Seminar on “BEST PRACTICES in Energy Efficiency in cement Sector”

Hosted By : J.K. White Cement Works , Gotan

June 23rd 2015: Jodhpur
 ! "

# $
FLSmidth
*

Cement Silo
FLSmidth
Cement grinding
'
()
'

FLSmidth
Pyro-Processing sys.
&

%
%
'

FLSmidth
Blending Silo
%
FLSmidth
Raw grinding plant

'
,
+
FLSmidth
Mixing Station
FLSmidth
Raw material store
FLSmidth
Crusher
!

-
"
* .

/#

/ $ %

/ $
-

0
* .

/#

/ $ %

/ $
-

1
#

&

• ' $ 3 4

• 5 + * 4( &$ $

• + ) 4 (6 $

2
# & '(
8 + ) & 9 $

! 4* !

7
 # & '#

• :

• (
)
# & '#
*

) ; < " - = >+

• : 4 !# , 5+*

• 4 $ ? >& * 9?->

• (
# + '

5+* !# , :+) 7 !# , 3@AB

;' @+ 2

" 1
!# ,
# + '

:+) 5+*
' '

- , -2 ,

8 8
) )
" 1 ) "7 )

) )
1 !# , 1 2 !# ,

"-
!# ,

-
# + !#&
' ) ' 5+*

" &1
!# ,
- !# , 1 1 !# ,
5+* !# , :+) 7 !# ,
- !# , 0 !# ,
1 2 !# , 1 !# ,
;9 !# , ;9 7 !# ,
& #
)#1
"
,-. /0/. ,-. /0/. ,-. /0/. ,-. /0/.
- 2 0 0 1- 0
02 0 2 1- 0 0 1
- 2 -- 0 -2 2 2 2
2 0 1 0- 2
-2 0 7 - - 0
- 0 7 - 00
- - 0 20 1
- 0 2 2- 2 1- -
0- 0 11 02
0 0 0 7
0 0 2 0 7 -
0 0 - 0 2
2- 02 0 0 1 7
22 - 0 - 1-
0 - - 00
0 0 -2 - 2
2 - 02 2 - -
22 - 7 0 0

0
 !#& )#1
#

• $ & :+)
C 5+*

• @$ 5+*
$

• ) 6 $ 5+*

• $ $

1
* .

/#

/ $ %

/ $
-

2
 $

&

• 3 4

• 5+* 4 3

• + ) D3 4

7
)
$
)
$
2 )#1 ) !#& $

28.0 kWh/t at CCBM shaft for OPC – 3000 Blaine is considered as grindability basis with 95% clinker + 5% Gypsum.

OK Vertical mill Semi finish Circuit with Roller

(kWh/t at meter) press
(kWh/t at meter)
Mill Main drive 16.0 Total : 21
(HRP :12.3 +
Ball Mill : 8.7)

Classifier 0.6 0.6

Separator fan 7.5 4.0

Mill vent fan NA 0.1

Auxiliaries 2.0 4.0

Total 26.1 " 0 29.7

!# ,
(3 )

• @%
+ :

• $

6 !

• 6 &
! $

• <
$ A
* .

/#

/ $ %

/ $
-

-
!(2 4
•B > '

• 9 $

Performance from a HOTDISC installation

* .

/#

/ $ %

/ $
-

0
5 5
$
' 2
7 ! ,
! !

: E
E

$
$

; 3 ' F
;3'G
8 $
&
$ !

1
 + ) $
&

5 + *

A 6 ! ' "3 :@ H8 '

$ !

2
2 $