Testinstruction SW2020 06 3 E

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Consilium Fire and Gas AB

Peter Backman/BM Doc no Date
Testinstruction SW2020 06 3 E 2006-04-21
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Table of contents
1 Start-up/Calibration/Test...................................................... 4
1.1 Basic adjustment ...............................................................................4
1.1.1 Adjust 24VDC ................................................................................................4
1.1.2 Change access level ......................................................................................4
1.1.3 Change time and date....................................................................................5
1.1.4 Panel check ...................................................................................................5
1.1.5 Alarm delay ....................................................................................................5
1.1.6 Sampling time ................................................................................................5
1.1.7 Number of sampling points ............................................................................5
1.1.8 Number of RIO-41 PCBs................................................................................5
1.1.9 Add/change detector ......................................................................................6
1.1.10 Alarm levels................................................................................................6
1.1.11 Number of pumps .......................................................................................7
1.1.12 Defining outputs..........................................................................................7
1.1.13 Internal measuring point .............................................................................7
1.1.14 Save the current settings............................................................................8
1.2 Setting of guards etc .........................................................................8
1.2.1 Leakage check...............................................................................................8
1.2.2 Adjusting VS1, VS2........................................................................................8
1.2.3 Counter pressure valves ................................................................................9
1.2.4 Pressure guard. (PS1) (If any). ......................................................................9
1.2.5 Pressure guard. (PS2 on C1).........................................................................9
1.2.6 Calibration/zero-adjustment of the GD10 Detector.......................................10
1.2.7 Calibration/zero adjustment of Buveco Detector ..........................................10
2 Additional equipment ......................................................... 12
2.1.1 PRINTER, NMEA, MODBUS .......................................................................12
2.1.2 Water trap ....................................................................................................12
2.1.3 Pump redundancy........................................................................................12
2.1.4 Repeaters ....................................................................................................12
2.1.5 Are the inputs on IKK-4 in use? ...................................................................12
2.1.6 Connection to a CS3000 Loop .....................................................................14
3 Functional test ................................................................... 14
3.1.1 Low/high alarm.............................................................................................14
3.1.2 Shut down ....................................................................................................14
3.1.3 Vacuum fault ................................................................................................14
3.1.4 Pump fault....................................................................................................15
3.1.5 Finaly. ..........................................................................................................15
4 APPENDIX ........................................................................ 16
4.1 DETECTOR LIST............................................................................16
4.2 CALIBRATION / ALARM LEVELS’ .................................................17
4.3 SAMPLE OF PROGRAMMING OUTPUTS ....................................18

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4.4 SAMPLE OF PROGRAMMING INPUTS ........................................19

4.5 BUVECO INSTRUCTIONS .............................................................20
4.5.1 ST200, ST600ex ..........................................................................................20
4.5.2 ST400 ..........................................................................................................21
4.5.3 ST700ir ........................................................................................................23
4.6 CONNECTION OF OKI PRINTER TO SW2020.............................25
4.7 ONE-PUMP SYSTEM .....................................................................26
4.8 TWO-PUMP SYSTEM ....................................................................27
4.9 ONE-PUMP SYSTEM WITH WATERTRAP...................................28
4.10 TWO-PUMP SYSTEM WITH WATER TRAP AND
REDUNDANCY.........................................................................................29
4.11 EXTRA DETECTOR ....................................................................30

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1 Start-up/Calibration/Test
Before the system is powered it is important to make an additional check to
make sure that there are no false connections, by first doing a visual inspection
and then measure with an ohmmeter that there are no earth faults and or
shortcuts. When measuring between + and – it should be about 800ohm. It is
also advisable to make sure that the system is built for the correct voltage, since
we sometimes build systems for 110 VAC.
Open the Flow meter to max and set the bypass valve (at top of V5) for max by-
pass flow.
Start the system by turning on the power and pressing the button on the
shutdown relay (marked “START”).
Adjust the Bypass valve (V5) to get a smooth flow thro Flow switch. You
maybe need to adjust the flow meter as well, make sure the flow is near 300
Nl/h.
If additional Flow-meter 8-80 Nl/h and Buveco gas detectors are connected to
the system, adjust the flow to the value 20 on the Flow meter.
1.1 Basic adjustment
1.1.1 Adjust 24VDC

When the system is up and running and all alarms are muted, then measure the
voltage on the + and – terminals on the power supply unit. It should be adjusted
to 24.5 VDC.
Adjust here
1.1.2 Change access level

Press the SETUP GENERAL SETTINGS button on the panel.
Press the arrow-buttons to get the first menu ”(1) Change access level”. Input
3150 with the digit-buttons and press ”ENTER”.
You are now in access level 4.

