Shine Dew Water Equiment Co., Ltd.

1st Flr., 1st Bld., JiuJiu YouPin Cultural Creative Park, JunLong Rd., YouSong Community, LongHua, Shenzhen, China
Tel: 0086-755-2818 0796 Fax: 0086-755-2214 0799
Skype: olivierjm16 Website: www.szsdwater.com
Email: sales5@szsdwater.com
Chapter 1 - Project Basic Data:
PET bottle water plant for 500ml 20000B/H (two lines)
No. Item Description
1 Type PET bottle water filling line
2 Production capacity 20000BPH based on 500ml
3 filling temperature Normal temperature
4 Bottles feeding method automatic
5 Bottle volume 250ml, 300ml , 500ml, 750ml, 1500ml and 2000ml
6 Bottle washing method washing by pure water
7 Bottle material PET
8 bottle shape to be confirmed with customer
9 Bottle mouth diameter Ф28 or Ф30
10 min/max diamater of botte pending
11 min/max height of botte pending
12 Cap type cap with inner screw
13 Cap disinfection type cap online disinfection
14 Label labeled by OPP hot melt labeling machine
15 Code printing Laser code printing machine
16 package method By automatic shrink-wrapping packing machine
17 stacking method automatic palettization machine
empty bottle air conveyor
18 conveyor
filled bottle conveyor belt
19 Other matching system electricity and other accessories necessary
20 ambient temperature 10～40℃
21 ambient humidity without dew（≤95％）
22 Power 380V土10％，50Hz土1％，3 phase

Chapter 2 - Project Equipment Budget:

The project equipment budget include four main parts - water purification system, 250ml -2000ml bottled water filling&package
line, PET bottle production system and conveyor system. This budget is only for your reference, because some items are optional
to you, and some parts can be changed according to your request. Therefore the proposal can be confirmed finally depend on
which equipments were adopted. ShineDew will provide you a professional proposal and give you suggestion to select the most
suitable line for you.

In addition, customer also need consider the raw material, supplies of electrical, water and pneumatic, maintenance cost,
staff cost before start a bottled water business, ShineDew would like to provide the service of turnkey project to you, which
include raw material, equipment, package design, factory design, layout design, shipment, installation, staff training and etc..
 Qty Unit Price Total Price
System Name Equipment Specification Remark
(set) (USD) (USD)
Raw water pump CDL42-20 1 1,850.0 1,850.0
Sand filter SS304 φ2400×3300×4.0 mm 1 13,200.0 13,200.0
Activated carbon filter SS304 φ2400×3300×4.0 mm 1 14,800.0 14,800.0
Micron Filter SS304 40″×5µm PP filter 1 2,840.0 2,840.0
High pressure pump CDL85-50
RO unit 30T per hour RO membrane Japan brand 1 51,500.0 51,500.0
CIP automatic cleaning system
RO water water tank Aseptic tank 10T 6 5,300.0 31,800.0 optional
treatment
system Pipeline and fittings SS304 1 3,400.0 3,400.0
electric box electric box and PLC 1 1,000.0 1,000.0
Ozone generator 150g/H 1 10,950.0 10,950.0
Ozone mixer ∕ 1 4,900.0 4,900.0
UV lamp UV sterilizer 1 4,600.0 4,600.0
water feeding pump CDLF16-3 1 1,280.0 1,280.0
cleaning pump CDLF32-20 1 550.0 550.0
laboratory laboratory instruments 1 set 1 2,290.0 2,290.0 optional
Subtotal US$144,960.0
filling machine 50-50-12 20000bph
2
based on 500ml
lubrication system 2
auto monoblock pure electric control system 2
water rinsing filling 138,500.0 277,000.0
capping system additional bottle loading system 2
rinsing pump 2
Air conveyor 2meter 2
Bottle conveyor 2meter 2
250ml -
2000ml change over parts for filling
Change over parts 2 4,070.0 8,140.0
bottle water machine
filling system cap feeding machine cap automatic feeding machine 2 1,950.0 3,900.0
recycling system recycling pump and tank 2 4,180.0 8,360.0
cap disinfection channel
Disinfectant tank 600L
Cap online disinfection
Disinfectant pump CHL2-30 2 11,550.0 23,100.0
system
Disinfectant filter GL-2
Pipline and valves
final checking lamp checking device 2 free 0.0
Subtotal US$320,500.0
Bottle drying machine / 2 4,070.0 8,140.0
OPP hot melt labeling machine 2 228,800.0 457,600.0
Automatic labeling
 machine exchange parts 2
laser coding machine Macsa 1010 icon 2 15,000.0 30,000.0
Auto Shrink-Wrapping
SD-450A 2 91,300.0 182,600.0
Labeling and Packing Machine
packing Auto Palletization
system SD-WD25 2 71,500.0 143,000.0
Machine

