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① Advantage of Kuraray’
s polyols ③ 3-Methyl-1,5-Pentanediol(MPD) ⑤ Major Application of Kuraray polyols ⑦ Solubility of the polyols in solvents
Unique diol for unique properties
H
Hydrolysis
Softness PHC-2000 × × × △ × × ▲ ○ ○ ▲ ○ ○ ▲ ○ ○
O
foam Spandex Amorphous /
Resistance Low Tg
Less crystalline
○:homogeneous dissolved
△:white turbidity (emulsion)
Less ▲:partially dissolved
Softness
aggregation
×:separated
Heat
Adhesion Symmetric structure
Resistance Better
Odd carbon number
O
adhesion → Wider possibility of solvents for your formulation
H
in a chain
Automotive Coinjection
interior molding
② Kuraray Polyols:all based on MPD* ④ Kuraray polyols solve problems ⑥ Case study 1:Printing ink ⑧ Viscosity of polyols
Viscosity(mPa・s)
MPD/Adipic Acid Polyester type Adhesion [better adhesion to plastic films] PBA-2000
MPD/Terephthalic Acid
MPD MPD/HD/DEC <hard> <soft> Transparency [keeping colors bright] PHA-2000
MPD/Isophthalic Acid 1,000
Low viscosity [easy for handling]
MPD/Sebacic Acid
UV resistance [UV light for sterilization] PTMG-2000
MPD/TMP/Adipic Acid Polyether type
* MPD:3-Methyl-1,5-Pentanediol
<weak> 100
normal type 20 30 40 50 60 70 80
with MPD
Temperature(℃)
1 2
Kuraray Polyester Polyol / Kuraray Polycarbonate Polyol Kuraray Co., Ltd.
⑨ Viscosity of Pre-polymer ⑪ Stress-Strain Curve(Polyester polyol) ⑬ Elongation Set ⑮ Case study 3 : Shoe sole
Stress(MPa)
Tension Set(%)
PBA-2000:TDI = 1:2 Solid Viscous Liquid Viscous Liquid Viscous Liquid Softness [shock absorbing]
PCL-2000:TDI = 1:2 Solid Solid Solid 13 PTMG-2000 25 Abrasion resistance [better durability]
40
[Pa・s] 20
Chemical resistance [applicable for industrial use]
PBA-2000
20 15
→ For your solvent free pre-polymer 10
0 5
0 200 400 600 800
0
Strain(%) P-2010 P-2050 PBA PCL PTMG P-2011 P-2012
100μm cast film, Polyol /MDI/BD=1/3/2(N%=2.9) Condition: 23℃, 24hr, 100% elongation, n=3
Polyol/MDI/BD=1/3/2 (molar ratio); Thickness 2mm
Bonding strength[kgf/cm]
<Thermoplastic polyurethane> 80
6
Softness
[Soft polyurethane without plasticizer] 60 4
Stress(MPa)
3 4
Kuraray Polyester Polyol / Kuraray Polycarbonate Polyol Kuraray Co., Ltd.
⑯ Hydrolysis resistance (polyester polyol) ⑱ Hydrolysis resistance (polycarbonate polyol) ⑳ Acid resistance Case study 4:Synthetic leather
100 100 * 90
<Car seat、Furniture>
80 ■ 0 days
C-2090 Well balance of softness and toughness
60
× PHC Heat resistance [suitable for car interior]
60 80 50
PHA-2000 * Cold resistance [keeping softness in winter]
PCL-2000 PTMG 40 Water resistance [easy care]
40 70 30
degradation
×
PBA-2000
P-2011 20
20 60 10
Poly EG/AdA PCL
Poly DEG/AdA 0
* P-2010 P-2050 PBA PCL PTMG P-2011 P-2012
0 50
0 3 6 9 12 15
0 1 2 3 4 5 6 Polyol (MW=2000)/MDI/BD = 1/3/2 (molar ratio)
Time (Days)
Week (1 Week ≒1 year at normal condition) Kept into 5% H2SO4 aq. at 60℃
⑰ Hydrolysis resistance (combination) ⑲ Water absorption Alkali resistance Abrasion resistance (Taber method)
100% 12 90
EG/MPD=0/10
Retention of Tb
degradation
degradation
Time [Days]
5
2 20
100%
BD/MPD=0/10 10 0
Retention of Tb
80%
BD/MPD=5/5 0 P-2010 PBA PCL PTMG P-2011 P-2012 Soft
0
60% P-2010 P-2050 PBA PCL PTMG P-2011 P-2012 PVC
BD/MPD=7/3 P-2010 P-2050 PBA PCL PTMG P-2011 P-2012
40%
BD/MPD=10/0 Polyol/MDI/BD = 1/3/2 (molar ratio) Polyol (MW=2000)/MDI/BD = 1/3/2 (molar ratio) Polyol/MDI/BD = 1/3/2 (molar ratio)
20% (MPD + Butanediol)
Kept in water for 4days Kept into 5% NaOH aq at 60℃ Disk of 120 mm diameter and 2mm thickness
adipate
0% 9.8N load, 60rpm, 1000cycles (abrading wheels: H-22)
0 2 4 6 8 Sheet of 10×20×1 mm3
Time [Days]
5 6
Kuraray Polyester Polyol / Kuraray Polycarbonate Polyol Kuraray Co., Ltd.
