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Action Document Reprint 15MAR11

Engineering Instr (APPROVED) Cat: M1 No.: EI 734-031-0029R01


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1. Title: DFDAU INSTALLATION AND UPGRADE
ON AIRCRAFT NOT FITTED WITH 2233000-2A
"COMMON BOX". EFFECTS VH-TJE TO VH-TJK

2. Reason: UPGRADED DFDAU INCLUDES QUICK ACCESS RECORDER, ADDITIONAL


PARAMETERS RECORDER TO PROMOTE COMMONALITY WITH LATER 734S.

3. S.L. Ref: QAN ER E9928-005 / Assmnt: 99280055


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4. Applicability: 734-476

5. Supercedes:

6. Conjunction: SEE PARA 14.1

7. Manuals affected : WDM AMM IPC


Planning distribution: MMS FTC MTT NDT MP SWB SFO MTP

8. Budget : Materials $: 483000 (Total) Mnhrs instl: 1750 Mnhrs ovhl: 0


Tooling $: 0 (Unit) Men: 4 Mnhrs: 250.0 PTT: 60.0
Remarks: REFER PARA 10.7
EI Fin Rpt : N Release type: E Pre-service : N Cameo controlled: Y
Rework req'd (Y or N): N Mat. replan req'd (Y or N): Y

9. Weight chg: Millimetres 8890


Kilograms 3.0
Remarks WEIGHT CENTRED ABOUT E BAY STA 350

10. File References (not required for accomplishment):See page 2

11. Effectivity/compliance: See page 2

12. Accomplishment Instructions: See page 2

13. Action Data: See page 12

14. Administrative Instructions: See page 12

15. Revision Details: See page 13

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Allocated to/Prepared by: J. TAYLOR Due/Prepared Date: 06JUN01
Eng Interface (App car )* NIL
Eng Instruct. (App car35 )* 167142 S.HOPE Date: 07JUN01
Peer Review Signature: ................. Peer Review Date: ................
(* = Certificate of Approval 111)
DP REF : ENG108 REQUESTED BY : CAMEO REQUEST PAGE : 1

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Action Document Reprint 15MAR11

Engineering Instr (APPROVED) Cat: M1 No.: EI 734-031-0029R01


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10. FILE REFERENCES:


10.1 CAO 103 Equipment Standards Flight Data Recorders
10.2 FAR 121 Section 344
10.3 FAA NPRM dated 9 Nov 1999
10.4 Boeing memo M-7200-99-10677
10.5 Boeing email QAN-MEL-00-00688F dated 30 Nov 2000
10.6 Boeing memo M-7200-00-00959 dated 13 April 2000
10.7 CEA 9E/336
10.8 Maint Instruction MI-31-005
10.9 Maint Memo TBD
10.10 Ops Memo TBD
10.11 Eng Report C5442 "B737-400 2233000-815-1 DFDAU
Operations and Testing Methods" Issue 3
10.12 Advanced Procurement memos 149, 150, and 154, Long
Lead items for DFDAU upgrade
10.13 Boeing email QAN-MEL-01-00150H dated 05 Mar 2001

11. Effectivity/compliance: Approved portion

11.01 Registr.: TJE TJF TJG TJH TJI TJJ TJK


Serial no: Thru
Limit to: Compl.type: Rpt ind: N Report: N Reset to Thres: N
Thres. M.F. : HM1
From date: 20MAR01

12. ACCOMPLISHMENT INSTRUCTIONS:


INTRODUCTION

This EI replaces the existing DFDAU with the Teledyne


2233000-815-1 unit, reroutes existing wiring to be
compatible with the new unit's changed connector layout, and
adds wiring and parameters to match those in later 737-400
aircraft. Some additional parameters are also added to be
compliant with regulatory changes expected in the near
future.
The new DFDAU includes a Quick Access Recorder built in.

Note: This EI provides installation instructions. Associated


EI 734-31-33 provides activation testing instructions and is
to be completed following this EI.