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1.1.3 Change time and date

Choose menu with the arrow-keys to : ”(3) Change time of day”. Enter the
time (HHMMSS, 24-hour clock) and press ”ENTER”.
Choose ”(4) Change the date ”. Enter the date (YYYYMMDD) and press
”ENTER”.
1.1.4 Panel check

Choose menu with the arrow-keys to : ”(7) Test pixels and led´s”. Press F1 to
test. Check that all looks well and that all LEDs are alight.
Press all buttons and make sure that an audible ”beep” is heard.
Change menu to ”(8) Test local buzzer”. Press F1 to test.
1.1.5 Alarm delay

Choose menu with the arrow- keys to : ”(17) Enter the alarm delay time”
Change to any of the following:
Standard:
• 15 sec. for systems with only GD10.
• 25 sec. for systems with Buveco O2 and Hc.
• 35 sec. for systems with Buveco H2S and Hc IR (st700ir).
1.1.6 Sampling time

Choose menu with the arrow- keys to: ”(18) Same measurement time all
SP´s”
Change the time to 10 and press ENTER.
1.1.7 Number of sampling points

Choose menu with the arrow- keys to: ”(24) Change no of sampling points”
Change to the installed number of measuring points including the internal
measuring point.
1.1.8 Number of RIO-41 PCBs

Choose menu with the arrow- keys to: ”25” Change no of RIO41 PCBs”
Check that the correct number is given under ”current”, otherwise change to
correct number. The number of RIO-41 is dependent of the number of sampling
points and relay outputs.

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1.1.9 Add/change detector

If other detector than GD10 CxHy is installed or if there are more than one
detector installed, otherwise skip this paragraph.
Choose menu with the arrow- keys to: ”(26a) Define The Gas ID for a
detector”
The detectors are connected to the analogue inputs on the RIO40 PCB and are
numbered in the program from 1 to 4. If any other detector than standard is
installed in position one: press 1 and ENTER.
Then press F1 (CONTINUE). ”(26b)” and input the ID no (according to the
Detector list in the Appendix)
Press ENTER
Press ESC.
To add detector(s) ”(26a)” press 2 (to 4) and ENTER. Then press F1
(CONTINUE). ”(26b)” and input ID no (according to the Detector list in the
Appendix)
Press ENTER
Press ESC.
1.1.10 Alarm levels

As standard settings low alarm for CxHy is set to 5% LEL and high alarm is set
to 10% LEL
Choose menu with the arrow-keys to : ”(19a) Same alarm level all SP´s”.
Press F1 (CONTINUE). (19b)
Press F1 (CONTINUE).
Press 5.
Press ENTER.
Press F1 (DONE)
Press F1 (CONTINUE). (19b)
Choose High with F2 (TOGGLE).
Press ENTER.
Press F1 (CONTINE).
Press 10.
Press ENTER.
Press F1 (DONE)
If more than one detector is installed:

Check them and if necessary change them as well.
Choose detector in menu ”(19a)” with the number-keys and press ENTER.
There is a list in the Appendix of Alarm levels.

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1.1.11 Number of pumps

Choose menu with the arrow-keys to: ”(27) No of pumps in the system”
Chose 1 or 2 pumps and press ENTER.
1.1.12 Defining outputs

The relays on the Rio41 PCBs can be individually programmed. One of the
relays is used for shutting down the power supply to the cabinet in case of an
internal leakage.
Choose menu with the arrow-keys to: ”(32a) Define outputs”
Choose with the arrow-keys: The RIO41 output after the last valve control is
normally connected to the ”shutdown relay”.
Press F1 ADD:
Press: 10, ENTER. (A | B | C)
Press: F1 DONE.
Press F1 ADD: (Enter output status)
Press: 1, ENTER. (Definition active, output high)
Press: F1 DONE.
Press F1 ADD: (No of true conditions....)

Press: 1, ENTER (Definition active when 1 Conditions true)
Press: F1 Done.
Press F1 ADD: (Enter a condition)

Press No of internal measuring point (e.g. 15) followed by 3
(mp 15 detector 1 High alarm).
Press ENTER.
Press: F1 DONE.
If something goes wrong, press F2 DELETE and repeat

Press: F3 DONE
1.1.13 Internal measuring point

Press SETUP SAMPLING POINTS.
Choose the last SP with the arrow-keys.
Press F1 (TEXT).
Enter the text: CABINET INSIDE
Press F2 (SAVE)

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1.1.14 Save the current settings

Press SETUP GENERAL SETTINGS.
Choose with the arrow-keys :”(10) Restart The system”
Save the current Setup
Return to access level 1
Press F1 RESTART.
Always go to Menu 10 and save if changes are made in the program. It may
save time to go through the list Extra equipment to determine if anything in that
list should be added into SETUP, before the setup is saved.
1.2 Setting of guards etc
1.2.1 Leakage check

Disconnect the contacts of the vacuum guard (VS1). Temporarily short out the
flow switch (FS). Connect the small vacuum meter to the hose connected to
VS1 in series. Cover the hole of one flame trap at the time.
Check that a strong vacuum is shown on the meter (-0.8-0.9 Bar). At the same
time check that the sampling sequence is correct. Adjusting screw
VS1 and VS2
Note that if it is a two-pump system, there is suction in two flame traps at the
same time and only one of them is connected to the analyze-pump. Transport
pump are sucking first, then the analyzing pump.
1.2.2 Adjusting VS1, VS2

