Chart Title

19000
18500
f(x) = 11.8370384702936 x + 4616.52939449124
18000 R² = 0.982992922870357
17500
17000 208
16500 245.10
16000
15500
15000
14500
900 950 1000 1050 1100 1150 1200

Steam Consumption
Existing Pump A Turbine TPH 11.8
Existing Pump B Turbine TPH 11.8

Direct drive New Pump B Turbine TPH 15

Gear Box New Pump B Turbine TPH 13.9

VENDOR DATA

Siemens Turbine - Flowserve

950 15244
1038 16125
1128 17016
1150 17239

Siemens Turbine - Sulzer

 959 16063.52
1058 17050.08
1092 17405.7
1165 18538.32

Chart Title
17500

17000 f(x) = 9.96268745773501 x + 5780.79382632561

R² = 0.999992385026833
16500

16000

15500

15000

14500

14000
900 950 1000 1050 1100 1150 1200
Pump flow is assumed as equal across all the pumps. (i.e characteristic curves are identical to existing - atleast in ope

Normal 100%

Boiler 1 TPH 100

Boiler 2 TPH 100
Boiler 3 TPH 100
WHB TPH 60
PGC TPH 155
Additional Steam to turbine TPH 4

Total TPH 519

Excluding Extraction TPH 459

Pump flow per pump TPH 153.00

Water Density kg/m3 955

Pump flow per pump m3/hr 160.21

Ebara (With Gear box)

Pump flow per pump m3/hr 160.21
Efficiency % 70
Suction pressure barg 1.28
Discharge Pressure barg 135
Diff. Pressure bar 133.72
Diff. Pressure mlC 1428.2

Hydraulic Power kW 595.5

Shaft Power kW 850.7
Gear Loss % 2.0

Turbine Shaft Power kW 867.7

Steam Consumption
(Min Inlet and Max outlet Condition) TPH 13.9
Remarks From Curve

Existing Turbine Consumption for each pump

for the same power TPH 11.8

Existing
Flow to MP Header from SGC extraction TPH 241
Flow to Existing Turbines (MT-01/02/03) TPH 30.4
Remaining Steam to MP Header TPH 210.6

Post Project Scenario

Required Flow to MP Header from SGC extraction TPH 248.1

Additional Steam from SGC TPH 7.09999999999999

rves are identical to existing - atleast in operating range)

205.9

Ebara (Without Gear - Direct) Flowserve Sulzer Flowserve with multistage Remarks
160.21 160.21 160.21
70 67 69 From vendor curves
1.28 1.28 1.28
135 135 135 Set pump discharge pres
133.72 133.72 133.72
1428.2 1428.2 1428.2

595.5 595.5 595.5

850.7 888.7 863.0
0.0 2.0 2.0

850.7 906.5 880.2 906.5

15 14.81 15.0 13.14

From Curve Extrapolated Exrapolated Using steam rate 14.5 kg/kw/hr

From existing turbine cu

241 241 241

30.4 30.4 30.4
210.6 210.6 210.6

249.20 249.01 249.24

8.19999999999999 8.0 8.2

From vendor curves

Set pump discharge pressure

From existing turbine curve

 Chart Title
19000
18500
f(x) = 11.8370384702936 x + 4616.52939449124
18000 R² = 0.982992922870357
17500
17000 208
16500 245.10
16000
15500
15000
14500
900 950 1000 1050 1100 1150 1200

Steam Consumption
Existing Pump A Turbine TPH 13.2
Existing Pump B Turbine TPH 13.2

Direct drive New Pump B Turbine TPH 15.7

Gear Box New Pump B Turbine TPH 14.6

VENDOR DATA

Siemens Turbine - Flowserve

950 15244
1038 16125
1128 17016
1150 17239

Siemens Turbine - Sulzer

 959 16063.52
1058 17050.08
1092 17405.7
1165 18538.32

Chart Title
17500

17000 f(x) = 9.96268745773501 x + 5780.79382632561

R² = 0.999992385026833
16500

16000

15500

15000

14500

14000
900 950 1000 1050 1100 1150 1200
Pump flow is assumed as equal across all the pumps. (i.e characteristic curves are identical to existing - atleast in ope

Maximum - One Boiler Startup Case

Boiler 1 TPH 150

Boiler 2 TPH 150
Boiler 3 TPH 66
WHB TPH 60
PGC TPH 155
Additional Steam to turbine TPH 5