12.1 INSTALLATION SETUP


12.1.A. Remove Power from the Aircraft.
12.1.B. Gain access to the following areas:
E1 Rack

DP REF : ENG108 REQUESTED BY : CAMEO REQUEST PAGE : 2


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Action Document Reprint 15MAR11

Engineering Instr (APPROVED) Cat: M1 No.: EI 734-031-0029R01


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12. ACCOMPLISHMENT INSTRUCTIONS:


E2 Rack
E3 Rack
E11 Landing Gear Logic Shelf
P2 Centre Instrument Panel
P5-3 Flight Control Module
P5-8 Hydraulic Pump Module
P5-16 Cabin Altimeter Module
R371 Engine 1 Low Idle Inhibit
R372 Engine 2 Low Idle Inhibit
D8945 Connector at Sta 270 Disconnect (AP0500A)
M279 Engine and APU Fire Protection Module
M1277 Stall Warning Computer #1
Splices SP280 and SP278 near M1201 Column Switching
Module
D4012 @ Disconnect Sta 178

12.1.C. Trip and tag the following circuit breakers.


Panel P6-1
DAA No. 2 / FMC AC C1030
DAA/FMC No. 2 C1061
DAA No. 2 / IRS AC C1012
DAA No. 2 / IRS DC C1014
EADI C1112
EFIS / CONT PANEL R C1111
EFIS / SYM GEN R C1114
EHSI C1113
IRS No. 2 / AC C1008
IRS No. 2 / DC C1010
Stall Warn / AC C460
Stall Warn / DC C461

Panel P6-2
Auto Flt Cont Sys B / FCC DC C1046
Auto Flt Cont Sys B / Warn Light (Bat) C374
AFDS MCP CRS 2 DC C1047
Alt TE Flap Drive AC C841
Stabilizer Trim / Auto. Speedbrake C440
EGT Ind / Eng 1 C646
Engine No. 1 / Oil Temp & Press AC C199
EGT Ind / Eng 2 C647
Engine No. 2 / Oil Temp & Press AC C198
Fire Protection Detection / Engine No. 1 C405
Eng Vib Mon C1076
Fire Protection Detection / APU C403
Fire Protection Detection / Eng No. 2 C407
Flight Control Shutoff Valves / Flap C210

DP REF : ENG108 REQUESTED BY : CAMEO REQUEST PAGE : 3


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Action Document Reprint 15MAR11

Engineering Instr (APPROVED) Cat: M1 No.: EI 734-031-0029R01


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12. ACCOMPLISHMENT INSTRUCTIONS:


Flight Control Shutoff Valves / Flt Cont C1074
Flight Control Shutoff Valves / Flt Cont C363
Flap Pos Ind / LE C211
Master Warn & Cont C396
Tach Ind / Eng 1 / N1 C732
Tach Ind / Eng 2 / N1 C733
Tach Ind / Eng 1 / N2 C734
Tach Ind / Eng 2 / N2 C735
Stabilizer Trim Actuator 3f C840
Stabilizer Trim Cont C207
Shutoff Valves / Stby Rud C362
Flap Pos Ind / TE C213
Ovht Whl Well Wng Bdy C388

Panel P6-3
Landing Gear / Air/Gnd Relay & Lts C404
Clock Display C736
Clock C737
Fuel Indicator / Eng 1 C1062
Fuel Indicator / Eng 2 C1036
Indicator / Master Dim Bus / Sect 2 C314
Indicator / Master Dim Bus / Sect 4 C316
Indicator / Master Dim Bus / Sect 5 C317
Indicator / Master Dim Bus / Sect 6 C318
Master Caution / Annunciator / Bat C131
Master Caution / Annunciator / No. 1 C132

Panel P6-11
Elec Hyd Pump Sys B C882

Panel P6-12
Elec Hyd Pump Sys A C881

Panel P18-1
Auto Flight Control System A / FCC DC C1045
Auto Flight Control System A / Warning Lt (Bat) C1049
AFDS Ail Force Limiter C723
Auto Flight Control / Autothrottle / AC C720
Auto Flight Control / Autothrottle / DC C721
Auto Flight Control System A / Engage Intlk A C1048
Ground Prox Warn C629
Marker Beacon C63
AFDS MCP DC C1044
Auto Flight Control System A / Snsr Exc AC C1041
Snsr Exc AC C1042
Stabilizer Trim C849
Yaw Damper System A / AC C285

DP REF : ENG108 REQUESTED BY : CAMEO REQUEST PAGE : 4


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Action Document Reprint 15MAR11

