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SEN00892-02 00 Index and foreword

Handling of connectors newly used for engines 1


a Mainly, following engines are object for follow- 2. Pull lock type (PACKARD-2)
ing connectors. q 95 – 170, 12V140 engine
q 95E-5 q Various temperature sensors
q 107E-1 Example)
q 114E-3 Intake air temperature sensor in
q 125E-5 intake manifold: TIM
q 140E-5 Fuel temperature sensor: TFUEL
q 170E-5 Oil temperature sensor: TOIL
q 12V140E-3 Coolant temperature sensor: TWTR,
etc.
1. Slide lock type Disconnect the connector by pulling lock
(FRAMATOME-3, FRAMATOME-2) (B) (on the wiring harness side) of connec-
q 95 – 170, 12V140 engines tor (2) outward.
q Various pressure sensors and NE
speed sensor
Examples)
Intake air pressure in intake manifold:
PIM (125, 170, 12V140 engines)
Oil pressure sensor: POIL
(125, 170, 12V140 engines)
Oil pressure switch
(95, 107, 114 engines)
Ne speed sensor of flywheel housing:
NE (95 – 170, 12V140 engines)
Ambient pressure sensor: PAMB
(125, 170, 12V140 engines)

Disconnect connector (1) according to the fol-


lowing procedure.
1) Slide lock (L1) to the right.
2) While pressing lock (L2), pull out connec-
tor (1) toward you.
a Even if lock (L2) is pressed, connec-
tor (1) cannot be pulled out toward
you, if part A does not float. In this
case, float part A with a small screw-
driver while press lock (L2), and then
pull out connector (1) toward you.

20 PC1250-8
00 Index and foreword SEN00892-02

3. Push lock type


q 95, 107, 114 engines
Example)
Fuel pressure sensor in common rail
(BOSCH-03)

Disconnect connector (3) according to the fol-


lowing procedure.
1) While pressing lock (C), pull out connector
(3) in the direction of the arrow.

q 114 engine

q 107, 114 engine


Example)
Intake air pressure/temperature sensor in
intake manifold
(SUMITOMO-04)

3) While pressing lock (D), pull out connector


(4) in the direction of the arrow.

q 107 engine

a If the lock is on the underside, use


flat-head screwdriver [1] since you
cannot insert your fingers.
2) While pressing up lock (C) of the connec-
tor with flat-head screwdriver [1], pull out
connector (3) in the direction of the arrow.

PC1250-8 21
SEN00892-02 00 Index and foreword

q 95, 125 – 170, 12V140 engine 4. Turn-housing type (Round green connector)
4) While pressing lock (E) of the connector, q 140 engine
pull out connector (5) in the direction of Example)
the arrow. Intake air pressure sensor in intake mani-
fold (CANNON-04): PIM etc.
Example)
Fuel pressure in common rail: PFUEL etc. 1) Disconnect connector (6) according to the
(AMP-3) following procedure.
1] Turn housing (H1) in the direction of
the arrow.
a When connector is unlocked,
housing (H1) becomes heavy to
turn.
2] Pull out housing (H1) in the direction
of the arrow.
a Housing (H1) is left on the wiring har-
ness side.

Example)
Injection pressure control valve of fuel
supply pump: PCV (SUMITOMO-2)

2) Connect the connector according to the


following procedure.
1] Insert the connector to the end, while
setting its groove.
2] Turn housing (H1) in the direction of
the arrow until it “clicks”.

Example)
Speed sensor of fuel supply pump:
G (SUMITOMO-3)
a Pull the connector straight up.

22 PC1250-8
40 Troubleshooting SEN01637-03

Connection table for connector pin numbers (Rev. 2007.12)

a The terms of male and female refer to the pins, while the terms of male housing and female housing
refer to the mating portion of the housing.