Exchange the vacuum meter with the big vacuum meter.
Press LIST SAMPLINGPOINTS.
Choose with the arrow-keys, for example Sampling point Nr: 3.
Press F3 (MEASURE).
Press F1 (MEASURE).
Connect a Buzzer (multi-meter) across the contacts on VS1, put a finger on SP
No: 3 to make vacuum and adjust the value to -0.45 Bar by using the valve on
vacuum meter. Calibrate VS1 by adjusting screw on top
Move the vacuum-meter to VS2 (if 2-pumps system) and repeat the procedure.
Just remember that the suction of the transport pump is not by itself SP3. You Big vacuum meter
must determine which by yourself.

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1.2.3 Counter pressure valves

Connect Instrument air to the input (C1).
Adjust the pressure to 3.4 bars.
Shut down the system.
Adjust the counter pressure valves to give a flow
of approximately 15 l/h on the flow instrument.
Start up the system again. Flowmeter calibration
instrument Connected to
SP:7
1.2.4 Pressure guard. (PS1) (If any).

Make an approximatly adjusting by turn calibrating srew
down to about 5 mm from bottom.
1.2.5 Pressure guard. (PS2 on C1)

Adjust the pressure of instrument air to 2.8 bars.
C1 PS2
Disconnect the electrical wirers on the guard and connect
buzzer (multi-meter). Adjust PS2. It should ring a bow 2.8 bars.
After calibration adjust pressure upp and down to insure function.
If there is some problem, the rubber gasket is left inside (behind) guard.
Remove gasket and try again.

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NOTE !
Before the detectors are tested the system should have been up and running a
couple of hours, preferably over night. If you leave the system on, DO NOT
FORGET to reconnect all guards. Otherwise the system maybe will stop due to
internal faults.
1.2.6 Calibration/zero-adjustment of the GD10 Detector

Connect a test gas bottle to the tube ”Test gas”. Make sure the ventilation is
working and maybe connect a pipe from outlet of the system to outside (of
building)
Change the access code as described in 1.1.2, but set the access level to 3 using
access code 3333.
Choose menu with the arrow-keys: ”(13a) Adjust Zero on a gas detector”
Choose detector-number and press Enter.
Press F1 (CONTINUE). Let the system run for half a minute.
Press F1 (ADJUST). Then press ESC.
Choose menu with the arrow-keys: “12a) Calibrate span on a gas detector”
Choose detector-number and press Enter.
Press F1 (CONTINUE). Check the gas mixture and change to correct
concentration if necessary.
Open the main valve of the gas bottle. Press F1(START).
Adjust the flow with the ”small” valve on the bottle to a suitable flow through
the flow meter. It is recommended to close the other extra flow meters. Wait
until the gas-value is stable and then press F1 (CALIBRATE).
Close all valves and press F2 (EXIT). Then press F1 (EXIT).
1.2.7 Calibration/zero adjustment of Buveco Detector

It is important to make sure the flow is not more then 25 Ln/h before
calibrating the detectors.
1.2.7.1 Sample of calibration ST 400 O2

Follow the instructions 1.2.6 but add the following:
Note that when calibrating an O2 detector contents of Menu 12 and 13 switch
places, because Nitrogen-gas is needed to zero-adjust the O2 sensor.
The signal output from GD10 cannot be adjusted, but the Buveco detectors are
individually adjustable.
The following describes how to calibrate the O2-detector:
Open the detector cover and connect an ampere-meter to the test points MP1
(RED +) and MP2 (BLACK -).

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Go to the zero-adjustment menu (13) and choose the O2-detector (normally

Detector no 2). Press F1. Connect the nitrogen-gas. Press F1. Adjust the flow on
flow meter FM2 to 20 l/h.
Adjust POT3 (ZERO) on the detector to 4.0 mA.
Press F1 (ADJUST) in the system.
Close the gas.
Press F2 followed by F1.
Go to the calibration menu (12) and choose the O2-detector (normally Detector
no 2).
Adjust POT1 (SPAN) on the detector to set the calibration level.
Normally the system should show 20,9 % O2 and the ampere-meter 17.4 mA.
1.2.7.2 Sample of Calibration ST200– 600 Hc and (400 H2S)

Follow the instructions 1.2.7.1 but add the following:
For a H2S detector the ampere-meter should show 16.8 mA at 20 PPM and 4.0
mA at 0 PPM.
For HC Detector the ampere-meter should show 12 mA at 50%LEL and 4.0 at

0%LEL.
For more information see APPENDIX.
When all detectors have been calibrated, restart the system as described in
1.1.14.
Calibration instructions can also be found in the manual SW2020 Lite.

