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SECTION 16
The following clauses amend relevant clauses in Section 16 of QCS, or are additional clauses, as
appropriate
CONTRACTOR shall design, supply and erect the pre-engineered building which shall consist of a
rigid frame structure with light weight insulated sheeting for roof and side cladding. The overall
dimension and level given in the drawings shall be strictly adhered.
Pre-engineered building supplier shall be fully responsible for the complete design of the steel
structure.
Pre-engineered building supplier shall appoint a locally registered Grade A consultant for
verification and confirmation of the steel structural design and submit structural design
undertaking to supervision consultant for information and records.
The design and construction of pre-engineered building shall be in accordance with the following:
1.1 DESIGN:
The pre-engineered building shall be designed in accordance with AISC.
The structure shall be designed to withstand the worst load combination. In addition the
deflection arising out of the application of the worst load combination shall be limited to the
following:
Vertical deflection of the frame members carrying sheeting above = Span/200
Horizontal deflection of frame members = Eaves Height/300
1.3 WELDING:
All welding shall be done in accordance with AWS D1.1 Structural Welding Code.
2. Eave struts shall be 200mm deep with a 105mm wide top and bottom flange formed parallel to
the roof slope, each flange shall have 200mm stiffener.
All steelwork to be painted with the following materials. Prepare and apply one coat of 50
microns DFT epoxy zinc phosphate primer, 200 microns high build epoxy mid coat and 50
microns polyurethane enamel final coat on general surfaces of metal work.
SECTION-17
METAL WORK
The following Clauses amend or replace relevant Clauses in Section 17 of QCS, or are additional
Clauses, as appropriate.
PART 1 – GENERAL
1.1 No weldings to be done on site (Except on stair handrail). No Open flame work shall be
executed on site.
1.2 SUBMITTALS
1.2.1 SAMPLES
Contractor shall submit sample and mock-up in accordance with relevant provisions of
Section – 1 (QCS) and following.
1. Provide samples of materials to be used in the works, showing the type of material,
sections, thickness of members and factory applied finishes.
4. After approval of samples and details and shop drawings, provide samples of items of
purpose made metalwork as required by the ENGINEER, as part of the finished work, and
obtain approval before fabricating the remainder, including
5. Range samples showing complete range of variation in colour, texture and other
characteristics.
1. Finish of aluminium works shall be powder coated system to BS 6496 and BS 6497, minimum
coating thickness shall be 60 microns, smooth texture with matt finish.
2. Surface quality of coating shall be smooth and free of flow lines, streaks, blistering and other
imperfections. Coating shall be opaque and shall be uniform in colour and tonality.
2. All fabrication shall be done prior to finishing. All welds shall be grounded smooth and finished to
match adjacent surfaces.
Surface quality shall be free of flow lines, sags, dry spray and imbedded particles.
2. Unless specified otherwise stainless steel shall be type 316 and finish shall be 3B brush polished
finish.
Extruded aluminium members shall be fabricated from designated treated alloy 6063 TS to BS
1474.
All screws, nuts bolts, reverts, washers and other fastenings shall be stainless steel (Type 316
S16).
The units shall be fabricated at the manufacturer’s works as far as possible and delivered
complete and ready for installation. Aluminium windows shall be to BS 4873, BS 1474, BS 3987,
BS 6496 and BS EN 485.
The overall sizes of assembled units shall be maintained within a tolerance of +_ 1.5 mm. Frame
assemblies shall be square with a maximum difference in the diagonals of 4 m. The finished units
to be free from all sharp edges, burrs and the like.
Joints in frames shall be made by screw spleen, shear block or other approved system capable of
accommodating the thermal movement of the unit and providing tightly fitting and inconspicuous
joints.
The main web of the aluminium windows outer frame should not be less than 1.6 mm thick and
2.0 mm for doors. Aluminium Sections shall be minimum 100 mm wide. Frames to be self-draining
and no holes for fastenings shall be located in the external channel at sill level.
All opening units shall be fully weather stripped using siliconized woven polypropylene, wool pile
or neoprene retained in dovetailed or undercut grooves formed in the aluminium extrusions. The
weather-stripping should be capable of being removed without disturbing the glazing system and
without removing the outer frame from the structure.
The design of the units should permit re-glazing without the need to remove the outer frame
from the structure.
All hardware shall be supplied and fixed by the unit manufacturer, and should match the finish of
the surfaces of the units and be replaceable without removing the outer frame from the
structure. Fasteners shall be designated so that they cannot be released from the outside by the
insertion of a thin blade or other simple tool.
