Horizon Parts Manual (New Model) - Ilovepdf-Compressed

SPARE PARTS - CONTENTS
1 GENERAL INFORMATION………………….…………………………………………Page 2
2 SPARE PARTS ORDERING PROCEDURE………………………………………Page 2-3
3 SPARE PARTS ORDER FORM………………………………………………………Page 4
COPYRIGHT
No copies or reproductions may be made from this manual, parts lists or illustrations without written
prior consent of TEREX®.
This manual complete or in part must not be loaned to a third party.
Powerscreen is a registered trademark for portable screening plant manufactured by TEREX®
TEREX Powerscreen®
200 Coalisland Road, Dungannon,
Co Tyrone, BT71 4DR, Northern Ireland
TEL: +44 (0) 28 8771 8500
FAX: +44 (0) 28 87 747 231 (SALES) sales@powerscreen.com
(TECHNICAL) aftersales@powerscreen.com
(HELPDESK) + 44 (0) 2887740701
Powerscreen Parts Department
Terex (GB) Ltd
32 Farlough Road
Dunagnnon Co. Tyrone
BT71 4DT
EMAIL: parts@powerscreen.com
WEBSITE: www.powerscreen.com
TEREX® reserves the right to change specification without prior notice.

1. GENERAL INFORMATION
· When purchasing Spareparts customers should in their own interest, always use genuine
Powerscreen parts.
· Spare parts must comply with the technical requirements specified by the manufacturer.
· Only spare parts from the original equipment manufacturers can be relied to do so.
· Spares parts that have not been supplied by Powerscreen cannot be relied upon for correct material,
dimensions or finish.
· Terex cannot therefore be responsible for any damage arising from use of any such parts and the
Guarantee will be invalid.
2. SPARE PARTS ORDERING PROCEDURE
Ordering Procedure
To ensure delivery of your parts, when ordering please quote:
· Machine Serial Number
· Figure Number and Item Number
· Part Number
· Part Description
· Quantity Required
EXAMPLE:
If you wanted to order 1 GEARBOX, place your order in the following fashion:
Machine Serial Number -

Figure Number - 02-08
Item Number - 29
Part Number - 06663100
Part Description - GEARBOX
Quantity required - 1
This information will enable us to supply the correct parts with the minimum of delay.
NOTE:
For ordering spare parts related to the engine, a parts list issued by the manufacturers has
been included with this manual. Follow the procedure as laid down within this parts list.
NOTE: Orders for spare parts must be sent to your local dealer.
To find out whom your local dealer is please log on to www.powerscreen.com and use the Dealer
Search function.
Table of Contents
Figure Description Page

01-01 APRON FEEDER HOPPER 1
01-02 APRON FEEDER CONVEYOR 5
01-03 BELT FEEDER HOPPER 9
01-04 BELT FEEDER CONVEYOR 13
01-05 LIGHT DUTY FEEDER HOPPER 17
01-06 LIGHT DUTY BELT FEEDER CONVEYOR 19
02-01 SCREENBOX DRIVE 23
02-02 SCREENBOX WALKWAY 27
02-03 SCREENBOX WALKWAY (750MM WIDE) 29
02-04 CARRIAGE BOLTS FOR CLAMP BARS 33
02-05 DISCHARGE LIP W/LINERS 35
02-06 FEEDBOX 37
02-07 FINAL PARTS 39
02-08 GEAR CASE COVERS 41
02-09 SHAFT BEARINGS & SEAL ASSEMBLIES 43
02-10 PLUG WEIGHTS 47
02-12 SNUBBER ASSEMBLY 49
02-13 VIBRATING BASKET ASSEMBLY 51
02-14 SCREENBOX WALKWAY (H6203R) 55
02-15 SCREENBOX WALKWAY (H6203R IN LINE RECIR) 59
02-16 FEEDBOX HOIST ASSEMBLY 63
03-01 TAIL CONVEYOR HEAD SECTION (1400mm) 65
03-02 TAIL CONVEYOR TAIL SECTION (1400mm) 69
03-03 LIGHT DUTY TAIL CONV TAIL SECTION 73
03-04 LIGHT DUTY TAIL CONV HEAD SECTION 77
03-05 EXTENDED TAIL CONV TAIL SECTION 81
03-06 EXTENDED TAIL CONV HEAD SECTION 85
04-01 COLLECTION CONVEYOR 89
04-01 TROUGH COLLECTION CONVEYOR 93
05-01 S.CONVEYOR MID FINES LOWER SECTION 97
05-02 S. CONVEYOR MID OVERS LOWER SECTION 101
05-03 S. CONVEYOR FINES LOWER SECTION 105
05-04 S.C. MID FINES/MID OVERS LOWER SECT 109
05-05 S. CONVEYOR FINES LOWER SECTION 113

05-06 S. CONVEYOR MIDDLE SECTION 115
05-07 S. C. MID FINES/MID OVERS HEAD SECT 117
05-08 S. CONVEYOR FINES HEAD SECTION 121
05-09 RECIR SIDE CONV LOWER SECTION 125
06-06 DEUTZ CANOPY (TIER III) 129
06-07 HYDRAULIC TANK (TIER III) 133
06-08 VALVE BANK (TIER III) 137
06-09 DEUTZ 2012 6 CYLINDER (TIER III) 139
06-10 CAT (TIER III) UPDATE DUAL POWER OPTION ADDED 143
06-11 CAT C6.6 TIER (III) 147
06-12 DONALDSON FILTER (TIER 3 & TIER 4) 149
06-13 MANN HUMMEL FILTER FITTED TO EARLY CAT 6.6 ENGINES 151
07-01 CHASSIS & TRACK ASSEMBLY 153
07-02 ROLL IN BOGIE 159
07-03 H6203R CHASSIS & TRACK ASSEMBLY 163
07-04 DUAL POWER OPTION CONTROL PANEL AND CHASSIS GUARD 169
08-01 ROLLIN CHUTE PLAIN 171
08-02 ROLL-IN BLENDING CHUTE 173
09-01 RECIRCULATING TRANSFER CONVEYOR 177
09-02 RECIR M/C CHUTES & CONV MOUNTS 181
09-03 AUXILARY RECIRCULATING SWIVEL CONVEYOR 185
09-04 IN LINE RECIRCULATING AUXILARY CONVEYOR 189
09-05 REVERSE MID FINES BLENDING CHUTE 193
10-01 SERVICE PARTS & CONSUMABLES 195
10-02 REC PARTS 2000HRS (Exc. SCREENBOX) 197
10-03 REC PARTS 2000HRS (SCREENBOX) 205
10-04 STICKER LANGUAGE KITS 209
11-01 ELECTRICAL PARTS 211
11-02 ELECTRICAL CIRCUIT I 213
11-03 ELECTRICAL CIRCUIT II 215
11-04 FUSE & RELAY DESIGNATIONS 217
11-05 ELECTRICAL CIRCUIT CAT6.6 (PG1) 219
11-06 ELECTRICAL CIRCUIT CAT6.6 (PG2) 221
12-01 HYDRAULIC PARTS 223
12-02 HYDRAULIC CIRCUIT DIAGRAM I 227
12-03 HYDRAULIC CIRCUIT DIAGRAM II 229

12-04 HYDRAULIC CIRCUIT DIAGRAM H6203R (CAT ENG) 1/2 231
12-05 HYDRAULIC CIRCUIT DIAGRAM H6203R (CAT ENG) 2/2 233
12-06 HOSEKITS 235
12-07 HORIZON CONVEYOR BELT LISTING 237
12-08 HYDRAULIC CIRCUIT DIAGRAM I DUST SUPPRESSION 239
12-09 HYDRAULIC CIRCUIT DIAGRAM II DUST SUPPRESSION 241

NAME: APRON FEEDER HOPPER MACHINE: H6203 & H6203R
ILLUSTRATION: FEEDER
FIGURE: 01-01 REV: B
Page 1
NAME: APRON FEEDER HOPPER MACHINE: H6203 & H6203R
Item Part No Rev Description Qty
1 12530110 0 FEEDER MOUNTING FRAME 1
2 12530140 0 FEEDER HOPPER LOWER EXTENDED 1
3 12530143 0 FEEDER HOPPER SIDE UPPER EXTENDED 1
4 12230145 0 HOPPER BACK UPPER 1
5 12230142 0 HOPPER BACK 1
6 12530141 0 FEEDER HOPPER SIDE LOWER EXTENDED 1
8 12530161 0 APRON FEEDER HOPPER PROTECTION PLATE 1
9 12530160 0 APRON FEEDER HOPPER PROTECTION PLATE 1
10 12230148 0 HOPPER BACK MTG 1
11 12230118 0 CONVEYOR BACK GUARD 1
12 12230914 0 FEEDER REAR PLATE MTG RH 1
13 12230915 0 FEEDER REAR PLATE MTG LH 1
14 12530104 0 APRON FEEDER SIDE COVER EXTENDED 2
15 12230146 0 HOPPER OUTLET RH 1
16 12230147 0 HOPPER OUTLET LH 1
17 12530157 0 APRON FEEDER RAM MOUNT 1
18 12530158 0 APRON FEEDER HOPPER SIDE RAM MOUNT 1
19 12530105 0 APRON FEEDER EXTENDED SLIDE RAM MOUNT 1
20 12530106 0 APRON FEEDER EXTENDED SLIDE RAM MOUNT 1
21 12530115 0 APRON FEEDER SUPPOERT WHEEL BRACKET 2
22 12230135 0 SUPPORT WHEEL 2
23 12280109 0 PIN 2
24 12580102 0 FEEDER SLIDE RAM PIN 2
25 12360121 0 RAM 2
26 12560120 0 HEAVY DUTY RAM 2
27 12260120 0 RAM 1
28 12530116 0 FEEDER RAISE LOWER RAM SPACER 4
29 12580103 0 FEEDER FIXING PIN 2
Page 2
NAME: APRON FEEDER CONVEYOR MACHINE: H6203 & H6203R
FIGURE: 01-02 REV: A
[Figure End]
Page 3
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
Page 4
Page 5
1 12530101 0 APRON FEEDER FRAME EXTENDED 1
2 12230952 0 APRON FEEDER SHOE RIBBED 18

REPLACES 12230904
2 12230904 0 RIBBED SHOE 18
REPLACED BY 12230952
3 12230951 0 WR1400 NEW APRON FEEDER SHOE 51
REPLACES 12230903
3 12230903 0 END MOUNTED SHOE 51
4 12530103 0 APRON FEEDER CHAIN EXTENDED 138
5 12230111 0 APRON FEEDER DOOR 10
6 12230120 0 FLANGE BEARING 3
7 12230218 0 SPROCKET 2
8 12230222 0 CLAMPING ELEMENT 4
9 12230902 0 DRIVE SHAFT 1
10 12230911 0 GEARBOX MTG BRACKET 1
11 12230912 0 APRON FEEDER COUPLING COVER 1
12 12230913 0 APRON FEEDER COUPLING COVER 1
13 12230123 0 GEARBOX 1
14 12230121 0 HYDRAULIC MOTOR 1
15 12530114 0 APRON FEEDER GEARBOX COVER PLATE 1
17 12280109 0 PIN 2
18 12230130 0 APRON FEEDER ROLLER 30
19 12230115 0 BEARING MTG PLATE 2
20 12230116 0 APRON FEEDER BEARING SHOE 4
21 12230219 0 SPROCKET 2
22 12230901 0 SHAFT 1
23 12230154 0 DISC SPRING 2
24 12230153 0 APRON FEEDER ADJUSTER BUSH 2
25 00030250 0 BOLT HEX 2
26 00030002 0 LOCKNUT 2
[Figure End]
Page 6
NAME: BELT FEEDER HOPPER MACHINE: H6203 & H6203R
Page 7
Page 8
Page 9
1 12530110 0 FEEDER MOUNTING FRAME 1
2 12530140 0 FEEDER HOPPER LOWER EXTENDED 1
3 12530141 0 FEEDER HOPPER SIDE LOWER EXTENDED 1
6 12230142 0 HOPPER BACK 1
7 12230145 0 HOPPER BACK UPPER 1
8 12230148 0 HOPPER BACK MTG 1
9 12230272 0 HOPPER BACK RUBBER STRAP 1
9 12230635 0 HOPPER BACK RUBBER STRAP EXTENDED 1

Replaces 12230272 from July 2006
10 12230271 0 RUBBER FLAP 1
11 12530186 0 BELT FEEDER SIDE SKIRTING 2
12 12230289 0 EXTENDED SKIRTING SIDE CLAMP 2
13 12230267 0 BELT FEEDER SKIRTING SIDE CLAMP 6
14 12230274 0 HOPPER OUTLET RH 1
15 12230275 0 HOPPER OUTLET LH 1
16 12230276 0 RUBBER (OUTLET) 2
17 12230277 0 BELT FEEDER HOPPER OUTLET CLAMP RH 1
18 12230278 0 BELT FEEDER HOPPER OUTLET CLAMP LH 1
19 12530189 0 HOFEEDER BACK GUARD 1
20 12530190 0 FEEDER RAM MOUNT 1
21 12530191 0 FEEDER RAM MOUNT 1
23 12260120 0 RAM 1
24 12360121 0 RAM 2
25 12530195 0 SLIDING RAM MOUNT 1
26 12530196 0 SLIDING RAM MOUNT 1
27 12280105 0 PIN 2
28 12580102 0 FEEDER SLIDE RAM PIN 2
Page 10
29 12580103 0 FEEDER FIXING PIN 2
30 12530116 0 FEEDER RAISE LOWER RAM SPACER 4
31 12280111 0 PIN 2
32 12530197 0 FEEDER SLIDE TRAY 1
33 12530198 0 FEEDER SLIDE TRAY 1
34 12530167 0 BELT FEEDER CLAMP PLATE STONE GUARD RH 1
35 12530166 0 BELT FEEDER HOPPER CLAMP STONE GUARD 1
[Figure End]
Page 11
Page 12
NAME: BELT FEEDER CONVEYOR MACHINE: H6203 & H6203R
Page 13
1 12230295 0 BELT FEEDER EXTENDED CONVEYOR 1

EXTENDED BELT FEEDER (HORIZONTAL FEEDER)
2 12230251 0 BELT GEARBOX BEARING MTG LH 1
3 12230252 0 BELT FEEDER GEARBOX MTG RH 1
4 12230253 0 DRIVE DRUM 1
5 12030194 0 805W GEARBOX 2
6 09230195 0 GUIDE ROLLER 4
7 01940145 0 1240MM IMPACT BAR 24
8 12230249 0 PLAIN BELT 1

9 12230263 0 BELT CLEANER FRAME 1
10 12230265 0 BELT CLEANER STRAP 1
11 12230264 0 BELT CLEANER 1
12 09150125 0 TENSIONER (ROSTA) 2
13 12230239 0 IMPACT ROLLER 6

14 12230291 0 MTG BRACKET 10
15 12230261 0 RETURN ROLLER GUARD 2
15 12270476 0 DISC RETURN ROLLER GUARD 2

REPLACES 12230261
16 12230260 0 DISC RETURN ROLLER 2
17 12030185 0 FEEDER TAIL DRUM SCRAPER MTG 1
18 12230254 0 TAIL DRUM 1
19 12030186 0 FEEDER TAIL DRUM SCRAPER PLATE 1
20 12230257 0 TAIL DRUM MTG ANGLE 2
21 12270130 0 BELT FEEDER UNDERGUARD 1

12270130-LH / 12270131-RH FROM JULY 2006
22 00024001 0 NUT 4
23 00024006 0 WASHER 2
24 02420116 0 ADJUSTER ROD 2
25 06630191 0 ADJUSTER SHOE 2
26 12230298 0 EXTENDED SIDE DOOR 2

27 12230293 0 SIDE DOOR SMALL 2
28 12230292 0 REAR SIDE DOOR 2
Page 14
29 12230255 0 TAIL DRUM SHAFT 1
31 03210165 0 TAPERLOCK 2
32 12230256 0 TAIL DRUM COLLAR 2
[Figure End]
Page 15
Page 16
NAME: LIGHT DUTY FEEDER HOPPER MACHINE: H6203 & H6203R
ILLUSTRATION: LIGHT DUTY FEEDER HOPPER
Page 17
NAME: LIGHT DUTY FEEDER HOPPER MACHINE: H6203 & H6203R
ILLUSTRATION: LIGHT DUTY FEEDER HOPPER
1 12530601 0 1 PIECE HOPPER SIDE RH 1
2 12530602 0 1 PIECE HOPPER SIDE LH 1
3 12530603 0 1 PIECE HOPPER REAR 1
4 12530632 0 HOPPER OUTLET SUPPORT 1
5 12530607 0 FEEDER REAR SKIRTING RUBBER 1
6 12130472 0 GALVANISED CLAMP 1
7 12530612 0 FEEDER UPPER TAIL PLATE 1
8 12570402 0 FEEDER ACCESS SIDE GUARD RH 1
9 12570403 0 FEEDER ACCES SIDE GUARD LH 1
10 12570400 0 HOPPER ACCESS SIDE GUARD RH 3
11 12570401 0 FEEDER ACCESS SIDE GUARD LH 3
12 12570404 0 FEEDER ACCESS SIDE GUARD RH 1
13 12570405 0 FEEDER ACCESS GUARD LH 1
15 12530651 0 HOPPER SIDE WEAR PLATE OUTLET RH 1
16 12530652 0 HOPPER SIDE WEAR PLATE OUTLET LH 1
17 12530649 0 HOPPER SIDE WEAR PLATE UPPER RH 1
18 12530650 0 HOPPER SIDE WEAR PLATE UPPER LH 1
19 12530648 0 HOPPER SIDE WEAR PLATE 4
20 12530644 0 HOPPER WEAR PLATE REAR RH 1
21 12530645 0 HOPPER WEAR PLATE REAR LH 1
22 12530636 0 HOPPER SPINE BREAKER BAR SHORT 1
23 12530635 0 HOPPER SIDE BREAKER BAR 6
24 12530634 0 HOPPER SPINE BREAKER BAR 1
25 12530606 0 HOPPER SIDE SPILLAGE RUBBER 2
[Figure End]
Page 18
NAME: LIGHT DUTY BELT FEEDER CONVEYOR MACHINE: H6203 & H6203R
ILLUSTRATION:
FIGURE: 01-06 REV: D
Page 19
ILLUSTRATION:
1 12530600 0 EXTENDED BELT FEEDER CONVEYOR FRAME 1
2 12530629 0 FEEDER REAR BACK PLATE 1
3 12230292 0 REAR SIDE DOOR 2
4 06670135 0 DRUM UNDERGUARD 2
5 12530630 0 EXTENDED FEEDER LOWER MOUNTING 2
8 06630302 0 RETURN ROLLER NIP GUARD 2
9 12530631 0 HORIZON FEEDER SUPPORT BRACKET UPPER 1
10 12230263 0 BELT CLEANER FRAME 1
12 12530642 0 FEEDER ROSTA BRACKET 2
13 12230264 0 BELT CLEANER 1
15 12530633 0 SCREEN BREAKER BOX LINK 2
16 12570408 0 FEEDER HEADDRUM BRETBY GUARD 1
17 02060214 0 DOWTY SEAL 2
18 02060215 0 DOWTY SEAL 4
19 02060231 0 ADAPTOR 2
20 02060202 0 ADAPTOR 4
22 12530615 0 FEEDER GEARBOX MOUNTING HEAD PLATE RH 1
23 12530618 0 OUTLET PLATE SUPPORT BRACKET RH 1
24 12530619 0 OUTLET PLATE SUPPORT BRACKET LH 1
25 12530623 0 FEEDER MOTOR MOUNTING PLATE RH 1
27 03210165 0 TAPERLOCK 4
28 12530616 0 SINGLE DRIVE FEEDER DRIVE DRUM SHAFT 1
29 12530622 0 DUAL DRIVE FEEDER DRIVE DRUM 1
30 06663100 0 GEARBOX 2
Page 20
ILLUSTRATION:
31 02420116 0 ADJUSTER ROD 2
33 12230257 0 TAIL DRUM MTG ANGLE 2
34 02022213 0 BEARING Superseded by 02023213 22/09/03 2