Engineering Instr (APPROVED) Cat: M1 No.: EI 734-031-0029R01


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12. ACCOMPLISHMENT INSTRUCTIONS:


Yaw Damper System A / DC C286

Panel P18-2
No. 1 Air Data / Computer-1 / AC C300
No. 1 Air Data / Computer-1 / 26V AC C425
Flight Recorder / Position Sensor C544
FMCS / CDU No. 1 C1018
DAA No. 1 / FMC AC C1029
DAA No. 1 / DC C1013
DAA No. 1 / IRS AC C1011
DAA FMC No. 1 C1060
EADI C1108
EFIS CONT PANEL-L C1107
EFIS SYM GEN-L C1110
EHSI C1109
Flight Recorder / AC C109
Flight Recorder / DC (Bat) C468
FMCS / Cmptr No. 1 C1017
Instr / Xfer C412
IRS No. 1 / AC C1007
IRS No. 1 / DC C1009
Stall Warning / AC C351
Stall Warning / DC C350

12.2 REMOVALS
12.2.A. Remove the following LRU and return to stock:
Teledyne DFDAU Part Number 2227000-60 or 2227000-30A

12.2.B. Remove the following LRUs and place in temporary


storage:
M917 Autothrottle Computer (E1-1 Shelf)
M1277 Stall Warning Computer (D2345, E1-1 Shelf)
M1194 AFC Access Unit (D2209A, E1-3 Shelf)
M1319 Left EFIS Symbol Generator (D2413A, E2-3 Shelf)
M1321 Right EFIS Symbol Generator (D2433D, E2-3 Shelf)
M26 Marker Beacon Receiver (D55, E2-4 Shelf)
M237 Compartment Ovrht Cont Module (D742, E3-2 Shelf)
M279 Eng & APU Fire Prot Unit Mod (D998, D1000,D1002,
E3-3 Shelf)
P5-8 Hydraulic Pump Mod (D2486, D642, P5 Ovrhd Pan)
P5-16 Cab Alti & Rate of Climb Mod (D654, P5 Ovrhd
Pan)
M1175 FMC (D2179A, E1-2 Shelf)
M923 FCC-B (D1659A, E1-2 Shelf)
M1278 Stall Warning Computer 2 (D2347, E1-2 Shelf)

DP REF : ENG108 REQUESTED BY : CAMEO REQUEST PAGE : 5


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Action Document Reprint 15MAR11

Engineering Instr (APPROVED) Cat: M1 No.: EI 734-031-0029R01


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12. ACCOMPLISHMENT INSTRUCTIONS:


12.2.C.Remove the following shelves to the Heavy Maintenance
Electrical shop:
E1-1
E1-2
E1-3
E2-2
E2-3
E2-4
E3-2
E3-3

12.3 HEAVY MAINTENANCE ELECTRICAL SHOP ACTIVITY

Note: All Sheet references are to sheets of drawing 737M31-


04-11.

12.3.A. E1-1 Shelf


Install new wires from D4349P (E1-1 Shelf) and D8921P (E1-1
Shelf) into new splices with rerouted wires IAW Sheet 8.
Install new wires from D8921P (E1-1 Shelf) and D2345
(M1277 Stall Warning Computer #1) into new splice with
rerouted wires IAW Sheet 8.
Install new wires from D4385P (E1-1 Shelf) and D4095P (E1-1
Shelf) into new splice with rerouted wire IAW Sheet 8.
Install new wires from D4385P (E1-1 Shelf) and existing
wires into replacement splices IAW Sheet 8.

12.3.B. E1-2 Shelf


Install new wires from D8911J (E1-2 Shelf) to D9137J (E2-2
Shelf) IAW Sheet 26.
Reroute wire into D2469J (R382 Captains EFIS Switching
Relay) IAW Sheet 26
Reroute wire into D8907P (E1-2 Shelf) IAW Sheet 26
Install new wire from D8907P (E1-2 Shelf) to D2469J (R382
Captains EFIS Switching Relay) IAW Sheet 26.
Install new wires and splices from D8907P (E1-2 Shelf) to
W007 wire bundle (E1-2 Shelf) IAW Sheet 26.
Install new wires and splices from D8911P (E1-2 Shelf) to
W007 wire bundle (E1-2 Shelf) IAW Sheet 26.