Windows and external doors shall meet the performance requirements of “severe (a) exposure”,
that is a maximum three second gust speed of 180 kph and probable maximum wind loading of
2300 N/mm2, when tested in accordance with BS 6375, BD 5386.
Horizontal sliding units shall be supported on rustproof and dustptproof bearing devices that may
easily be repaired or replaced and that prevent contact between the unit and the track. Horizontal
and vertical sliding units shall separated and not slide upon each other.
No window shall be openable or removable from the outside when it is fastened in a closed
position except by the use of special tools or by breaking part of the window or door.
All unit surfaces which will be visible in the finished work shall be protected after manufacture by
low tack tape or other suitable means capable of being removed after exposure to the high
temperatures prevalent in Qatar to leave clean, undamaged surfaces.
3.2 FLYSCREENS
2. The frames shall fabricate from substantial, rigid sections and be easily removable from the
window to permit maintenance, cleaning and repair. The frames shall allow the replacement of the
mesh and shall match finish (powder coated) of window unit.
3. The frames shall be infilled with 0.6 mm aluminium wire woven to a 1.5 mm mesh, stretched
tightly and evenly, and free from visible joints.
a) Frame construction: Frame shall be constructed of 1.4mm (16 gauges) hot dip galvanised steel
sheet ASTM A426, G90 for door of 44mm thickness. All bends shall be framed with true sharp radii.
Minimum frame size shall be 140mmx 44 mm or more, as suitable for wall thickness.
b) Steel flush doors shall be 44mm thick constructed from 1.4mm (16guage) thick hot dip
galvanised steel sheet ASTM A426, G90. 1.4mm thick steel top and bottom channels shall
be provided welded to door skins at 140mm centres. Top channel shall be flush and
bottom channel inverted. Door leaf shall be provided with a closed cell waterproof
foamed-in-place polyurethane core of 24kg/cu.mt. Density completely filling inside of the
door. The doors shall meet the following
Performance Standards:
‘U’ Factor - 0.079
‘R’ Factor - 12.64
Sound resistance ‘STC’ - 31
In general, steel doors shall comply with ANSI/SDI-100 and ANSI A151.1.
c) Doors shall be finished with factory applied corrosion inhibiting protective coating and
stove enameled/ powder coated polyester painted and supplied complete with basic
hardware
d) Fire rated steel doors shall be fire rated as per documentation. Doors shall bear the
appropriate fire labels, complying with the test requirements mentioned in NFPA 242 and
UL 10(b).
e) Steel frame shall be with specially formed grooves for housing of intumescent seals and
strips for fire rated doors.
Door leaf
Shall be made of double-skinned, hot-galvanized steel sections 625/750 mm high. Depth 42 mm,
insulated, foam-filled with PU-foam acc. to DIN 4102 and DIN 18164. Stucco-textured on interior
and exterior, uniform division with horizontal ribbing in a 125 mm grid. Thermal insulation U = 1.0
W/m² K, wind load: class 3 (except for doors with wicket door or wider than 4000 mm).
Door sections with finger trap protection on the outside and inside.
Bottom door section with double-lip hollow profile seal as bottom seal, top door section with lintel
seal. Seals made of EPDM.
Surface of door leaf polyester-primer coated, made of coil coating material in preferred colour
(without surcharge) on exterior
Track application
Counterbalance via a torsion spring assembly behind the lintel, with torsion springs, with cable
drums and side pull cables. Parking of door sections partially vertical behind lintel, partially
horizontal. Door safeguarded against falling if the torsion spring breaks through the use of TÜV-
certified safety devices.
Glazing
Compound glazing type A, from approx. 1660 mm above FFL, consisting of plastic frame, with
synthetic double panes, clear, 33 mm, with coating for maximum scratch resistance, clear view per
panel
For automatic sliding door, the operating system shall be heavy duty and with access control unit,
Complying following minimum requirements.
CONTRACTOR shall supply and fix proprietary stainless steel handrails and railings from
‘Tribenbacher Telemetal (TT)-Germany’ or from other equal and approved manufacturer, where
shown and as detailed on the drawings.
CONTRACTOR shall submit shop drawings for the approval of ENGINEER prior to fabrication to
ENGINEER approval. Product data in the form of manufacturer’s technical data, specifications and
installation instruction shall be submitted as required by ENGINEER.