PC1250-8 11
SEN01637-03 40 Troubleshooting

12 PC1250-8
40 Troubleshooting SEN01637-03

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14 PC1250-8
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PC1250-8 15
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16 PC1250-8
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PC1250-8 17
SEN01637-03 40 Troubleshooting

18 PC1250-8
40 Troubleshooting SEN01637-03

PC1250-8 19
SEN01637-03 40 Troubleshooting

20 PC1250-8
40 Troubleshooting SEN01637-03

PC1250-8 21
SEN01637-03 40 Troubleshooting

22 PC1250-8
40 Troubleshooting SEN01637-03

PC1250-8 23
SEN01637-03 40 Troubleshooting

24 PC1250-8
40 Troubleshooting SEN01637-03

PC1250-8 25
SEN01637-03 40 Troubleshooting

26 PC1250-8
40 Troubleshooting SEN01637-03

PC1250-8 27
SEN01637-03 40 Troubleshooting

28 PC1250-8
40 Troubleshooting SEN01637-03

PC1250-8 29
SEN01637-03 40 Troubleshooting

30 PC1250-8
40 Troubleshooting SEN01637-03

PC1250-8 31
SEN01637-03 40 Troubleshooting

32 PC1250-8
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PC1250-8 33
SEN01637-03 40 Troubleshooting

34 PC1250-8
40 Troubleshooting SEN01637-03

PC1250-8 35
SEN01637-03 40 Troubleshooting

36 PC1250-8
40 Troubleshooting SEN01637-03

PC1250-8 37
SEN01637-03 40 Troubleshooting

38 PC1250-8
40 Troubleshooting SEN01637-03

PC1250-8 39
SEN01637-03 40 Troubleshooting

40 PC1250-8
40 Troubleshooting SEN01637-03

PC1250-8 41
SEN01637-03 40 Troubleshooting

42 PC1250-8
40 Troubleshooting SEN01637-03

PC1250-8 43
SEN01637-03 40 Troubleshooting

44 PC1250-8
40 Troubleshooting SEN01637-03

PC1250-8 45
SEN01637-03 40 Troubleshooting

46 PC1250-8
TESTING AND ADJUSTING CONNECTION TABLE FOR CONNECTOR PIN NUMBERS

Miscellaneous connectors
No.of
pins Body (receptacle)
Body (plug)

Part No.: 20K-06-31960 Part No.:

Part No.: 20K-06-32130 Part No.:

Part No.: 20K-06-32170 Part No.:

Part No.: 20K-06-K32160 Part No.:

20-254 PW200/220-7K
TESTING AND ADJUSTING CONNECTION TABLE FOR CONNECTOR PIN NUMBERS

Miscellaneous connectors
No.of
pins Body (receptacle)
Body (plug)

20

Part No.: 20K-06-31460 Part No.:

20

Part No.: 20K-06-31470 Part No.:

20

Part No.: 20K-06-31450 Part No.:

Part No.: Part No.:

PW200/220-7K 20-255
TESTING AND ADJUSTING CONNECTION TABLE FOR CONNECTOR PIN NUMBERS

Part No.: 20K-06-32380 Part No.:

20

Part No.: 20K-06-32230 Part No.:

Part No.: 198-Z11-2650 Part No.:

Part No.: 20K-06-31820 Part No.:

20-256 PW200/220-7K
TESTING AND ADJUSTING CONNECTION TABLE FOR CONNECTOR PIN NUMBERS

12

Part No.: 20K-06-31810 Part No.:

Part No.: 20K-06-31870 Part No.:

20

Part No.: 7821-92-7370 Part No.:

Part No.: 20K-06-31850 Part No.:

PW200/220-7K 20-257
TESTING AND ADJUSTING CONNECTION TABLE FOR CONNECTOR PIN NUMBERS

Part No.: 20K-06-31860 Part No.:

Part No.: 20G-06-K1420 Part No.:

Part No.: 7821-92-7360 Part No.:

20-258 PW200/220-7K
TESTING AND ADJUSTING CONNECTION TABLE FOR CONNECTOR PIN NUMBERS

Part No.: 20Y-06-13590 Part No.:

Part No.: 7821-93-3130 Part No.:

Part No.: 7821-93-3120 Part No.:

PW200/220-7K 20-259
SEN00231-00 40 Troubleshooting

[The pin No. is also marked on the connector (electric wire insertion end)]
DRC26 Series connector
No.of
pins T-adapter Part
Body (plug) Body (receptacle)
No.