(Interchangeable)
36 12530638 0 H6203 FEEDER TAIL DRUM 1
37 12530628 0 FEEDER TAIL DRUM SCRAPER MOUNTING 1
38 12030186 0 FEEDER TAIL DRUM SCRAPER PLATE 1
39 12030187 0 FEEDER TAIL DRUM SCRAPPER RUBBER 1
40 12030188 0 TAIL DRUM SCRAPER RUBBER STRAP 2
41 12530613 0 IMPACT BAR SUPPORT 2
42 01940145 0 1240MM IMPACT BAR 11
43 02020606 0 SIDE ROLLER LH 11
44 06530102 0 ROLLER 11
45 12530608 0 FEEDER CENTRE ROLLER MOUNTING 11
46 08010101 0 ROLLER 11
47 02020607 0 SIDE ROLLER RH 1
49 01800174 0 ADAPTOR 3
50 02020602 0 GREASE NIPPLE 3
52 12570406 0 FEEDER OUTLET SKIRTING SIDE GUARD 2
53 06630490 0 F'BOOT BACK STRAP 4
54 12530605 0 LIGHT DUTY FEEDER OUTLET SKIRTING LH 1
55 12010131 0 CLAMP 1
56 12010131 0 CLAMP 4
58 12530620 0 DRIVE DRUM SEALING RUBBER 2
59 12530610 0 REMOVABLE OUTLET PLATE LH 1
60 12530609 0 REMOVABLE OUTLET PLATE RH 1
61 12530614 0 EXTENDED FEEDER TROUGH BELT 1
62 12530653 0 HOPPER OUTLET SKIRTING EXTENSION 1
63 12530654 0 FEEDER OUTLET SKIRTING EXTENSION LH 1
Page 21
NAME: SCREENBOX DRIVE MACHINE: H6203 & H6203R
ILLUSTRATION:
[Figure End]
Page 22
ILLUSTRATION:
Page 23
ILLUSTRATION:
1 12550130 0 SCREENBOX SIDEPLATE EXTENSION RH 1

Optional from s/n 12500145 onwards
2 12550131 0 SCREENSIDE EXTENSION LH 1
3 12550164 0 FEEDBOX EXTENSION RH 2
4 12550132 0 SCREENSIDE EXTENTION MOUNTING BRACKET 4
5 12550185 0 SCREENBOX PUNCH PLATE 15
6 12550170 0 SCREEN MESH 15
7 12550110 0 BOTTOM DECK OUTLET LIP 1
8 12550140 0 SCREEN SIDE RUBBER 2
9 12010131 0 CLAMP 40
10 12550150 0 SCREEN BELT DRIVE GUARD 1
10 12650189 1 SCREEN BELT DRIVE GUARD 1

CHANGED ON METRIC BOX BY AR1195. CHECK ACTION REQUEST FOR
SERIAL NUMBER
11 17050335 0 V-BELT 3
12 12550172 0 PULLEY SPB 450 3G PARALLEL BORE 1
13 12550173 0 PULLEY SPC 250 3G 1

UP TO M/C S/N 12501016
13 12550178 0 PULLEY SPC 250 3G TYPE2 1
FROM S/N 12501017
15 05130241 0 TAPERLOCK 1
16 12550155 0 MOTOR MOUNTING BRACKET 1

From serial no. 12500433
16 12550175 0 SCREENBOX MOTOR MOUNTING PLATE 1
Up to serial no. 12500433
17 12550156 0 MOTOR MOUNTING STAND 1
18 12550161 0 MOTOR MOUNTING SHOE 2
19 12550174 0 HYD MOTOR 1

19 17060132 0 PARKER 93CC BENT AXIS MOTOR 1
20 00000039 0 BOLT M12 4
21 12550135 0 SCREEN BLANKING RUBBER 1

21 12550136 0 SCREEN INLET CHUTE RUBBER 1
Standrad from s/n 12500145 onwards
22 17060136 0 FLANGE CODE 62 SAE 1" WITH 7/16"-14X50MM 2
22 03260111 0 PUMP ADAPTOR 2
Page 24
ILLUSTRATION:
23 02060217 0 DOWTY SEAL 2
24 02060206 0 ADAPTOR 2
25 00000352 0 SOCKET CSK 4
[Figure End]
Page 25
Page 26
NAME: SCREENBOX WALKWAY MACHINE: H6203 & H6203R
ILLUSTRATION: SCREENBOX
Page 27
NAME: SCREENBOX WALKWAY MACHINE: H6203 & H6203R
1 12550300 0 WALKWAY RH 1
2 12550305 0 HANDRAIL FRONT RH 1
3 12550306 0 HANDRAIL BACK RH 1
4 12550301 0 WALKWAY LH 1
5 12550307 0 FRONT HANDRAIL LH 1
7 12550302 0 WALKWAY FLIP OUT SECTION 1
8 12550539 0 WALKWAY HANDRAIL FOLD DOWN SECTION 2
9 12550312 0 WALKWAY HANDRAIL MIDDLE LH 1
10 12550309 0 LADDER 2
11 12550310 0 LADDER STAY 4
12 12550356 0 WALKWAY LADDER HANDRAIL 2
14 12550357 0 WALKWAY CROSS TIE HANDRAIL 4
15 12550326 0 FOLDING WALKWAY HANDRAIL 1
16 12550540 0 WALKWAY FOLD DOWN SECTION 1
17 12550358 0 WALKWAY REAR CROSS TIE HANDRAIL 1
20 12550327 0 BACK WALKWAY 1
21 12550328 0 WALKWAY PIVOT PIN 2
22 12550329 0 WALKWAY ACCESS PANEL MESH 2
23 12550330 0 WALKWAY SUPPORT MOUNTING 2
24 12550340 0 WALKWAY HANDRAIL 1
25 12550335 0 WALKWAY RAIL BOLT ON 1
[Figure End]
Page 28
NAME: SCREENBOX WALKWAY (750MM WIDE) MACHINE: H6203 & H6203R
Page 29
NAME: SCREENBOX WALKWAY (750MM WIDE) MACHINE: H6203 & H6203R
1 12550376 0 750MM WIDE WALKWAY RH 1
2 12550371 0 HANDRAIL BACK RH (750MM WIDE) 1
5 12550309 0 LADDER 2
7 12550372 0 WALKWAY RAIL BOLT ON (750MM WIDE) 1
8 12550378 0 LADDER STAY (750MM WIDE WALKWAY) 4
9 12550342 0 SCREEN VIEWING LADDER 1
10 12550366 0 WALKWAY FOLD DOWN SECTION (750MM WIDE) 1
13 12550314 0 FRONT HANDRAIL LH FOR 750MM WIDE 1
17 12550327 0 BACK WALKWAY 1
18 12550382 0 WALKWAY SUPPORT MOUNTING (750 WIDE) 1
19 12550383 0 WALKWAY SUPPORT MOUNTING LH (750 WIDE) 1
21 12550377 0 750MM WALKWAY PIVOT PIN 2
22 12550380 0 WALKWAY SUPPORT BRACKET BOLT ON (750 WIDE) 1
23 12550381 0 WALKWAY SUPPORT BRACKET (750 WIDE) 1
25 12550375 0 750MM WIDE WALKWAY LH 1
26 12550384 0 REMOVABLE SCREEN WALKWAY MOUNTING 4

BRACKET RH
NOT SHOWN
27 12550385 0 750MM REMOVEAVBLE WALKWAY MTG BRKT LH 4

NOT SHOWN
[Figure End]
Page 30
NAME: CARRIAGE BOLTS FOR CLAMP BARS MACHINE: H6203 & H6203R
Page 31
Page 32
Page 33
1 12510103 0 CARRIAGE BOLT 0

QTY: AS REQUIRED
2 REF. ONLY 0 0
WASHER: SEE FINAL PARTS
3 12510216 0 WASHER - HARDENED FLAT 0
QTY: AS REQUIRED
4 12510101 0 HEX NUT 0
QTY: AS REQUIRED
5 REF. ONLY 0 0
CLAMP BAR: SEE FINAL PARTS
6 REF. ONLY 0 0
WIRE MESH (STATE SIZE WHEN ORDERING) CONTACT POWERSCREEN
PARTS
[Figure End]
Page 34
NAME: DISCHARGE LIP W/LINERS MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 35
NAME: DISCHARGE LIP W/LINERS MACHINE: H6203 & H6203R
ILLUSTRATION:
1 12550410 0 H6203 SCREENBOX DISCHARGE LIP 1

FOR METRIC SCREEN BOX ACTION REQUEST 1190
2 00016050 0 BOLT M16 4
METRIC SCREEN BOX
3 00016006 0 WASHER 4
4 00016002 0 LOCKNUT 4
5 00012040 0 BOLT M12 6
6 00012006 0 WASHER 12
7 00012002 0 LOCKNUT 6
8 12550420 0 H6203 SCREENBOX DISCHARGE LIP WEAR PLATE 1

FOR METRIC BOX IMPLEMENTED BY ACTION REQUEST 1190
9 00000038 0 BOLT M12 5
10 00012006 0 WASHER 5
11 00012002 0 LOCKNUT 5
[Figure End]
Page 36
NAME: FEEDBOX MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 37
NAME: FEEDBOX MACHINE: H6203 & H6203R
ILLUSTRATION:
1 12550157 0 H6203 SCREEN FEEDBOX 1

FOR NEW METRIC SCREEN BOX TO BE IMPLEMENTED (AR1190)
2 12550199 0 H6203 FEEDBOX BASE WEAR PLATE 1
TO ACCOMPANY ITEM 12550157 ON METRIC SCREEN BOX
3 12550196 0 H6203 FEEDBOX REAR WEAR PLATE 1
TO ACCOMPANY ITEM 12550157 ON METRIC SCREEN BOX
4 12550198 0 H6203 LHS FEEDERBOX WEAR PLATE 1
TO ACCOMPANY ITEM 12550157 ON NEW METRIC SCREENBOX
5 12550197 0 H6203 RHS FEEDERBOX WEAR PLATE 1
TO ACCOMPANY ITEM 12550157 ON NEW METRIC SCREEN BOX
8 00000038 0 BOLT M12 21
TO BE USED ON METRIC SCREEN BOX ONLY
9 00012006 0 WASHER 21
TO BE USED ON METRIC SCREEN BOX
10 00012002 0 LOCKNUT 21
TO BE USED ON METRIC SCREEN BOX
11 00016050 0 BOLT M16 0
QTY: AS REQUIRED. USED ON METRIC SCREEN BOX
12 00016002 0 LOCKNUT 0
13 00016006 0 WASHER 0
QTY: AS REQUIRED. USED ON THE METRIC SCREEN BOX
14 00012040 0 BOLT M12 0
15 00012002 0 LOCKNUT 0
16 00012006 0 WASHER 0
[Figure End]
Page 38
NAME: FINAL PARTS MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 39
NAME: FINAL PARTS MACHINE: H6203 & H6203R
ILLUSTRATION:
1 12550406 0 H6203 SCREEN BOX TAIL GATE 2

METRIC SCREEN BOX
2 12550407 0 H6203 SB TAILGATE STRAP 1
METRIC SCREEN BOX
3 12550408 0 H6203 SB TAILGATE RUBBER FLAP 1
METRIC SCREEN BOX
4 12550417 1 H6203 SCREENBOX LIFTING EYES 12
METRIC SCREEN BOX
5 00012006 0 WASHER 12
METRIC SCREEN BOX
6 00012002 0 LOCKNUT 12
METRIC SCREEN BOX
7 02020529 0 BOLT M12 12
METRIC SCREEN BOX
8 12550105 0 SCREENBOX DRAWPLATE 30
METRIC SCREEN BOX
9 12550416 0 H6203 GEAR ALIGNMENT BAR 2
METRIC SCREEN BOX
10 12510178 0 WASHER - SPHERICAL 126
NOT DISPLAYED
11 12510103 0 CARRIAGE BOLT 126
METRIC SCREEN BOX. SEE CLAMP BAR BOLTS SECTION
12 12510105 0 SOCKET - LOCKING 1
(NOT SHOWN)
13 12550553 0 SCREENBOX THROW ADJUSTMENT SPANNER 1
(NOT SHOWN)
14 12510136 0 WEIGHT - PLUG (INSTALLED IN SHAFT) 6
(INSTALLED IN SHAFT) (NOT SHOWN)
[Figure End]
Page 40
NAME: GEAR CASE COVERS MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 41
NAME: GEAR CASE COVERS MACHINE: H6203 & H6203R
ILLUSTRATION:
1 12510183 0 PIPE PLUG 2
2 12550413 1 INSPECTION PANEL COVERPLATE 5

CHANGED FOR METRIC SCREEN BOX
3 12550411 1 NONDRIVE BEARING COVER 1
4 12550412 1 H6203 SCREENBOX DRIVE BEARING COVER 1
4 12650180 0 GEAR SIDE CASE COVER 1
CHANGED ON METRIC BOX BY AR1195. SEE ACTION REQUEST FOR SERIAL
NUMBER CUT IN
5 12550414 1 SCREEN BOX TIMING COVER 1

6 NOT REQUIRED 0 2
TAB, CASE COVER OIL LEVEL
7 00001025 0 BOLT 36
METRIC BOLTS FOR METRIC SCREEN BOX
8 00010030 0 BOLT M10 132
9 00010002 0 LOCKNUT 132
10 12510177 0 WASHER - COPPER 54
11 12510184 0 DRAIN PLUG - MAGNETIC 2
13 12510190 0 BREATHER CAP - WATER SHEILD 2
14 12510194 0 BUSHING 2
15 12510196 0 BELL REDUCER 2
[Figure End]
Page 42
NAME: SHAFT BEARINGS & SEAL ASSEMBLIES MACHINE: H6203 & H6203R
Page 43
1 12510120 0 DISC - GEAR WEIGHT 3
2 12510123 0 DISC - IMPULSE 3
3 12510187 0 BEARING - ROLLER 6
4 12510122 0 WEIGHT - OUTSIDE 6
5 12510121 0 WEIGHT - INSIDE 6
6 12510213 0 CAPSCREW 24
7 12510135 0 STRAP - RETAINING 6
8 12510185 0 PIN DOWEL 12
9 12510207 0 CAPSCREW 12
10 12510179 0 CARD 1
10 12510141 0 GEAR - SPUR 3
10 12510142 0 GEAR - SET COMPLETE 1
11 12510206 0 CAPSCREW 3
12 12510108 0 TAB - GEAR RETAINING 3
13 12510113 0 KEY BOLT 3
14 12510107 0 LOCKWASHER - KEY BOLT 3
15 12510188 0 LOCKWASHER 6
16 12510186 0 LOCKNUT 6
17 12510118 0 HUB - GEAR SIDE 3
18 12510119 0 HUB - IMPULSE SIDE 3
19 12510208 0 CAPSCREW 72
20 12510124 0 LOCKING ASSEMBLY 7
22 12510117 0 SHAFT - TIMING 2
24 12510177 0 WASHER - COPPER 6
25 12510112 0 WASHER - OIL SEAL HOUSING 1
26 12510166 0 HOUSING - OIL SEAL 1
27 12510176 0 OIL SEAL - LABYRINTH 1
28 REF ONLY 0 0
SEE SCREEN DRIVE ASSEMBLY
29 12510126 0 BARRIER RING 1
Page 44
30 12510195 0 SETSCREW 4
31 12510189 0 NIPPLE - GREASE 1
32 REF ONLY 0 0
SEE VIBRATING BASKET
33 REF ONLY 0 0
SEE GEAR CASE COVERS
[Figure End]
Page 45
Page 46
NAME: PLUG WEIGHTS MACHINE: H6203 & H6203R
Page 47
NAME: PLUG WEIGHTS MACHINE: H6203 & H6203R
1 12510136 0 WEIGHT - PLUG (INSTALLED IN SHAFT) 0

QTY: AS REQUIRED
[Figure End]
Page 48
NAME: SNUBBER ASSEMBLY MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 49
NAME: SNUBBER ASSEMBLY MACHINE: H6203 & H6203R
ILLUSTRATION:
1 12550168 0 H6203 SCREEN SNUBBER ASSEMBLY 4

FITTED TO CHASSIS OF HORIZON
2 12550169 0 H6203 SNUBBER COMPRESSION PLATE 4
3 00016045 0 BOLT M16 16
4 00030001 0 M30 HEXFULLNUTZP 8
5 12550179 0 H6203 SNUBBER RUBBER ADJUSTER 8
6 12510134 0 SNUBBER RUBBER 8

NOT DISPLAYED
[Figure End]
Page 50
NAME: VIBRATING BASKET ASSEMBLY MACHINE: H6203 & H6203R
Page 51
1 12510156 0 SIDEPLATE - RH 1
2 12510157 0 SIDEPLATE - LH 1
3 12510158 0 PLATE REINFORCING 2
4 12510163 0 DECK - TOP 1
5 12510164 0 DECK - CENTRE 1
6 12510163 0 DECK - TOP 1
7 12510169 0 ANGLE - STIFFENER - RH 1
7 12510170 0 ANGLE - STIFFENER - LH 1
8 REFERENCE 0 2
SNUBBER FEED END (CONTACT POWERSCREEN PARTS)
9 REFERENCE 0 2
SNUBBER DISCHARGE END (CONTACT POWERSCREEN PARTS)
10 12510154 0 SPACER 6
11 12510155 0 SPACER 2
12 12510161 0 BRACKET - DISCHARGE ANGLE LH 1
12 12510162 0 BRACKET - DISCHARGE ANGLE RH 1
13 12510159 0 BRACKET - FEED END ANGLE LH 1
13 12510160 0 BRACKET - FEED END ANGLE RH 1
14 12510143 0 CASE WHEEL (State LH/RH) 1

(NOT SHOWN) (STATE LH/RH WHEN ORDERING)
15 12510143 0 CASE WHEEL (State LH/RH) 1
(STATE LH/RH WHEN ORDERING)
20 12510153 0 BRACKET - SPRING 2
22 12510171 0 STRIP - REINFORCING 2
23 REF ONLY 0 0
SEE GEAR CASE ASSEMBLY
25 12510201 0 CAPSCREW 18
26 12510210 0 HEX NUT - LOCKING 18
26 12510215 0 WASHER 36
27 12510106 0 GUARD - TUBE 3
29 12510217 0 WASHER 96
30 12510214 0 CAPSCREW 96
31 12510100 0 O-RING 6
Page 52
32 12510109 0 TUBE - SHAFT 3
33 12510114 0 SPINDLE - BEARING 6
34 12510173 0 COVER - ACCESS 14
35 12510191 0 CARRIAGE BOLT 28
36 12510209 0 LOCKNUT 28
37 12510218 0 WASHER 28
[Figure End]
Page 53
Page 54
NAME: SCREENBOX WALKWAY (H6203R) MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 55
ILLUSTRATION:
1 12550303 0 SCREEN WALKWAY RH (H6203 R) 1
2 12550304 0 SCREEN WALKWAY LH (H6203 R) 1
10 12550311 0 HANDRAIL FRONT LH (REVERSE M/C) 1
13 12550309 0 LADDER 2
14 12550310 0 LADDER STAY 4
15 12530224 0 FEEDBOOT DIVISION PLATE CHAIN 2
17 06630277 0 STRAP 2
20 12550327 0 BACK WALKWAY 1
21 12530455 1 FINES CONVEYOR FEEDBOOT RUBBER 1
22 12550335 0 WALKWAY RAIL BOLT ON 1
29 12550341 0 SCREEN VIEWING LADDER MOUNT 1
Page 56
ILLUSTRATION:
[Figure End]
Page 57
Page 58
NAME: SCREENBOX WALKWAY (H6203R IN LINE RECIR) MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 59
NAME: SCREENBOX WALKWAY (H6203R IN LINE RECIR) MACHINE: H6203 & H6203R
ILLUSTRATION:
1 12550301 0 WALKWAY LH 1
2 12550304 0 SCREEN WALKWAY LH (H6203 R) 1
11 12550309 0 LADDER 1
13 12550337 0 IN LINE WALKWAY HANDRAIL REAR CROSS TIE 1
15 12530455 1 FINES CONVEYOR FEEDBOOT RUBBER 1
16 12550327 0 BACK WALKWAY 1
18 12550341 0 SCREEN VIEWING LADDER MOUNT 1
19 06630277 0 STRAP 2
20 12530236 0 FINES FEEDBOOT HANGING RUBBER 1
21 12530224 0 FEEDBOOT DIVISION PLATE CHAIN 2
25 12550311 0 HANDRAIL FRONT LH (REVERSE M/C) 1
28 12550310 0 LADDER STAY 2
[Figure End]
Page 60
NAME: FEEDBOX HOIST ASSEMBLY MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 61
Page 62
ILLUSTRATION:
Page 63
ILLUSTRATION:
1 12530117 0 FEED BOX HOIST BRACKET LH 1
2 12530118 0 FEED BOX HOIST BRACKET RH 1
3 12550188 0 FEED BOX LIFTING EYE 2
4 08010111 0 D-SHACKLE 4
[Figure End]
Page 64
NAME: TAIL CONVEYOR HEAD SECTION (1400mm) MACHINE: H6203 & H6203R
ILLUSTRATION: TAIL CONVEYOR
Page 65
1 12330520 0 TAIL CONVEYOR HEAD SECTION 1
2 12330557 0 TAIL CONVEYOR SKIRTING UPPER 1
3 12330556 0 TAIL CONVEYOR UPPER SKIRTING 1
4 12370107 0 TAIL CONVEYOR SIDE GUARD 2
5 12330563 0 TAIL CONVEYOR SKIRTING RUBBER 2
9 06630278 1 BELT CLEANER BRACKET 2