12.3.C. E1-3 Shelf


Run new wires from D8937P (E1-3 Shelf) and splice to
rerouted wire IAW Sheet 11.
Run new wire from D8985P (E1-3 Shelf) and splice to rerouted
wire IAW Sheet 11.
Run new wires from D8985P (E1-3 Shelf) and D4083P (E1-3
Shelf), and splice to rerouted wire IAW Sheet 11.

DP REF : ENG108 REQUESTED BY : CAMEO REQUEST PAGE : 6


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Action Document Reprint 15MAR11

Engineering Instr (APPROVED) Cat: M1 No.: EI 734-031-0029R01


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12. ACCOMPLISHMENT INSTRUCTIONS:


Run new wire from D8985P (E1-3 Shelf) and D2209A (M1194 AFC
Access Unit), and splice to rerouted wire IAW Sheet 11.
Run new wires from D8985P (E1-3 Shelf)to D1791B (M924
FCC-A), and cap and stow IAW Sheet 11.
Run new wires from D8985P (E1-3 Shelf)to D1657B (M923
FCC-B), and cap and stow IAW Sheet 11.
Run new wires from D8985P (E1-3 Shelf)to D295 (M177
Yaw Damper Coupler), and cap and stow IAW Sheet 11.

12.3.D. E2-2 Shelf


Install new connector D9137J on E2-2 Shelf IAW Sheet 6.
Replace connector D5230J on E2-2 Shelf IAW Sheet 6.
Remove wires between D8997J (E2-2 Disconnect Bracket) and
D2295A (DFDAU Rack) IAW Sheet 6.
Remove wires between D8997J (E2-2 Disconnect Bracket) and
D2295D (DFDAU Rack) IAW Sheet 6.
Install new wires from D8987P (E2-2 Shelf Disconnect) to
D2295A (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from D8987P (E2-2 Shelf Disconnect) to
D2295B (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from D8987P (E2-2 Shelf Disconnect) to
D2295D (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D5230P (E2-2 Shelf
Disconnect) to D2295A (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D5230P (E2-2 Shelf
Disconnect) to D2295D (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D5230P (E2-2 Shelf
Disconnect) to D2295E (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from D8997P (E2-2 Shelf Disconnect) to
D2295A (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from D8997P (E2-2 Shelf Disconnect) to
D2295D (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wire from D8971P (E2-2 Shelf Disconnect) to
D2295D (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from D8971P (E2-2 Shelf Disconnect) to
D2295D (M675 DFDAU Disconnect)and cap and stow IAW Sheet 5.
Install new wire from D8971P (E2-2 Shelf Disconnect) to
D2295E (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D9137P (E2-2 Shelf
Disconnect) to D2295A (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D9137P (E2-2 Shelf
Disconnect) to D2295B (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D9137P (E2-2 Shelf
Disconnect) to D2295D (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D9137P (E2-2 Shelf
Disconnect) to D2295E (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from D4341P (E2-2 Shelf Disconnect) to

DP REF : ENG108 REQUESTED BY : CAMEO REQUEST PAGE : 7


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Action Document Reprint 15MAR11

Engineering Instr (APPROVED) Cat: M1 No.: EI 734-031-0029R01


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12. ACCOMPLISHMENT INSTRUCTIONS:


D2295D (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from D8965P (E2-2 Shelf Disconnect) to
D2295A (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D5228P (E2-2 Shelf
Disconnect) to D2295B (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D5228P (E2-2 Shelf
Disconnect) to D2295D (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D8955P (E2-2 Shelf
Disconnect) to D2295B (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D8955P (E2-2 Shelf
Disconnect) to D2295E (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D8046P (E2-2 Shelf
Disconnect) to D2295B (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D8046P (E2-2 Shelf
Disconnect) to D2295E (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D8048P (E2-2 Shelf
Disconnect) to D2295B (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D8048P (E2-2 Shelf
Disconnect) to D2295E (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D8717P (E2-2 Shelf
Disconnect) to D2295B (M675 DFDAU Disconnect) IAW Sheet 5.
Install new wires from new connector D5230P (E2-2 Shelf),
D8987P (E2-2 Shelf), and D8965P (E2-2 Shelf) into new
splices with existing wires IAW Sheet 5.
Install new wires from D2295B (DFDAU Disconnect), D8046P,
and D8717P (E2-2 Shelf Disconnect) into new splice with
rerouted wires IAW Sheet 8.
Install new wires from D2295E (DFDAU Disconnect), D8046P,
and D8717P (E2-2 Shelf Disconnect) into new splice with
rerouted wires IAW Sheet 8.
Install new wires from D2295E (DFDAU Disconnect), D8048P,
and D8717P (E2-2 Shelf Disconnect) into new splice with
rerouted wires IAW Sheet 8.
Install (cap and stow) new wires from connector D8997P (E2-
2 Shelf Disconnect) to D2295B and D2295E (DFDAU Disconnect)
IAW Sheet 5.
Connect existing capped and stowed Rudder Pedal Force
Transducer wires from D8955P to D2295E IAW Sheet 5.
Reroute wires between D2295A and D2295D IAW Sheet 5.
Reroute wires between D2295B and D2295E IAW Sheet 5.
Reroute wires within connector D2295A IAW Sheet 5.
Reroute wires within connector D2295B IAW Sheet 5.
Reroute wires within connector D2295D IAW Sheet 5.
Reroute wires within connector D2295E IAW Sheet 5.
Change locating pin on DFDAU tray.

12.3.E. E2-3 Shelf

DP REF : ENG108 REQUESTED BY : CAMEO REQUEST PAGE : 8


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Action Document Reprint 15MAR11

Engineering Instr (APPROVED) Cat: M1 No.: EI 734-031-0029R01


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12. ACCOMPLISHMENT INSTRUCTIONS:


Run new wires from D8901P (E2-3 Shelf) and splice to
existing wires IAW Sheet 12.
Run new wires from D8903P (E2-3 Shelf) and splice to
existing wires IAW Sheet 12.

12.3.F. E2-4 Shelf


Run new wires from D8977P (E2-4 Shelf) and D4283P (E2-4
Shelf), and splice to rerouted wires IAW Sheet 14.

12.3.G. E3-2 Shelf


Run new wire from D5068P and D4546J (E3-2 Shelf) to new
splice with rerouted wire IAW Sheet 16.
Run new wire from D5068P and D4542J (E3-2 Shelf) to new
splice with rerouted wire IAW Sheet 16.
Run new wire from D5068P and D742 (M237 Compt Overheat
Control Module) to new splice with rerouted wire IAW Sheet
16.
Run new wires from D5068P (E3-2 Shelf) to D5232P (E3-2
Shelf) IAW Sheet 16.

12.3.H. E3-3 Shelf


Run new wires from D4500P (E3-3 Disconnect Bracket) D1000,
and D1002 (M279 Fire Protection Module), and splice to
rerouted wire IAW Sheet 19.
Run new wires from D4504P (E3-3 Disconnect Bracket) and D998
(M279 Fire Protection Module), and splice to rerouted wire
IAW Sheet 19.

12.4 ON AIRCRAFT ACTIVITY


12.4.A. Between E1-1 and E2-2 Shelves
Install new connector D9137J on E2-2 Shelf Disconnect
Bracket.
Install new wires along existing W461 harness from D8921J
(E1-1 Shelf) to D9137J (E2-2 Shelf) IAW Sheet 8.
Install new wires along existing W421 harness between
D4385J (E1-1 Shelf) and D4341J (E2-2 Shelf) IAW Sheet 8,
cap and stow existing wires at both ends.

12.4.B. Between E1-2 and E2-2 Shelves


Install new wires along harness W461 from D8907J (E1-2
Shelf) to D9137J (E2-2 Shelf) IAW Sheet 26.
Install new wire along harness W461 from D8907J (E1-2 Shelf)
to D8965J (E2-2 Shelf) IAW Sheet 26.
Install new wire along harness W461 from D8911J (E1-2 Shelf)
to D8971J (E2-2 Shelf) IAW Sheet 26.
Install new wire from D8911J (E1-2 Shelf)to D9137J (E2-2
Shelf) IAW Sheet 26.

