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TECHNICAL DEPARTMENT-CIVIL (Replace by the Doc. No.

TEC-CSInnn-MET-DoR-001
Project Name) (Rev No.)
Insert Main METHOD STATEMENT Issue Date 07 September 2013
Contractors Logo
Method statement for repairing the concrete works with Rev. Date NA
Rendroc repair materials Pages 1 of 6

METHOD STATEMENT FOR REPAIRING THE CONCRETE


WORKS WITH RENDROC REPAIR MATERAILS

PROJECT : (Replace with the project’s name, at location , city name)

CLIENT : (Replace with the client’s name)

MASTER DEVELOPER : (Replace with the master developer’s name)

PMC : (Replace with the PMC’s name)

LEAD CONSULTANT : (Replace with the lead consultant’s name)

SUB-CONSULTANT : (Replace with the sub-consultant’s name)

MAIN CONTRACTOR : (Replace with the main contractor’s name)

SUB-CONTRACTOR : (Replace with the sub-contractor’s name)

TABLE OF CONTENTS
TECHNICAL DEPARTMENT-CIVIL (Replace by the Doc. No.
TEC-CSInnn-MET-DoR-001
Project Name) (Rev No.)
Insert Main METHOD STATEMENT Issue Date 07 September 2013
Contractors Logo
Method statement for repairing the concrete works with Rev. Date NA
Rendroc repair materials Pages 2 of 6

1. REVISION RECORD..........................................................................................................................3
2. SCOPE & OBJECTIVES....................................................................................................................4
3. REFERENCES:..................................................................................................................................4
4. DEFINITIONS / ABBREVIATIONS.....................................................................................................4
4.1. Definition.............................................................................................................................................4
4.2. Abbreviations......................................................................................................................................4
5. RESPONSIBILITIES:..........................................................................................................................4
6. TRAINING REQUIREMENTS.............................................................................................................5
7. EQUIPMENT & TOLS, MATERIAL & MANPOWER...........................................................................5
7.1. Plant & equipment..............................................................................................................................5
7.2. Resources...........................................................................................................................................5
7.3. Materials:............................................................................................................................................5
8. PROCEDURE / METHOD TO BE EMPLOYED.................................................................................5
9. QUALITY REQUIREMENT.................................................................................................................6
10. HEALTH, SAFETY, ENVIRONMENT (HSE)......................................................................................6
10.1. Risks and Controls..............................................................................................................................6
11. ATTACHMENTS.................................................................................................................................6
11.1. Inspection Checklists..........................................................................................................................6
11.2. Inspection Test Plan...........................................................................................................................6
11.3. Risk Assessment................................................................................................................................6
11.4. Technical Data sheet (TDS)...............................................................................................................6
11.5. Material Safety Data Sheet (MSDS)...................................................................................................6

1. REVISION RECORD
This page is a record of all revisions of the document identified below by number and title. All previous revisions are hereby
superseded and are to be destroyed.
Rev Date By Chkd. Approved Description of Revisions

0 First issue
TECHNICAL DEPARTMENT-CIVIL (Replace by the Doc. No.
TEC-CSInnn-MET-DoR-001
Project Name) (Rev No.)
Insert Main METHOD STATEMENT Issue Date 07 September 2013
Contractors Logo
Method statement for repairing the concrete works with Rev. Date NA
Rendroc repair materials Pages 3 of 6

Signature field

Revision
Revision
Number
Date
Prepared by Checked by

Reviewed
By Construction Technical QA/QC MEP Co-
Manager Manager Engineer HSE Officer coordinator Sub-contractor

Approved
By Project
Manager

2. SCOPE & OBJECTIVES


This Method Statement details the procedure for repairing the concrete works according to type of defects observed, in
accordance with the manufacturer’s requirements.

3. REFERENCES:
1. References to Contract Documents
Technical Specifications- Section 3-Concrete Works)
2. References to Internal Documents

No. Document
TECHNICAL DEPARTMENT-CIVIL (Replace by the Doc. No.
TEC-CSInnn-MET-DoR-001
Project Name) (Rev No.)
Insert Main METHOD STATEMENT Issue Date 07 September 2013
Contractors Logo
Method statement for repairing the concrete works with Rev. Date NA
Rendroc repair materials Pages 4 of 6

Method Statements
Material / Mix approvals
Project Quality Plan
Project HSE Plan

4. DEFINITIONS / ABBREVIATIONS
4.1.Definition
1. Client -(Replace with clients name)
2. Developer -(Replace with developers name)
3. Consultant -(Replace with consultants name)
4. PMC -(Replace with PMC name)
5. Contractor -(Replace with contractors name)

4.2.Abbreviations
1. Engineer- Representative of “Name of engineering consultancy”
2. ICL - Inspection Check List
3. IR - Inspection Request
4. ITL -Independent Testing Laboratory
5. ITP - Inspection and Test Plan
6. ITR -Inspection & Test Requests
7. MET - Method Statement
8. MIR - Material Inspection Request
9. MSDS - Material Safety Data Sheet
10. PPE -Personal Protective Equipment
11. PQP -Project Quality Plan
12. PTW -Permit To Work ( Working at Height or enclosed spaces)
13. RA -Hazard Identification and Risk Assessment
14. RFIA - Request for Inspection and Approval
15. TBM - Temporary Bench Mark