REPLACES 12370102
11 12370102 0 TAIL CONVEYOR UPPER DISC ROLLER GUARD 1
13 12330511 0 SIDE IMPACT BAR MTG SHORT 2
15 12130508 0 IMPACT BAR 2
16 01940145 0 1240MM IMPACT BAR 6
17 02020604 0 SIDE ROLLER LH 2
18 12330569 0 1400MM TAIL CONVEYOR BELT SCRAPER FRAME 1
19 12130116 0 BELT CLEANER 1
20 12330570 0 TAIL CONVEYOR SCRAPER SUPPORT CLAMP PLATE 1
21 12330521 0 TAIL CONVEYOR BELT SUPPORT 1
22 05120170 0 GRUBSCREW 2
23 12330531 0 TAIL CONVEYOR DRIVE DRUM SHAFT 1
24 12330530 0 DRIVE DRUM 1
24 12530511 0 STAINLESS STEEL DRIVE DRUM 1

NON STANDARD OPTION REF OC-1603 SERIAL PID00125JDGA40533
25 05121159 0 BEARING SUPERSEDES 05120159 22/09/03 2
(INTERCHANGEABLE)
26 06630240 0 DRUM MTG PLATE LH 1
Page 66
27 06630241 0 DRUM MTG PLATE RH 1
28 03210165 0 TAPERLOCK 2
29 06630317 0 COLLAR 2
30 02020163 0 TAPERLOCK 1
31 02280264 0 COUPLING FLANGE 2
32 02280265 0 INSERT/CENTRE DISC 1
33 02220220 0 TAPERLOCK 1
34 06630255 0 HYDRAULIC MOTOR STAND 1
35 06630256 0 COUPLING COVER PLATE 2
37 12230525 0 ADJUSTER 2
38 12330507 0 TROUGH TAIL CONVEYOR PLAIN BELT 1

NOT SHOWN
40 01940146 0 BOLT M16 24
41 12230527 0 HEAD DRUM SUPPORT PLATE 1
42 12230526 0 HEAD DRUM SUPPORT PLATE 1
43 02060203 0 ADAPTOR 3
44 02060216 0 DOWTY SEAL 2
45 05060150 0 CHECK VALVE 1
46 02060214 0 DOWTY SEAL 1
47 02060231 0 ADAPTOR 1
[Figure End]
Page 67
Page 68
NAME: TAIL CONVEYOR TAIL SECTION (1400mm) MACHINE: H6203 & H6203R
Page 69
1 12330500 0 TAIL CONVEYOR LOWER SECTION 1400MM WIDE 1
2 12330552 0 TAIL CONVEYOR LOWER SKIRTING NEW 1
3 12330553 0 TAIL CONVEYOR LOWER SKIRTING 1
4 12370105 0 TAIL CONVEYOR SIDE GUARD RH 1
5 12370106 0 TAIL CONVEYOR SIDE GUARD LH 1
6 12370104 0 TAIL CONVEYOR LOWER SIDE GUARD 2
7 07220153 0 CLAMP PLATE 2
10 12330538 0 TAIL CONV LOWER DEFLECTOR PLATE LH LONG 1
11 12330537 0 TAIL CONV LOWER DEFLECTOR PLATE RH LONG 1
12 12330540 0 TAIL CONV LOWER DEFLECTOR PLATE LH SHORT 1
13 12330539 0 TAIL CONV LOWER DEFLECTOR PLATE RH SHORT 1
14 12330511 0 SIDE IMPACT BAR MTG SHORT 2
15 12330510 0 TAIL CONVEYOR IMPACT BAR MOUNTING 45° 2
16 12150508 0 SCREENBOX BOTTOM DECK FRAME 2
17 01940145 0 1240MM IMPACT BAR 15
20 06630190 0 ADJUSTER END CAP 2
21 12330506 0 TAIL CONVEYOR ADJUSTER ROD 2
24 12330561 0 TAIL CONVEYOR HANGING RUBBER 1
25 12010131 0 CLAMP 10
26 12560100 0 RAM 2
27 12330550 0 TAIL CONVEYOR V PLOUGH CLAMP 2
28 12330549 0 TAIL CONVEYOR V PLOUGH RUBBER 1
29 12330548 0 TAIL CONVEYOR TAIL DRUM SCRAPER 1
Page 70
30 12330546 0 TAIL CONVEYOR V PLOUGH 1
32 02023213 0 2+1/2" BEARING 2
34 02020163 0 TAPERLOCK 2
35 12330562 0 TAIL CONVEYOR REAR ANGLE SUPPORT 1
36 12330545 0 TAIL CONVEYOR REAR RUBBER 1
37 12370103 0 TAIL CONVEYOR TAIL DRUM REAR GUARD 1
38 12270116 0 REAR SIDE GUARD RH 1
39 12270115 0 REAR SIDE GUARD LH 1
40 12330515 0 TAIL DRUM 1
42 12370100 0 L1690 DISC RETURN ROLLER GUARD 1

REPLACES 12370100
43 05120170 0 GRUBSCREW 2
44 12330567 0 TAIL CONVEYOR EXTENSION PLATE 1
45 12330568 0 TAIL CONVEYOR EXTENSION PLATE 1

NOT SHOWN
47 12330505 0 BELT (TROUGH) 1
NOT SHOWN
48 12330501 0 SLIDE RAM MOUNTING 2
49 12330560 0 TAIL CONVEYOR RUBBER CLAMP 1
[Figure End]
Page 71
Page 72
NAME: LIGHT DUTY TAIL CONV TAIL SECTION MACHINE: H6203 & H6203R
ILLUSTRATION: TAIL CONVEYOR TAIL SECTION
Page 73
1 12530570 0 LIGHT DUTY TAIL CONVEYOR LOWER SECTION 1
2 12530552 0 LIGHT DUTY TAIL CONV FEEDBOOT RH 1
3 12530551 0 LIGHT DUTY TAIL CONVEYOR FEEDBOOT LH 1
4 12570300 0 LIGHT DUTY TAIL CONVEYOR FEEDBOOT SIDE 2

GUARD
5 07220153 0 CLAMP PLATE 2
7 12530553 0 LIGHT DUTY TAIL CONV FEEDBOOT RUBBER UPPER 2
8 12530554 0 LIGHT DUTY TAIL CONV FEEDBOOT RUBBER LOWER 2
9 12570304 0 LIGHT DUTY TAIL CONV STONE GUARD LOWER LH 1
10 12570303 0 LIGHT DUTY TAIL CONV STONE GUARD LOWER RH 1
11 12330503 0 TAIL CONV SLIDE RAM MTG SHIM 2
12 12330502 1 SLIDE RAM MOUNTING LH 1
13 12330501 1 SLIDE RAM MOUNTING 1
16 12370100 1 L1690 DISC RETURN ROLLER GUARD 1

REPLACES 12370100
19 06530102 0 ROLLER 10
20 07231127 0 ROLLER BRACKET 5
24 12330560 1 TAIL CONVEYOR RUBBER CLAMP 1
26 12330515 0 TAIL DRUM 1
27 02020163 0 TAPERLOCK 2
Page 74
29 02023213 0 2+1/2" BEARING 2
31 12330558 0 TAIL CONV REAR SPILLAGE RUBBER 1
32 12330562 1 TAIL CONVEYOR REAR ANGLE SUPPORT 1
33 12270115 0 REAR SIDE GUARD LH 1
34 12270116 0 REAR SIDE GUARD RH 1
35 12370103 1 TAIL CONVEYOR TAIL DRUM REAR GUARD 1
37 12330546 2 TAIL CONVEYOR V PLOUGH 1
38 12330548 0 TAIL CONVEYOR TAIL DRUM SCRAPER 1
40 12330550 0 TAIL CONVEYOR V PLOUGH CLAMP 2
41 03220104 0 ROLLER 1

NOT SHOWN
[Figure End]
Page 75
Page 76
NAME: LIGHT DUTY TAIL CONV HEAD SECTION MACHINE: H6203 & H6203R
ILLUSTRATION: LIGHT DUTY TAIL CONV HEAD SECTION
Page 77
1 12530580 0 LIGHT DUTY TAIL CONVEYOR HEAD SECTION 1
2 12570302 0 LIGHT DUTY TAIL CONV STONE GUARD UPPER LH 1
3 12570301 0 LIGHT DUTY TAIL CONV STONE GUARD UPPER RH 1

REPLACES 12370102
4 12370102 1 TAIL CONVEYOR UPPER DISC ROLLER GUARD 1
6 07231127 0 ROLLER BRACKET 1
9 06530102 0 ROLLER 4
10 12330570 0 TAIL CONVEYOR SCRAPER SUPPORT CLAMP PLATE 1
11 12130116 0 BELT CLEANER 1
12 12330569 0 1400MM TAIL CONVEYOR BELT SCRAPER FRAME 1
14 06630278 1 BELT CLEANER BRACKET 2
15 12530555 0 LIGHT DUTY TAIL CONVEYOR BELT SUPPORT 1

(INTERCHANGEABLE)
19 03210165 0 TAPERLOCK 2
20 06630317 0 COLLAR 2
21 12330531 0 TAIL CONVEYOR DRIVE DRUM SHAFT 1
22 12330530 0 DRIVE DRUM 1
23 02020163 0 TAPERLOCK 1
26 02220220 0 TAPERLOCK 1
27 06630255 0 HYDRAULIC MOTOR STAND 1
Page 78
30 02060214 0 DOWTY SEAL 1
31 02060231 0 ADAPTOR 1
32 02060216 0 DOWTY SEAL 2
33 02060203 0 ADAPTOR 3
34 05060150 0 CHECK VALVE 1

NOT SHOWN
[Figure End]
Page 79
Page 80
NAME: EXTENDED TAIL CONV TAIL SECTION MACHINE: H6203 & H6203R
ILLUSTRATION: EXTENDED TAIL CONV TAIL SECTION
Page 81
1 12530850 0 900MM TAIL CONVEYOR LOWER SECTION 1
2 12530872 0 TAIL CONVEYOR HD FEEDBOOT 1

REPLACES 12530855
3 17670150 0 FEEDBOOT SIDE GUARD 1
4 17670151 0 FEEDBOOT SIDE GUARD 1
5 15830471 0 FEEDBOOT RUBBER 1
7 07220152 0 CLAMP PLATE 2
8 17670153 0 TAILDRUM REAR GUARD 1
10 17630472 0 FEEDBOOT BACK SKIRTING RUBBER 1
11 06930243 0 ADJUSTER ROD 2
13 09830421 0 BEARING ADJUSTER 2
15 09900405 0 TNP2" 3 BEARING 2
17 02050441 0 TAPERLOCK 2
18 17630460 0 RADIAL CONV TAIL DRUM 1
19 17630415 0 SIDE CONVEYOR TAILDRUM SCRAPER 1
20 17630417 0 SIDE CONVEYOR TAILDRUM SCRAPER PLATE 1
21 17630416 0 SCRAPER RUBBER 1
22 05120115 0 ROLLER 6

REPLACES 17670158
26 17670158 1 DISC ROLLER GUARD 1
27 09160212 0 RAM 2
28 12530856 0 TAIL CONV FOLD LINKAGE TIE ROD 1
Page 82
29 12530851 0 TAIL CONVEYOR FOLD LINKAGE ARM 4
30 12530857 0 TAIL CONV TRANSPORT BRKT 2
31 15580100 0 PIN 2
34 12570305 0 TAIL CONV LOWER SECTION DEFLECTOR LH 1
35 12570306 0 TAIL CONV LOWER SECTION DEFLECTOR RH 1
36 12530854 0 900MM EXTENDED TAIL CONV BELT 1

(NOT SHOWN)
[Figure End]
Page 83
Page 84
NAME: EXTENDED TAIL CONV HEAD SECTION MACHINE: H6203 & H6203R
ILLUSTRATION: EXTENDED TAIL CONV HEAD SECTION
Page 85
1 12530860 0 TAIL CONV HEAD SECTION 1
2 12270270 0 HEADDRUM GUARD 1
4 05120115 0 ROLLER 2

REPLACES 17670158
7 17670158 1 DISC ROLLER GUARD 1
8 12130458 0 SCRAPER CLAMP 1
9 12130459 0 BELT CLEANER 1
10 12230468 0 SCRAPER FRAME 1
11 06930139 0 TENSIONER 2
12 06630261 0 SCRAPER BRACKET LH 1
13 06630260 3 SCRAPER BRACKET RH 1
15 03510147 0 TAPERLOCK 1
17 05110105 0 INSERT/CENTER DISC 1
18 02010138 0 TAPERLOCK 1
19 12230325 1 HYD MOTOR STAND 1
20 06930266 0 MOTOR UNDERGUARD 1
22 02251105 0 BEARING Supersedes 02250105 22/09/03 2

(Interchangeable)
23 12230408 0 DRIVE DRUM COLLAR 2
24 02020211 0 TAPERLOCK 2
25 02010139 0 ROUND END KEY 2
26 12230403 0 DRIVE DRUM SHAFT 1
27 12230417 1 DRIVE DRUM 1
Page 86

(NOT SHOWN)
[Figure End]
Page 87
Page 88
NAME: COLLECTION CONVEYOR MACHINE: H6203 & H6203R
ILLUSTRATION:
FIGURE: 04-01 REV: C
Page 89
ILLUSTRATION:
1 12530200 0 COLLECTION CONVEYOR FRAME 1
2 12530250 0 COLLECTION CONVEYOR FEEDBOOT 1
3 12530203 0 DRIVEDRUM BRETBY GUARD 1
4 12530215 0 DRIVE DRUM 1
5 12530201 0 BEARING MOUNTING STAND RH 1
6 12530202 0 BEARING MOUNTING STAND LH 1
7 12570108 0 COUPLING COVER 1
8 12530206 0 MOTOR STAND TORQUE ARM 1

(INTERCHANGEABLE)
10 12530212 0 DO NOT USE.USE 09530230 INSTEAD. 1
12 12530213 0 HEAD DRUM SCRAPER FRAME 1
14 12530214 0 DRUM SCRAPER RUBBER 1
15 06630277 0 STRAP 2
17 02023213 0 2+1/2" BEARING 2
18 12530220 0 TAIL DRUM 1
19 06630320 0 TAIL CONVEYOR DRUM ADJUSTER 2
20 02420116 0 ADJUSTER ROD 2
21 09230195 0 GUIDE ROLLER 4
22 02021145 0 ROLLER 32
23 12570104 0 COLLECTION CONVEYOR REAR SIDE GUARD RH 1
24 12570105 0 COLLECTION CONVEYOR REAR SIDE GUARD LH 1
25 12570100 0 COLLECTION CONVEYOR SIDE GUARD RH 4
26 12570102 0 COLLECTION CONVEYOR SIDE GUARD UPPER RH 1
27 12570103 0 COLLECTION CONVEYOR SIDE GUARD UPPER LH 1
28 12570106 0 COLLECTION CONVEYOR REAR GUARD 1
Page 90
ILLUSTRATION:
31 12530258 0 COLLECTION CONVEYOR FEEDBOOT REAR RUBBER 1
32 12530257 0 FEEDBOOT SIDE SKIRTING RUBBER 2
33 12530251 0 COLLECTION CONV FEEDBOOT CONTOUR RH 1
34 12530252 0 COLLECTION CONV FEEDBOOT CONTOUR LH 1
35 12530255 0 CONTOUR PLATE RUBBER 2
36 12530253 0 CONTOUR PLATE CLAMP RH 1
37 12530254 0 CONTOUR PLATE CLAMP LH 1
38 12530204 0 RETURN ROLLER GUARD 2

REPLACES 12530204
40 12530205 0 CONVEYOR BELT 1

NOT SHOWN
41 12530226 0 COLLECTION CONV CROSS TIE 1
42 12530463 0 COLL CONV FBOOT CUTOUT BLANKING RUBBER 2
43 12530256 0 FEEDBOOT BACK WEARPLATE 1
44 12530225 0 COLLECTION SCRAPER MOUNTING PLATE 2
45 12530230 0 COLLECTION CONVEYOR SCRAPER 1
46 12530231 0 COLLECTION CONVEYOR SCRAPER PLATE 1
47 12530232 0 COLLECTION CONVEYOR SCRAPER RUBBER 1
48 12530207 0 COLLECTION CONVEYOR BLANKING RUBBER 1
49 12530234 0 SCRAPER DEFLECTOR PLATE RUBBER 1
50 12530219 0 SCRAPER DEFLECTION PLATE MTG PINS 2
51 12530218 0 SCRAPER DEFLECTION PLATE 1
52 12530265 0 BELT SCRAPER FRAME 1

NEW SCRAPER FROM M/C S/N 12501032
53 12530268 0 SCRAPER ADJUSTER BOLT 4
54 07250119 0 HARDENED WASHER 10
55 15680052 0 SPRING 4
57 12230264 0 BELT CLEANER 1
58 12530267 0 SECONDARY SCRAPER FRAME 1
Page 91
ILLUSTRATION:
59 00020002 0 LOCKNUT 4
60 12530240 0 DUAL SCRAPER BEARING MOUNTING STAND RH 1
61 12530241 0 DUAL SCRAPER BEARING MOUNTING STAND LH 1
63 06630277 0 STRAP 1
64 00020001 0 NUT 4
[Figure End]
Page 92
NAME: TROUGH COLLECTION CONVEYOR MACHINE: H6203 & H6203R
ILLUSTRATION: TROUGH COLLECTION CONVEYOR
Page 93
1 12530280 0 H6203 TROUGH COLLECTION CONVEYOR FRAME 1
3 12530225 0 COLLECTION SCRAPER MOUNTING PLATE 2
4 06630320 0 TAIL CONVEYOR DRUM ADJUSTER 2
5 02420116 0 ADJUSTER ROD 2
6 12530246 0 H6203 COLL CONV BOLT IN SECTION 2
7 12530245 0 COLL CONV WING ROLLER SUPPORT 2
8 12570117 0 TROUGH COLLECTION CONVEYOR REAR GUARD 1
9 12530247 0 H6203 COLL CONV CENTRE BEAM 1
12 02020609 0 RH SIDE ROLLER 16
13 06530102 0 ROLLER 32
14 02020608 0 LH SIDE ROLLER 16
15 12530203 0 DRIVEDRUM BRETBY GUARD 1
16 12530267 0 SECONDARY SCRAPER FRAME 1
17 12230264 0 BELT CLEANER 1
19 12570116 0 H6203 TROUGH COLL CONV REAR SIDE GUARD LH 1
20 12570115 0 H6203 TROUGH COLL CONV REAR SIDE GUARD RH 1
21 12530258 0 COLLECTION CONVEYOR FEEDBOOT REAR RUBBER 1
23 12530276 0 FRONT CROSS TIE 5MM SPACER 1
24 12530256 0 FEEDBOOT BACK WEARPLATE 1
25 12530249 0 FEEDBOOT ACCESS PANEL 2
27 12530275 0 FRONT CROSS TIE 3MM SPACER 1
29 12530463 0 COLL CONV FBOOT CUTOUT BLANKING RUBBER 2
Page 94
30 12530284 0 H6203 CONTOUR PLATE CLAMP LH 1
32 12530282 0 H6203 COLL CONV CONTOUR LH 1
33 12530285 0 COLL CONV FEEDBOOT CONTOUR RH 1
34 12530283 0 H6203 CONTOUR PLATE CLAMP RH 1
41 12570119 0 HEAD DRUM GUARD LH 1
42 12570118 0 HEAD DRUM GUARD RH 1
44 12230264 0 BELT CLEANER 1
45 12630320 1 COLLECTION CONV HEAD DRUM MOUNT LH 1
46 12530265 0 BELT SCRAPER FRAME 1
47 12530268 0 SCRAPER ADJUSTER BOLT 4
48 15680052 0 SPRING 4
49 12530240 0 DUAL SCRAPER BEARING MOUNTING STAND RH 1
50 00020006 0 WASHER 4
51 00020001 0 NUT 4
52 07250119 0 HARDENED WASHER 4
53 00020002 0 LOCKNUT 4