Shall be constructed from normal mild steel sections, hot mill finished, sized to suit
imposed loads and dimensions of equipment and assembled to details and dimensions
indicated on approved shop drawings in welded construction.
3.8 SLEEVES
CONTRACTOR shall provide sleeves at all playground to receive poles. Poles to be
supplied by CLIENT.
3.9.1 GENERAL
D. Submit Shop Drawings: For louver units and accessories. Include plans; elevations;
sections; and details showing profiles, angles, and spacing of louver blades. Show unit
dimensions related to wall opening construction; fee area for each size indicated; profiles
of frames at jambs, heads, and sills; and anchorage details and locations.
E. For installed louvers and vents indicated to comply with design loadings, include
Structural analysis data signed and sealed by the qualified professional ENGINEER
responsible for their preparation.
F. Submit Samples for initial Section: Manufacturer’s colour charts showing the full range of
colours available for units with factory-applied colour finishes.
G. Submit Samples for Verification: Of each type of metal finish required, prepared on
Samples of same thickness and material indicated for final Work. Where finishes involve
normal color and texture variations, include Sample sets showing the full range of
variations expected.
I. Source Limitations: Obtain louvers and vents through one source from a single
manufacturer where alike in one or more respects regarding type, design, or factory-
applied colour finish.
Panel thickness: 60mm minimum core (PIR) with a U value of 0,31 W/m2K
3.9.2 MATERIALS
B. Fasteners: Of same basic metal and alloy as fastened metal or 300 series stainless
steel, unless otherwise indicated. Do not use metals that are incompatible with
jointed materials.
2. Use Philips flat-head screws for exposed fasteners, unless otherwise indicated.
C. Anchors and Inserts: Of type, size, and material required for loading and installation
indicated. Use nonferrous metal or hot-dip galvanized anchors and inserts for
exterior installations and elsewhere as needed for corrosion resistance. Use toothed
steel or expansion bolt devices for drilled-in-place anchors.
A. Assemble louvers in factory to minimize field splicing and assembly. Disassemble units
as necessary for shipping and handling limitations. Clearly mark units for reassembly
and coordinated installation.
Fabricate frames, including integral sills, to fit openings of sizes indicated, with
allowances made for fabrication and installation tolerances, adjoining materials’
tolerances, and perimeter sealant joints.
Join frame members to one another and to fixed louver blades with fillet welds
concealed from view, unless otherwise indicated or size of louver assembly makes
bolted connections between frame members necessary.
A. Louver Construction:
3. Aluminium Finish: Factory finish: Factory finish of aluminium surfaces shall be super-
durable electrostatically applied polyester powder coating system.
3.10.2 Components: Stiles 50mm dia CHS steel, bent to form a shallow “U” shape.
Weld 150mm diameter, 15mm thick steel plate fixing plates to each end of the stiles. Spacing of
stiles to be 550mm centre to centre. The distance from the face of the wall to the nearest
vertical face of the stile shall not be less than 200mm.Rungs: 20mm diameter solid steel bar
welded to each stile. Rungs shall be spaced equally not less than 250mm and not more than
300mm apart.
Height: as shown on drawings.
Fixings:
4nos. M20 masonry anchor bolts to each fixing plate. Provide packers to the depth of the
render coat to prevent cracking of the finishes.
Note – The ladder shall have wall fixings to both the top and bottom of the stiles and shall
not extend to roof level. Intermediate fixings shall be provided as required to ensure the
stability of the ladder
Fabrication: All steel to be fully welded. All welds to be ground smooth.
Finish: Hot dip galvanize ladder after welding.
Enamel paint, color to be approved by the engineer
1. Translucent Panels shall be 1.5mm thick fiberglass reinforced polyester to the profile.
2. Color of the panel shall be white with smooth surface finish with a light
transmitting capacity of 60 % ± 5%.
3. Light panels have low heat transmission with a minimum U value of 1.09 and shall be
fire resistant .
1. Eave gutters shall be box shaped, color coated, 0.6 mm nominal thickness,
minimum200mm wide, made of Hot dip zinc coated steel with 25 micron PVDF
coating. Gutters shall be lined with 2mm thick GRP lining.
3.15 COLOR
Color of all metal parts and accessories shall be to approval of Engineer. Contractor
shall obtain approval on actual color samples prior to fabrication.
Dock leveller shall be hinged lip dock leveller. Self-supporting steel joint construction
with electro-hydraulic unit, in accordance with the valid regulations such as DIN EN
1398.