Diesel engine forklift KB-30 (3T) 2 11,660.0 23,320.0 Optional

manual forklift BL-2T 2 220.0 440.0 Optional

Subtotal US$845,100.0

SD-2000-6 Blow Full automatic machine

4 133500.0 534,000.0
Molding Machine for 6 cavities mold, 7000bph

Preform unscrambler / 4 free 0.0

HP Air Compressor 6 m3/min , 40kg 4 31350.0 125,400.0
LP Air Compressor 3m3/min , 10kg 4 7590.0 30,360.0
Blow Mold for 250ml 6 cavities, aviation aluminum 4 4760.0 19,040.0
bottle blowing 7075#
system Blow Mold for 330ml 6 cavities, aviation aluminum 4 4760.0 19,040.0
( 4 set) 7075#
Blow Mold for 500ml 6 cavities, aviation aluminum 4 6350.0 25,400.0
7075#
Blow Mold for 750ml 6 cavities, aviation aluminum 4 6350.0 25,400.0
7075#
Blow Mold for 1500ml 6 cavities, aviation aluminum 4 6350.0 25,400.0
7075#
Blow Mold for 2000ml 6 cavities, aviation aluminum 4 6950.0 27,800.0
7075#
Cooling tower 35T 1 3000.0 3,000.0

Water Chiller 25HP 1 28000.0 28,000.0

Subtotal US$862,840.0
straight air conveyor 120 360.0 43,200.0
elbow air conveyor 10 730.0 7,300.0
air blower 60 510.0 30,600.0
Y form air conveyor 8 715.0 5,720.0
Conveyor To be defined after you confirm
straight conveyor belt 500 210.0 105,000.0
system the final factory layout
elbow conveyor belt 30 420.0 12,600.0
conveyor motor 80 395.0 31,600.0
filling compressor 2 7,590.0 15,180.0
compressed air tank 4 530.0 2,120.0
Subtotal US$253,320.0
Total price FOB Shen Zhen, China US$2,426,720.0
Commercial Terms:
Price term: FOB Shenzhen,China
Lead time: 90 days upon receipt of the deposit
Price valid time: 30 days
Warranty: All the machines are guaranteed for one year under normal operation
Package: The seller provides the standard export packing, by using wooden case and wooden tray and the fixing process.
Payment terms: 100% T/T in advance(50% down on order placement and 50% balance before delivery)
Installation and training: Seller offers comprehensive training at seller’s factory while the goods is ready, seller also offers
comprehensive abroad installation package.Buyer provides the funds for travel to and back from buyer’s country, and arrange all
local facilities including food, lodging, and transportation during their staying period in buyer’s country. The client also needs to
pay the engineer salary $80/day during the engineer’s journey.

Chapter 3 - RO Water treatment System:

3.1. Main features of the RO water treatment plant:
1) Manual/Auto Backwash and rinse for initial start-up for media filter for sand and active carbon filter.
2) Auto backwash system for the Reverse Osmosis system.
3) Automatic PLC control for automatic system starts and stops with pure water tank level control.
4) Multi-stage pumps automatic feed water protection.
5) Automatic electrical protection for power shut off, over-rated current, short circuit or electrical leakage protect.
6) Inline water quality, flow meter indicator.
7) Quiet and stable product water output.

