. The CA scattering pattern could be analyzed through the


WPLA: PLA weight fraction in the grafted CA; S: total swelling at sorption equilibrium;
Guinier's law I(q)=I0.exp(−Rg2q2/3) and we assessed a gyration radius CsEtOH: ethanol content in the absorbed mixture; βs: sorption separation factor.

455
F. Hassan Hassan Abdellatif et al. Journal of Membrane Science 524 (2017) 449–459

12 100

Total swelling S (wt%)


10
80
Total swelling S (wt%)

C
60

s
ETOH
6

(wt %)
s
C (wt %)
ETOH
40
4

20
2

0 0
0 10 20 30 40 50
PLA content (wt%)
Fig. 8. Influence of the PLA content on the total normalized flux and permeate ethanol
Fig. 7. Influence of the PLA content on the total swelling and ethanol content in the content for the PV of the azeotropic mixture EtOH/ETBE (20/80 wt%) for virgin CA and
absorbed mixture for the sorption of the azeotropic mixture EtOH/ETBE (20/80 wt%) the grafted copolymers CA-g-PLA at 50 °C.
for virgin CA and the grafted copolymers CA-g-PLA at 30 °C.
Fig. 8 showed that the normalized PV flux increased linearly with
affinity for ethanol and the sorption separation factor decreased from the membrane PLA content up to almost twelve times that of virgin CA.
129 for virgin CA to 4.5 for the membrane with the highest PLA content This linear increase was in good agreement with the homogeneous
(40.5 wt%). Nonetheless, all grafted copolymer membranes were still morphology of the membrane materials. In absence of PLA phase
selective towards ethanol during the sorption step, as shown by the separation, a linear variation of the normalized flux was expected as a
ethanol content in the absorbed mixture (≥53 wt%) always greatly function of the PLA content. Furthermore, the influence of PLA
exceeding that of the feed azeotropic mixture EtOH/ETBE (20 wt%). grafting was almost four times stronger on flux compared to that on
Therefore, the sorption step systematically ensured a first enrichment membrane swelling. According to the sorption-diffusion model, this
of ethanol in the absorbed mixture, which was an advantage for ethanol difference was characteristic for a major contribution of the diffusion
removal from the feed mixture. step on the PV mass transfer. The results reported in Table 3 showed
that PLA grafting had a more complex effect on PV selectivity.
After PLA grafting, the ethanol permeate content C′ remained in the
3.3. Pervaporation properties of CA grafted with PLA for ETBE extremely high range (C′ ≥ 99 wt%) for the PLA content of 23 wt%.
purification This grafted copolymer corresponded to the most rigid grafted
copolymer of the whole series (as shown by the highest Tg of 118 °C
The PV experiments were carried out at 50 °C (rather than 30 °C for obtained for this material). For this grafted copolymer, the soft PLA
the sorption measurements) to improve the fluxes and facilitate a grafts were strongly constrained by the rigid cellulose acetate main
comparison between the different membranes (Table 3). We have chains, which accounted for 77 wt% of the membrane material. In that
already shown that this change in temperature has a negligible case, the diffusion of the bulky ETBE molecules was extremely
influence on the sorption properties for this particular feed mixture, hindered and the permeate contained a very low amount of ETBE
due to the fact that the ethanol and ETBE activity coefficients are (1 wt%). When the PLA content was further increased up to 40.5 wt%,
almost constant between 30 °C and 50 °C [8]. the ethanol permeate content gradually decreased to 93 wt% but still
For virgin CA, the permeate contained ethanol only (C′ = 100 wt%), remained in the very high range for this application. According to the
which corresponded to an outstanding infinite pervaporation separa- percolation theory of multi-component polymer materials, the percola-
tion factor βPV, but the normalized flux was low (Jnormalized = 0.023 kg/ tion threshold usually occurs at a minor component content of ca.
h m2). These results were consistent with the pervaporation properties 33 wt% and corresponds to the formation of a continuous path for the
reported by Nguyen et al. for this separation (Jnormalized = 0.08 kg/h m2 minor component inside the polymer material. Therefore, for a PLA
and C′ = 100 wt% at 40 °C) [10]. Despite the higher temperature content of 40.5 wt% in the grafted copolymer i.e. above the percolation
(50 °C), the slightly decreased flux obtained in this work may be threshold, the soft PLA grafts formed a soft percolating network, which
ascribed to the much higher molecular weight of the CA used in this facilitated the diffusion of the ETBE molecules through the copolymer
work and to different membrane casting procedures.

Table 3
Pervaporation results for the azeotropic mixture EtOH/ETBE (20/80 wt%) for virgin CA and the grafted copolymers CA-g-PLA at 50 °C.

Membrane Thickness (μm) J (g/h m2) Jnormalized (kg/h m2) C′ (wt%) βPV βD PEtOH×1000 (kg µm/h m2 kPa) PETBE×1000 (kg µm/h m2 kPa)

Virgin CA 58 1.98 0.023 100 ∞ – 2.22 0


CA-g-23 PLA 57 14.47 0.165 99 396 53.3 15.8 0.17
CA-g-31.5 PLA 59 18.64 0.22 97 129 20.67 20.6 0.66
CA-g-40.5 PLA 62 21.77 0.27 93 46 10.19 24.3 1.9

WPLA: PLA weight fraction in the grafted CA; J: total flux, Jnormalized: total flux normalized for a reference thickness of 5 µm for comparison; C′: ethanol content in permeate; βpv:
pervaporation separation factor; βD: diffusion separation factor; Pi: partial permeability of species i.