DP REF : ENG108 REQUESTED BY : CAMEO REQUEST PAGE : 9


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12. ACCOMPLISHMENT INSTRUCTIONS:

12.4.C. Between E1-3 and E2-2 Shelves


Run new wires along W463 harness from D8937J (E1-3 Shelf) to
D8971J (E2-2 Shelf) IAW Sheet 11.
Run new wires along W461 harness from D8985J (E1-3 Shelf) to
D9137J (E2-2 Shelf) IAW Sheet 11.
Run new wires in new harness from D8985J (E1-3 Shelf) to
D8971J (E2-2 Shelf) IAW Sheet 11.

12.4.D. Between E2-2 and E2-3 Shelves


Run new wires along W461 harness from D8901J (E2-3 Shelf) to
D8965J (E2-2 Shelf) IAW Sheet 12.
Run new wires along W463 harness from D8903J (E2-3 Shelf) to
D8971J (E2-2 Shelf) IAW Sheet 12.

12.4.E. Between E2-2 and E2-4 Shelves


Run new wires along W461 harness from D8977J (E2-4 Shelf) to
D9137J (E2-2 Shelf) IAW Sheet 14.

12.4.F. Between E2-2 and E3-2 Shelves


Run new wires along W154 harness from D5068J (E3-2 Shelf) to
D5230J (E2-2 Shelf) IAW Sheet 16.

12.4.G. Between E2-2 and E3-3 Shelves


Replace Connector D5230J (E2-2 Disconnect Bracket) with
larger connector IAW Sheet 19 and Sheet 6. Reroute all
existing wiring from old connector to new connector using
same pin connections.
Run new wire along W154 harness from D4504J (E3-3 Disconnect
Bracket) to D5230J (E2-2 Disconnect Bracket), capping and
stowing one wire, IAW Sheet 19.
Run new wires along W152 harness from D4500J (E3-3
Disconnect Bracket) to D5228J (E2-2 Disconnect Bracket) IAW
Sheet 19.

12.4.H. Sta 285 connectors


Replace Connectors D8945P and J (AP0500A Position 2 at Sta
285) with larger connectors IAW Sheets 6 and 21. Reroute all
existing wiring from old connectors to new connectors using
same pin connections.
Install new wires into D8945P (AP0500A Sta 285) and splice
into existing rerouted wires IAW Sheet 21.
Run new wires from D8945P (AP0500A Sta 285) to both Engine
Low Idle Inhibit Modules IAW Sheet 21.
Run new wires along W419 harness from D8945J (AP0500A Sta
285) to D8987J (E2-2 Shelf) IAW Sheet 21.
Install new wires from D5230J (E2-2 Shelf) and D4914J (P2

DP REF : ENG108 REQUESTED BY : CAMEO REQUEST PAGE : 10


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Action Document Reprint 15MAR11

Engineering Instr (APPROVED) Cat: M1 No.: EI 734-031-0029R01


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12. ACCOMPLISHMENT INSTRUCTIONS:


Centre Instrument Panel) into new splices with rerouted
wires IAW Sheet 22.
Install new wires between D5228J (E2-2 Shelf) and D4012J
(Disc Sta 178) IAW Sheet 25.
Install new wires between D4012P (Disc Sta 178) and D5140J
(P2 Centre Instrument Panel) IAW Sheet 25.
Install new wires from D5140P (P2 Centre Instrument Panel)
into replacement splice with existing wires IAW Sheet 25.

12.4.I. Between E11 Landing Gear Logic Shelf and E3-2 Shelf
Install new wires between D3994 (E11 Landing Gear Logic
Shelf) and D5232J (E3-2 Shelf) IAW Sheet 22.

12.4.J. Column Switching Module


Install new wires from D5230J (E2-2 Shelf) into replacement
splices with existing wires IAW Sheet 24.

12.4.K Flight Data Recorder


Install new wire from M29 FDR to ground stud IAW Sheet 30.

12.4.L Placards

Remove existing placard from tab below DFDAU location on E2-


2 Shelf. Fix item 737M11-270-12-1 centrally to this
location.

Fix item 737M11-270-12-3 centrally to Flight Data Record


rack, so that it can be seen from ULB end.