3.2.Specification:
No. Item Parts Model&Specification Qty Origin
CNP brand
1 Raw water pump Pump CDL20-4, body SS304 1set
China
2 Vessel SS304, φ1400×2600*3.0mm 1pc
3 Sand filter autocontrol valve Runxing brand 1set China
4 Medium 3000kg 3000kg
5 Vessel SS304, φ1400×2600*3.0mm 1pc
6 Carbon filter autocontrol valve Runxing brand 1set China
7 Medium 800kg 800kg
8 Water softener Vessel SS304, φ1400×2600*3.0mm 1pc China
9 Micron Filters Micron Filters 40″×5µm PP filter, SS304, 1set China
10 High pressure pump Pump CDL16-12, CNP(South Nanfang) brand 1set China
11 RO membrane Dow-8040 12pcs USA
12 Pressure vessel Stainless steel 8040-4 3pcs
13 Pressure gauge 0-25Pma 3pcs
14 Conductivity gauge / 1set China
RO Unit
15 Flow meter 10GPM 2pcs
16 Material of construction SS304 1set
17 Electric control box SS304 1set China
18 Pipelines SS304 1 set China
 19 water storage tank Water storage tank Aseptic tank 5T 2 set China
20 Pipelines Pipelines and fittings SS304 1set China
21 Ozone Ozone generator 70g /H 1set China
22 Ultraviolet lamp Ultraviolet lamp 12T/H 1set China

Chapter 4 - Washing Filling Capping System:

4.1.1.Main features of the Automatic monoblock 3-in-1 filling machine
1) Wash, rinse, fill and cap 20000 bottles per hour with infinite speed adjust.
2) High quality stainless steel pumps with totally enclosed fan cooled motors.
3) Emergency stop and other safety features provide unparallel operator safety.
4) Cap holding bin with rotational cap feeding system for 28/30mm flat caps.
5) Caps heads of magnetic type, PICK & PLACE system, cap sterilization system before the capping process.
6) Full stainless steel AISI 304 for the rinsing, filling capping unit, the pipe, fittings and other part in contact with
product will be made of food grade stainless steel construction for years of trouble free service.
7) Air conveyor section before entry of 2 meters, and plate conveyor at output of 2 meters in basic.
8) All parts and service plans available.

4.1.2.Equipment List:
 No. System Name Item Material Model&Specification Remark
Auto Rinsing filling
1 S.S.304 SDG 50-50-12
Capping machine

2 PLC control box S.S.304 accessory

washing filling Air conveyor system S.S.304 2meter
3
capping system
4 Bottle conveyor S.S.304 2meter
5 cap feeding machine S.S.304 cap auto uploading machine
6 Lamp checking machine S.S.304 accessory

3.1.3.Specification of main machine:

No. Part Item Unit Specification Remark
Washing head pcs 50
1 Station Number Filling head pcs 50
Capping head pcs 12
2 Production rate 0.5L-2L bph 500ml 20000bph
Volume L 0.35~2
3 Bottle specification Body diameter mm 50~105
Bottle height mm 150-320
Rinsing pressure Mpa 0.2-0.25
Air consumption Mpa 2.5m3/h
4 Filling specification Filling pressure Mpa 0.3~0.5
Filling temperature ℃ 0-5
Type of filling N/M gravity filling
Main power Kw 4.5
5 Power standard
Voltage V 380V 50Hz 3phase
Air conveyor m 2
6 Conveyor specification
Bottle conveyor m 2
Main machine dimension mm L5620*W3570*H2900 mm
7 Dimension
Weight Kgs 12000

4.1.4.Electronic Component:
No. Item Brand Origin Remark
1 Stainless steel 304 2B China
2 AC contactor Schneider France
3 Inverter Mitsubishi Japan
4 PLC control Mitsubishi Japan
5 Touch screen Simens German
6 Photoelectric sensor Omron Japan
7 Relay Schneider France
8 Approach switch Omron Japan
9 Mirco switch Omron Japan
 10 Pneumatic control valve AirTAC Taiwan
11 Air release control valve AirTAC Taiwan
12 Washing filling pump CNP China
13 Main bearing NTN Japan
14 Lubricating bearing IGUS German
15 Main motor ABB Switzerland
16 Conveyor motor / China

Chapter 5 - Packing System:

5.1.1.Main features of bottle drying machine
1) High-speed wind tunnel effect caused by air intake slots, enhance and maintain a high speed, so that the water more
easily blown away.
2) Wind vortex pump warm air generated is (can increase 10-20 ℃), can enhance the drying effect.
3)Wind can easily slot in response to bottle / tank diameter and height adjustment device, so that efficiency is better,
easier to adjust.

4)Thunder can be freely adjusted according to the height of the bottle, for a variety of different height bottle.