24 799-601-9360

— Part No.:7821-93-3110

40
799-601-9350
(A)

— Part No.:7821-93-3120

40
799-601-9350
(B)

— Part No.:7821-93-3130

34 PC200, 220-8
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!"#>!$ %&'("#)*+,+%&'-"#)*
="S>[">SQ&<VK&O>V["X:VP&;<XV"QV<V[Q&="<VK<SK "4*+%)$%%$'+&/'+04'--14

@29.30*#$'7+p01#:V!q @29.30*#'"7`!a+p01#:V$q @29.30*#'"7`$a+p01#:V>q


L V[ L V[ L ]c&Y/'+04'--14&('C14Z
M =#$?0&)'21&^ M Q[;]&?$--&%C$0/#&bU> M ]X=&Y%'-1+'$2&('C14Z
N V[ N Q[;]&?$--&%C$0/#&E0# N =:b„[:;&Y/'))'+&%'-1+'$2&B4',+2Z
E =$B+*-&\VK E MNM[„S`K E c*/W&-*)(&41-*.
H "U;&/,0'??&%10&%C$0/# H S$B#0&OVS&Y}U=Z&?'4C*42@41514%1&S H Q[;]&O
J Q+B$+1&('C14&)'21&%C$0/# J V1,04*-$k14&Y8UcZ&%$B+*- J Q[;]&M+2
F S1514%1&?*+&4'0*0$'+&%C$0/# F Q[;]&?$--&%C$0/#&M+2 F Q-1/04$/&1)14B1+/.&%0114$+B&41-*.
I =#$?0&)'21&; I V[ I X+2$/*0'4&6,$-0&$+&"U;&/,0'??&%C$0/#
T "U;&'$-&01)(14*0,41&%1+%'4 T Q+B$+1&%(112&(,-%1&,+-*0/#12&',0(,0 T }U=&%#$?0&,(&%C$0/#
LG =$B+*-&\VK LG Q+B$+1&%(112&%$B+*-&Y|Z LG \1*4%#$?0&-1514&L%0&%(112
LL "U;&/,0'??&%C$0/# LL V[ LL ]c&Y/'+04'--14&('C14Z
LM 9$/W&2'C+&%C$0/# LM [<V&%#$1-2 LM ]X=&Y%'-1+'$2&('C14Z
LN V[ LN Q[;]&?$--&%C$0/#&N42 LN =:b„[:;&Y/'))'+&%'-1+'$2&B4',+2Z
LE =#$?0&)'21&b LE MNM„"`K LE 9Q_„=X\
LH V[ LH S$B#0&OVS&Y}U=Z&?'4C*42@41514%1&V LH Q[;]&S
LJ =1+%'4&%,((-.&%',4/1&',0(,0&Y|ME]Z LJ O'4C*42@41514%1&-1514&S LJ Q[;]&N42
LF =0114$+B&(41%%,41&%C$0/#&YV[Z LF Q[;]&?$--&%C$0/#&L%0 LF "4*51-&2*)(14
LI b'/W,(&%1-1/0'4&%C$0/# LI V[ LI V[
LT b1?0&64*W1&(41%%,41&%1+%'4 LT "4*51-&%(112&,+-*0/#12&',0(,0 LT }U=&%#$?0&2'C+&%C$0/#
MG S1*4&64*W1&'$-&01)(14*0,41&%1+%'4 MG "4*51-&%$B+*-&Y|Z MG \1*4%#$?0&-1514&M+2&%(112
ML <+*-'B&\VK ML =„VQ" ML \VK&Y/'+04'--14&B4',+2Z
MM 8'01+0$')1014&('C14&Y|H]Z MM [<VG„b MM ]X=&Y%'-1+'$2&('C14Z
MN =0114$+B&(41%%,41&%C$0/#&YV:Z MN [<VL„b MN =:b„[:;&Y/'))'+&%'-1+'$2&B4',+2Z
ME "4*51-&2*)(14&%C$0/# ME D4$01@0'@?-*%#@)1)'4.&1+*6-1&%$B+*- ME 9Q_„=X\
MH S$B#0&OVS&Y}U=Z&?'4C*42@41514%1&O MH Q[;]&L%0
MJ O'4C*42@41514%1&-1514&V MJ Q[;]&E0#
MF Q[;]&?$--&%C$0/#&S MF =C$0/#&(,)(&/,0'??&41-*.
MI V[ MI S1514%1&?*+&(,)(&4'0*0$'+&=:b
Q-1/04$/&1)14B1+/.&%0114$+B&'(14*0$'+&
MT 8,-%1&\VK MT
%C$0/#
NG V[ NG \1*4%#$?0&-1514&N42&%(112
NL =„VQ"&\VK NL \VK&Y/'+04'--14&B4',+2Z
NM [<VG„^ NM \VK&Y/'+04'--14&B4',+2Z
NN [<VL„^ NN \VK&Y/'+04'--14&B4',+2Z
NE MNM[&\VK NE V[
NH S$B#0&OVS&Y}U=Z&%C$0/# NH Q[;]&bU>
NJ O'4C*42@41514%1&-1514&O NJ O*+&(,)(&Q8[
NF Q[;]&?$--&%C$0/#&O NF V1,04*-&',0(,0
NI =#$?0&#'-2&%C$0/# NI O*+&(,)(&+1,04*-&=:b
NT 8,-%1&\VK NT =0*4014&%C$0/#&[@014)$+*-
EG V[ EG &\1*4%#$?0&-1514&E0#&%(112