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2 Additional equipment
2.1.1 PRINTER, NMEA, MODBUS
Go to the menu. Set access level 4.
Choose menu under GENERAL SETTINGS ”(22) Configure COM1.”
Choose Printer, NMEA or Modbus with F2 (TOGGLE). Press ENTER.
2.1.2 Water trap

Choose menu under GENERAL SETTINGS ”(28) Water trap in the system”.
Is a water trap (V9) installed? If not, make sure that it is said Current: No. If
installed change with F2 (TOGGLE) and press ENTER.
2.1.3 Pump redundancy

Choose ”(29) Support Pump Redundancy” menu under GENERAL
SETTINGS.
If V8 is installed (V8 should be in the same block as V4, V5 and works only on
a two-pump system), choose “Current Yes”.
If V8 is not installed, choose “Current: No”
2.1.4 Repeaters
Choose menu under GENERAL SETTINGS ”(30) How many repeaters in
system”
Key in the number of repeaters to be connected to the system (0-4). Press
ENTER.
2.1.5 Are the inputs on IKK-4 in use?

These inputs are normally used for connecting Faults and Alarms from KVC-41
to the SW2020 in order to get messages to the MN400 mini-repeater, but can
also be used for other purposes.
Below is an instruction for STANDARD connection of KVC-41.
See also appendix for samples of connection sw2020 and sw2020lite (WBT-
P/R)
Choose menu with the arrow-keys : ”(31a) Define External Inputs”.
Press F1 to get to ”(31b) Use arrows to choose an input”.
Choose input (E01-E04) with the arrow-keys.
1. Input 1:F1 TYPE:

Change with F2 (TOGGLE) to FAULT, press ENTER and then ESC.

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F2 TEXT:
FAULT P/R SYSTEM (Find ”/” by pressing key 9 six times).
Press F1 and then ENTER.
F3 ACTIVE:
Normal setting is “Input high when active”. No change.
F4 WHERE:
Choose with F2 (TOGGLE) MINI ONLY.
Press ENTER followed by ESC.
2.1.5.1 Input 2: F1 TYPE:
Change with F2 TOGGLE to ALARM HIGH. Press ENTER followed by ESC.
F2 TEXT:
HC ALARM P/R SYSTEM. (Find ”/” by pressing key 9 six times). Press F1
followed by ENTER.
F3 ACTIVE:
Normal setting is “Input high when active”. No change.
F4 WHERE:
Choose with F2 (TOGGLE) MINI ONLY.
Press ENTER followed by ESC.
2. INPUT 3-4 :
Is used for O2 and H2S (or similar).
Change text and follow instructions.
Press ESC to jump back one step.

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2.1.6 Connection to a CS3000 Loop

If the system should be connected to System loop, choose menu with the arrow-
keys : ”(33) Enter CS Prot Address”
Enter the address for the system, between 202 and 216 (202=2, 203=3 etc).
3 Functional test
Restore the system. Make sure that all guards are connected, all temporal shorts
circuits on guard are removed, the calibration equipment is removed etc. Let the
pressurized air remain with correct pressure. Restart the system.
Check that the alarm and fault relays RL1-RL2 are activated, (measure with a
multi-meter across the terminals). RL3-RL6 should not be activated.
3.1.1 Low/high alarm

Choose MP3 (or any other). Press F3 (MEASURE). Press F1 (MEASURE)
Hold the tube from the test-gas bottle and to the chosen flame-trap (measuring
point).
Open the gas valve gradually. Try not to release too much gas, to activate low
alarm only. Check with a multi-meter that relays RL3 and RL4 are activated.
Press ALARM MUTE and RL3 is deactivated.
Release more gas to activate high alarm. Check with a multi-meter that relays
RL5 and RL6 are activated. Press ALARM MUTE and RL5 is deactivated.
Press ALARM RESET and RL3-RL6 are deactivated.
3.1.2 Shut down

Chose internal measuring point (CABINET INSIDE). Press F3, F1
Hold the test-gas tube to the Internal measuring point and release the gas. The
whole system now should stop.
Remove the test-gas bottle and press the start relay to restart the system.
3.1.3 Vacuum fault

Block the measuring point (at the flame-trap), which is being sucked by the
analyzing pump (FS ball sinks) until the system notices the change and starts
blowing, for 2 minutes. Block the measuring point when the suction starts again,
until a fault alarm occurs. Check that the relays RL1 and RL2 are deactivated.
Press MUTE in the FAULT area. After another blowing for 2 minutes, check

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that the RL1 is activated. Press RESET in the FAULT area. Check that the RL2
is activated.
With a two-pump system, repeat the procedure for the transport pump by
blocking the sampling point that is being pre-sucked.
3.1.4 Pump fault

Remove tube on A-side of analyzing-pump or lower the flow totally with FM1.
Wait for pump fault alarm to occur. Reset FM 1. Mute and reset according to
3.1.1.
Note: If pump redundancy is installed (V8) the system still should running but
the analyzing pump is stopped and V8 is activated.
When it is a two-pump system remove also the tube on the A-side of the
transport pump. Wait for pump fault alarm to occur. Replace the tube, mute and
reset.
3.1.5 Finaly.
When everything is finnished (everything is saved properly as schown in
1.1.14 Save the current settings).
Save all as factory settings in menu 37
Shut down the system clean it up and make sure it looks nice.
Make the papers.
DO NOT FORGET TO TAKE PHOTOS.