456
F. Hassan Hassan Abdellatif et al. Journal of Membrane Science 524 (2017) 449–459

25 25 400 β
PV

350
20 20

P
x 1000 (kg/h m kPa)

300

ETBE

Separation factors
2

x 1000 (kg/h m kPa)


250
15 15
200

10 10 150

2
EtOH

100
βD
P

5 5
50
β
S
0 0 0
0 10 20 30 40 50 20 25 30 35 40 45

PLA content (wt%) PLA content (wt%)


Fig. 10. Influence of the PLA content on the separation factors related to sorption,
Fig. 9. Influence of the PLA content on the partial permeability of ethanol (■) and ETBE
diffusion and pervaporation for the grafted copolymers CA-g-PLA.
(▲)for virgin CA and the grafted copolymers CA-g-PLA during the PV of the azeotropic
mixture EtOH/ETBE (20/80 wt%) at 50 °C.
properties and the sorption separation factors at 30 °C were assumed
membrane. Nevertheless, the permeate ethanol content (93 wt%) still quasi-identical at 50 °C for calculating the diffusion separation factors
remained very high for this separation owing to the strong cellulose βD. The highest sorption separation factor βs (129) was found for virgin
acetate constraints on the percolating PLA grafts. CA. In addition, the pervaporation separation factor βPV of virgin CA
Therefore, in any case, the different membranes CA-g-PLA were reached the infinite, leading to an infinite diffusion separation factor
highly selective to ethanol (C′ ≥93 wt%) and corresponded to high PV βD. For this reason, the corresponding separation factor data were not
separation factors βPV as shown in Table 3 entry 4. plotted in Fig. 10, which was limited to the data obtained for the
For a further understanding of the membrane performances, partial grafted copolymers. For all of them, the diffusion separation factor was
permeability data were then considered as intrinsic membrane proper- systematically higher than the sorption separation factor. Therefore,
ties, which only reflected the influence of polymer material and the diffusion step was mainly contributing to the PV separation factor.
permeating species irrespective of the operating conditions [59] When the PLA content increased in Fig. 10, the sorption and diffusion
(Table 3). These partial permeability data were calculated as the ratio steps were less selective due to a simultaneous decrease in both H-
of partial flux over the corresponding driving force for mass transfer by bonding ability and rigidity of the membrane materials, which favored
analogy with the common practice in gas permeation [60]. For the the permeation of the bulky ETBE molecules. Nevertheless, the grafted
virgin CA membrane, the partial permeability of ethanol was copolymers membranes still remained highly selective for ETBE
2.22×10−3 kg µm /h m2 kPa with infinite PV separation factor βPV purification as shown by the very high ethanol permeate contents
and nil ETBE permeability. The grafting of PLA onto CA increased the (C′≥93 wt%).
partial permeability of both ethanol and ETBE (Fig. 9). Nevertheless,
the permeability increase was much stronger for ethanol (×11) than for 4. Conclusion
ETBE (×2) for the maximum PLA content of 40.5 wt%.
A comparison between the sorption and pervaporation results A new strategy for PLA grafting onto CA was developed for high
showed that the ethanol content in the sorption mixture was always performance bio-based membranes for ETBE purification by PV. A
much less than that of the permeate. As an example, for the best short α-alkyne PLA oligomer was first synthesized by controlled ROP.
membrane reported in this work (CA-g-40.5 PLA), the liquid absorbed This functional PLA oligomer was then grafted onto an azido CA by
by the membrane during sorption contained 53 wt% of ethanol only. CuAAC "click" chemistry. The grafting rate was easily controlled and
During pervaporation with the same grafted copolymer, the permeate the PLA content was varied from 0 to 40.5 wt%. In this study, the
ethanol content was 93 wt%, meaning that the diffusion step ensured a maximum PLA content was limited to less than 50 wt% to ensure the
further very strong enrichment in ethanol during the PV mass transfer mechanical withstanding of the different membranes in the PV
compared to the sorption step. The sorption and diffusion separation operating conditions.
factors βS and βD were thus compared for virgin CA and the grafted During the sorption of the azeotropic mixture EtOH/ETBE, the new
copolymers membranes for assessing the respective roles of the membranes absorbed ethanol selectively and ensured a first enrich-
sorption and diffusion steps on membrane selectivity (Fig. 10). The ment of the targeted mixture. During PV, the flux greatly increased
sorption and PV separation factors βS and βPV were first calculated with the PLA content and the maximum flux was nearly 12 times that
from the sorption and PV experimental data with Eqs. (4) and (7), of virgin CA. At the same time, the ethanol permeate content decreased
respectively. The corresponding diffusion separation factors βD were slightly with the PLA content but still remained in the very high range
then deduced from Eq. (9) according to the assumptions of the (C′≥93 wt%) for this application and the membrane properties ob-
sorption-diffusion model [58]. tained with the best grafted copolymer (CA-g-40.5 PLA) are among the
βPV = βS × βD best ones reported so far for ETBE purification by PV. An analysis
(9)
based on the sorption-diffusion model showed that the diffusion step
The sorption and pervaporation experiments were carried out at mainly contributed to the very high membrane selectivity obtained
different temperatures of 30 and 50 °C, respectively. As explained, this with the new bio-based membranes.
change in temperature had a negligible influence on the sorption The "grafting onto" strategy developed in this work could be

457
F. Hassan Hassan Abdellatif et al. Journal of Membrane Science 524 (2017) 449–459

extended to other polysaccharides and bio-based polymer grafts to dynamic simulation approach, Polym. Test. 45 (2015) 139–151.
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