%&'("#)*+,+%&'-"#)* !"#>!>
40 Troubleshooting SEN01637-03

T- branch box and T- branch adapter table 1


(Rev. 2008.02)

a The vertical column indicates a part number of T-branch box or T-branch adapter while the horizontal
column indicates a part number of harness checker assembly.
T-adapter kit

Number of pins

799-601-2500
799-601-2700
799-601-2800
799-601-7000
799-601-7100
799-601-7400
799-601-7500
799-601-8000
799-601-9000
799-601-9100
799-601-9200
799-601-9300
799-601-4101
799-601-4201
Out of kit
Identification
Part No. Part name
symbol

799-601-2600 T-box (for ECONO) 21 q q q q q


799-601-3100 T-box (for MS) 37 q
799-601-3200 T-box (for MS) 37 q
799-601-3380 Plate for MS (14-pin) q
799-601-3410 Adapter for BENDIX (MS) 24 MS-24P q
799-601-3420 Adapter for BENDIX (MS) 24 MS-24P q
799-601-3430 Adapter for BENDIX (MS) 17 MS-17P q
799-601-3440 Adapter for BENDIX (MS) 17 MS-17P q
799-601-3450 Adapter for BENDIX (MS) 5 MS-5P q
799-601-3460 Adapter for BENDIX (MS) 10 MS-10P q
799-601-3510 Adapter for BENDIX (MS) 5 MS-5P q
799-601-3520 Adapter for BENDIX (MS) 17 MS-17P q
799-601-3530 Adapter for BENDIX (MS) 19 MS-19P q
799-601-2910 Adapter for BENDIX (MS) 14 MS-14P q
799-601-3470 Case q
799-601-2710 Adapter for MIC 5 MIC-5P q q q
799-601-2720 Adapter for MIC 13 MIC-13P q q q
799-601-2730 Adapter for MIC 17 MIC-17P q q q q q q
799-601-2740 Adapter for MIC 21 MIC-21P q q q q q q
799-601-2950 Adapter for MIC 9 MIC-9P q q q q
799-601-2750 Adapter for ECONO 2 ECONO2P q q
799-601-2760 Adapter for ECONO 3 ECONO3P q q
799-601-2770 Adapter for ECONO 4 ECONO4P q q
799-601-2780 Adapter for ECONO 8 ECONO8P q q
799-601-2790 Adapter for ECONO 12 ECONO12P q q
799-601-2810 Adapter for DLI 8 DLI-8P q q
799-601-2820 Adapter for DLI 12 DLI-12P q q
799-601-2830 Adapter for DLI 16 DLI-16P q q
799-601-2840 Extension cable (ECONO type) 12 ECONO12P q q q
799-601-2850 Case q
799-601-4350 T-box (for DRC 60, ECONO) 60 q
799-601-4360 Case q
799-601-7010 Adapter for X (T-adapter) 1 q q
799-601-7020 Adapter for X 2 X2P q q q q
799-601-7030 Adapter for X 3 X3P q q q q
799-601-7040 Adapter for X 4 X4P q q q q
799-601-7050 Adapter for SWP 6 SW6P q q q
799-601-7060 Adapter for SWP 8 SW8P q q q
799-601-7310 Adapter for SWP 12 SW12P q
799-601-7070 Adapter for SWP 14 SW14P q q
799-601-7320 Adapter for SWP 16 SW16P q
799-601-7080 Adapter for M (T-adapter) 1 q q
799-601-7090 Adapter for M 2 M2P q q q q
799-601-7110 Adapter for M 3 M3P q q q q