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4 APPENDIX
4.1 DETECTOR LIST
GID: 01: Text: 'SIEGER, MODEL 2000, 50 PPM H2S'

GID: 02: Text: 'SIEGER, SEARCHPOINT OPTIMA, 100 %LEL CxHy'
GID: 03: Text: 'SIMRAD, GD10, 100 %LEL CxHy '
GID: 04: Text: 'OXYGEN, 0-25 VOL% O2'
GID: 05: Text: 'DET TRONICS, MODEL 500, 100 %LEL CxHy '
GID: 06: Text: 'HYDROGEN SULPHIDE, 25 PPM H2S '
GID: 07: Text: 'DET TRONICS, PIR9400, 100 %LEL CxHy '
GID: 08: Text: 'DET TRONICS, U9500, 20 PPM H2S'
GID: 09: Text: 'COMBUSTABLE, 100 %LEL CxHy '
GID: 10: Text: 'CROWCON, NIMBUS, 100 %LEL CxHy +ETHYLENE'
GID: 11: Text: 'SIMRAD, GD10, 120 %LEL JET-A1'
GID: 12: Text: 'SIMRAD, GD10, 10000 PPM CO2'
GID: 13: Text: 'CARBON MONOXIDE, 250 PPM CO'
GID: 14: Text: 'SIMRAD, GD10, 100 VOL% CxHy '
GID: 15: Text: 'SIMRAD, GD10, 50000 PPM CxHy '
GID: 16: Text: 'CARBON MONOXIDE, 500 PPM CO'
GID: 17: Text: 'OXYGEN (INERT CONTROL), 25 VOL% O2'
GID: 18: Text: 'AMMONIA, 10,0 %LEL NH3'

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4.2 CALIBRATION / ALARM LEVELS’

SYSTEM: SW2020
Calibr. Low. High. Ref.
HC 50%LEL 5% 10% Propan gas
CH4 50%LEL 30% 60%
H2S 20ppm 10ppm 15ppm
O2 20,9% 19% 17%
CO 200ppm 35ppm 100ppm
0 ~ 25 ppm = 4 mA ~ 20 mA
=> 20 ppm = 16,8mA
0 ~ 25% = 4 mA ~ 20 mA
=> 20,9% = 17.38 mA
0 ~ 500 ppm = 4mA ~ 20mA
=> 200 ppm = 10,4 mA
SYSTEM: KVC-41
Calibr. Warn. Alarm. Ref.
HC 10%LEL 5% 10% Propan gas
H2S 20 PPM 10PPM 15ppm
O2 21% 19% 17%
CO 100ppm 35ppm 100ppm

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4.3 SAMPLE OF PROGRAMMING OUTPUTS

Example of programming combined system P/R (SW2020 LITE) and WBT
(SW2020).
OBSERVE! This programming is done on Controlpanel of WBT-System.
To start programming of outputs, press button SETUP
General settings on the WBT System and get acces to level
4 (3150) Change to meny (32) DEFINE OUTPUTS (Use
arrow buttons). Press [F1] CONTINUE and use arrow
Meny 32a.
buttons to choose output on IKK-4 card.
(”7 (14) IKK-4 OUTPUT 1”, ”8(14) ... OUTPUT 2”)
IKK-4 OUTPUT 1:
For setting output no:1, press following combination:
[F1] ADD – 10 – ENTER; ”A|B|C”
[F1] ADD - 1 – ENTER; ”Enter output status”
IKK-4 output 1. [F1] ADD - 1 – ENTER; ”No. of true conditions”
[F1] ADD - 3000 – ENTER; ”Enter a condition”
[F3] DONE; när du är färdig
In this example, output No:1 is used for fault indication.
OBS! For details see manual.
IKK-4 OUTPUT 2:
IKK-4 output 2 [F1] ADD - 1 – ENTER; ”No. of true conditions”
[F3] DONE;
In this example, output No:2 is used for indication of alarm
1/Warning any detector.
IKK-4 OUTPUT 3:
IKK-4 output 3
[F1] ADD - 1 – ENTER; ”No. of true conditions”
[F3] DONE;
In this example, output No:3 is used for indication of alarm
2/Alarm any detector.
IKK-4 OUTPUT 4: Also can be used if needed.

!! Do not forget to save shanges – meny (10) SAVE SETTINGS AND RESTART
SYSTEM !!