(Interchangeable)
58 12630328 0 DRIVEDRUM COMPLETE 1
59 09530230 0 TLK 603X62 SHRINK DISC R8241084 1
60 12530230 0 COLLECTION CONVEYOR SCRAPER 1
61 12010131 0 CLAMP 8
Page 95
63 12530231 0 COLLECTION CONVEYOR SCRAPER PLATE 1

(Interchangeable)
65 05120170 0 GRUBSCREW 2
66 12530222 0 TAILDRUM SPACER 2
67 12530220 0 TAIL DRUM 1
68 12530281 0 H6203 TROUGH COLLECTION CONVEYOR FEEDBOOT 1
[Figure End]
Page 96
NAME: S.CONVEYOR MID FINES LOWER SECTION MACHINE: H6203 & H6203R
ILLUSTRATION:
FIGURE: 05-01 REV: E
Page 97
ILLUSTRATION:
1 12530400 0 SIDE CONVEYOR LOWER SECTION 1
2 12530475 0 SIDE CONVEYOR FEEBOOT LOWER DECK 1
3 12230705 0 SIDE CONV ROLLER MTG BRACKET 1
5 12530483 0 SIDE CONV FEEDBOOT REAR CHUTE EXTENSION 1
6 12230413 0 STRAP 2
8 12230410 0 TAILDRUM SCRAPER 1
9 12230411 0 TAILDRUM SCRAPER PLATE 1
10 15530815 0 TAIL DRUM 1
11 09900405 0 TNP2" 3 BEARING 2
12 06630481 0 DRUM ADJUSTER SHOE 2
13 09230195 0 GUIDE ROLLER 4
14 12530405 0 SIDE CONVEYOR ADJUSTER 2
15 02420116 0 ADJUSTER ROD 2
16 01940145 0 1240MM IMPACT BAR 6
17 12230490 0 ROLLER BRACKET RH 1
18 06530103 0 ROLLER 1
LOCATED USING ROLLER BRACKETS (17,19)
18 05420143 0 ROLLER 1
19 12230491 0 ROLLER BRACKET LH 1
20 12330525 0 SPLIT PIN 75X6 2

FROM S/N TBC
20 00039002 0 LOCKNUT 2
21 00039090 0 BOLT M39 2
21 10160120 0 1.5" X 75MM LONG PIN C/W WASHER 2
FROM S/N TBC
22 12530477 0 SIDE CONVEYOR FEEDBOOT SKIRTING RUBBER 2
23 12530479 0 SIDE CONVEYOR FEEDBOOT RUBBER CLAMP 1
25 12530469 0 SIDE CONVEYOR REAR RUBBER 1
26 12230728 0 SIDE CONV FEEDBOOT END RUBBER 2
Page 98
ILLUSTRATION:
27 12550281 0 BTM DECK MIXER CHUTE SIDE RH 1
28 12550280 0 BTM DECK MIXER CHUTE SIDE LH 1
29 12550290 0 BTM DECK BLENDING CHUTE DOOR SUPPORT 2
30 12530486 0 FEEDBOOT EXTENSION CHUTE SUPPORT ANGLE 2
31 12570254 0 FINES- MID SIDE CONVEYOR SIDE GUARD 1
32 12570255 0 FINES- MID SIDE CONVEYOR REAR GUARD 1
33 12570253 0 FINES- MID SIDE CONVEYOR SIDE GUARD 1
34 12530416 0 SIDE CONV FEEDBOOT REAR SKIRTING RUBBER 1
36 12550283 0 BTM DECK MIXER CHUTE DOOR 6
37 12550289 0 BTM DECK CHUTE DOOR WEAR PLATE OUTER LH 1
38 12550287 0 BTM DECK BLENDING CHUTE DOOR WEAR PLATE 1

INNER LH

MIDDLE

INNER RH

OUTER RH
42 12550282 0 BTM DECK MIXER CHUTE PIVOT PIN 1

NOT SHOWN
44 00039006 0 WASHER 2
[Figure End]
Page 99
Page 100
NAME: S. CONVEYOR MID OVERS LOWER SECTION MACHINE: H6203 & H6203R
ILLUSTRATION: SIDE CONVEYOR
Page 101
2 12530465 0 SIDE CONVEYOR FEEDBOOT MID OVERS 1
6 12230413 0 STRAP 2
10 15530815 0 TAIL DRUM 1
11 09900405 0 TNP2" 3 BEARING 2
13 09230195 0 GUIDE ROLLER 4
15 02420116 0 ADJUSTER ROD 2
16 01940145 0 1240MM IMPACT BAR 6
18 05420143 0 ROLLER 1
18 06530103 0 ROLLER 1
20 12530471 0 FEEDBOOT SKIRTING RUBBER 2
21 12530474 0 SKIRTING RUBBER CLAMP 1
23 12530476 0 SIDE CONVEYOR FEEDBOOT REAR RUBBER 1
25 12530437 0 FEEDBOOT SIDE RUBBER CLAMP 1
26 12530415 0 FEEDBOOT SIDE RUBBER 1
27 12570251 0 SIDE CONVEYOR SIDE GUARD 1
28 12570252 0 SIDE CONVEYOR REAR GUARD 1
Page 102
30 12530466 0 SIDE CONVEYOR DEFLECTOR PLATE 1

NOT SHOWN
[Figure End]
Page 103
Page 104
NAME: S. CONVEYOR FINES LOWER SECTION MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 105
ILLUSTRATION:
2 12530470 0 SIDE CONVEYOR FEEDBOOT 1
6 12230413 0 STRAP 2
10 15530815 0 TAIL DRUM 1
11 09900405 0 TNP2" 3 BEARING 2
13 09230195 0 GUIDE ROLLER 4
15 02420116 0 ADJUSTER ROD 2
16 01940145 0 1240MM IMPACT BAR 6
18 06530103 0 ROLLER 1
18 05420143 0 ROLLER 1
20 12330525 0 SPLIT PIN 75X6 2

FROM S/N TBC
20 00039002 0 LOCKNUT 2
21 00039090 0 BOLT M39 2
FROM S/N TBC
25 12530472 0 FEEDBOOT REAR RUBBER 1
Page 106
ILLUSTRATION:
28 12530437 0 FEEDBOOT SIDE RUBBER CLAMP 1
29 12530461 0 SIDE CONVEYOR FEEDBOOT EXTENSION 1
31 12570252 0 SIDE CONVEYOR REAR GUARD 1
33 12530462 0 SEALING RUBBER 1
36 12530404 0 SIDE CONV FINES BELT 1

NOT SHOWN
37 00039006 0 WASHER 2
[Figure End]
Page 107
Page 108
NAME: S.C. MID FINES/MID OVERS LOWER SECT MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 109
NAME: S.C. MID FINES/MID OVERS LOWER SECT MACHINE: H6203 & H6203R
ILLUSTRATION:
1 12530420 0 SIDE CONVEYOR LOWER MIDDLE SECTION 1
2 12530426 0 SIDE CONVEYOR LOWER DEFLECTOR PLATE LH 1
3 12530425 0 SIDE CONVEYOR LOWER DEFLECTOR PLATE RH 1
4 12230435 0 SUPPORT ARM 2
5 12230460 0 INNER SUPPORT ARM 2
6 12260125 0 RAISE/LOWER RAM 2

REPLACES 12270276
7 12270276 0 ROLLER GUARD 1
9 06930470 0 SIDE ROLLER 1
10 05120115 0 ROLLER 2
11 06930471 0 SIDE ROLLER 1
12 12330493 0 RH SKIRTING MOUNTING 1
13 12330492 0 LH SKIRTING MOUNTING 1
14 12530432 0 SKIRTING DEFLECTOR 1
15 12530431 0 LOWER SKIRTING DEFLECTOR 1
16 12530434 0 SKIRTING RUBBER 1

FROM S/N TBC
18 00039090 0 BOLT M39 4
19 00039002 0 LOCKNUT 4
19 12330525 0 SPLIT PIN 75X6 4
FROM S/N TBC
20 00024180 0 BOLT M24 2
21 00024002 0 LOCKNUT 2
23 13030110 0 SIDE ROLLER 1
24 13030111 0 SIDE ROLLER 1

NOT SHOWN
26 00039006 0 WASHER 4
[Figure End]
Page 110
ILLUSTRATION:
Page 111
Page 112
ILLUSTRATION:
Page 113
ILLUSTRATION:
1 12530401 0 SIDE CONVEYOR MID SECTION 1
2 12530428 0 SIDE CONVEYOR LOWER DEFLECTOR PLATE LH 1
3 12530427 0 SIDE CONVEYOR LOWER DEFLECTOR PLATE RH 1
4 12230435 0 SUPPORT ARM 2
9 06930470 0 SIDE ROLLER 1
10 05120115 0 ROLLER 2
11 06930471 0 SIDE ROLLER 1
12 12330493 0 RH SKIRTING MOUNTING 1
13 12330492 0 LH SKIRTING MOUNTING 1
14 12530432 0 SKIRTING DEFLECTOR 1
15 12530431 0 LOWER SKIRTING DEFLECTOR 1

FROM S/N TBC
18 00039090 0 BOLT M39 4
19 00039002 0 LOCKNUT 4
19 12330525 0 SPLIT PIN 75X6 4
FROM S/N TBC
20 00024180 0 BOLT M24 2
21 00024002 0 LOCKNUT 2
22 13030110 0 SIDE ROLLER 1
23 13030111 0 SIDE ROLLER 1

NOT SHOWN
25 00039006 0 WASHER 4
[Figure End]
Page 114
NAME: S. CONVEYOR MIDDLE SECTION MACHINE: H6203 & H6203R
Page 115
NAME: S. CONVEYOR MIDDLE SECTION MACHINE: H6203 & H6203R
1 12530440 0 SIDE CONVEYOR UPPER MIDDLE SECTION 1
2 12530430 0 SIDE CONVEYOR UPPER DEFLECTOR PLATE 2
3 12330427 0 RUBBER SKIRTING JOINING SECTION 4
4 12360125 0 RAM 4
5 12330460 0 RAM COVER 4

5 12330477 1 SIDE CONVEYOR PLASTIC RAM COVER 4
REPLACES 12330460 - FROM S/N 12500361
6 12330432 0 SIDE CONV SKIRTING MTG BRACKET LH TOP 2
7 12330433 0 SKIRTING MTG BRACKET RH BOTTOM 4
8 12330431 0 SKIRTING MTG BRACKET RH TOP 2
9 06930470 0 SIDE ROLLER 2
10 05120115 0 ROLLER 2
11 06930471 0 SIDE ROLLER 2
12 12330496 0 D-SHACKLE 2
13 12530408 0 SHORT WIRE ROPE 2
14 12330497 0 RIGGING SCREW 2
15 12530410 0 SHACKLE 1
16 12530409 0 WIRE ROPE LONG 2

FINES SIDE CONVEYOR ONLY
NOT SHOWN
[Figure End]
Page 116
NAME: S. C. MID FINES/MID OVERS HEAD SECT MACHINE: H6203 & H6203R
Page 117
1 12530450 0 SIDE CONVEYOR HEAD SECTION 1
2 12530438 0 SIDE CONVEYOR HEAD DEFLECTOR PLATE RH 1
3 12530439 0 SIDE CONVEYOR HEAD DEFLECTOR PLATE LH 1
7 12230402 0 DRIVE DRUM 1

(Interchangeable)
9 02010138 0 TAPERLOCK 1
10 01800122 0 COUPLING COMPLETE 1
11 03510147 0 TAPERLOCK 1
17 06930139 0 TENSIONER 2
19 12130459 0 BELT CLEANER 1
21 06930471 0 SIDE ROLLER 2
22 05120115 0 ROLLER 2
23 06930470 0 SIDE ROLLER 2
25 06550177 0 PIN 1
26 12230754 0 HEAD SECT ADJ BRACKET 1
27 12270276 0 ROLLER GUARD 2

REPLACES 12270276
Page 118

REPLACES 12270482 ON OVERS CONVEYOR
29 12530411 0 SIDE CONVEYOR TRANSPORT BRACKET 2
30 12230456 0 BEATER ROLLER GUARD 1

USED ONLY WITH CHEVRON BELT
31 12230457 0 BEATER ROLLER GUARD LH 1
32 09421255 0 BEATER ROLLER 1
33 12230458 0 BEATER ROLLER MTG ANGLE 2
NOT SHOWN
[Figure End]
Page 119
Page 120
NAME: S. CONVEYOR FINES HEAD SECTION MACHINE: H6203 & H6203R
Page 121
1 12530402 0 FINES SIDE CONVEYOR HEAD SECTION 1
2 12530441 0 FINES SIDE CONVEYOR UPPER DEFLECTOR 1
3 12530442 0 FINES SIDE CONVEYOR UPPER DEFLECTOR 1
7 12230402 0 DRIVE DRUM 1

(Interchangeable)
9 02010138 0 TAPERLOCK 1
11 03510147 0 TAPERLOCK 1
17 06930139 0 TENSIONER 2
19 12130459 0 BELT CLEANER 1
21 06930471 0 SIDE ROLLER 1
22 05120115 0 ROLLER 3
23 06930470 0 SIDE ROLLER 1
25 06550177 0 PIN 1

REPLACES 12270276
27 12270276 0 ROLLER GUARD 2
Page 122

NOT SHOWN
[Figure End]
Page 123
Page 124
NAME: RECIR SIDE CONV LOWER SECTION MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 125
ILLUSTRATION:
1 12530740 0 RECIR SIDE CONVEYOR LOWER SECTION 1
2 06930471 0 SIDE ROLLER 1
3 06930470 0 SIDE ROLLER 1
4 13030110 0 SIDE ROLLER 1
5 13030111 0 SIDE ROLLER 1
6 12130508 0 IMPACT BAR 4

REPLACES 12270276
9 12530747 0 RECIR SIDE CONV LOWER STONE GUARD LH 1
10 12530746 0 RECIR SIDE CONV LOWER STONR GUARD PLATE RH 1
13 17630417 0 SIDE CONVEYOR TAILDRUM SCRAPER PLATE 1
14 12530741 0 RECIR SIDE CONV TAIL DRUM SCRAPER MOUNTING 1
15 12530745 0 RECIR SIDE CONV FEEDBOOT LH 1
16 12530744 0 RECIR SIDE CONV FEEDBOOT RH 1
17 12530717 0 RECIR SIDE CONV FEEDBOOT SIDE RUBBER 2
18 12010130 0 CLAMP 25
19 12530715 0 FEEDBOOT EXTENSION STAY 2
20 12530750 0 RECIR SIDE CONV REMOVABLE FEEDBOOT REAR 1
21 12530749 0 SIDE CONVEYOR FEEDBOOT REAR SUPPORT ANGLE 1
22 12230435 0 SUPPORT ARM 2
26 02420116 0 ADJUSTER ROD 1
27 12570256 0 RECIRCULATING SIDE CONVEYOR TAIL SIDE GUARD 1
28 12570257 0 SIDE CONVEYOR TAIL SIDE GUARD LH 1
Page 126
ILLUSTRATION:
29 12570258 0 RECIR SIDE CONVEYOR TAIL GUARD 1
30 17630460 0 RADIAL CONV TAIL DRUM 1
33 02050441 0 TAPERLOCK 2
34 09900405 0 TNP2" 3 BEARING 2
35 12530748 0 RECIRCULATING SIDE CONV BELT 1

NOT SHOWN
36 12530718 0 FEEDBOOT TOP EXTENSION LHS 1
37 12530716 0 FEEDBOOT TOP EXTENSION RHS 1
38 12530875 0 FEEDBOOT SIDE EXTENSION 1
39 12530877 0 FEEDBOOT GUIDE RUBBER 1
40 12530876 0 REAR FEEDBOOT EXTENSION 1
[Figure End]
Page 127
Page 128
NAME: DEUTZ CANOPY (TIER III) MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 129
ILLUSTRATION:
1 13590435 0 ENGINE BASE FRAME 1
2 13590405 0 POWERUNIT CANOPY 1

FROM S/N 12501066
3 12590250 0 POWERUNIT CANOPY BOLT IN LID 1
4 15590115 0 RADIATOR COVER PLATE 1
5 12690111 1 PUNIT FRONT ACCESS PANEL 1

FROM S/N PID00125CDGA40509
5 12590265 0 POWERUNIT FRONT ACCESS PANEL 1
UP TO S/N PID00125CDGA40508
6 12590137 0 CANOPY EXTENSION 1
7 12690100 2 ENGINE MOUNTING FRAME TCD 2012 L06 1

7 17090120 0 ENGINE MOUNTING FRAME 1
8 12590269 0 DEUTZ TDC 2012 L6 AIRBOX TIER 3 1
8 06690969 0 BLANKING PLT FOR ACCESS TO BALL VALVE 1

NOT SHOWN
9 13590450 0 POWERUNIT HYD TANK COVER 1
11 12590260 0 POWERUNIT LH SIDE - REAR DOOR 1

STATE HOW MANY HINGES FITTED TO DOOR
11 12590260 1 POWERUNIT LH SIDE - REAR DOOR 1
FROM S/N 12501066
12 12590261 0 POWERUNIT LH SIDE - FRONT DOOR 1
UP TO S/N 12501059
FROM M/C 12501060
13 12590264 0 POWERUNIT LH SIDE - FRONT BLANKING PLATE 1
14 12590263 0 POWERUNIT LH SIDE - REAR BLANKING PLATE 1
15 12590262 0 PRE-CLEANER MTG 1
16 12590267 0 POWERUNIT RH SIDE - REAR DOOR 1

UP TO S/N 12501065 STATE HOW MANY HINGES FITTED TO DOOR
FROM S/N 12501066
17 12590395 0 DOOR TOP DEFLECTOR CTRL SIDE 1
OPPOSITE SIDE PART REF. 12590393
18 12590396 0 DOOR TOP DEFLECTOR CTRL SIDE BTM 1
OPPOSITE SIDE PART REF. 12590394
19 12590398 1 POWERUNIT RH SIDE - FRONT DOOR 1
FROM S/N 12501066
UP TO S/N 12501065 - STATE HOW MANY HINGES FITTED TO DOOR
20 13590499 0 DOOR STAY 1
20 13590499 1 POWERUNIT DOOR STAY 1

FROM S/N 12501066
21 12590266 0 POWERUNIT RH SIDE - DOOR POST 1
Page 130
ILLUSTRATION:

FROM S/N 12501066
22 06690301 0 CONTROL PANEL MOUNTING BRACKET 1
23 17090145 0 PRESSURE RETURN LINE MANIFOLD 1
24 12290270 0 OIL COOLER MTG BRACKET 1

25 12290270 0 OIL COOLER MTG BRACKET 1
26 12290271 0 OIL COOLER END PLATE 1
27 12290271 0 OIL COOLER END PLATE 1
29 06690210 0 TRACK SOLENOID MOUNTING PLATE 1
29 12690110 0 TWO SPEED TRACKS MTG PLATE 1
30 12590257 0 EXHAUST MIDDLE PIECE 4" 1
31 12590253 0 EXHAUST SILENCER 4" BORE 1
32 12590255 0 EXHAUST CONNETOR 4" 1
33 12590254 0 H00-1281 EXHAUST EJECTOR 4" 1
34 12590256 0 EXHAUST TAIL PIECE 4" 1
35 12590272 0 CANOPY LID PIPE CONNETION TO EXHAUST 1