12.4.M Test
Carry out continuity testing on all new and rerouted wires
contained on drawing 737M31-04-01 Sheets
5,6,8,11,12,14,16,19,21,22,24,25,26,28.
Reset all circuit breakers in section 12.3.
Reinstall all shelves on E1, E2, and E3 Racks.
Connect all connectors.
Fit new DFDAU (Teledyne Part Number 2227000-815-1).
Refit all LRUs from E1, E2, and E3 racks.
Carry out functional / systems test on all disturbed
systems, to include at least:

Hydraulic System A
Hydraulic System A
Standby Hydraulic System
Engines 1 and 2 Low Idle Inhibit
Cabin Altimeter System
Automatic Flight Control System

DP REF : ENG108 REQUESTED BY : CAMEO REQUEST PAGE : 11


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Action Document Reprint 15MAR11

Engineering Instr (APPROVED) Cat: M1 No.: EI 734-031-0029R01


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12. ACCOMPLISHMENT INSTRUCTIONS:


Autothrottle System
Fire Warning System
Weight On Wheels System
Undercarriage Indication System
Stall Warning System
Yaw Damper System
LE Flaps / Slats System
TE Flaps System
EFIS System
Marker Beacon System
Stabiliser Trim
Warning Annunciator System
IRS Transfer Switch
EFIS Transfer Switch

13. ACTION DATA:

13.1 Drawing 737M31-04-11 Sheets


5,6,8,11,12,14,16,19,21,22,25,26,28 Issue 2,
24,30 Issue 1
737M11-270-12 Issue 1 (Placard details only).

14. ADMINISTRATION INSTRUCTIONS:


14.1 This EI requires prior incorporation of Rudder Pedal
Force Transducer EI 734-031-0025, and Yaw Damper Wiring
EI 734-022-007.
Test EI 734-031-33 must be incorporated immediately
following this EI.
14.2 Other related EIs (which implement same DFDAU upgrade
on different effectivity) are:
EI Effectivity
733-031-0117 TAF-TAZ Installation
733-031-0118 TJA-TJD Installation
734-031-0029 TJE-TJK Installation
733-031-0120 TAF-TAZ Test
733-031-0121 TJA-TJD Test
734-031-0033 TJE-TJK Test
14.3 Materials to be supplied by Qantas:
Refer drawing 737M31-04-11.
For aircraft TJI and TJG all materials have been
sourced per Advanced Procurement Memos 149, 150, and
154.

DP REF : ENG108 REQUESTED BY : CAMEO REQUEST PAGE : 12


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EN GI N EERI N G & M AI N TEN AN CE

Action Document Reprint 15MAR11

Engineering Instr (APPROVED) Cat: M1 No.: EI 734-031-0029R01


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14. ADMINISTRATION INSTRUCTIONS:


Kit all materials in Kit # EI734-31-29KIT
14.4 Costs to be charged to CEA 9E/336, per special job
numbers as below:
TJE 242574
TJF 242575
TJG 242576
TJH 242577
TJI 242578
TJJ 242579
TJK 242580

15. REVISION DETAILS:


Rev 01 Para 13.1 drawings were all Issue 1.
(JT) Para 10.12 and 14.3, reference to Advanced
Procurement Memo 154 added.
Para 10.8, Maintenance Instruction number added.
Para 12.2.A, additional task that DFDAU which was
removed should then be returned to store.
Para 12.4.K, new para added for FDR jumper wire
addition to ground stud.
Para 12.4.L, new para added for placard
installation.
Old Para 12.4.K (Test) renumbered to 12.4.M
Para 14.1, Yaw Damper Wiring EI 734-022-007 added as
a prerequisite to this EI.

DP REF : ENG108 REQUESTED BY : CAMEO REQUEST LAST PAGE : 13


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Action Document Reprint 15MAR11

Engineering Instr (APPROVED) Cat: M1 No.: EI 734-031-0029R01


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APPENDIX OF ACTION DATA FOR TECH. PUBLICATION USE

13. ACTION DATA:

13.1 Drawing 737M31-04-11 Sheets


5,6,8,11,12,14,16,19,21,22,25,26,28 Issue 2,
24,30 Issue 1
737M11-270-12 Issue 1 (Placard details only).

DP REF : ENG108 REQUESTED BY : CAMEO REQUEST APP. PAGE : 1


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