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4.4 SAMPLE OF PROGRAMMING INPUTS

Example of programming combined system P/R (SW2020 LITE) and WBT
(SW2020).
OBSERVE! This programming is done on Controlpanel of P/R-System.
To start programming of outputs, press
button SETUP General settings on the
P/R System and get acces to level 4 (3150
and change to meny (28) DEFINE
INPUTS. Use arrowbuttons to shoose
input (E01, E02, E03 or E04).
Meny 28b.
E01 - INPUT 1 :
• Press [F1] TYPE – Define the input
type (FAULT, ALARM LOW & ALARM
HIGH) Standard for E01 is FAULT press
[F2] TOGGLE – to NEW:FAULT In the
display and then press ENTER To leave
Meny 28c. this meny press ESC for ”main meny”
(28b).
• .[F2] TEXT – Change free text for an
input, write ”FAULT WBT SYSTEM”
When finnished, press [F1] SAVE – Then
ESC for ”main meny”.
Meny 28d.
• [F3] ACTIVE – Is the input active
when high ?. Standard in our system is set
for HIGH, Normaly do not make any
changes here.
Meny 28e.
• [F4] WHERE – Where will the
messige be shown (ALL UNITS, MINI
ONLY), Press [F2] TOGGLE To shoose
MINI ONLY Then press ENTER to
Meny 28f. confirm and ESC to leave for main meny.
Use arrowbuttons to choose input (E01, E02, E03 eller E04).
E02 – INPUT 2:
Make settings according to instructions above but inputs as below:
• [F1] TYPE - ALARM LOW
• [F2] TEXT - ”ALARM LOW WBT SYSTEM” *Text can be differnt !
• [F3] ACTIVE - HIGH
• [F4] WHERE - MINI ONLY
E03 – INPUT 3:
Make settings according to instructions above but inputs as below:
• [F1] TYPE - ALARM HIGH
• [F2] TEXT - ”ALARM HIGH WBT SYSTEM” *The text can be changed !
• [F3] ACTIVE - HIGH
• [F4] WHERE - MINI ONLY
E04 – INPUT ´4: If in use. Same as above with differnt text .
!! DO NOT FORGET to save changes-meny (10) SAVE SETTINGS AND RESTART
SYSTEM !!

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Test instructions
4.5 BUVECO INSTRUCTIONS
4.5.1 ST200, ST600ex

Calibration BUCOM ST200
All necessary calibrations can be carried out on the BUCOM ST200 unit.
The
one-man-calibration procedure offers the highest amount of accuracy.
The calibration of the ST200 sensing head should be carried out using
certified calibration gas. To calibrate the BUCOM sensing head, one
should
proceed as follows:
• Open the sensing head by removing the top cover.
• Connect an Ampere meter to terminals, M1 (+) and M2 (–).
• Set the measurement range of the Ampere meter according to the
4…20mA output range for a 0-100% measurement scale.
Adjustment ZERO Level
The adjustment of the ZERO setting should be carried out in clean air or
synthetic air.
• Apply clean air or synthetic air to the BUCOM sensor by placing the
unit in an area with clean air or by applying synthetic air using a
BUVECO approved flow cap and an airflow of 20l/h.
• Adjust potentiometer P2 until the Ampere meter reads 4mA.
• This setting represent the ZERO point.

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Test instructions
4.5.2 ST400
4.5.2.1 H2S
The life cycle of electro chemical detector cells is limited. The BUTOX
ST400EC should therefore regularly be checked and recalibrated using
certified calibration gas.
The calibration should be carried out by the BUVECO service
department or
through a BUVECO authorised service centre.
The following equipment should be available during a calibration using
calibration gas:
• Certified BUVECO flow cap and gas hose
• Flow meter
• Certified calibration gas
• Ampere meter
The equipment (flow meter, gas tubes, etc.) should be suited for type of
gas.
Contact the BUVECO Service department in case of doubt.

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Test instructions
The calibration consists of two parts:

1. Adjustment zero point
2. Adjustment amplification range.
Adjustment Zero level
Adjustment of the ZERO setting should be carried out in clean (or
synthetic)
air.
• Connect the Ampere meter with test point MP1 (+) and MP2 (–).
• Check the output current. It should read 4mA.
• Adjust potentiometer POT3 (ZERO).
Adjustment calibration level
The adjustment of the calibration level should be carried out as follows:
• Set the flow of the calibration gas to 20l/h.
The following is applicable for the sensing head unit:
1. Measurement range: 0-30ppm (in our system 0-25ppm)
2. Gas concentration calibration gas: 20ppm
• Adjust the SPAN potentiometer (POT1) until the output current of the
sensing head reads the calculated value, complying with the calibration
gas.
4.5.3 ST400 (O2)
The BUVOX ST400EC is a dedicated sensing head for oxygen (O2).

This version requires a different calibration procedure.
Adjustment zero level
The calibration for a BUVOX measurement range of 0-25% is as
follows:
• Connect an Ampere meter with the test points MP1 (+) and MP2
(–).
• Apply nitrogen (N2) using a certified BUVECO flow cap to the
BUVOX detector. The nitrogen flow should be 20l/h.
• Adjust potentiometer POT3 (ZERO) until the output current of
the sensing head reads 4mA.
• Remove the nitrogen and wait until the output signal stabilises.
Adjustment calibration level
The calibration level of the BUVOX ST400EC can now be
adjusted.
Setting the calibration level of the BUVOX ST400EC should be
carried out in clean air or synthetic air. The use of synthetic air is
recommended in applications if the normal air conditions could
contain a high level of nitrogen.
• Adjust potentiometer POT1 (SPAN) to set the calibration level.
• Under normal circumstances with a 20,9% oxygen (O2) the
output current of the sensing head should read 17,38mA.

