0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

Scheba GmbH
D-97424 Schweinfurt - www.scheba.de - info@scheba.de
Steuerungstechnik Elektromaschinenbau

Hafenstraße 36 Röntgenstraße 1
Tel: 09721 / 64638-0 Tel: 09721 / 64638-80
Fax: 09721 / 64638-29 Fax: 09721 / 64638-89
P8 Vers.: 2.6.3

Mains supply rated service voltage (Ue) 230V AC

Company / customer Bosch Rexroth AG
Auxillary current rated service voltage (Ue) V AC
Project description training system module 1 Auxillary current rated service voltage (Ue) 24V DC
Rated insulation voltage (Ui) 253V
Rated impulse withstand voltage (Uimp) 2,5kV
Drawing number 2017.13295_ST1_EN Rated frequency 50Hz
project file 2017.13295_ST1_EN Network configuration TN-S

Manufacturer (company) SCHEBA GmbH Rated current of a circuit (InC) 16A

Hafenstraße 36 Rated peak withstand current (Ipk) 1,1kA
97424 Schweinfurt / Germany Rated current of the assembly (InA) 4A
Max. ambient temperature 30°C
Max. internal temperature 30°C
Responsible for project US
Colour electrical-control cabinet RAL 7035 Degree of protection IP IP20

Created on 17.02.2015 by (short name) A.Sommer

Edit date 26.01.2018 by (short name) a.sommer Number of pages 58

©All rights remain with Scheba GmbH.

2
Date 26.01.2018 training system module 1 Cover sheet =
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Appr US Page 1
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Scheba GmbH Hafenstraße 36 97424 Schweinfurt
training system module 1
Type manufacturing date 2018

No. power 0,8KVA

nominal voltage 230 V AC rated current 4A

control voltage 24 V series fuse 16A

project file 2017.13295_ST1_EN measurement peak current Ipk1,1kA

©All rights remain with Scheba GmbH.

1 3
Date 22.01.2018 training system module 1 typ plate =
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General project information

wire colors code min. cable cross-section

Voltage before main switch : black * Terminals: Wago Federzugklemmen

phase / L1 : black min 1,5 mm²

phase / L2 : black min 1,5 mm² wire color: BK = black
phase / L3 : black min 1,5 mm² BN = brown
neutral wire : light-blue min 1,5 mm² RD = red
protection conductor : green-yellow min 1,5 mm² OG = orange
YE = yellow
GN = green
control voltage AC 230V : red min 1,0 mm² BU = blue
control voltage AC 230V/0 : red min 1,0 mm² VT = violet
GY = gray
control voltage AC 24V : brown min 1,0 mm² WH = white
control voltage AC 24V/0 : brown min 1,0 mm² PK = pink
GD = gold
TQ = turquois
control voltage DC 24V/+ : dark blue min 1,0 mm²
SR = silver
control voltage DC 24V/- : dark blue min 1,0 mm²
GNYE = green-yellow
SH = shielding
input DC 24V : dark blue min 0,5 mm²
output 0,5A DC 24V : dark blue min 0,5 mm²
output 2,0A DC 24V : dark blue min 1,0 mm²
PLC - supply DC 24V : dark blue min 1,0 mm²

control voltage DC 15V/+ : gray min 0,5 mm²

control voltage DC 15V/- : gray min 0,5 mm²

control voltage DC 5V/+ : violet min 0,5 mm²

control voltage DC 5V/- : violet min 0,5 mm²

external voltage : orange min 1,0 mm²

measuring line : white min 0,5 mm²
central process control : white min 0,5 mm²

©All rights remain with Scheba GmbH.

* wiring in yellow protective tube

2 4
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Device tag

identifier example

-A PLC-device, drive units

-B position switch, proximity switch, light barrier, pressure switch

-C capacitor

-E radiator, lamp

-F protective gear, fuse, automatic circuit breaker

-G power supply, battery

-K contactor relays, relays

-KT time relay

-M motor

-P display, signal lamp

-Q power switch

-R resistor, inductor

-S emergency stop pushbutton, pushbutton, switch

-T transformer, transducer, measuring transducer

-U isolator

-V filter

-W cable

-X socket, terminal block

-Y valve

©All rights remain with Scheba GmbH.

3 5
Date 22.01.2018 training system module 1 Device tag =
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Terminal strip identification
Wiring diagram
Terminal type: Terminal strip Identification of
X24V L- X24V 1L+
identification: potential: L-/1
L-
L-/2 1L+/1
1L+
1L+/2
L-/3 L-/4 1L+/3 1L+/4
L- 1L+
L-/5 L-/6 1L+/5 1L+/6
Supply and wiring outlet X0 L1, 1L1, .... L-/7 L-
L-/8 1L+/7 1L+
1L+/8
L- 1L+
before main switch L-/9 L-/10 1L+/9 1L+/10
L2, 1L2, .... L-/11 L-
L-/12 1L+/11 1L+
1L+/12
L- 1L+
L-/13 L-/14 1L+/13 1L+/14
L3, 1L3, .... L-/15 L-
L-/16 1L+/15 1L+
1L+/16