EJECTOR
FROM HOSE KIT REF. 12590270
36 06761109 0 OIL COOLER 1

37 01800275 0 SOLENOID BLOCK COMPLETE 1
38 17090152 0 AIR PRE-CLEANER 1
47 06590276 0 EMERGENCY STOP COMPLETE 2

NOT SHOWM
48 06790420 0 SIREN 1
NOT SHOWN
49 12290176 0 DOOR HANDLE 2
USED ON M/C SERIAL NUMBERS UP TO:
49 12290179 0 POWERUNIT DOOR HANDLE (FA PARKES) 2
USED ON M/C SERIAL NO:
50 12590225 0 H6203 RADIO RECEIVER BRACKET (ASM) 1
51 12590220 0 H6203 RADIO RECEIVER (ASM) 1
52 12590221 0 H6203 RADIO TRANSMITTER (ASM) 1
53 12590222 0 H6203 12V TRANSMITTER BATTERY (ASM) 2
54 12590223 0 H6203 12V DC CHARGER (ASM) 1
55 12590224 0 H6203 MAINS CHARGER (ASM) 1
[Figure End]
Page 131
Page 132
NAME: HYDRAULIC TANK (TIER III) MACHINE: H6203 & H6203R
ILLUSTRATION: POWERUNIT
Page 133
NAME: HYDRAULIC TANK (TIER III) MACHINE: H6203 & H6203R
1 13590445 0 HYDRAULIC TANK 1
2 12290183 0 GASKET 1
3 06590133 0 HYDRAULIC TANK LID 1
4 02012116 0 LOCKABLE FILLER CAP 1
5 03260228 0 FILTER UNIT 2
6 02010518 0 LEVEL GAUGE 1
7 12290156 0 OIL LEVEL SWITCH 1
8 06760105 0 SUCTION ELEMENT 1
10 06760106 0 ADAPTOR 1
11 06760107 0 ADAPTOR 1
12 03260146 0 ADAPTOR 2
13 03260145 0 ADAPTOR 7
14 03260149 0 ADAPTOR 1
15 01800162 0 ADAPTOR 1
16 02060207 0 ADAPTOR 2
17 02060203 0 ADAPTOR 6
18 02060442 0 ADAPTOR 5
19 02110539 0 ADAPTOR 1
20 06760108 0 DOWTY SEAL 1
21 03260144 0 DOWTY SEAL 5
22 02060217 0 DOWTY SEAL 2
23 02060216 0 DOWTY SEAL 11
24 01190116 0 BALL VALVE 1
25 01190115 0 BALL VALVE 3
26 03260141 0 ADAPTOR 1
27 17090140 0 LOWER MANIFOLD 1
28 12290182 0 HYDRAULIC TANK MANIFOLD 0
[Figure End]
Page 134
NAME: VALVE BANK (TIER III) MACHINE: H6203 & H6203R
Page 135
Page 136
Page 137
1 12590135 0 CONTROL PLATE 1
2 12590110 0 VALVE MOUNTING PLATE 1

ITEM REF. 001
3 12590110 0 VALVE MOUNTING PLATE 1
ITEM REF. 002
4 12560132 0 CONTROL VALVE 3
QTY 3 FROM S/N PID00125CDGA40509
7 12260161 0 CONTROL VALVE(1 BANK Supersedes 06560327 1

01/03/04 (Non Interchangeable)
8 03220115 0 FLOW CONTROL VALVE 2
9 12290155 0 BATTERY ISOLATOR SWITCH 1

DEUTZ CANOPY LOCATION SHOWN. ON CAT CANOPY, MOUNT USING
BRACKET REF 12590183
10 17090165 0 3/4" TEST POINT VALVE 4

11 02060206 0 ADAPTOR 3
12 02060203 0 ADAPTOR 29
14 02060256 0 ADAPTOR 2
15 02060285 0 ADAPTOR 2
16 02060202 0 ADAPTOR 3
17 02060231 0 ADAPTOR 9
18 02060217 0 DOWTY SEAL 9
19 02060216 0 DOWTY SEAL 41
20 02060218 0 DOWTY SEAL 10
21 13260150 0 NORMALLY OPEN SOLENOID VALVE S612NH126WTSM 2

FROM S/N 12501070 - 1 REQ ON HR6203R
22 06690945_001 0 CONVEYOR START DELAY SENSOR MTG BRK 2
FROM S/N 12501070 - 1 REQ ON HR6203R
24 12490312 0 1" TEST POINT 2
[Figure End]
Page 138
NAME: DEUTZ 2012 6 CYLINDER (TIER III) MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 139
ILLUSTRATION:
1 17090250 0 DEUTZ TCD 2012 L06 2V (TIER 3) 1
2 06690685 0 WATER TRAP MOUNTING BRACKET 1
3 17090130 0 HAND THROTTLE BRACKET 1
4 12590274 0 AIR FILTER HEAT SHIELD 1
5 12590251 0 EXHAUST HEAT SHIELD 1
6 17090255 0 WATER TRAP 1

UP TO ENG SERIAL 10913553
6 06690992 0 DEUTZ TCD2012L06/TCD2013L04 FUEL PREFILTER 1
(0450-4439)
FROM ENG SERIAL 10913553
6 06690993 0 DEUTZ TCD2012L06/TCD2013L04 FUEL PREFILTER 1

CARTRIDGE (0450-4438)
FROM ENG SERIAL 10913553
7 12560131 0 2 1/2" - 2" BLACK ADAPTOR 1

8 12560130 0 TRIPLE PUMP 1
8 12460145 0 PUMP 63/63/33/33 1
9 05790367 0 MOUNTING PLATE 1
10 05790366 0 LONG HUB 1
11 05790365 0 FLANGE PLATE 1
12 17060131 0 PUMP TANDEM 1
13 12590252 0 AIR INDUCTION HOSE DEUTZ TCD 2012 L6 1
14 05790455 0 AIR FILTER COMPLETE 1

COMPLETE AIR CLEANER INCLUDING FILTER MEDIA
15 05790456 0 FILTER RETAINER 1
16 05790457 0 DUST EJECTOR 1
17 05790466 0 SAFETY ELEMENT 1
18 05790461 0 AIR FILTER ELEMENT 1
19 12590275 0 4" EXHAUST BELLOWS M19880 1
20 12590258 0 EXHAUST FIRST PIECE 4" 1
21 12590259 0 EXHAUST CONNECTION 4" 1
22 03260146 0 ADAPTOR 3
23 03260146 0 ADAPTOR 1
24 02060206 0 ADAPTOR 1
Page 140
ILLUSTRATION:
25 02060203 0 ADAPTOR 4
26 03260144 0 DOWTY SEAL 3
27 03260144 0 DOWTY SEAL 1
28 02060217 0 DOWTY SEAL 2
29 02060216 0 DOWTY SEAL 4
31 03260253 0 PUMP ADAPTOR 1
32 17660109 0 90° FLANGE 1
35 05190136 0 O-RING 1
36 06760119 0 BOLT M12 4
37 02020182 0 SPRING WASHER 4
39 02060227 0 SCREW 4
41 05190136 0 O-RING 1
42 17090257 0 FUEL FILTER 2
43 06590206 0 OIL FILTER 1
44 17090258 0 DEUTZ TCD2012L06 FAN BELT - 0425 4511 1

NOT SHOWN IN FIGURE
45 12490598 0 DEUTZ QUAD PUMP MTG BRK 63/63/33/33 1
46 03260252 0 PUMP ADAPTOR 2
47 06760111 0 PUMP ADAPTOR 2
[Figure End]
Page 141
Page 142
32
46
45 48
28
24
FIGURE: 06-10
31
ILLUSTRATION:
44 27
23
25 26 34
47
22
DETAIL C
29 33
56 43
DETAIL B 30
21
20
DETAIL A
DETAIL C 42
1
19
49
18 2
50
17
51
16 3
53 15 6
NAME: CAT (TIER III) UPDATE DUAL POWER OPTION ADDED
41 14 7
52 13 9
5
40 12
54 10
39
4
38
11
37 36
35
55
DETAIL B DETAIL A
REV:
Page 143
E
MACHINE: H6203 & H6203R
NAME: CAT (TIER III) UPDATE DUAL POWER OPTION ADDED MACHINE: H6203 & H6203R
ILLUSTRATION:
1 12590395 0 DOOR TOP DEFLECTOR CTRL SIDE 1
2 12590139 2 AIR INTAKE BOX CAT 6.6 STAGE 3 1
6 06690697 0 CONTROL PANEL MOUNTING BRACKET 1
7 13590499 1 POWERUNIT DOOR STAY 1
8 12590396 0 DOOR TOP DEFLECTOR CTRL SIDE BTM 1
9 13590412 2 13590412 1
10 13590435 9 ENGINE BASE FRAME 1
12 12590121 0 POWERUNIT CANOPY EXTENSION (CAT6.6) 1
13 12590122 0 POWERUNIT REAR GUARD (CAT6.6) 1
14 12590293 0 CAT QUAD PUMP MTG BRK 63/63/33/33 1
15 12690110 0 TWO SPEED TRACKS MTG PLATE 1
16 12690115 0 INDUCTION CLAMP 1
18 12590264 0 POWERUNIT LH SIDE - FRONT BLANKING PLATE 1
19 12590394 0 DOOT TOP DEFLECTOR NON-CTRL SIDE BTM 1
20 12690117 0 POWERUNIT BLANKING PLATE 1
21 12590393 0 DOOR TOP DEFLECTOR NON-CTRL SIDE 1
23 12690116 1 AIR FILTER INCLOSURE DOOR 1
24 12690113 0 POWERUNIT DOOR 1
25 12690112 1 AIR FILTER INCLOSURE 1
26 13590480A 0 AIR BOX OUTLET 1
27 12590138 2 CAT STAGE 3 POWERUNIT CANOPY BOLT IN LID 1
28 15590115 0 RADIATOR COVER PLATE 1
29 06690969 0 BLANKING PLT FOR ACCESS TO BALL VALVE 1
Page 144
NAME: CAT (TIER III) UPDATE DUAL POWER OPTION ADDED MACHINE: H6203 & H6203R
ILLUSTRATION:
31 12690119 0 FEEDER UNDERTRAY GUIDE 1
32 13590450 2 POWERUNIT HYD TANK COVER 1
33 12890223 0 SCAVENGE LINE ADAPTOR 1
34 12660901 0 SCAVENGE LINE 1
35 12590371 0 DUAL POWER CONTROL PANEL COVER DOOR 1

DUAL POWER OPTION ONLY
36 60505150 0 LOW VOLTAGE CONNECTOR 3
37 22020177 0 600X600X250 CONTROL PANEL ENCLOSURE 1
38 12590367 0 DUAL POWER HOSE PROTECTOR 1
39 12590365 0 POWERUNIT CANOPY SPILLAGE CHUTE 1
40 12590123 0 DUAL POWER SUCTION MANIFOLD 1
41 12590372 0 H6203 DUAL POWER CABLE CLOSER PLATE 1
42 12590363 0 DUAL POWER COVER PLATE, TOP 1
43 00012035 0 BOLT M12 2
44 02011133 0 SLOTTED HINGE EYE 2
45 00012006 0 WASHER 4
46 06760111 0 PUMP ADAPTOR 8
47 05060150 0 CHECK VALVE 8
48 17660120 1 3/4" X 3/4" 90 DEG M/F SWEPT BEND 8
49 60557003 0 55KW 3 PHASE 415V/50HZ 4 POLE MOTOR IE2 (250 1
S/M FRAME, FOOT MOUNT)
50 12690319 0 BELL HOUSING 1

51 12460141 1 PUMP XIA 46/46/32.3/32.3 1
52 60557004 0 75KW 3 PHASE 415V/50HZ 4 POLE MOTOR IE2 (280 1
S/M FRAME, FOOT MOUNT)
53 12460145 0 PUMP 63/63/33/33 1

54 12590362 1 DUAL POWER MOTOR MOUNT 1
55 12590364 0 DUAL POWER COVER PLATE, FRONT 1
56 12290179 0 POWERUNIT DOOR HANDLE (FA PARKES) 1
[Figure End]
Page 145
Page 146
NAME: CAT C6.6 TIER (III) MACHINE: H6203 & H6203R
ILLUSTRATION:
5
4
3
6
19
2
7
1
8
18
17
10
11
12
16
13
14
15
Page 147
NAME: CAT C6.6 TIER (III) MACHINE: H6203 & H6203R
ILLUSTRATION:
1 13590422 0 EXHAUST TAIL PIPE 1
2 12590159 1 EXHAUST EJECTOR 1
3 13590421 0 EXHAUST SILENCER 1
4 12290424 0 70MM EXHAUST CLAMP 7
5 12590161 0 STAGE 3 CAT 6.6 EXHAUST 2ND SECTION 1
6 12590164 0 T3 6CYL CAT EXHAUST ELBOW 1
7 01920293 0 EXHAUST BELLOW 2
8 12590162 0 EXHAUST FIRST SECTION STAGE 3 CAT 6.6 1
9 12690114 0 INDUCTION LINE 1
10 CAT_C66_RADIATOR 0 CAT_C66_RADIATOR 1
11 CAT_C66_BLOCK 0 CAT_C66_BLOCK 1
12 12460145 0 PUMP 63/63/33/33 1
13 12490368 2 CH2100 P-UNIT CAT4.4 FUEL FILTER MTG BRK 1
14 17690114 0 OIL FILTER 1
15 12890232 0 FUEL FILTER 1
16 17690113 0 WATER TRAP 1
17 06690982 0 HEAVY DUTY CLAMP CT600L 1
18 12590188 0 AIR FILTER COMPLETE 1

SEE FIG 06-12 FOR BREAKDOWN
19 06690981 0 HEAVY DUTY CLAMP CT450L 2
[Figure End]
Page 148
NAME: DONALDSON FILTER (TIER 3 & TIER 4) MACHINE: H6203 & H6203R
ILLUSTRATION:
2
3
Page 149
NAME: DONALDSON FILTER (TIER 3 & TIER 4) MACHINE: H6203 & H6203R
ILLUSTRATION:
1 17690116 0 AIR FILTER, SAFETY 1

THIS A ILLUSTRATED REPRESENTATION DESIGN MAY VARY
2 17690119 0 AIR FILTER, MAIN 1
[Figure End]
Page 150
NAME: MANN HUMMEL FILTER FITTED TO EARLY CAT 6.6 ENGINES MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 151
NAME: MANN HUMMEL FILTER FITTED TO EARLY CAT 6.6 ENGINES MACHINE: H6203 & H6203R
ILLUSTRATION:
1 17690118 0 AIR FILTER, SECONDARY 1

2 17690117 0 AIR FILTER, PRIMARY 1
[Figure End]
Page 152
NAME: CHASSIS & TRACK ASSEMBLY MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 153
ILLUSTRATION:
1 12520156 3 H6203 BOLT-ON TRACK CHASSIS 1

BOLT TOGETHER CHASSIS TESTED ON M/C 12501069 AND TO BE
IMPLEMENTED BY AR9097
2 12520110 5 TAIL CONVEYOR SUPPORT FRAME 1
3 12520150 0 FIFTH WHEEL 1

UP TO M/C SN 12500019 SEE REV A
3 12520150 0 FIFTH WHEEL 1
FROM M/C SN 12500028 ONWARDS
4 12520158 0 DIESEL TANK MOUNTING PLATE 1
TESTED ON M/C 12501069 IMPLEMENTED BY AR9097
5 12520350 2 JACKING LEG OUTER 4
6 12020352 0 JACKING LEG CAP 4
7 12060110 0 RAM 4
8 12020351 0 JACKING LEG INNER 4
9 12020353 0 JACKING LEG PIN 4
10 12520350_CSA 0 JACKING LEG COMPLETE 3

See items 5,6,7,8 & 9 if uncomplete jacking leg required
11 12520151 0 DIESEL TANK 1
11 12520134 1 NEW FILL DIESEL TANK 1
TESTED ON MC 12501069 AND TO BE IMPLEMENTED BY AR9097
11 17020151 0 DIESEL TANK 1
UP TO M/C 12500028
12 17020152 0 DIESEL TANK STRAP RUBBER 2
UP TO M/C 12500028
12 12520152 0 DIESEL TANK RUBBER STRAP 2
13 12520153 0 DIESEL TANK STRAP 2
UP TO M/C 12500028
14 12520106 0 WALKWAY SUPPORT BRACKET 1
15 12550165 0 SCREEN SNUBBER MOUNT 4

16 12520109 0 JACKING LEG CONTROL VALVE MOUNTING 1
17 12520105 0 WALKWAY SUPPORT BRACKET BOLT ON 1
18 12520145 0 SUZIE MOUNTING 1

CHANGED FOR BOLT TOGETHER CHASSIS
19 06920204 0 BRAKE SUZY 4
20 05010304 0 SOCKETELEC 5

Page 154
ILLUSTRATION:
22 12260165 0 1
23 12520157 4 H6203 BOLT-ON CHASSIS FRONT 2

TESTED ON MC 12501069 IMPLEMENTED BY AR9097
24 10312590285 1 H6203 CHASSIS MOUNTED BATTERY BOX 2
USED ON MC 12501069 IMPLEMENTED BY AR9097
25 12590286 0 BATTERY BOX BOTTOM 2
26 03210237 0 BATTERY 2
27 12590285 1 BATTERY BOX REAR 2

TESTED ON MC 12501069 AND IMPLEMENTED BY AR9097
28 12590287 1 BATTERY BOX LID 2
TESTED ON MC 12501069 AND IMPLEMENTED BY AR 9097
29 12520353 0 JACKING LEG REMOVABLE BASE PLATE 2
30 12520352 1 JACKING LEG INNER (REMOVABLE BASE PLATE) 2
31 00020055 0 BOLT M20 4
32 00039160 0 BOLT M39 4
33 12420211 0 12420211 2
USED ONLY FOR BOLT- ON-TRACKS USED ON MC 12501069 IMPLEMENTED
BY AR9097
34 02020151 0 R-CLIP 4
35 12520184 0 CHASSIS TAIL CROSS BRACE 1
36 12520365 0 CV 115 CONTROL VALVE COVER 1

REPLACES 12520132
38 12530242 0 CROSS TIE 3MM SPACER 2
TO BE USED WHEN NEEDED
39 12520140 1 FLOW REGULATOR VALVE MOUNTING 1
40 12530111 1 FEEDER SUPPORT FRAME OUTER 1
41 12360122 0 RAM 2
42 12530112 0 FEEDER SUPPORT FRAME INNER ARM 2
43 12260123 0 RAM 2
44 03260316 0 PRESSUR RELIEF VALVE 1
45 17060121 0 FLOW REG & RELIEF 1
46 VALVE_SD5_4 0 VALVE_SD5_4 1
INSTALLED ON MC SERIAL NOS: -12500 SAGE PART NO:-06620614
Page 155
ILLUSTRATION:
50 12520115 0 CONTROL VALVE COVER PLATE LH 1
51 12520113 0 CONTROL VALVE COVER PLATE 1
52 12520116 0 CONTROL VALVE COVER PLATE TOP LH 1
53 12520114 0 CONTROL VALVE COVER PLATE TOP 1
54 12520101 0 CHUTE MOUNTING RAIL 1
55 12520102 0 CHUTE MOUNTING RAIL 1
56 12520112 0 ROLLIN BOGIE SUZIE CONNECTION PLATE 1
57 12520120 0 TOOLBOX 1
58 12520121 0 TOOLBOX LID 1
59 12520129 0 STEPS AND PLATFORM 1
60 12520221 0 STL DL385S-SXT20 LHS TRACK COMPLETE 1

FOR BOLT ON CHASSIS ONLY TESTED ON MC 12501069 IMPLEMENTED BY
AR9097
61 12520220 0 STL DL385S-SXT20 RHS TRACK COMPLETE 1

USED ON BOLT-ON CHASSIS ONLY TESTED ON MC12501069 IMPLEMENTED
BY AR9097
62 12520155 0 DIESEL TANK FILLER CAP (LOCKABLE, NON-VENTED) 1
63 05690195 0 LEVEL GAUGE 1
64 12280102 0 PIN 2
USED TO PIN IN-LINE TAIL CONVEYOR
65 12520174 0 CHASSIS CROSS TIE 1
USED ONLY ON BOLT ON CHASSIS TESTED ON MC12501069 IMPLEMENTED
BY AR9097
66 12280100 0 PIN 2
67 12530113 0 FEEDER UNDERTRAY 1