Dimensions:
Exterior width: 2600 mm
Exterior length: 3525mm
Height: 650 mm
Hinged lip: 405 mm
Height adjustment:
Levelling at FFL: + 200mm
Levelling under FFL: - 450 mm
In accordance with DIN EN 1398, a max. Slope of 12.5% (approx. 7°) is permissible.
Design:
Flexible dock leveller construction with 2-cylinder technology, platform made of
profiled, anti-slip steel, 6/8 mm thick, with hinged lip made of profiled, anti-slip steel,
12/14 mm thick, with gradient, with open, self-cleaning lip hinge.
Fitting conditions:
Fitting on a sufficiently stable, level, and vertical/flush subsurface, without brickwork,
plastering, or concreting.
Hinged lip / telescopic lip
Hinged lip type S, chamfered 100 mm on each side
Nominal load
Rated load acc. to DIN EN 1398 60 kN
Use of forklifts with hard (PU/Vulkollan) wheels limits loading capacity for electric lift
trucks to 40 kN.
Surface
Sand-blasted, anodized and coated with a 2-C-PUR paint in RAL 5002
Ultramarine blue.
Operator
Electro-hydraulic operator
Motor power: 1.1 - 1.5 kW
Connecting voltage: 400 V
Control
Surcharge control unit 460 S
Operator accessories
Magnet switch for electric locking with air lock doors or loading ramps (fitted to the
guide rail)
Flexible dock shelter as a dock-height model with link arm construction and reinforced
flaps in accordance with BS EN 1398. Dimensions to be as per Door drawings.
Construction:
The supporting construction consists of a 3-sided front and rear frame made of
galvanized steel profiles and the flexible frame connection is established with 2
horizontally arranged link arm constructions made of galvanized steel profiles.
The side and top flaps, as well as the side and top cladding, are fixed with weather strip
locating profiles made of anodized aluminum.
Flaps:
The approx. 3-mm thick top and side flaps consist of double-layer, elastic plastic flaps
with substrate fabric. The substrate fabric of the side flaps is a double polyester inlay
(monofilament). The side flaps have a spring effect and thus increase sealing around the
vehicle. The top flap is secured against flipping and is made of a dual-layer, reinforced
substrate fabric with polyester multifilament threads. The flap edges are tightened with
straps. Each side flap has 1 marker stripe for orientation purposes.
The side and top cladding on the dock shelter consists of a single-layer elastic substrate
fabric with polyester threads and plastic coating. A water run-off is integrated in the top
cladding.
Colors for marker stripes:White or yellow
Barriers shall have the following minimum and shall be to the approval of CLIENT
REPRESENTATIVE.
The Electronic control system of the barrier shall have the following features.
Shall be able to adjust barrier speed to suit the level of traffic at the installation site.
Shall be able to adjust final approach speed for gentle impact-even when barrier is set
to move quickly.
Shall have obstacle detection system in order to stop barrier closing in case of
obstacles.
Technical Specification
Motor current
230V: 15 max
24V: 1.3max
To the general requirements of BS 1722 Part 13, constructed as shown on the Drawings
and comprising:
Post are to be placed at maximum 3m centres with feet set 900mm into 500 x 500 x
1000mm deep concrete bases.
CONTRACTOR shall supply and fix proprietary chain link fencing system & gate by ‘Link
Middle East’ or ‘Guardian Fencing And Security Systems Co. Ltd.’. The fencing shall be anti-
intruder and heavy duty type and shall have PVC coated 50 mm –diamond shaped fence
fabric in galvanized steel, line posts, intermediate posts, corner & end posts, straining
posts, braces, truss rods, stretcher bars, bands etc. all complete as per manufacturer’s
details./+
The gate shall be in galvanized steel sections and finished in powder coated polyester
finish all as per manufacturer’s details integrated with the chain link fencing of heavy duty
construction, to approval of Engineer.
CONTRACTOR shall submit shop / manufacturer’s drawings for the approval of the
ENGINEER prior to installation.
Shop drawings shall show Component dimensions, profiles material specification, Method
of assembly, erection and anchoring joints and the like.
Fencing shall be minimum 2.4 m high and shall have 4 m wide double leaf gate with
locking facility. Posts shall be maximum 3.0m c/c.
Temporary Fencing for site security during construction shall be minimum 3.0 m high with
dust screen at locations identified by Engineer with minimum 2 gates 5m wide.