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Test instructions
4.5.4 ST700ir
The ST700IR sensing head should be checked and calibrated regularly.
The calibration frequency of the detector is directly related to the
measurement range and the usage and measurement environment.
BUVECO will offer a calibration advise at each delivery.
The ST700IR sensing head is a fully microprocessor controlled
measurement system. All necessary control elements are available on
the circuit board. For the calibration of the sensing head, the following
materials and instruments are needed:
1. Ampere meter with measurement range for 4…20mADC use.
2. Certified calibration gas.
Password
The settings of the ST700IR sensing head can only be changed after
entering
an unique password. The sensing head features two menu pages for
setting
the sensor zero level and measurement range.
The USER password should be entered as follows:
The standard USER password is: 122.
The selection keys have the following functions:
Key F
u
KEY FUNCTION 1 FUNCTION 2
SW4 MENU Open/Close PASS
SW3 ENTER 1
SW2 UP 2
SW1 DOWN 3
on 1 Function 2
Enter the follwing key cycle to enter the USER menu:
• Push on key SW4
• The display shows: PASS
• Push succesively on key 1 , 2 and 2 (SW3, SW2 and SW2)
• Push again on PASS (SW4)
• The display shows: E1: The first calibrationj menu.

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Test instructions
Calibration.
The USER menu offers two calibration pages:
1. E1 – Sensor Zero (ZERO)
2. E2 – Sensor measurement range (SPAN)
Calibration Sensor
To calibrate the sensor, proceed as follows:
SENSOR ZERO LEVEL
The zero level of the detector should be calibrated as follows:
• Select the E1 – Sensor Zero menu
• Push ENTER (SW3) to activate the menu.
• The display shows the current zero level
• The detector should be in a clean area where no gas is present.
• Press ENTER (SW3) and the zero level of the sensor will be calibrated
automatically according to the current gas concentration (The display
will show – – – – ).
• Press again on MENU (SW4) to leave the menu.
SENSOR MEASUREMENT RANGE (SPAN)
The measurement range of the ST700IR sensing head should be
calibrated
as follows:
• Select the E2 – Sensor measurement range menu.
• Push ENTER (SW3) to activate the menu.
• Use certified calibration gas to calibrate the detector.
• Apply certified calibration gas to the sensor
• The gas flow to the sensor should be approx. 30l/h. Allow some time
for the detector to react.
• Use the UP and DOWN (SW2 and SW1) to set the gas concentration
(according to the gas concentration of the calibration gas).
• Press the ENTER (SW3)) to confirm the adjusted level which will be
stored in the internal memory.
• Press again on MENU (SW4) to leave the menu.

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Test instructions
4.6 CONNECTION OF OKI PRINTER TO SW2020
Baud rate: 4800, No Parity, 8 data, 1 stop.
Connection in printer Connection in IKK.

• Pin 20 DTR -------------------------------------14 CTS
• Pin 7 GND -------------------------------------15 GND
• Pin 3 RD -------------------------------------11 TXD
Max cable length: 15 meter
Switches in OKI mikroline 280.

SW1 SW2 SW3
1 on 1 on 1 off
2 on 2 off 2 off
3 on 3 on 3 off
4 on 4 off 4 on
5 on 5 off 5 on
6 on 6 on 6 off
7 off 7 on 7 on
8 on 8 on 8 off
(The same settings as CS3000/3004 except Dip 1 SW2 )

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Test instructions
4.7 ONE-PUMP SYSTEM
V1 V3 V 101 V102 V 103 V104 V105 Vi
A A A A
C1
MP 1 MP 2 MP 3 MP 4 MP 5 I. MP
E x am ple of c oun te r p ress ure valv es
FS
VS1
-4 ,5
G D-10
I1
INLET TES T G AS
(FRES H
AIR)
V
A V4 V5
2
A
V 1 , V 1 0 1 ,V i = 6 0 1 3 A 8W
V 3 , V 4 = 6 0 1 3 A 5W
B A V 1 O 2 - (c o u n te r p re s su re )= 6 01 4 T
V5 = 6014T
P UMP
O1

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4.8 TWO-PUMP SYSTEM
V6 V 10 1 V103 V 1 05 V107 V 10 9 V110 Vn
A A A A
SP1 SP3 SP5 SP7 SP9 SP11 SPn
SP2 SP4 SP6 SP8 SP10 SP12 In t. S P
A
V1 A
A
V7 V102 V 10 4 V106 V108 V 1 10 V112 VI
U 1
C1 VS2 VS1
-4 ,5 -4 ,5
FS
PS2
G D -1 0
U 3
B A
FR ESH
A IR TRAN SP. TE S T-G A S
I1 PU MP
A A
V4 V5
V2
O1 A
U 1
B A
U2
U 2 V 1 , V 1 0 1 ,V i = 6 0 1 3 A 8 W
A N A L Y S IS V 3 , V 4 = 6 0 13 A 5 W
PU MP V 1 O 2 - ( c o u n te r p re s s u re )= 6 0 1 4 T
U 3 V 5 = 60 1 4 T