5.1.2.Specification of the Main Machine:

No. Item Unit Parameters Remark
1 Construction SS304
2 air blower power KW 4
3 Dimension mm L1500*W500*H1500

5.2.1.Main features of Hot Melt Adhesive Labelling Machine:

1) The containers are picked up by the infeed starwheel and transferred to the container table. The container rotation
begins when they are positioned between container plates and centering bells.
2) The speed of the feed roller is adjusted to the required label length for continuous web tension. A standard threading
unit ensures optimal film feed. In the cutting unit, the labels are precisely cut while a PLC command and servo-motor
provide an exact cut-off point.
3) Two narrow strips of hot melt glue the labels together, which are applied by a heated glue roller to the leading and
trailing label edges. The label with the glue strip on its leading edge is transferred to the container. This glue strip
ensures an exact label positioning and a positive bond. As the container is rotated during label transfer, labels are
applied tightly. Gluing of the trailing edge ensures proper bonding.
5.2.2.Specification of the Main Machine:
No. Part Item Unit SWD-RF18 Remark
1 Type of label / OPP, Paper-plastic composite label, Paper label
suitable for round or square containers made of
2 Labeling type for products mm
plastic, metal, glass
Method of speed
3 / uninterrupted - adjust rate
adjustment

4 maximum speed / 36000PCS/ hour

5 Labeling precision mm ±1mm
Label specification
6 label flat width mm 171mm -296mm
7 Maximum label width mm 296mm (standard width, can be adjusted )
The maximum outer
8 mm 90
diameter of label

9 Paper core Hot melt mm 152

10 Labeling glue / glue at both ends of each label with hot melt
11 Gluing temperature ℃ 120~160
12 Main power Kw 22
Power standard
13 Voltage V triphase 380V 50Hz
5.2.3. Electronic Component:
No. Item Brand Origin Remark
1 Servo system B&R Austria
2 Circuit breakers, contactors and relays SIEMENS, OMRON German , Japan
3 converter B&R Austria
4 Touch screen B&R Austria
5 Sensors P+F, SICK German
6 DC power supply MURR German
7 termimals PHOENIX German
8 Buttons and switches SCHNEIDER France
 9 Pneumatic Components
5.2.4. Machanical Parts:
No. Item
1 Transportation institution
2 Conveyor
3 Mainframe transportation institution
4 Sub bottle institution
5 Into bottle institution
6 Position institution
7 Labeling institution
8 Supply label institution
9 Pressing label institution
10 Guided bottle institution
11 Glue supply system
5.2.5. Safety Part of Machine:
No. Item
1 Safety protection
2 Lack of label alarm
3 Lack of bottle alarm
4 Leak of labeling alarm
5 Pressure testing
6 Vacuum testing
7 Temperature testing
FESTO German
Specification Remark
TRANSTECNO motor 400w (with deceleration by
TRANSTECNO ), inverter speed control
Italy FLEXON LF820-K325 industrial nylon chain
plate conveyor
TRANSTECNO motor 2.2Kw (with deceleration by
TRANSTECNO)
industrial worm sub bottle institution
with worm sub bottle institution and starwheel position
feeding institution to ensure the accuracy and stability
of loading
Mechanical pre-location , using the camwheel institution
to planish the bottle for label positioning
Containers are pick up by rotary wheel ,labeling during
the rotation
UJUNR PACK high speed servo opp label supply
system (drive by servo-motor)
Arc brush unit
adjust by double coordinate section guide rail
UJUNR PACK hot melt glue supply system(German
SEIMEC control system) ensures the accuracy and
uniformity of gluing
Specification Remark
In order to keep the operator safety ,when the machine is
running please close the protective doors
Set an alarm to remind the operator to change the label
when the label will be use out
When lack of the bottle the machine will stop and make
an alarm .The machine will restart automatically as soon
as the bottles have been put that will facilitate on-line
production
To control the quality of labeling
When the pressure can not meet the equipment
requirement ,the machine will stop to against bad
products produce
When the vacuum can not meet the equipment
requirement ,the machine will stop to against bad
products produce
When the temperature can not meet the equipment
requirement , the machine will stop to against bad
products produce
5.3.1.Main features of the Automatic laser Printing Machine:
1) Reliable, easy to operate
2) Not need ink and other consumables, reduce the cost of printing identification
3)Environmentally clean, no ink contamination or solvent emissions