5. RESPONSIBILITIES:
1. The Project Manager is overall responsible for the implementation of this method statement and to ensure that his
team of engineers and foreman are aware of this method statement and the all resources – human, material and
equipment’s are available to carry out the work as planned and without any delay.
2. The Site Engineer is responsible to ensure that the work as per the approved repair drawings, method statements,
and all necessary inspection have been carried out. He is also responsible to ensure adequate equipment for
mixing and application prior to start repair.
3. QA/QC Engineer is responsible to ensure work has been done as per the method statement and Pre-repair
inspections are carried out by CONTRACTOR and CONSULATANT.
4. The Safety Engineer is responsible to ensure that all Safety precautions are in place, and that all personal on site
are using the required Personal Protective Equipment’s – Helmet, Gloves, Shoes, and Coveralls.

6. TRAINING REQUIREMENTS
1. The Construction Manager will train the Project Engineer, Site engineer, Foreman in the correct understand of this
Method statement and the relevant construction Drawings, and Specifications.
2. The Training from M/s Fosroc representative shall be provided prior to start the work.
TECHNICAL DEPARTMENT-CIVIL (Replace by the Doc. No.
TEC-CSInnn-MET-DoR-001
Project Name) (Rev No.)
Insert Main METHOD STATEMENT Issue Date 07 September 2013
Contractors Logo
Method statement for repairing the concrete works with Rev. Date NA
Rendroc repair materials Pages 5 of 6

7. EQUIPMENT & TOLS, MATERIAL & MANPOWER


7.1.Plant & equipment
7.2.Resources
7.3.Materials:
1. RENDROC FC
2. RENDROC HS
3. RENDROC LA
4. NITOBOND EP
5. Formwork
6. Absorptive mat fabric for curing.

8. PROCEDURE / METHOD TO BE EMPLOYED


This method statement describes in detail for rectifying the defect type for different types of repair as follows:

Strength of Material
Type ID Type of Repair Proposed material Dimensions
( 28 days)
Blowhole on the
Type-1 Rendroc FC NA
surface of concrete
At Cracks on 20 N/mm2
Type-2 Rendroc FC Up to 3 mm
surface
At Bulging area after
Type-3 Rendroc FC Up to 3 mm 70 N/mm2
chipping
Chamfer / Edges 10-50mm for each layer up to 150
Type-4 Rendroc HS 70 N/mm2
broken mm thk.
Type-5 Insufficient Cover Rendroc HS 10-50mm 70 N/mm2
Rendroc HS with Bonding
Type-6 Exposed Rebar 10-50mm 70 N/mm2
agent Nitobond EP
10-50mm for each layer up to 150
Type-7 Slight Honeycomb Rendroc HS 70 N/mm2
mm thk.
Honeycomb to rear 10-50mm for each layer up to 150
Type-8 Rendroc HS 70 N/mm2
of rebar mm thk.
10-50mm for each layer up to 150
Type-9 Small voids Rendroc HS 70 N/mm2
mm thk.
Void through 20-200 mm for each layer. (Shutter
Type-10 Rendroc LA 60 N/mm2
structure required)

1. The detailed method statement from M/s Fosroc for application of Rendroc HS, Rendroc LA & Rendroc FC is
attached.
2. CONTRACTOR has to maintain Concrete Defect Repair Log to ensure that only approved materials shall be used
on site for agreed repair types, with CONTRACTOR and CLIENT Representative.
3. The Rendroc LA shall always be used by fixing of a shudder. After setting of the material then remove formwork
and chip the protrude part and finish with Rendroc FC.
4. All type of repair shall be cured with water spray continuously.
TECHNICAL DEPARTMENT-CIVIL (Replace by the Doc. No.
TEC-CSInnn-MET-DoR-001
Project Name) (Rev No.)
Insert Main METHOD STATEMENT Issue Date 07 September 2013
Contractors Logo
Method statement for repairing the concrete works with Rev. Date NA
Rendroc repair materials Pages 6 of 6

9. QUALITY REQUIREMENT
1. The works shall be performed as mentioned in this procedure and the quality assurance requirements shall be
consistent with the relevant sections of Quality Management System Manual of CONTRACTOR as well with the
Project Quality Plan (PQP).

10. HEALTH, SAFETY, ENVIRONMENT (HSE)


1. Specific safety measures have to follow as applicable, and all the safety measures are covered separately in the
project safety plan.

10.1. Risks and Controls


2. Please refer attachment risk analysis

11. ATTACHMENTS
11.1. Inspection Checklists
11.2. Inspection Test Plan
11.3. Risk Assessment
11.4. Technical Data sheet (TDS)
11.5. Material Safety Data Sheet (MSDS)

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