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Test instructions
4.9 ONE-PUMP SYSTEM WITH WATERTRAP
V3 V1 V 101 V 102 V 103 V 104 V 105 Vi
A A A A A
C1
MP 1 MP 2 MP 3 MP 4 MP 5 I. M P
E x a m p le o f c o u n te r p re s s u r e v a lv e s
FS
VS1
-4 ,5
G D -1 0
TEST G AS
I1
IN L E T
(F R E S H
A IR )
A
A V4 V5
V9 V2
A
O2 B A V 1 , V 1 0 1 ,V i = 6 0 1 3 A 8 W
V3, V4 = 6013A 5W
V 1 O 2 - ( c o u n te r p r e s s u r e ) = 6 0 1 4 T
PUMP V5 = 6014T
O1

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Test instructions
4.10 TWO-PUMP SYSTEM WITH WATER TRAP AND

REDUNDANCY
V6 V 101 V 1 03
A
SP1 SP3
SP2 SP4
A
V1 A
A
C1 V7 V 10 2 V 10 4
U1
VS2 VS1
-4 ,5 - 4 ,5
PS2
FS
G D -1 0
B A
TR A N S P .
FR E S H PUMP
A IR
I1 T E S T -G A S U 3
A
A V4 V5
V2
A V8
B A
U2 P um p r e d u n d a nc y
A N A LY S IS
PUMP
V9 V 1 , V 1 0 1 ,V i = 6 0 1 3 A 8 W
V 4 = 6 01 3A 5W
U 3 U 2 U 1 V 1 O 2 - (c o u n te r p re s su re )= 6 0 1 4 T
V 5 ,V 8 = 6 0 1 4 T
O 1 O2 W a te r T r a p

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4.11 EXTRA DETECTOR
Buveco FS
G D -10
B A
TEST-G A S
PU M P
A
V4 V5
O1


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Consilium Fire and Gas AB

Consilium Fire and Gas AB

4.4 SAMPLE OF PROGRAMMING INPUTS ........................................19

Consilium Fire and Gas AB

1.1 Basic adjustment

1.1.1 Adjust 24VDC

1.1.2 Change access level

Consilium Fire and Gas AB

1.1.3 Change time and date

1.1.4 Panel check

1.1.5 Alarm delay

1.1.6 Sampling time

1.1.7 Number of sampling points

1.1.8 Number of RIO-41 PCBs

Consilium Fire and Gas AB

1.1.9 Add/change detector

1.1.10 Alarm levels

If more than one detector is installed:

Consilium Fire and Gas AB

1.1.11 Number of pumps

1.1.12 Defining outputs

Press F1 ADD: (No of true conditions....)

Press F1 ADD: (Enter a condition)

If something goes wrong, press F2 DELETE and repeat

1.1.13 Internal measuring point

Consilium Fire and Gas AB

1.1.14 Save the current settings

1.2 Setting of guards etc

1.2.1 Leakage check

1.2.2 Adjusting VS1, VS2

Consilium Fire and Gas AB

1.2.3 Counter pressure valves

1.2.4 Pressure guard. (PS1) (If any).

1.2.5 Pressure guard. (PS2 on C1)

Consilium Fire and Gas AB

1.2.6 Calibration/zero-adjustment of the GD10 Detector

1.2.7 Calibration/zero adjustment of Buveco Detector

1.2.7.1 Sample of calibration ST 400 O2

Consilium Fire and Gas AB

Go to the zero-adjustment menu (13) and choose the O2-detector (normally

1.2.7.2 Sample of Calibration ST200– 600 Hc and (400 H2S)

For HC Detector the ampere-meter should show 12 mA at 50%LEL and 4.0 at

For more information see APPENDIX.

Calibration instructions can also be found in the manual SW2020 Lite.

Consilium Fire and Gas AB

2.1.2 Water trap

2.1.3 Pump redundancy

2.1.5 Are the inputs on IKK-4 in use?

1. Input 1:F1 TYPE:

Consilium Fire and Gas AB

Press ESC to jump back one step.

Consilium Fire and Gas AB

2.1.6 Connection to a CS3000 Loop

3.1.1 Low/high alarm

3.1.2 Shut down

3.1.3 Vacuum fault

Consilium Fire and Gas AB

3.1.4 Pump fault

DO NOT FORGET TO TAKE PHOTOS.

Consilium Fire and Gas AB

4.1 DETECTOR LIST

GID: 01: Text: 'SIEGER, MODEL 2000, 50 PPM H2S'

Consilium Fire and Gas AB