5.3.2.Specification:
No. Model iCONi-1010 Remark
1 Power 10W
2 wave length 10.6µm
3 Softeware Scan Linux 4.25 or abve
4 operating touch screen Scan Linux
5 Laser diameter 〈360µ-S
6 printing head Sealed CO2 laser tube, R.F. technology
7 Temperature 10°C - 40°C
8 Humidity <95%
9 Weight NW:10kg ; GW: 12kg
10 Dimension 632.5mm*126.15mm*183mm

5.4.1.Main features of the automatic shrink-wrapping packing machine SD-450A:

1)The control system is designed with the signal control being linked with the pneumatic piston cylinder system to control the
movement of the cylinder either to push the bottle or to control the up and down movement of the thermal sealing bar, each of the
piston system is equipped with the light indicator, which will be sending signal to the PLC controller to activate the next movement

2) PE film setting: PE film will be roll-fed type PE shrinkable film with top PE film feeding for the main wrapping process, and
bottom film setting for the sealing purpose, the film feeding is designed by the mechanical gravity and with film sensor control,
which will be effective to use every inch of the film to save the raw material cost.Electronic induction feeding film, action is
balanced and quickly replacing film;

3)Bottle feeding: Bottle feeding is controlled by inverter system for the inlet speed control of the bottle sorting conveyor;the bottled
water will be transported to the bottle sorting conveyor,which is separated with SS304 plate to guide the bottle into different rows
to set the bottle into groups.Once the first group of bottle is meeting the wrapping standard,the bottle sensor will be sending signal
to the PLC to start the wrapping process, and to push the first group of wrapped bottle into the shrinking oven.

4) Film wrapping and thermal sealing cutting: the PE film wrapping and thermal sealing bar is adopting the
special material that will not causing hot glue to the sealing bar to hold the top sealing bar and the bottom
sealing blade, the time relay for the sealing will heat the PE film and make the top film and bottom film stick
tight together. Air cooling fan will be equipped at the bottom sealing blade once the top sealing bar release the
film to cool the thermal sealing point.

5) Heat shrinking oven: the heat shrinking oven is with adjustable temperature and will be shrink the package
with average temperature of 140 degree, which is with separate power control system.
5.4.2.Specification of Automatic Shrink-wrapping Packing Machine:
No. Part Item Unit Specification Remark
1 Packing Form Volume pcs/pac 2×3, 3×3, 3×4, 2×4, 3×5, 4×5, 4×6
2 Maximum wrapping dimension mm 600*400*350
3 Wrapping Wrapping speed pcs/min 40-45
4 Specification Thermal sealing time relay second 0.5~1.0
5 Thermal sealing temperature ℃ 180~260
6 Shrinking Shrinking conveyor width mm 620
7 Specification Shrinking temperature ℃ 140~160
9 Material Specification Applicable Material / PE、PVC、POF
10 Power Wrapping machine power Kw 19
11 Voltage V triphase 380V 50Hz
12 Conveyor Width m 620
13 Specification Adjustabel height m 150
14 Operating air pressure Mpa 0.6-0.8
Air Pressure
15 Air consumption stere/min 0.4
16 Main machine mm L5500*W3300*H2100
17 Dimension Shrinking tunnel mm L4000*W1000*1840
18 Electrical cabinet mm L1300*W1250*H2200
19 Weight Gross weight Kgs 2500kg

5.4.3.Electronic Component:
No. Item Brand Origin Remark
1 Isothermal sealing cutter Dupont USA
2 Photoelectric switch Autonics South Korea
3 All cylinder Airtec Taiwan
4 Motor protector Siemens Germany
5 Touch screen Siemens Germany
6 Approaches switch Autonics South Korea
 7 AC contactor Schneider France
8 Mid-relay Schneider France

5.4.4.Followed Standby Parts List:

No. Item Part Name Unit Qty Remark
1 Conveyor chain plate pcs 10
2 Intermediate relay set 2
3 Taped set 2
4 Inner hexagonal wrench set 1
5 Standby Parts Adjust wrench pcs 1
6 Heating pipe for tunnel pcs 2
7 Heating pipe for sealing cutter pcs 1
8 5meter Thermocouple pcs 2
9 Film for testing roll 2

5.5.1.Main features of the automatic palletization machine SD-WD25:

1)The stacked number is easy to adjust on touch screen
2)Adapt electronic sensor on the door and cover. When the door or cover open, the machine stop, people can be protected.
3)The machine can perform severage types of palletisation without replacement of parts.