Total TPH 586

Excluding Extraction TPH 526

Pump flow per pump TPH 175.33

Water Density kg/m3 955

Pump flow per pump m3/hr 183.60

Ebara (With Gear box)

Pump flow per pump m3/hr 183.60
Efficiency % 72.5
Suction pressure barg 1.28
Discharge Pressure barg 135
Diff. Pressure bar 133.72
Diff. Pressure mlC 1428.2

Hydraulic Power kW 682.4

Shaft Power kW 941.2
Gear Loss % 2.0

Turbine Shaft Power kW 960.0

Steam Consumption
(Min Inlet and Max outlet Condition) TPH 14.6
Remarks From Curve

Existing Turbine Consumption for each pump

for the same power TPH 13.2

Existing
Flow to MP Header from SGC extraction TPH 241
Flow to Existing Turbines (MT-01/02/03) TPH 30.4
Remaining Steam to MP Header TPH 210.6

Post Project Scenario

Required Flow to MP Header from SGC extraction TPH 251.6

Additional Steam from SGC TPH 10.6

curves are identical to existing - atleast in operating range)

Boiler Startup Case

Ebara (Without Gear - Direct) Flowserve Sulzer Flowserve with multi stage Remarks
183.60 183.60 183.60
72.5 67.5 70.5 From vendor curves
1.28 1.28 1.28
135 135 135 Set pump discharge pres
133.72 133.72 133.72
1428.2 1428.2 1428.2

682.4 682.4 682.4

941.2 1010.9 967.9
0.0 2.0 2.0

941.2 1031.1 987.3 1031.1

15.7 16.05 16.3 14.44

From Curve Extrapolated Exrapolated Using steam rate 14 kg/kwhr

From existing turbine cu

241 241 241

30.4 30.4 30.4
210.6 210.6 210.6

252.70 253.05 253.30

11.7 12.1 12.3

From vendor curves

Set pump discharge pressure

From existing turbine curve

Description

NORMAL PLANT LOAD 100%

Steam Consumption
(Min Inlet and Max outlet Condition)

Additional Steam from SGC

PLANT LOAD 100% AND ONE BOILER STARTING

Steam Consumption
(Min Inlet and Max outlet Condition)
Additional Steam from SGC
 Ebara (With Ebara (Without
Units Flowserve Sulzer
Gear box) Gear - Direct)

TPH 13.9 15 14.81 15.04

TPH 7.1 8.2 8.01 8.24

TPH 14.6 15.7 16.03 16.3

TPH 10.6 11.7 12.0 12.3

Vendor Sulzer

Description Units
Pump flow per pump m3/hr
Efficiency %
Suction pressure barg
Discharge Pressure barg
Diff. Pressure bar
Diff. Pressure mlC

Hydraulic Power kW
Shaft Power kW
Gear Loss %

Turbine Shaft Power kW

Steam Consumption
(Min Inlet and Max outlet Condition) kg / kw-hr
Steam Rate

Steam Consumption TPH

Is Steam Consumption Acceptable? < 14 TPH
Normal Load One Boiler Startup Remarks
160.00 183
69 70.5 Mechanical to Confirm
1.28 1.28
135 135
133.72 133.72
1428.2 1428.2

594.7 680.2
861.9 964.8
2.0 2.0

879.1 984.1

14 15
Mechanical to Confirm

12.31 14.76
YES NO
 Description
Pump flow (@ Main Discharge)
Pump flow (@ Suction Flow)
Pump flow (@ Extraction Flow)
Suction pressure
Discharge Pressure
Diff. Pressure
Diff. Pressure
Expected RPM
Turbine Shaft power
Steam Consumption (Condition 1)
(Min Inlet and Max outlet Condition)

Steam Rate

Steam Consumption (Condition 2)

(Normal Inlet and Normal outlet Condition)

Steam Rate
Steam Consumption, Condition 1
Steam Consumption, Condition 2
Is Steam Consumption Acceptable?
 Units Normal Load One Boiler Startup Remarks
m3/hr 160.00 183
m3/hr 180.90 203.90
m3/hr 20.90 20.90
barg 1.28 1.28
barg 135 135
bar 133.72 133.72
mlC 1428.2 1428.2
rpm Mech. to fill in
kw Mech. to fill in

kg / kw-hr
Mech. to fill in

kg / kw-hr

Mech. to fill in
TPH Mech. to fill in
TPH Mech. to fill in
< 14 TPH YES YES