69 12520364 0 CV113 CONTROL VALVE COVER 1

REPLACES 12520361
70 12520364 0 CV113 CONTROL VALVE COVER 1
REPLACES 12520131
71 12520190 0 CHASSIS BRACE UPRIGHT LH 1
72 12520191 0 CHASSIS BRACE UPRIGHT RH 1
74 12520194 0 BRACE ANGLE 2
75 12520195 0 5MM BRACE SPACER 2
77 12520149 0 OIL COOLER COVER 1

APPLIED BY AR 1162 (BOLTS TO UNDERSIDE OF THE WALKWAY)
78 05790218 0 OIL COOLER 1
Page 156
ILLUSTRATION:
APPLIED BY AR1162 (HOSES REQUIRED FOR RETRO FIT 12560516, 12560246,
13561483 & 5 PSI CHECK VALVE)
79 12520181 0 SIDE CONV REAR CHASSIS REMOVABLE MOUNT 6

FOR BOLT ON CHASSIS TESTED ON MC12501069 IMPLEMENTED BY AR 9097
USED WHEN NEEDED
81 12520173 0 REAR POD RH 4
BOLT-ON CHASSIS ONLY USED ON MC 12501069 IMPLEMENTED BY AR9097
82 12530244 0 FEEDBOOT CHASSIS CLAMP 4
85 00016006 0 WASHER 16
87 00016045 0 BOLT M16 16
88 02060266 0 ADAPTOR 1
88 02060266 0 ADAPTOR 1
ONLY USED WITH CAT ENGINED MACHINES
89 12520154 0 DIESEL TANK BREATHER 1
ONLY USED ON CAT ENGINED MACHINES
90 12520185 2 DIESEL TANK FILLER HOUSING 1
91 12520186 0 DIESEL FILLER HOUSING DIRT FLAP 1
92 02020175 0 WASHER 2
93 00030002 0 LOCKNUT 8
94 00030250 0 BOLT HEX 4
95 00030006 0 WASHER 20
96 12520187 0 SIDE CONV CHASSIS MOUNTING STIFFENER 6
97 12520182 1 REMOVABLE SIDE CONV CHASSIS LOWER MOUNTING 3
98 12520164 1 CHASSIS MID SIDE CONVS STOP RETROFIT 2
100 12520161 0 CHASSIS FINES CONVEYOR STOP LH RETROFIT 1
101 12520162 0 CHASSIS FINES CONVEYOR STOP RH RETROFIT 1
102 12520366 0 SCREEN ACCESS PLATE RH 1
103 12520368 0 ACCESS PLATE - TELESCOPIC SECTION 1
104 12520368 0 ACCESS PLATE - TELESCOPIC SECTION 1
105 12520369 0 SCREEN ACCESS PLATE BOLT IN SECTION 1
106 12520363 0 RH CHASSIS GUARD - FRONT 1
107 12520362 0 RH CHASSIS GUARD - MIDDLE 1
Page 157
ILLUSTRATION:
108 12520361 0 RH CHASSIS GUARD - REAR 1
109 12520103 1 EMERGENCY STOP COVER PLATE 2
111 12520358 0 LH CHASSIS GUARD - REAR 1
112 12520359 0 LH CHASSIS GUARD - MIDDLE 1
113 12520360 0 LH CHASSIS GUARD - FRONT 1
[Figure End]
Page 158
NAME: ROLL IN BOGIE MACHINE: H6203 & H6203R
ILLUSTRATION: CHASSIS
Page 159
1 01800025 0 AXLE 3
2 07010150 0 OBSELETE - SEE 17810102 6
3 06520202 0 U-BOLT (COMP) 12
4 06620312 0 HANDBRAKE CROSS BEAM 2
5 05010240 0 AIR BRAKE CHAMBER 6
6 06520200 0 U - BOLT TOP PLATE 6
7 06520204 0 WASHER 24
8 06520203 0 NUT 24
9 01420300 0 WHEEL (ASSEMBLY) 12
10 01420301 0 WHEEL NUTS 60
11 12020207 0 ROLL-IN-BOGIE TOWING FRAME 1
12 00039002 0 LOCKNUT 2
13 00039006 0 WASHER 2
14 00039180 0 BOLT M39 2
15 06521222 0 AIR TANK 2
16 17020120 0 ROLLIN BOGIE HANDBRAKE 1
17 06520207 0 PULLEY 4
Single Groove
18 06922560 0 MUDGUARD MTG. ARM 12
19 00008002 0 LOCKNUT 48
20 00008006 0 WASHER 96
21 06922247 0 MUDGUARD MOUNTING RUBBER 24
22 06922251 0 MUDGUARD MOUNTING U-BOLT 24
23 06720225 0 PLASTIC MUDGUARD 6
24 06520191 0 ADJUSTABLE TORQUE ARM 3
25 03520195 0 EQUALISER PIN 4
26 06520196 0 BUSH 8
27 06520301 0 LEAF SPRING 6
28 06520183 0 SPRING CENTRE MTG BRACKET 4
29 06520187 0 SPRING SEAT 6
Page 160
30 06660266 0 RIGID TORQUE ARM 3
31 06520193 0 PIN 12
32 06520192 0 BUSH 24
33 00024006 0 WASHER 12
34 00024002 0 LOCKNUT 12
35 06580184 0 EQUALISER 4
36 06520194 0 SLIPPER BOLT 10
37 00024006 0 WASHER 4
38 00024002 0 LOCKNUT 4
39 12021205 0 ROLL IN BOGIE ABS 1
40 12020208 0 RETRACT TWISTLOCK 2
41 06520181 0 SPRING FRONT MTG BRACKET 2
42 06520182 0 SPRING REAR MTG BRACKET 2
43 12020209 0 ROLL-IN-BOGIE SAFETY CHAIN 2
[Figure End]
Page 161
Page 162
NAME: H6203R CHASSIS & TRACK ASSEMBLY MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 163
ILLUSTRATION:
1 12520156 0 H6203 BOLT-ON TRACK CHASSIS 1
2 12520110 2 TAIL CONVEYOR SUPPORT FRAME 1

4 06620614 0 06620614 2
FITTED TO MACHINE SN'S:- 12500 1 OFF ADAPTOR PLATE 6620425
REQUIRED ALSO. SAGE PART NO:-06620614
5 12260123 0 RAM 2
6 12520184 0 CHASSIS TAIL CROSS BRACE 1
7 12520113 0 CONTROL VALVE COVER PLATE 1
8 12520115 0 CONTROL VALVE COVER PLATE LH 1
9 12520116 0 CONTROL VALVE COVER PLATE TOP LH 1
10 12520181 0 SIDE CONV REAR CHASSIS REMOVABLE MOUNT 4

(QTY 2 ON IN LINE RECIR M/C)
13 12520182 0 REMOVABLE SIDE CONV CHASSIS LOWER MOUNTING 3

18 12520143 0 BOLT ON REVERSE WALKWAY SUPPORT BRKT 1
19 12520144 0 REVERSE BOLT ON WALKWAY SUPPORT BRKT 1
20 12020352 0 JACKING LEG CAP 4
21 12520350 2 JACKING LEG OUTER 4
22 12060110 0 RAM 4
23 12020351 0 JACKING LEG INNER 2
24 12520114 0 CONTROL VALVE COVER PLATE TOP 1
25 12520352 0 JACKING LEG INNER (REMOVABLE BASE PLATE) 2
26 12520353 0 JACKING LEG REMOVABLE BASE PLATE 2
Page 164
ILLUSTRATION:
27 12520109 0 JACKING LEG CONTROL VALVE MOUNTING 1
29 12520120 1 TOOLBOX 1
30 12520121 0 TOOLBOX LID 1
31 03260316 1 PRESSUR RELIEF VALVE 1
32 12530759 0 CHASSIS TIE BAR 1

(IN LINE RECIR M/C ONLY)
33 12360122 0 RAM 2
34 12530637 2 FEEDER H-FRAME 1

REV 2 IMPLEMENTED BY AR 1167
35 12530641 0 EXTENDED FEEDER SUPPORT LEG INNER 2
37 12520161 0 CHASSIS FINES CONVEYOR STOP LH RETROFIT 1
38 12520162 0 CHASSIS FINES CONVEYOR STOP RH RETROFIT 1
41 12520131 0 CONTROL VALVE COVER 1

44 12520152 0 DIESEL TANK RUBBER STRAP 2
45 12520134 0 NEW FILL DIESEL TANK 1

46 12520158 0 DIESEL TANK MOUNTING PLATE 1
USED ON MC12501069 IMPLEMENTED BY AR9097
47 12520141 0 900MM TAIL CONV CHASSIS MOUNTING 1
48 12520129 0 STEPS AND PLATFORM 1
49 12530113 0 FEEDER UNDERTRAY 1
50 12520107 0 BRAKE CONNECTION MOUNTING 1

(RIB M/C ONLY)
51 12520150 0 FIFTH WHEEL 1
(RIB M/C ONLY)
52 12520112 0 ROLLIN BOGIE SUZIE CONNECTION PLATE 1
(RIB M/C ONLY)
53 00016002 0 LOCKNUT 4
54 12530842 0 RECIRC CONVEYOR STAY MOUNTING BAR 1
55 00016006 0 WASHER 8
56 00030006 0 WASHER 4
57 06790162 0 CONTROL VALVE MTG SP 2
Page 165
ILLUSTRATION:
59 00030002 0 LOCKNUT 4
60 00030250 0 BOLT HEX 4
61 00039160 0 BOLT M39 4
62 00030006 0 WASHER 16
63 00030002 0 LOCKNUT 4
64 00020055 0 BOLT M20 4
65 02020151 0 R-CLIP 4
66 00030006 0 WASHER 4
67 12020353 0 JACKING LEG PIN 4
68 12420211 1 TRACK STIFFINER BRK 2
69 12520103 0 EMERGENCY STOP COVER PLATE 4
70 12520155 0 DIESEL TANK FILLER CAP (LOCKABLE, NON-VENTED) 1
71 12520149 0 OIL COOLER COVER 1

APPLIED BY AR 1162
72 05790218 0 OIL COOLER 1
APPLIED BY AR 1162 (HOSES REQUIRED FOR RETROFIT OF OILCOOLER
12560516, 12560246, 13561483)
73 12520230 0 XBRACE UPRIGHT LH COMBINATION 1
74 12520231 0 XBRACE UPRIGHT RH COMBINATION M/C 1
76 12520194 0 BRACE ANGLE 2

TO BE USED AS REQUIRED
81 12520185 2 DIESEL TANK FILLER HOUSING 1

ONLY USED ON CAT ENGINED MACHINES
82 12520186 0 DIESEL FILLER HOUSING DIRT FLAP 1
ONLY USED ON CAT POWERED MACHINES
83 12520173 0 REAR POD RH 4
FOR BOLT-ON CHASSIS ONLY USED ON MC12501069 IMPLEMENTED BY
AR9097
84 12530244 0 FEEDBOOT CHASSIS CLAMP 4

85 00016045 0 BOLT M16 16
Page 166
ILLUSTRATION:
87 00016006 0 WASHER 16
90 12520157 0 H6203 BOLT-ON CHASSIS FRONT 1

USED ON MC12501069 AND IMPLEMENTED BY AR9097
91 12520221 0 STL DL385S-SXT20 LHS TRACK COMPLETE 1
ONLY USED ON BOLT-ON CHASSIS USED ON MC 12501069 IMPLEMENTED BY
AR 9097
92 12520220 0 STL DL385S-SXT20 RHS TRACK COMPLETE 1

ONLY USED ON BOLT-ON CHASSIS USED ON MC12501069 IMPLEMENTED BY
AR9097
93 12590286 0 BATTERY BOX BOTTOM 2

USED FOR BOLT-ON CHASSIS ONLY. USED ON MC 12501069 IMPLEMENTED
BY AR9097
94 12590287 0 BATTERY BOX LID 2

USED ON BOLT-ON CHASSIS ONLY. USED ON MC12501069 IMPLEMENTED BY
AR9097
95 12590285 0 BATTERY BOX REAR 2

USED ON BOLT-ON CHASSIS ONLY. USED ON MC 12501069 IMPLEMENTED
BY AR9097
96 03210237 0 BATTERY 2
97 00016050 0 BOLT M16 4
98 10312590285 0 H6203 CHASSIS MOUNTED BATTERY BOX 2

USED ON BOLT-ON CHASSIS ONLY. USED ON MC12501069 IMPLEMENTED BY
AR9097
[Figure End]
Page 167
Page 168
NAME: DUAL POWER OPTION CONTROL PANEL AND CHASSIS GUARD MACHINE: H6203 & H6203R
ILLUSTRATION:
2
1
6
4
14
7
13
15
12
5
11
25
10
8
16
9
17
18
24
19
20
21
22
23
Page 169
NAME: DUAL POWER OPTION CONTROL PANEL AND CHASSIS GUARD MACHINE: H6203 & H6203R
ILLUSTRATION:
1 12590376 0 DUAL POWER CHASSIS GUARD 1
2 12590374 0 CHASSIS CABLE TRAY 1
4 00012006 0 WASHER 7
5 00012035 0 BOLT M12 5
6 12590375 0 CHASSIS CABLE TRAY COVER 1
7 00010006 0 M10 WASHER 3
8 02010625 0 M10 SPRING WASHER 3
9 00001025 0 BOLT 3
10 00010002 0 LOCKNUT 1
11 00010006 0 M10 WASHER 2
12 00010030 0 BOLT M10 1
13 00016045 0 BOLT M16 4
14 00016002 0 LOCKNUT 4
15 00016006 0 WASHER 4
16 12590369 0 CONTROL PANEL HINGE POST 1
19 12590373 0 PANEL SUPPORT BRACKET 1
20 02020471 0 R-CLIP 1
21 06550177 0 PIN 1
22 22020180 0 ANTI VIBRATION MOUNT 3
23 12690327 0 (H)800x(W)1200x(D)300 CONTROL PANEL ENCLOSURE 1
24 12590370 0 PANEL MOUNT (800X1200X300) 1
25 60505226 0 ILME 77.27 BULKHEAD HOUSING CHI16 4
[Figure End]
Page 170
NAME: ROLLIN CHUTE PLAIN MACHINE: H6203 & H6203R
ILLUSTRATION: CHUTE
Page 171
NAME: ROLLIN CHUTE PLAIN MACHINE: H6203 & H6203R
ILLUSTRATION: CHUTE
1 12550250 0 ROLL IN CHUTE 1
2 12550212 0 CHUTE TOP DECK WEARPLATE UPPER 1
3 12550251 0 CHUTE WEARPLATE 1
4 12550213 0 CHUTE TOP DECK WEARPLATE LOWER 1
5 12550218 0 CHUTE MID DECK WEARPLATE 1
7 12550201 0 CHUTE EXTENSION PLATE 1
9 12550211 0 CHUTE TOP DECK SIDE WEARPLATE LH 1
10 12550210 0 CHUTE TOP DECK SIDE WEARPLATE RH 1
15 01050206 0 ROLLIN CHUTE WHEEL 4
16 09480195 0 PIN 4
17 12550257 0 RUBBER BLANKET MOUNT FOR STD OVERS CHUTE 1

APPLIED BY AR 1161
18 12550258 0 RUBBER BLANKET FOR STD OVER CHUTE 1
19 12550259 0 STRAP FOR RUBBER BLANKET ON STD OVERS 1
CHUTE
20 00012040 0 BOLT M12 7

IMPLEMENTED BY AR 1161
21 00012006 0 WASHER 14
22 00012002 0 LOCKNUT 7
23 02020537 0 BOLT M16 2
IMPLLEMENTED BY AR 1161
[Figure End]
Page 172
NAME: ROLL-IN BLENDING CHUTE MACHINE: H6203 & H6203R
ILLUSTRATION: ROLL-IN CHUTE
Page 173
NAME: ROLL-IN BLENDING CHUTE MACHINE: H6203 & H6203R
ILLUSTRATION: ROLL-IN CHUTE
1 12550260 0 ROLL-IN MIXER CHUTE 1
4 12550212 1 CHUTE TOP DECK WEARPLATE UPPER 1
10 12550273 0 MIXER CHUTE MID DECK WEARPLATE 1
11 12550217 1 WEARPLATE 1
12 12550216 1 WEARPLATE 1
13 12550277 0 MIXER CHUTE MID DECK INLET WEAR PLATE RH 1
14 12550276 0 MIXER CHUTE MID DECK INLET WEAR PLATE LH 1
16 12550274 0 MIXER CHUTE TOP DECK HINGE PIN 1
17 12550275 0 MIXER CHUTE MID DECK HINGE PIN 1
19 12550261 0 TOP DECK MIXER CHUTE DOOR HINGE 6
20 12550262 0 TOP DECK MIXER CHUTE DOOR 4
21 12550264 0 TOP DECK MIXER CHUTE OUTER DOOR 2
22 12550266 0 TOP DECK MIXER CHUTE DOOR WEAR PLATE RH 1
23 12550265 0 TOP DECK MIXER CHUTE DOOR WEAR PLATE LH 1
24 12550267 0 MID DECK MIXER CHUTE DOOR HINGE 6
25 12550270 0 MID DECK MIXER CHUTE DOOR OUTER 2
26 12550268 0 MID DECK MIXER CHUTE DOOR 4
27 12550269 0 MID DECK MIXER CHUTE DOOR WEAR PLATE 4
28 12550271 0 MID DECK MIXER CHUTE DOOR WEAR PLARE RH 1
29 12550272 0 MID DECK MIXER CHUTE DOOR WEAR PLATE LH 1
Page 174
NAME: RECIRCULATING TRANSFER CONVEYOR MACHINE: H6203 & H6203R
ILLUSTRATION:
[Figure End]
Page 175
Page 176
ILLUSTRATION:
Page 177
ILLUSTRATION:
1 12530770 0 TOP DECK TRANSFER CONVEYOR FRAME 1
2 12570410 0 TROUGH TRANSFER CONVEYOR SIDE GUARD 2
3 12570411 0 TRANSFER CONVEYOR SIDE GUARD 2
4 12530772 0 TRANSFER CONV FEEDBOOT SIDE LH 1
5 12530777 0 TRANSFER CONV FEEDBOOT RUBBER 1
6 12530703 0 TRANSFER CONVEYOR TAIL DRUM MTG RH 1
7 12530704 0 TRANSFER CONVEYOR TAIL DRUM MTG RH 1
8 02020609 0 RH SIDE ROLLER 4
9 02020608 0 LH SIDE ROLLER 4
10 08010101 0 ROLLER 4
11 12130640 0 DRIVE DRUM 2
12 12530707 0 TRANSFER CONVEYOR PLOUGH 2
13 12530708 0 PLOUGH SCRAPER RUBBER 2

(Interchangeable)
15 12530701 0 TRANSFER CONVEYOR HEAD PLATE RH 2
16 09830412 0 SPACER 2
17 02020211 0 TAPERLOCK 4
18 12130640 0 DRIVE DRUM 1
19 12130641 0 SIDE CONVEYOR DRIVE DRUM SHAFT 1
20 15930517 0 TAIL CONVEYOR TAIL DRUM SPACER 2
21 17630401 0 RM25 RIGID COUPLING 1
22 15830265 0 MOTOR TORQUE ARM 1
24 15830266 0 TORQUE ARM GUARD 1
25 12530775 0 TRANSFER CONV REMOVABLE RH OULET 1
26 12530774 0 TRANSFER CONVEYOR REMOVABLE LH OUTLET 1
27 12530776 0 TRANSFER CONVEYOR FEEDBOOT OUTLET RUBBER 2
Page 178
ILLUSTRATION:
28 12530773 0 TRANSFER CONVEYOR HINGED FEEDBOOT 1
29 06630490 0 F'BOOT BACK STRAP 1
30 07220153 0 CLAMP PLATE 3
31 12530771 0 TROUGH TRANSFER CONVEYOR BELT 1