5.5.2.Specification of the automatic palletization machine SD-WD25:

No. Model SD-WD25
1 Power AC220V/380V 50Hz

2 capacity 25packs /minut

3 palletiseted number customized

4 empty pallet storage 10 pcs

5 Power 9KW

6 Voltage 380V/220V 50HZ

7 air pressur 5-6kg/cm2

8 Dimensions (L×W×H) 7,200mm×4,000mm×3,300mm

9 weight 6000kg
5.5.3.Electronic Component:
No. Item Brand Origin Remark
1 reducer SEW Germany

2 Cylinder AirTac Taiwan

3 electrovalve Airtec Taiwan

4 PLC Mitsubishi Japan

5 Touch screen Mitsubishi Japan

6 frequence converter Danfoss Danmark

7 AC contactor Schneider France

8 Mid-relay Schneider France

5.6.1.Main features of diesel engine forklift KB-30:

5.6.2.Specifications:
No. Item Unit Specification
1 loading capacity kg 3000
2 Power / Diesel engine
3 fork dimensions mm 1070/125/45
4 lifting height mm 3000
5 fork load center mm 500
6 turning radius mm 2460
7 total lengh mm 2720
8 total width mm 1225
9 first gear km/h 8.8-9
10 second gear km/h 18.5-20
11 front wheel 28×9-15-14-PR
12 rear wheel 6.5-10-10PR
13 total weight kg 4260
14 engine model Weichai WP2.7
15 engine rated power HP 36.8
16 engine rated speed RPM 2650
17 engine displacement L 2.67

5.7.1.Main features of manual forklift BL-2T:

5.7.2.Specifications:
No. Item Unit Specification
1 loading capacity kg 2000
2 length mm 1150
3 width mm 550
4 origin / Sino-German joint venture Corporation

Chapter 6 - Bottle Production System:

6.1 Main features of the Automatic Blow Molding Machine:
1)Adopting single cylinder to open and clamp the mould quickly and synchronously, with mechanical double elbow
bending optimal design of clamping unit, then the clamping force is big and speed is fast.
2)Adopting high pressure type boost pneumatic mould clamping, then it can avoid the problem of spew line is thick
effectively.
3) Adopting compact design which can save space and transportation cost.
4) Adopting rigid construction sealing, which is not easy to damage and with good leakproofness.

5) Most parts are universal standard parts, such as chain, cylinder and etc. then it can ensure equipment's reliability and
it is easy to change with low maintenance cost.

6) Adopting modular design, and machine structure is easy and reasonable, then it is also easy to change with low
maintenance cost.
6.2.Equipment List:
No. System Name SD-2000-6 Specification Qty(set) Remark
1 Auto Blow Molding Machine 4
2 Preform sorting machine / 4
Bottle Production
3 Blow Mold SDM-6 4 6 cavities
System
4 HP Air Compressor 6m3/min, 40Kg 4
5 Water Chiller 8 bar 4
6.3.Electronic Component and Controlling Configuration:
No. System Name Part Name Brand&Spec. Origin
1 Blow valve PARKER brand USA
2 Exhaust valve PARKER brand USA
3 Check valve PARKER brand USA
4 Pressure claming operating valve PARKER brand USA
5 throttling valve FEOSTO brand Germany
6 pneumatic connector FEOSTO brand Germany
7 Pneumatic part Stretch cylinder FEOSTO brand Germany
8 Mold clamping cylinder FEOSTO brand Germany

