印尼庞卡兰苏苏火电项目部

PANGK ALAN SUSU COAL FIRED STEA M POWER PLANT PROJECT UNIT
3&4 2X200MW

监盘调整培训记录卡
DCS Screen Monitoring and Adjusting Training Record Card

培训项目 一级反渗透系统（1ST RO System）

Training projects
培训日期 培训老师
Training Date Trainer
重点关注的参数及调整方法(Important parameters and adjustment methods)：
1、监视一级 RO 进口母管 ORP、PH、温度、母管压力： 进水母管 ORP 数值需在 200mv 以下，PH 保持在
7-8 之间，温度在 20~35℃之间，母管压力不超过 0.5Mpa。如果进水母管 ORP 数值偏大，检查还原剂泵
是否运行正常，还原剂药箱液位是否正常，检查确认之后，可以考虑加大还原剂加药量，使 ORP 保持在安
全范围内。
1. Monitor ORP, PH, temperature and pressure of first RO inlet main pipe: ORP value of
intake main pipe should be below 200 mv, PH value should be kept between 7 and 8,
temperature is between 20 and 35 ℃, and main pipe pressure should not exceed 0.5 Mpa. If
the ORP value of the intake main pipe is too large, check whether the reducer pump is
running normally and the level of the reducer dosing tank is normal. After checking and
confirming, we can consider increasing the dosage of reducing agent to keep the ORP in a
safe range.
2、监视一级 RO 进出水流量、进水压力和浓水压力正常：进水流量和压力随高压泵频率不同而不同，但进
水流量不应超过额定流量 180t/h，频率不应超过 40Hz，否则会影响反渗透设备的使用寿命。正常情况
下，满负荷状态一级 RO 出水流量为 75t/h，回收率为 42%.如果回收率下降，同时产水流量比初始产水流
量下降 10%~15%，即可以考虑进行化学清洗。
2. Monitor the inlet and outlet flow, inlet pressure and concentrated water pressure of the
first RO. The inlet flow and pressure vary with the frequency of the high pressure pump, but
the inlet flow should not exceed the rated flow rate of 180t/h, and the frequency should not
exceed 40Hz. otherwise, the service life of the reverse osmosis equipment will be affected.
Normally, the first RO outlet flow rate is 75 t/h at full load, and the recovery rate is 42%. If
the recovery rate decreases and the water production flow rate decreases by 10%-15%
compared with the initial water production flow rate, then, the chemical cleaning can be
considered.
3、监视出水电导率：一级 RO 设备脱盐率为 99%，通过进水电导率与出水电导率可以估算出出水含盐量
是否上升，如果上升，需查明原因，如果是反渗透设备污堵，则考虑进行化学清洗。
3. Monitor the outlet water conductivity: the desalination rate of the first RO equipment is
99%. The salt content of the outlet effluent can be estimated by the inlet and outlet
conductivity. If the salt content of the effluent increases, the reason should be found out. If
 印尼庞卡兰苏苏火电项目部
PANGK ALAN SUSU COAL FIRED STEA M POWER PLANT PROJECT UNIT
3&4 2X200MW

the reverse osmosis equipment is polluted and blocked, chemical cleaning should be
considered.
4、监视还原剂泵及阻垢剂泵运行状态：还原剂泵单套设备运行时，频率为 30Hz，阻垢剂泵单套设备运行
时，频率为 25Hz。还原剂泵双套设备运行时，频率为 45Hz，阻垢剂泵双套设备运行时，频率为 45Hz。如
果计量泵在运行过程中出现跳停现象，及时启动备用泵，保证设备加药正常。
4. Monitor the operation status of reductant pump and antiscalant pump: when the
reductant pump is running, the frequency is 30 Hz, and when the antiscalant pump is
running, the frequency is 25 Hz. When the two sets of reductant pump are operating, the
frequency is 45 Hz, and when the two sets of antiscalant pump are running, the frequency is
45 Hz. If the measuring pump stops during operation, start up the standby pump in time, to
make sure the equipment dosing is normal.
5. 监视一级 RO 冲洗水泵在冲洗时运行状态：冲洗水泵在进行正常冲洗时，冲洗流量应为 270T/h 左右，
如果冲洗时无流量，先检查冲洗泵是否在自动位，泵是否跟随程控自启。如果不是，及时去就地检查泵是否
异常，如有问题，及时联系相关单位处理。
5. Monitor the running state of the first RO flushing pump during flushing: when the
flushing pump operates normally, the flushing flow should be about 270T/h. If there is no
flow during flushing, check whether the flushing pump is in automatic position and whether
the pump starts automatically following the programmed- control. If not, go to local in time
and check whether the pump is abnormal. If there is any problem, contact the relevant units
to deal with it timely.
6. 监视一级 RO 淡水箱水箱水位：水箱水位需保持在 0.9~4.2m 之间，液位低时会导致设备自动停运，
如果自动停运失效，容易导致二级 RO 或冲洗水泵在用水时进气，损坏设备。液位高时会导致水箱溢
流，造成浪费。如果液位低时，及时调整，具体调整方法为：（1）增加一级 RO 设备出水流量。（2）
减少一级 RO 淡水箱用户的用水量，比如降低二级 RO 高压泵频率或者停运二级 RO，以使达到水位增
长的目的。
6. Monitor the water level of the first RO freshwater tank: the water level of the tank should
be kept between 0.9 and 4.2 M. Low water level will lead to the automatic shutdown of the
equipment. If the automatic shutdown fails, it will easily lead to the air intake of the second
RO and the flushing pump when using water, and damage the equipment. High liquid level
will lead to overflow of water tank and waste. If the liquid level is low, adjust it in time. The
specific adjusting methods are: (1) Increase the outflow of first RO equipment. (2) Reduce
the water consumption of users of fisrt RO freshwater tank, such as reducing the frequency
of secondary RO high pressure pump or shutting down secondary RO, in order to achieve
the purpose of water level growth.

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 印尼庞卡兰苏苏火电项目部
PANGK ALAN SUSU COAL FIRED STEA M POWER PLANT PROJECT UNIT
3&4 2X200MW