(NOT SHOWN)
32 12530769 0 TROUGH TRANS CONV FBOOT SKIRTING RUBBER 2
33 12530796 0 OVERSIZE TRANSFER CONVEYOR HOPPER 1

EXTENSION SIDE
ADDED BY AR-1157
34 12530794 0 OVERSIZE TRANS CONV HOPPER EXTENSIONS 1

APPLIED BY AR-1157
35 12530797 0 OVERSIZE TRANSFER CONVEYOR HOPPER 1
EXTENSION RHS
APPLIED BY AR-1157
36 12530798 0 TAIL DRUM GUARD FOR TRANSFER CONVEYOR 1

APPLIED BY AR-1157
37 12530795 0 H6203 TRANSFER CONVEYOR BLANKING PLATE 1
APPLIED BY AR-1157
[Figure End]
Page 179
Page 180
NAME: RECIR M/C CHUTES & CONV MOUNTS MACHINE: H6203 & H6203R
ILLUSTRATION: RECIR M/C CHUTES & CONV MOUNTS
Page 181
1 12550192 0 TOP DECK CHUTE SIDE WEAR PLATE LH 1
2 12550191 0 TOP DECK CHUTE SIDE WEAR PLATE 1
3 12550195 0 TOP DECK RECIRCULATING CHUTE WEAR PLATE 1
4 12550190 0 TOP DECK RECIRCULATING CHUTE 1
5 12550193 0 TRANSFER CONVEYOR LOWER LIP WEAR PLATE 1
6 12550194 0 SCREEN EXTENSION RUBBER 1
7 12550241 0 MIDDLE DECK CHUTE WEAR PLATE 1

UP TO 12500433
8 12550240 2 MIDDLE DECK ROLL IN CHUTE 1
9 18150484 0 HOOK BRACKET 4
11 15960107 0 RAM 2
12 14130336 0 STRAP 1
13 14130337 0 BELT CLEANER RUBBER 1
14 15830430 0 HEADDRUM SCRAPER FRAME 1
15 06930139 0 TENSIONER 1
18 12550236 1 RECIRCULATING CHUTE MOUNTING RAIL LH 1
19 12550235 1 RECIRCULATING CHUTE MOUNTING RAIL 1
20 12550232 0 FIXED MIDDLE DECK CHUTE HD 1

REPLACES 12550230
21 12550233 0 MIDDLE DECK CHUTE WEAR PLATE 1
REPLACES 12550231
22 12530530 0 MIDDLE DECK TAIL CONVEYOR SUPPORT LEG RH 2
23 12530531 0 RECIR SIDE CONVEYOR CHASSIS MOUNT 1
23 12520142 0 RECIR SIDE CONV CHASSIS MOUNT 1

(M/C S/N 12500316 ONWARDS)
24 12530721 1 FIXED TROUGH TRANSFER CONVEYOR CHUTE 1
24 12530734 0 TRANSFER CONVEYOR CHUTE 1
25 12530736 0 RECIR TRANSFER CHUTE WEAR PLATE SMALL 1
25 12530722 0 FIXED TROUGH TRANSFER CHUTE WEAR PLATE 1

SMALL
Page 182
26 12530723 1 FIXED TROUGH TRANSFER CHUTE WEAR PLATE 1

LARGE
26 12530735 0 RECIR TRANSFER CHUTE WEAR PLATE 1
27 12530737 0 OVERSIZE CHUTE RUBBER 1
28 12530532 0 RECIRCULATING CHUTE SUPPORT ARM 1
29 12530533 0 RECIRCULATING CHUTE SUPPORT ARM ADJUSTER 1
31 12530778 0 FIXED TRANSFER CONV SCRAPER FRAME 1

32 12550248 0 MIDDLE DECK CHUTE WEAR PLATE 7 LH 1
S/N 12500433
33 12550243 0 MIDDLE DECK CHUTE WEAR PLATE 2 1
S/N 12500433
34 12550247 0 MIDDLE DECK CHUTE WEAR PLATE 6 RH 1
S/N 12500433
S/N 12500433
36 12550246 0 MIDDLE DECK CHUTE WEAR PLATE 5 LH 1
S/N 12500433
S/N 12500433
38 12550245 0 MIDDLE DECK CHUTE WEAR PLATE 4 RH 1
S/N 12500433
[Figure End]
Page 183
Page 184
NAME: AUXILARY RECIRCULATING SWIVEL CONVEYOR MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 185
ILLUSTRATION:
1 14530100 0 MINI CONVEYOR FRAME 1
2 14570200 0 MINI CONVEYOR RIGHT HAND SKIRTING 1
3 14570201 0 MINI CONVEYOR LEFT HAND SKIRTING 1
4 14570100 0 MINI CONVEYOR HEAD DRUM GUARD 1

REPLACES 12530846
7 12230456 0 BEATER ROLLER GUARD 1

(CHEVRON BELT ONLY)
8 12230457 0 BEATER ROLLER GUARD LH 1
(CHEVRON BELT ONLY)
(CHEVRON BELT ONLY)
10 12230458 0 BEATER ROLLER MTG ANGLE 2
(CHEVRON BELT ONLY)
15 06230135 0 FEEDBOOT RH 1
16 06230136 0 FEEDBOOT LH 1
17 06230131 0 FEEDBOOT SUPPORT LH 1
18 06230130 0 FEEDBOOT SUPPORT RH 1
19 12130446 0 TAIL DRUM SCRAPER STRAP 2
21 14530120 0 CONVEYOR V PLOUGH 1
22 02023213 0 2+1/2" BEARING 2
24 02420116 0 ADJUSTER ROD 2
25 14130110 0 TAILDRUM ADJUSTER END CAP 2
26 14530341 0 TAIL DRUM 1
27 14570105 0 FRONT GUARD 1
28 14530140 0 FEEDBOOT BACK PLATE 1
Page 186
ILLUSTRATION:
30 03510164 0 TAPERLOCK 1
31 06630355 0 TAIL CONV MOTOR STAND OMT TYPE 1
35 02020163 0 TAPERLOCK 1

(INTERCHANGEABLE)
39 14530340 0 DRIVE DRUM 1

(PLAIN BELT ONLY)
(PLAIN BELT ONLY)
42 06930139 0 TENSIONER 2
(PLAIN BELT ONLY)
43 12130455 0 HEAD DRUM SCRAPER 1
(PLAIN BELT ONLY)
44 12130459 0 BELT CLEANER 1
(PLAIN BELT ONLY)
(PLAIN BELT ONLY)
46 12580105 0 EN8 60ODX40ID X25LG 10 CROSS DRILLED COLLAR 4
CHANGED BY AR1157
47 12580104 0 1 1/2" EN8 PIN 260LG 2
48 00010080 0 BOLT M10 4
48 00010006 0 M10 WASHER 8
48 00010002 0 LOCKNUT 4
49 12530830 0 AUX CONV UPPER SUPPORT BRACKET 1
50 12530831 0 AUX SWIVEL CONV MOUNTING UPRIGHT 1
51 12530832 0 AUX CONV SUPPORT MOUNTING BRACKET 1
52 12530833 0 AUX SWIVEL CONV SUPPORT BRACE 1
53 12530853 0 AUX SWIVEL CONV SUPPORT FRAME 1
54 14520100 0 AUX CONVEYOR SUPPORT MOUNTING BRACKET 1
55 06530102 0 ROLLER 8
58 01120302 0 PLAIN BELT 1
Page 187
ILLUSTRATION:
(NOT SHOWN)
59 12530841 1 RECIRC CONVEYOR STAY 1
UP REVED BY AR 1163 SENT OUT FOR PREVIOUS MACHINES PREVIOUS REV
NOT USED
60 12580101 0 CHUTE RAM FIXING PINS 1

NOT USED
61 12530844 1 OUTER BRACING POLE 1

NOT USED
62 12530834 0 SWIVEL CONV FEEDBOOT EXTENSION LH 1
63 12530835 0 SWIVEL CONV REAR FEEDBOOT EXTENSION 1
64 12530836 0 SWIVEL CONV FEEDBOOT EXTENSION RH 1
65 06270110 0 SIDE GUARD 2

CHANGED BY AR1157
66 12530853_010 0 12920100_098 2
CAN BE SUPPLIED TO RETROFIT STAY TO EXISTING MACHINES. PARTS
REQUIRE 2 OFF 12530853_010 AND 1 OFF 10120185. ITEMS SHOULD BE
WELDED TO EXISTING FRAME
69 12530847 0 H6203 2036 TRANSPORT BRACKETS 2

USED FOR FITTING AUX CONV TO TAIL CONV FOR TRANSPORT
[Figure End]
Page 188
NAME: IN LINE RECIRCULATING AUXILARY CONVEYOR MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 189
ILLUSTRATION:
1 12530724 0 IN LINE RECIR TRANSFER CONV CHUTE 1
2 12530725 0 TRANSFER CONV CHUTE WEAR PLATE LARGE 1
3 12530726 0 TRANSFER CONVEYOR CHUTE WEAR PLATE SMALL 1
4 12530727 0 TRANSFER CONV CHUTE WEAR PLATE RH 1
5 12530532 0 RECIRCULATING CHUTE SUPPORT ARM 1
6 12530533 0 RECIRCULATING CHUTE SUPPORT ARM ADJUSTER 1
7 12530534 0 IN LINE CHASSIS CHUTE SUPPORT BRACKET 1
8 17030643 0 FEEDBOOT GUARD LH 1
9 17030642 0 FEEDBOOT GUARD RH 1
10 17030645 0 AUX CONVEYOR FEEDBOOT 1
11 06930243 0 ADJUSTER ROD 2
12 17030508 0 TAILDRUM ADJUSTER ENDCAP 2
14 17030552 0 TAIL DRUM 1
15 17030553 0 TAILDRUM SHAFT 1
16 02020211 0 TAPERLOCK 3
17 09900405 0 TNP2" 3 BEARING 2
18 17030515 0 TAIL DRUM SCRAPER 1
19 17030516 0 AUXILIARY CONVEYOR TAILDRUM SCRAPER 1
21 17030513 0 TAILDRUM UNDERGUARD LH 1
22 17030512 0 TAILDRUM UNDERGUARD RH 1
23 02021145 0 ROLLER 1
24 02021138 0 ROLLER 16
28 17030525 0 ROLLER PROTECTOR 3
29 02020604 1 SIDE ROLLER LH 12
Page 190
ILLUSTRATION:
30 02020605 0 SIDE ROLLER RH 12
31 12530729 0 IN LINE RECIR AUX CONVEYOR FEEDBOOT 1
32 12530536 0 IN LINE RECIR AUX CONV REAR FEEDBOOT RUBBER 1
33 12530535 0 IN LINE RECIR CONV FEEDBOOT SIDE RUBBER 2
35 17030500 0 LOWER SECTION FRAME 1
36 17030540 2 AUXILIARY CONVEYOR MIDDLE FRAME 1
37 17030550 0 HEAD SECTION FRAME 1
38 17030520 1 ANTI-ROLLBACK FRAME 4

(OPTIONAL)
39 17030521 0 ANTI ROLLBACK PIN 4
(OPTIONAL)
40 17030522 0 ANTI ROLLBACK BAR 20
(OPTIONAL)
41 17030514 0 SERVICE ACCESS COVER 24
45 17070170 0 BRETBY GUARD 1
46 17030555 0 HEADDRUM MOUNTING PLATE RH 1
47 17030556 0 HEADDRUM MOUNTING PLATE LH 1

(Interchangeable)
49 06630396 0 BEARING SHIM 2
50 06631460 0 DRIVE DRUM 1
51 06630462 0 DRIVE DRUM SHAFT 1
52 02050441 0 TAPERLOCK 2
53 06630464 0 DRIVE DRUM COLLAR 2
54 12010131 0 CLAMP 65
58 06630355 0 TAIL CONV MOTOR STAND OMT TYPE 1
59 03510164 0 TAPERLOCK 1
Page 191
ILLUSTRATION:
61 12530758 0 RECIR CONV MTG BRKT 6
62 12530755 0 RECIR CONV HEAD SUPPORT BRACKET 1
63 12530756 0 RECIR CONV MID SUPPORT BRACKET 1
64 12530760 0 AUX CONV MID MTG BRACE 1
65 12530757 0 RECIR CONV TAIL SUPPORT BRACKET 1
66 17030505 0 CHEVRON BELT (LONG) 1

(NOT SHOWN)
[Figure End]
Page 192
NAME: REVERSE MID FINES BLENDING CHUTE MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 193
NAME: REVERSE MID FINES BLENDING CHUTE MACHINE: H6203 & H6203R
ILLUSTRATION:
1 12530483 0 SIDE CONV FEEDBOOT REAR CHUTE EXTENSION 1
2 12530520 1 BTM DECK REVERSE BLENDING CHUTE SIDE RH 1
3 12530486 0 FEEDBOOT EXTENSION CHUTE SUPPORT ANGLE 2
4 12550282 0 BTM DECK MIXER CHUTE PIVOT PIN 1
5 12550290 0 BTM DECK BLENDING CHUTE DOOR SUPPORT 2
6 12550283 0 BTM DECK MIXER CHUTE DOOR 6

OUTER RH
8 00000038 0 BOLT M12 30

INNER RH

MIDDLE

INNER LH
12 12550289 0 BTM DECK CHUTE DOOR WEAR PLATE OUTER LH 1
13 12530521 0 BTM DECK REVERSE BLENDING CHUTE SIDE LH 1
[Figure End]
Page 194
NAME: SERVICE PARTS & CONSUMABLES MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 195
NAME: SERVICE PARTS & CONSUMABLES MACHINE: H6203 & H6203R
ILLUSTRATION:
1 17050335 0 V-BELT 2
SCREENBOX V BELT
4 17090255 0 WATER TRAP 1

DEUTZ 2012 L06 (TIER III)
7 06590206 0 OIL FILTER 1
8 17090257 0 FUEL FILTER 1
9 17090172 0 V-BELT 1
10 05060187 0 FILTER ELEMENT 2
13 17690113 0 WATER TRAP 1

CAT C6.6 (TIER III)
14 12890232 0 FUEL FILTER 2
CAT C6.6 (TIER III)
15 17690114 0 OIL FILTER 1
CAT C6.6 (TIER III)
CAT C6.6 (TIER III)
CAT C6.6 (TIER III)
[Figure End]
Page 196
NAME: REC PARTS 2000HRS (Exc. SCREENBOX) MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 197
ILLUSTRATION:

(Interchangeable)
APRON FEEDER CONVEYOR
2 12230218 0 SPROCKET 2
5 12230130 0 APRON FEEDER ROLLER 10
6 12230115 0 BEARING MTG PLATE 2
7 12230219 0 SPROCKET 2
8 12230154 0 DISC SPRING 2
9 12230153 0 APRON FEEDER ADJUSTER BUSH 2
10 00030250 0 BOLT HEX 2
11 00030002 0 LOCKNUT 2
12 12230271 0 RUBBER FLAP 1
BELT FEEDER HOPPER
13 12530186 0 BELT FEEDER SIDE SKIRTING 2
BELT FEEDER HOPPER
14 12230276 0 RUBBER (OUTLET) 2
BELT FEEDER HOPPER
15 09230195 0 GUIDE ROLLER 2
BELT FEEDER CONVEYOR
16 01940145 0 1240MM IMPACT BAR 8
17 12230264 0 BELT CLEANER 1
20 12230291 0 MTG BRACKET 6
22 02420116 0 ADJUSTER ROD 2
26 17050335 0 V-BELT 9
SCREENBOX DRIVE
27 12550172 0 PULLEY SPB 450 3G PARALLEL BORE 1
SCREENBOX DRIVE
28 12550173 0 PULLEY SPC 250 3G 1
SCREENBOX DRIVE
29 12550161 0 MOTOR MOUNTING SHOE 2
SCREENBOX DRIVE
30 12550174 0 HYD MOTOR 1
SCREENBOX DRIVE
TAIL CONVEYOR HEAD SECTION
Page 198
ILLUSTRATION:
32 12130508 0 IMPACT BAR 2

33 01940145 0 1240MM IMPACT BAR 6
40 12130508 0 IMPACT BAR 2
TAIL CONVEYOR TAIL SECTION
41 01940145 0 1240MM IMPACT BAR 15
COLLECTION CONVEYOR
COLLECTION CONVEYOR
53 06630276 0 BELT CLEANER 1
COLLECTION CONVEYOR
55 12530220 0 TAIL DRUM 1
COLLECTION CONVEYOR
56 02420116 0 ADJUSTER ROD 2
COLLECTION CONVEYOR
57 09230195 0 GUIDE ROLLER 2
COLLECTION CONVEYOR
58 02021145 0 ROLLER 8
COLLECTION CONVEYOR
COLLECTION CONVEYOR
COLLECTION CONVEYOR
COLLECTION CONVEYOR
COLLECTION CONVEYOR
COLLECTION CONVEYOR
64 12230412 0 BELT CLEANER 1
SIDE CONVEYOR MID FINES LOWER SECTION
65 15530815 0 TAIL DRUM 1
Page 199
ILLUSTRATION:
68 09230195 0 GUIDE ROLLER 2

69 02420116 0 ADJUSTER ROD 2
70 01940145 0 1240MM IMPACT BAR 6
71 05420143 0 ROLLER 1
72 12530477 0 SIDE CONVEYOR FEEDBOOT SKIRTING RUBBER 2
76 12560101 0 RAM 2
SIDE CONVEYOR MID OVERS LOWER SECTION
78 12230412 0 BELT CLEANER 1
81 09230195 0 GUIDE ROLLER 2
82 02420116 0 ADJUSTER ROD 2
83 01940145 0 1240MM IMPACT BAR 6
84 05420143 0 ROLLER 2
86 12530476 0 SIDE CONVEYOR FEEDBOOT REAR RUBBER 1
SIDE CONVEYOR FINES LOWER SECTION
90 12230412 0 BELT CLEANER 1
92 09230195 0 GUIDE ROLLER 2
93 01940145 0 1240MM IMPACT BAR 6
94 12530472 0 FEEDBOOT REAR RUBBER 1
SIDE CONV. MID FINES/MID OVERS LOWER SECTION
97 06930470 0 SIDE ROLLER 1
98 05120115 0 ROLLER 2
99 06930471 0 SIDE ROLLER 1
Page 200
ILLUSTRATION:

102 13030110 0 SIDE ROLLER 1
103 13030111 0 SIDE ROLLER 1
105 06930470 0 SIDE ROLLER 1
106 05120115 0 ROLLER 1
107 06930471 0 SIDE ROLLER 1
110 13030110 0 SIDE ROLLER 1
111 13030111 0 SIDE ROLLER 1
112 06930470 0 SIDE ROLLER 2
SIDE CONVEYOR MIDDLE SECTION
113 05120115 0 ROLLER 2
114 06930471 0 SIDE ROLLER 2
(Interchangeable)
SIDE CONVEYOR MID FINES/MID OVERS HEAD SECTION
116 02010138 0 TAPERLOCK 1

119 06930139 0 TENSIONER 2
120 12130459 0 BELT CLEANER 1
121 06930471 0 SIDE ROLLER 2
122 05120115 0 ROLLER 2
123 06930470 0 SIDE ROLLER 2
(Interchangeable)
SIDE CONVEYOR FINES HEAD SECTION

128 06930139 0 TENSIONER 2
129 12130459 0 BELT CLEANER 1
Page 201
ILLUSTRATION:
131 02020605 0 SIDE ROLLER RH 2
132 02020604 0 SIDE ROLLER LH 2
133 01920293 0 EXHAUST BELLOW 1
POWERUNIT CANOPY
134 17690113 0 WATER TRAP 1
CAT C6.6 (TIER III)
CAT C6.6 (TIER III)
CAT C6.6 (TIER III)
POWERUNIT BASEFRAME
POWERUNIT BASEFRAME

POWERUNIT BASEFRAME
POWERUNIT BASEFRAME
141 12090361 0 CONTROL VALVE C/W CARRYOVER HANDLE 1
POWERUNIT BASEFRAME
142 05790365 0 FLANGE PLATE 4
POWERUNIT BASEFRAME
143 05790366 0 LONG HUB 4
POWERUNIT BASEFRAME
144 12560130 0 TRIPLE PUMP 1
POWERUNIT BASEFRAME
145 05790550 0 PUMP 1
POWERUNIT BASEFRAME
146 17090172 0 V-BELT 5
POWERUNIT BASEFRAME
147 17090257 0 FUEL FILTER 10
148 06590206 0 OIL FILTER 10
149 12550165 0 SCREEN SNUBBER MOUNT 1
CHASSIS & TRACK ASSEMBLY
CHASSIS & TRACK ASSEMBLY
151 12530489 0 WEARPLATE 1