Flex cycles until crack length grows 0.5 ∼ 1mm C-2090(MPD/HD carbonate) P-2020(MPD terephthalate)
P-2020(MPD terephthalate) P-2030(MPD isophthalate)
Polyol Flex cycle P-2050(MPD sebacate) C-2090(MPD/HD carbonate)
C-2090 >100,000
PHC-2000 < 6,000 Water Resistance Oleic acid Resistance
3
Adhesiveness Softness
2 soft tough
0 F-2010(TMP/MPD adipate)
P-2011(MPD adipate/terephthalate)
C-2090(MPD/HD carbonate)
Abrasion
Heat P-2020(MPD terephthalate)
resistance
resistance
PHA Water
PBA resistance
PPG
PHC
P-2010
7 8
Kuraray Polyester Polyol / Kuraray Polycarbonate Polyol Kuraray Co., Ltd.
Functional Appearance Viscosity Melting point NET volume REACH TSCA ENCS IECSC ECN ECL NDSL EFSA
<Diols> CAS Nr. M.W. Number at 25℃ [mPa・s] [℃] [kg/drum] (EU) (US) (JP) (CN) (TW) (KR) (CA) (EU)
MPD (3-Methyl-1,5-Pentanediol) 4457-71-0 118 2 Liquid 173 @20℃ < -50 190 MPD ○ *1 ○ ○ ○ ○ ○ ○ ○ *3
Kuraray Polyol P-2011 160935-30-8 2000 2 Liquid 40,000 -43.1 215 products in combination with other materials or in
any process.
MPD terephthalate
Kuraray Polyol P-520 162005-47-2 500 2 Paste 13,300 -51.6 215
Kuraray Polyol P-1020 162005-47-2 1000 2 Wax 8,700 @60℃ -24.7 215
Kuraray Polyol P-2020 162005-47-2 2000 2 Wax 73,000 @60℃ -9.6 215
Reference
MPD [adipate/isophthalate]
Kuraray Polyol P-1012 156638-20-9 1000 2 Liquid 14,000 -51.0 215 Abbreviations
Kuraray Polyol P-2012 156638-20-9 2000 2 Liquid 42,000 -42.0 215 MPD: 3-Methyl-1,5-Pentanediol
MPD isophthalate ND: 1,9-Nonanediol
Kuraray Polyol P-530 76962-70-4 500 2 Liquid 26,000 -44.3 215 AdA: Adipic Acid
Kuraray Polyol P-2030 76962-70-4 2000 2 Liquid 105,000 @60℃ -6.7 215 TPA: Terephthalic Acid
MPD sebacate IPA: Isophthalic Acid
Kuraray Polyol P-2050 26009-52-9 2000 2 Liquid 5,200 -60.9 210 SA: Sebacic Acid
ND adipate TMP: Trimethylol Propane
Kuraray Polyol N-2010 73019-30-4 2000 2 Wax 1,000 @60℃ -15.2 200 HD: 1,6-Hexanediol
-Polycarbonate Polyols- [MPD/1,6-HD] BD: 1,4-Butanediol
Kuraray Polyol C-590 140936-35-2 500 2 Liquid 170 @60℃ -70.2 215 EG: Ethylene Glycol
Kuraray Polyol C-1090 140936-35-2 1000 2 Liquid 1,800 @60℃ -53.2 215 DEG: Diethylene Glycol
Kuraray Polyol C-2090 140936-35-2 2000 2 Liquid 4,600 @60℃ -45.3 215 PBA: Poly Butanediol Adipate
Kuraray Polyol C-3090 140936-35-2 3000 2 Liquid 15,700 @60℃ -42.0 215 PCL: Polycaprolactone
PHA: Poly Hexanediol Adipate
PHC: Poly Hexanediol Carbonate
PTMG: Poly Tetramethylene ether Glycol
MDI: 4,4'-Diphenylmethane Diisocyanate
9 10