PC1250-8 47
SEN01637-03 40 Troubleshooting

T-adapter kit

Number of pins

799-601-2500
799-601-2700
799-601-2800
799-601-7000
799-601-7100
799-601-7400
799-601-7500
799-601-8000
799-601-9000
799-601-9100
799-601-9200
799-601-9300
799-601-4101
799-601-4201
Out of kit
Identification
Part No. Part name
symbol

799-601-7120 Adapter for M 4 M4P q q q q


799-601-7130 Adapter for M 6 M6P q q q q
799-601-7340 Adapter for M 8 M8P q
799-601-7140 Adapter for S 8 S8P q q q q
799-601-7150 Adapter for S (White) 10 S10P q q q q
799-601-7160 Adapter for S (Blue) 12 S12P q q q
799-601-7170 Adapter for S (Blue) 16 S16P q q q q
799-601-7330 Adapter for S (White) 16 S16PW q
799-601-7350 Adapter for S (White) 12 S12PW q
799-601-7180 Adapter for AMP040 8 A8P q
799-601-7190 Adapter for AMP040 12 A12P q q
799-601-7210 Adapter for AMP040 16 A16P q q q q
799-601-7220 Adapter for AMP040 20 A20P q q q q
799-601-7230 Short connector for X 2 — q q q q
799-601-7240 Case q q
799-601-7270 Case q
799-601-7510 Adapter for 070 10 07-10 q
799-601-7520 Adapter for 070 12 07-12 q
799-601-7530 Adapter for 070 14 07-14 q
799-601-7540 Adapter for 070 18 07-18 q
799-601-7550 Adapter for 070 20 07-20 q
799-601-7360 Adapter for relay 5 REL-5P q
799-601-7370 Adapter for relay 6 REL-6P q
799-601-7380 Adapter for JFC 2 — q
799-601-9010 Adapter for DTM 2 DTM2 q q
799-601-9020 Adapter for DT 2 DT2 q q q q
799-601-9030 Adapter for DT 3 DT3 q q
799-601-9040 Adapter for DT 4 DT4 q q q q
799-601-9050 Adapter for DT 6 DT6 q q
799-601-9060 Adapter for DT (Gray) 8 DT8GR q q
799-601-9070 Adapter for DT (Black) 8 DT8B q q
799-601-9080 Adapter for DT (Green) 8 DT8G q q
799-601-9090 Adapter for DT (Brown) 8 DT8BR q q
799-601-9110 Adapter for DT (Gray) 12 DT12GR q q
799-601-9120 Adapter for DT (Black) 12 DT12B q q
799-601-9130 Adapter for DT (Green) 12 DT12G q q
799-601-9140 Adapter for DT (Brown) 12 DT12BR q q
799-601-9210 Adapter for HD30-18 8 D18-8 q q
799-601-9220 Adapter for HD30-18 14 D18-14 q q
799-601-9230 Adapter for HD30-18 20 D18-20 q q
799-601-9240 Adapter for HD30-18 21 D18-21 q q
799-601-9250 Adapter for HD30-24 9 D24-9 q q
799-601-9260 Adapter for HD30-24 16 D24-16 q q
799-601-9270 Adapter for HD30-24 21 D24-21 q q
799-601-9280 Adapter for HD30-24 23 D24-23 q q
799-601-9290 Adapter for HD30-24 31 D24-31 q q
799-601-9310 Plate for HD30 (24-pin) q q q
799-601-9320 T-box (for ECONO) 24 q q q