Preform Feeding positioning

9 AirTac brand Taiwan
cylinder
The robot manipulator cylinder for
10 AirTac brand Taiwan
prefrom feeding
11 The robot manipulator's fingers MCHA brand Taiwan
12 Sealing cylinder SHC brand /
13 PLC Mitsubishi brand Japan
14 Touch screen Delta brand Taiwan
15 Intermediate relay Schneider brand France
16 Air switch Schneider brand France
17 Switching power supply MW brand Taiwan
Electric part
18 Contactor Schneider brand France
19 Button Schneider brand France
20 Magnet switch AIRTAC brand Taiwan
21 Heating module SEMIKRON Germany
brand
22 Control table for heating module / Taiwan
23 Reducer for heating unit NEVGART Germany
24 Reducer for the prefrom sorting / Taiwan
Mechanical part
25 Movement chains KMC Taiwan
26 Mold clamping rail ABBA Taiwan
All of the electrical components adopts CE、UL、CCC approved international advanced high-tech product.
6.4.Specification of Automatic Bottle Blow Molding Machine:
No. Mode SD-2000-6 Automatic Blow Molding Machine
1 Production capacity Depend on bottle design 10000BPH
Max volume of bottle 2000ml
Product material PET
Body diameter <Φ90
2 Bottle specification
Height <350
Mouth diameter Φ18 ~ Φ38
Max height of preform ≤150 mm
Cavity 6 cavities
 Clamping stroke 120 mm
3 Mold Bottom mold stroke 30 mm
mold thickness 200 mm
Bottle separation distance 114.3 mm
Heating unit 4
4 Heating Heating lamp layer 10
Preform base 114
Electrical source power 380v 3Phase 50HZ
5 Main machine power Rated Power 58kw
Really Power 20-25 kw/h
LP air compressor 1Mpa
LP air comsumption 2.0-3.0m3/min
6 Air source
HP air compressor 3.5Mpa
HP air comsumption 10-12m3/min
Pressure 2-4bar
7 Cooling water
Flow 6m3/h
L*W*H 5350mm×2000mm×2100mm
8 Size Preform unscrambler 2750mm×3450mm×3050mm
Weight 7000kg
6.5.Followed free Standby Parts List:
No. Part Name Specification Unit Qty
1 silencer 1/4 pcs 2
2 Magnet switch CS1-F pcs 1
3 Magnet switch CS1-J pcs 1
4 O-rings 26.5×3.5 pcs 20
5 Sealing rings for binder plate customised by machine model pcs 2
6 Jump ring ￠40 pcs 5
7 jump ring ￠37 pcs 2
8 Commonly used jonit / pcs 10
9 Air tube (PU) / meters 2
10 Light tube clamp / pcs 10
11 Light tube 2KW pcs 5
12 Light tube 3KW pcs 2
13 Grease gun / pc 1
14 Sealing gasket / pcs 6
15 Aluminum base / pcs 6
16 Pin / pcs 20
17 Inner hexagonal screw / sets 1
18 Screw driver normal pcs 1
19 Screw driver phillips pcs 1
20 Electric test pencile / pcs 1
21 Tool box 22-24 pcs 1
22 Wrench 17-19 pcs 1
23 Wrench 14-17 pcs 1
 24 Wrench 10-12 pcs 1
25 Wrench 5.5-7 pcs 1
26 Wrench 8-10 pcs 1
27 Mannual book / pcs 1
28 Circuit route map / set 1
29 Air cylinder instructin book / pcs 1
30 other instruction book / pcs 1
Chapter 7 - Conveyor System:
7.1.Conveyor automation system:
Conveyor system for the water bottling line will be divided into three parts for the complete conveyor automation of the air conveyor,
table-top product conveyor, and the secondary packaging conveyor from the labeling to the shrink-wrap part. The controlling system
of the conveyor system will be separated to control each part of the conveyor, and could be connected to the PLC system of each set
of the machinery. The conveyor control and automation is against the speed variation system for different stage of the transporting
need.

7.2.Air conveyor:
Air conveyor system is composed of the air blower and filter system, conveying tunnel, leg-support, the conveyor tunnel is further
equipped of bottle neck-handling rail, and bottle body-handling rail, the air pressure and the frequency speed is controlled by the
inverter and the photo sensor system. 3 stages filter option is available for different type of application.

7.3.Bottle conveyor:
The bottle conveyor is composed of the conveyor chain, the support fence rail, side panel, and a water recycling stainless steel tray for
the hygienic filling room requirement, the system is easy operating and mainteinance with water spraying type lubrication function.

7.4.Secondary packaging conveyor:

Secondary packaging conveyor is designed to transform the single tunnel conveyor into multiple tunnels, and switch the multiple
tunnels to single tunnel by the automatic speed and frequency control system. The secondary conveyor is composed different speed of
the motors for each part of the conveyor, which will be controlled by the frequency transformer.

PS: The length of bottle conveyor will be defined after customer confirm the factory layout.

The End, thank you!