ROLL IN CHUTE ASSEMBLY REV A
152 12550214 0 WEARPLATE 1
153 12550215 0 WEARPLATE 1
154 12550216 0 WEARPLATE 1
155 12550216 0 WEARPLATE 1
156 12550217 0 WEARPLATE 1
Page 202
ILLUSTRATION:

ROLL IN CHUTE ASSEMBLY REV B
162 12550218 0 CHUTE MID DECK WEARPLATE 1
170 17090255 0 WATER TRAP 10
171 17050335 0 V-BELT 5
SERVICE PARTS & CONSUMABLES
172 05060187 0 FILTER ELEMENT 2
SERVICE PARTS & CONSUMABLES
175 12890232 0 FUEL FILTER 2
CAT C6.6 (TIER III)
176 17690114 0 OIL FILTER 1
CAT C6.6 (TIER III)
[Figure End]
Page 203
Page 204
NAME: REC PARTS 2000HRS (SCREENBOX) MACHINE: H6203 & H6203R
ILLUSTRATION: SERVICE INFORMATION
Page 205
1 12510197 0 1
2 12510101 0 HEX NUT 0

QTY AS REQ
3 REF ONLY 0 0
WASHER SEE FINAL PARTS (QTY AS REQ)
5 REF ONLY 0 0
CLAMP BAR (SEE FINAL PARTS) QTY AS REQ
6 REF ONLY 0 0
WIRE MESH (STATE SIZE WHEN ORDERING) QTY AS REQ
7 12510151 0 LIP - DISCHARGE 1
8 12510106 0 GUARD - TUBE 12
9 12510107 0 LOCKWASHER - KEY BOLT 6
10 12510113 0 KEY BOLT 1
11 12510123 0 DISC - IMPULSE 21
12 12510215 0 WASHER 21
13 12510200 0 CAPSCREW 0
QTY AS REQ
14 12510210 0 HEX NUT - LOCKING 0
QTY AS REQ
15 12510215 0 WASHER 0
QTY AS REQ
16 12510202 0 CAPSCREW 8
17 12510133 0 BELT GUARD - RH 1
18 12510145 0 BRACKET - MOTOR MOUNTING 1
19 12510180 0 HEX NUT - LOCKING 3
20 12510125 0 BAR - LOCATION WEIGHT 2
21 12510115 0 WRENCH - TIMING 1
22 12510196 0 BELL REDUCER 2
24 12510122 0 WEIGHT - OUTSIDE 6
25 12510121 0 WEIGHT - INSIDE 6
26 12510135 0 STRAP - RETAINING 6
27 12510185 0 PIN DOWEL 12
28 12510206 0 CAPSCREW 3
29 12510172 0 SHIPPING BRACKET (INTAKE) 3
30 12510176 0 OIL SEAL - LABYRINTH 6
31 12510177 0 WASHER - COPPER 6
Page 206
32 12510118 0 HUB - GEAR SIDE 3
33 12510208 0 CAPSCREW 72
34 12510117 0 SHAFT - TIMING 2
36 12510186 0 LOCKNUT 2
37 12510187 0 BEARING - ROLLER 2
38 12510138 0 BACKPLATE - SNUBBER 4
39 12510157 0 SIDEPLATE - LH 1
40 12510163 0 DECK - TOP 1
41 12510170 0 ANGLE - STIFFENER - LH 1
42 REF ONLY 0 2
SNUBBER - FEED END (CONTACT POWERSCREEN PARTS)
43 12510159 0 BRACKET - FEED END ANGLE LH 1
[Figure End]
Page 207
Page 208
NAME: STICKER LANGUAGE KITS MACHINE: H6203 & H6203R
ILLUSTRATION: DECAL KITS
Page 209
NAME: STICKER LANGUAGE KITS MACHINE: H6203 & H6203R
ILLUSTRATION: DECAL KITS
1 1250201EN 0 1
LANGUAGE KIT - ENGLISH
2 1250201DE 0 1
LANGUAGE KIT - GERMAN
3 1250201FR 0 1
LANGUAGE KIT - FRENCH
4 1250201ES 0 1
LANGUAGE KIT - SPANISH
5 1250201IT 0 1
LANGUAGE KIT - ITALIAN
6 1250201NL 0 1
LANGUAGE KIT - DUTCH
7 1250201PO 0 1
LANGUAGE KIT - POLISH
8 1250201SV 0 1
LANGUAGE KIT - SWEDISH
9 1250201FI 0 1
LANGUAGE KIT - FINLAND
10 1250201DA 0 1
LANGUAGE KIT - DANISH
11 1250201NO 0 1
LANGUAGE KIT - NORWEGIAN
12 1250201HU 0 1
LANGUAGE KIT - HUNGARIAN
13 1250201GR 0 1
LANGUAGE KIT - GREEK
14 1250201RUS 0 1
LANGUAGE KIT - RUSSIAN
15 1250201SL 0 1
LANGUAGE KIT - SLOVENIAN
16 1250201SK 0 1
LANGUAGE KIT - SLOVAKIAN
17 1250201GV 0 1
VINAL KIT - (SAME FOR ALL MACHINES)
[Figure End]
Page 210
NAME: ELECTRICAL PARTS MACHINE: H6203 & H6203R
ILLUSTRATION: ELECTRICAL INFORMATION
Page 211
NAME: ELECTRICAL PARTS MACHINE: H6203 & H6203R
2 06690361 0 BEACON 1
3 12290156 0 OIL LEVEL SWITCH 1
4 03210237 0 BATTERY 2
5 12290155 0 BATTERY ISOLATOR SWITCH 1
[Figure End]
Page 212
30
15
FIGURE: 11-02
FL1 F3 F6 F2 F1 F5 F8 F10 F4
40A 15A 5A 10A 5A 5A 15A 5A 15A
A1
R S2
NG
NAME: ELECTRICAL CIRCUIT I
K7 H1 R14
G1
H6 H2
S8 S9 S10 B3 B4 B5
31
WIRING DIAGRAM FOR POWERSCREEN HORIZON 6203 FITTED WITH DEUTZ 2012 ENGINE ISS1 ESCDR
ISSNO 328
2 06/02/04
G1 12V BATTERY A1 CONTROL UNIT B3 ENGINE COOLANT LEVEL SENSOR

G2 ALTERNATOR K2 RLY 2 COOLING FAN 1 RELAY B4 FUEL CONTAMINATION SENSOR
H1 BATTERY CHARGE LAMP K3 RLY 3 COOLING FAN 2 RELAY B5 HYDRAULIC OIL LEVEL SENSOR
H2 FUEL SOLENOID ON LAMP K5 STARTER MOTOR RELAY H3 ENGINE OIL PRESSURE WARNING LAMP
H6 MACHINE STOP RELEASED WARNING LAMP M1 STARTER MOTOR H4 ENGINE TEMPERATURE WARNING LAMP
H10 ENGINE PRE HEAT WARNING LAMP M2 HYDRAULIC OIL COOLING FAN 1 H5 ENGINE COOLANT LEVEL WARNING LAMP
J1 STOP SWITCH JUNCTION BOX M3 HYDRAULIC OIL COOLING FAN 2 H7 AIR FILTER RESTRICTION WARNING LAMP
K1 RLY 1 FUEL SOLENOID RELAY S8 ENGINE OIL PRESSURE SWITCH H8 HYDRAULIC OIL LEVEL WARNING LAMP
P1 ENGINE HOUR METER S9 ENGINE TEMPERATURE SWITCH H9 MACHINE STOP/MANUAL TRACK STOP ON WARNING LAMP
R14 BATTERY CHARGE LAMP SHUNT RESISTOR S10 AIR FILTER RESTRICTION SWITCH H11 FUEL CONTAMINATION WARNING LAMP
S1 BATTERY ISOLATOR SWITCH
S2 IGNITION/START SWITCH
S3-S7 ENGINE STOP SWITCHES
YI FUEL SOLENOID
WIRE COLOUR CODE
B = BLACK K = PINK O = ORANGE R = RED U = BLUE Y = YELLOW
G = GREEN N = BROWN P = PURPLE S = SLATE W = WHITE
REV:
Page 213
A
NAME: ELECTRICAL CIRCUIT I MACHINE: H6203 & H6203R
[Figure End]
Page 214
30
15
FIGURE: 11-03
NAME: ELECTRICAL CIRCUIT II
31
WIRING DIAGRAM FOR POWERSCREEN HORIZON 6203 FITTED WITH DEUTZ 2012 ENGINE ISS1 ESC DR
ISS NO 328
2 01/02/04
B5 PRE HEAT TEMPERATURE SENSOR A2 MANUAL TRACK CONTROL HANDSET B6 ENGINE START/TRACK START SIREN
K6 PRE HEAT CONTROL UNIT J2 TRACK CONTROL JUNCTION BOX E1 ENGINE START/TRACK START BEACON
K7 PRE HEAT LAMP RELAY S13 TRACK CONTROL ON-OFF SWITCH K9 TRACK CONTROL RELAY
K8 PRE HEAT RELAY S14 TRACK STOP SWITCH K10 TRACK CONTROL TIMER
R1 MANIFOLD PRE HEAT UNIT S15 RIGHT HAND TRACK SWITCH K11 TRACK SIREN AND BEACON RELAY
S12 PRE HEAT SWITCH S16 LEFT HAND TRACK SWITCH Y4 LEFT HAND REVERSE SOLENOID
Y3 LEFT HAND FORWARD SOLENOID Y3 LEFT HAND FORWARD SOLENOID
Y5 RIGHT HAND REVERSE SOLENOID
Y6 RIGHT HAND FORWARD SOLENOID
WIRE COLOUR CODE

B = BLACK K = PINK O = ORANGE R = RED U = BLUE Y = YELLOW
G = GREEN N = BROWN P = PURPLE S = SLATE W = WHITE
REV:
Page 215
A
NAME: ELECTRICAL CIRCUIT II MACHINE: H6203 & H6203R
[Figure End]
Page 216
NAME: FUSE & RELAY DESIGNATIONS MACHINE: H6203 & H6203R
Page 217
NAME: FUSE & RELAY DESIGNATIONS MACHINE: H6203 & H6203R
[Figure End]
Page 218
NAME: ELECTRICAL CIRCUIT CAT6.6 (PG1) MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 219
ILLUSTRATION:
[Figure End]
Page 220
ILLUSTRATION:
Page 221
ILLUSTRATION:
[Figure End]
Page 222
NAME: HYDRAULIC PARTS MACHINE: H6203 & H6203R
ILLUSTRATION: HYDRAULIC INFORMATION
Page 223

2 12260173 0 SEAL KIT Supersedes 06560336 26/07/04 (Non 2

Interchangeable)

4 12060110 0 RAM 4
5 12360122 0 RAM 2
6 12260123 0 RAM 2
8 12230123 0 GEARBOX 1
10 12360121 0 RAM 2
14 12560101 0 RAM 6
16 12360125 0 RAM 12
19 12560100 0 RAM 2
20 12550174 0 HYD MOTOR 1
22 01800034 0 OIL COOLER 1
23 12560130 0 TRIPLE PUMP 1
24 17060131 0 PUMP TANDEM 1

Page 224
28 12090361 0 CONTROL VALVE C/W CARRYOVER HANDLE 1
30 05790550 0 PUMP 1
32 06663100 0 GEARBOX 2
[Figure End]
Page 225
Page 226
NAME: HYDRAULIC CIRCUIT DIAGRAM I MACHINE: H6203 & H6203R
Page 227
NAME: HYDRAULIC CIRCUIT DIAGRAM I MACHINE: H6203 & H6203R
[Figure End]
Page 228
NAME: HYDRAULIC CIRCUIT DIAGRAM II MACHINE: H6203 & H6203R
Page 229
NAME: HYDRAULIC CIRCUIT DIAGRAM II MACHINE: H6203 & H6203R
[Figure End]
Page 230
NAME: HYDRAULIC CIRCUIT DIAGRAM H6203R (CAT ENG) 1/2 MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 231
ILLUSTRATION:
[Figure End]
Page 232
ILLUSTRATION:
Page 233
ILLUSTRATION:
[Figure End]
Page 234
NAME: HOSEKITS MACHINE: H6203 & H6203R
Page 235
NAME: HOSEKITS MACHINE: H6203 & H6203R
2 12560200 0 HYDRAULIC HOSE 1

KIT_125FA H6203 CHASSIS ASSEMBLY
KIT_125SF H6203 SIDE CONVEYOR FINES
KIT_125SMF H6203 SIDE CONVEYOR MID FINES
KIT_125SMO H6203 SIDE CONVEYOR MID OVERS
KIT_125TC H6203 TAIL CONVEYOR
KIT_125CH H6203 CHUTE RAM ASSEMBLY
KIT_125JL H6203 JACKING LEG RAM ASSEMBLY
10 12560416 3 H6203R FINAL ASSEMBLY HOSE KIT 125RF 1

KIT_125RF H6203 FINAL ASSEMBLY
11 12560417 0 CAT 3056E POWERUNIT HOSE KIT 125CP 1
KIT_125CP CAT 3056E POWERUNIT
12 12560418 0 900MM TAIL CONV HOSE KIT 125ET 1
KIT_125ET EXTENDED TAIL CONVEYOR
13 12560419 0 RECIRCULATING SIDE CONV HOSE KIT 125RS 1
KIT_125RS RECIRC SIDE CONVEYOR
14 12560510 0 AUX SWIVEL CONV COUPLING HOSE KIT 125AC 1
KIT_125AC AUX SWIVEL CONV COUPLING
14 12560510 1 AUX SWIVEL CONV COUPLING HOSE KIT 125AC 1
KIT_125AC AUX SWIVEL CONV COUPLING
15 12560550 0 H6203 ADDITIONAL FUEL FILTER HOSEKIT 1
16 12560570 0 H6203 APRON FEEDER HOSE KIT 125AP 1
17 12560665 0 H6203 POWERUNIT DIESEL LINE HOSEKIT 1
[Figure End]
Page 236
NAME: HORIZON CONVEYOR BELT LISTING MACHINE: H6203 & H6203R
ILLUSTRATION:
Page 237
NAME: HORIZON CONVEYOR BELT LISTING MACHINE: H6203 & H6203R
ILLUSTRATION:
1 12230249 0 PLAIN BELT 1
2 12530614 0 EXTENDED FEEDER TROUGH BELT 1
4 12530413 0 H6203 FINES CHEVRON SIDE CONVEYOR BELT 1

OPTIONAL CHEVRON BELT
5 12530412 0 MID-OVER/MID-FINES CHEVRON SIDE CONV BELT 1
6 12530412 0 MID-OVER/MID-FINES CHEVRON SIDE CONV BELT 1

7 12530748 0 RECIRCULATING SIDE CONV BELT 1
8 12530771 0 TROUGH TRANSFER CONVEYOR BELT 1

OPTIONAL PLAIN BELT
9 12330505 0 BELT (TROUGH) 1
[Figure End]
Page 238
NAME: HYDRAULIC CIRCUIT DIAGRAM I DUST SUPPRESSION MACHINE: H6203 & H6203R
ILLUSTRATION: HYDRAULIC CIRCUIT DIAGRAM I DUST SUPPRESSION
Page 239
NAME: HYDRAULIC CIRCUIT DIAGRAM I DUST SUPPRESSION MACHINE: H6203 & H6203R
ILLUSTRATION: HYDRAULIC CIRCUIT DIAGRAM I DUST SUPPRESSION
[Figure End]
Page 240
NAME: HYDRAULIC CIRCUIT DIAGRAM II DUST SUPPRESSION MACHINE: H6203 & H6203R
ILLUSTRATION: HYDRAULIC CIRCUIT DIAGRAM II DUST SUPPRESSION
Page 241
NAME: HYDRAULIC CIRCUIT DIAGRAM II DUST SUPPRESSION MACHINE: H6203 & H6203R
ILLUSTRATION: HYDRAULIC CIRCUIT DIAGRAM II DUST SUPPRESSION
[Figure End]

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SPARE PARTS - CONTENTS

2 SPARE PARTS ORDERING PROCEDURE………………………………………Page 2-3

3 SPARE PARTS ORDER FORM………………………………………………………Page 4

TEREX® reserves the right to change specification without prior notice.

2. SPARE PARTS ORDERING PROCEDURE

Machine Serial Number -

Figure Description Page

01-02 APRON FEEDER CONVEYOR 5

01-03 BELT FEEDER HOPPER 9

01-04 BELT FEEDER CONVEYOR 13

01-05 LIGHT DUTY FEEDER HOPPER 17

01-06 LIGHT DUTY BELT FEEDER CONVEYOR 19

02-01 SCREENBOX DRIVE 23

02-02 SCREENBOX WALKWAY 27

02-03 SCREENBOX WALKWAY (750MM WIDE) 29

02-04 CARRIAGE BOLTS FOR CLAMP BARS 33

02-05 DISCHARGE LIP W/LINERS 35

02-07 FINAL PARTS 39

02-08 GEAR CASE COVERS 41

02-09 SHAFT BEARINGS & SEAL ASSEMBLIES 43

02-10 PLUG WEIGHTS 47

02-12 SNUBBER ASSEMBLY 49

02-13 VIBRATING BASKET ASSEMBLY 51

02-14 SCREENBOX WALKWAY (H6203R) 55

02-15 SCREENBOX WALKWAY (H6203R IN LINE RECIR) 59

02-16 FEEDBOX HOIST ASSEMBLY 63

03-01 TAIL CONVEYOR HEAD SECTION (1400mm) 65

03-02 TAIL CONVEYOR TAIL SECTION (1400mm) 69

03-03 LIGHT DUTY TAIL CONV TAIL SECTION 73

03-04 LIGHT DUTY TAIL CONV HEAD SECTION 77

03-05 EXTENDED TAIL CONV TAIL SECTION 81

03-06 EXTENDED TAIL CONV HEAD SECTION 85

04-01 COLLECTION CONVEYOR 89

04-01 TROUGH COLLECTION CONVEYOR 93

05-01 S.CONVEYOR MID FINES LOWER SECTION 97

05-02 S. CONVEYOR MID OVERS LOWER SECTION 101

05-03 S. CONVEYOR FINES LOWER SECTION 105

05-04 S.C. MID FINES/MID OVERS LOWER SECT 109

05-05 S. CONVEYOR FINES LOWER SECTION 113

05-07 S. C. MID FINES/MID OVERS HEAD SECT 117

05-08 S. CONVEYOR FINES HEAD SECTION 121

05-09 RECIR SIDE CONV LOWER SECTION 125

06-06 DEUTZ CANOPY (TIER III) 129

06-07 HYDRAULIC TANK (TIER III) 133

06-08 VALVE BANK (TIER III) 137

06-09 DEUTZ 2012 6 CYLINDER (TIER III) 139

06-11 CAT C6.6 TIER (III) 147

06-12 DONALDSON FILTER (TIER 3 & TIER 4) 149

07-01 CHASSIS & TRACK ASSEMBLY 153

07-02 ROLL IN BOGIE 159

07-03 H6203R CHASSIS & TRACK ASSEMBLY 163

08-01 ROLLIN CHUTE PLAIN 171

08-02 ROLL-IN BLENDING CHUTE 173

09-01 RECIRCULATING TRANSFER CONVEYOR 177

09-02 RECIR M/C CHUTES & CONV MOUNTS 181

09-03 AUXILARY RECIRCULATING SWIVEL CONVEYOR 185

09-04 IN LINE RECIRCULATING AUXILARY CONVEYOR 189

09-05 REVERSE MID FINES BLENDING CHUTE 193

10-01 SERVICE PARTS & CONSUMABLES 195

10-02 REC PARTS 2000HRS (Exc. SCREENBOX) 197

10-03 REC PARTS 2000HRS (SCREENBOX) 205

10-04 STICKER LANGUAGE KITS 209

11-01 ELECTRICAL PARTS 211