48 PC1250-8
40 Troubleshooting SEN01637-03

T-adapter kit

Number of pins

799-601-2500
799-601-2700
799-601-2800
799-601-7000
799-601-7100
799-601-7400
799-601-7500
799-601-8000
799-601-9000
799-601-9100
799-601-9200
799-601-9300
799-601-4101
799-601-4201
Out of kit
Identification
Part No. Part name
symbol

799-601-9330 Case q
799-601-9340 Case q
799-601-9350 Adapter for DRC 40 DRC-40 q
799-601-9360 Adapter for DRC 24 DRC-24 q
799-601-9410* Socket for engine (CRI-T2) 2 G q
Adapter for engine (CRI-T2)
799-601-9420 Adapter for engine (CRI-T3) PFUEL 3 A3 q q
Oil pressure sensor
Socket for engine (CRI-T2)
799-601-9430* 2 P q q
Socket for engine (CRI-T3) PCV
799-601-9440* Socket for engine (CRI-T2) 3 1,2,3 q
795-799-5520* Socket for engine (HPI-T2) 2 S q
Socket for engine (HPI-T2)
795-799-5530* Socket for engine (CRI-T3) 2 C q q
Temperature sensor
Socket for engine (HPI-T2)
795-799-5540* 2 A q q
Socket for engine (CRI-T3) TIM
795-799-5460 Cable for engine (HPI-T2) 3 — q
795-799-5470 Cable for engine (HPI-T2) 3 — q
795-799-5480 Cable for engine (HPI-T2) 3 — q
799-601-4110 Adapter for engine (140-T3) PIM 4 ITT3N q q
799-601-4130 Adapter for engine (CRI-T3) NE, CAM 3 FCIN q q
Adapter for engine (CRI-T3)
799-601-4140 3 FCIG q q
Atomosphere pressure
799-601-4150 Adapter for engine (CRI-T3) POIL 3 FCIB q q
Adapter for engine (CRI-T3)
799-601-4160 2 4160 q q
Oil pressure switch
799-601-4180 Adapter for engine (CRI-T3) PEVA 3 4180 q q
Socket for engine (CRI-T3)
799-601-4190* 3 1,2,3L q q
Commonrail pressure
Socket for engine (CRI-T3)
799-601-4230* 4 1,2,3,4C q q
Air intake pressure/temperature
799-601-4240* Socket for engine (CRI-T3) PAMB 3 1,2,3A q q
799-601-4250* Socket for engine (CRI-T3) PIM 3 1,2,3B q q
799-601-4330* Socket for engine (CRI-T3) G 3 1,2,3,G q q
Socket for engine (CRI-T3)
799-601-4340* 2 2,PA q q
Pump actuator
Socket for engine (CRI-T3)(95)
799-601-4380* 4 1,2,3,4T q
Air intake pressure/temperature
799-601-4260 Adapter for controller (ENG) 4 DTP4 q q
799-601-4211 Adapter for controller (ENG) 50 DRC50 q
799-601-4220 Adapter for controller (ENG) 60 DRC60 q
799-601-4390* Socket for controller (95 ENG) 60 — q
799-601-4280 Box for controller (PUMP) 121 — q
799-601-9720 Adapter for controller (HST) 16 HST16A q
799-601-9710 Adapter for controller (HST) 16 HST16B q
799-601-9730 Adapter for controller (HST) 26 HST26A q
2,
Multi-adapter for
799-601-9890 3, — q
DT2 – 4 and DTM2
4,

“*” Shows not T-adapter but socket.

PC1250-8 49

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