230V AC control voltage XL230 / XN230 L01, L02, .... Double deck terminal block
N01, N02, ....
1 5 9 13 1 5 9 13

1
24V DC control voltage X24V 1L+, 2L+, ....
3 7 11 15 3 7 11 15

3
L-

3
3 7 11 15 3 7 11 15
L- L- L- L- 1L+ 1L+ 1L+ 1L+

4
4 8 12 16 4 8 12 16
Input terminal XE
1 5 9 13 1 5 9 13

1
Output terminal XA L- L- L- L- 1L+ 1L+ 1L+ 1L+
2 6 10 14 2 6 10 14

2
General terminal X1.....
Emergency stop terminal X10 4 8 12 16 4 8 12 16

4
Control unit terminal XBT(1...)
2 6 10 14 2 6 10 14

2
Terminal box terminal XK.....
Plug identification XS..... Throught terminal block
1 3 5 7 9 11 13 15 1 3 5 7 9 11 13 15
X10 11 12 X10 11 21
11 21 11 13 15 17 19 21 11 21 1 3 5 7 9 11 13 15 1 3 5 7 9 11 13 15
L- L- L- L- L- L- L- L- 1L+ 1L+ 1L+ 1L+ 1L+ 1L+ 1L+ 1L+
S1 S1 2 4 6 8 10 12 14 16 2 4 6 8 10 12 14 16
emergency 12 22 emergency 12 22
stop 12 14 16 18 20 22 stop
X10 13 14 X10 12 22
2 4 6 8 10 12 14 16 2 4 6 8 10 12 14 16
X10 15 16 12 14 16 18 20 22 X10 13 23
11 21 11 21
S2 S2
11 13 15 17 19 21
emergency 12 22 emergency 12 22
stop stop 11 12 13 14 15 16 21 22 23 24 25 26
X10 17 18 X10 14 24

X10 19 20 12 14 16 18 20 22 X10 15 25 wire jumper adjucent jumper

11 21 11 21
S3 S3

©All rights remain with Scheba GmbH.

emergency emergency
X10 1 2 X10 1 2
12 22 11 13 15 17 19 21 12 22
stop stop
X10 21 22 X10 16 26

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Table of contents Column X: An automatically generated page was edited

Page Page description Supplementary page field Date Edited by X

1 Cover sheet 26.01.2018 a.sommer

2 typ plate 22.01.2018 t.malkmus

3 general project informations 22.01.2018 t.malkmus

4 Device tag 22.01.2018 t.malkmus

5 teminal strip overview 22.01.2018 t.malkmus

6 Table of contents 26.01.2018 a.sommer

7 Table of contents 26.01.2018 a.sommer

30 Panel layout 22.01.2018 t.malkmus

32 Mounting panel 23.01.2018 a.sommer

35 control panel 22.01.2018 t.malkmus

50 Power supply 23.01.2018 a.sommer

51 Sick safety control unit overview 22.01.2018 t.malkmus

52 Sick safety control unit feed in 22.01.2018 t.malkmus

53 Sick emergency stop "global" 22.01.2018 t.malkmus

54 22.01.2018 t.malkmus

58 switch 26.01.2018 a.sommer

59 option 22.01.2018 t.malkmus

60 overview control unit VAM 40.2 22.01.2018 t.malkmus

61 control element VR2107 option 23.01.2018 a.sommer

62 SPS overview 26.01.2018 a.sommer

63 PLC-power supply 23.01.2018 a.sommer

64 PLC-inputs 1 23.01.2018 a.sommer

65 PLC-inputs 2 23.01.2018 a.sommer

66 PLC-outputs 1 23.01.2018 a.sommer

67 PLC-outputs 2 23.01.2018 a.sommer

68 PLC-outputs 2 22.01.2018 a.sommer

68a PLC overview 23.01.2018 a.sommer

68b PLC overview 22.01.2018 a.sommer

69 power supply subplate mechanics 23.01.2018 a.sommer

70 conveyor belt 22.01.2018 t.malkmus

71 Inline bus coupler setup 22.01.2018 t.malkmus

72 Inline bus coupler power supply 22.01.2018 a.sommer

©All rights remain with Scheba GmbH.

73 Inline bus coupler 2/4 - DO 22.01.2018 t.malkmus

5 7
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Table of contents Column X: An automatically generated page was edited

Page Page description Supplementary page field Date Edited by X

74 Inline bus coupler 3/4 - DI 23.01.2018 a.sommer

75 Inline bus coupler 4/4 - DI 23.01.2018 a.sommer

76 Inline bus coupler DI2 23.01.2018 a.sommer

77 Inline bus coupler DI3 23.01.2018 a.sommer

78 Inline bus coupler DI4 22.01.2018 t.malkmus

79 Inline bus coupler AI1 22.01.2018 t.malkmus

80 Inline bus coupler PWR 22.01.2018 t.malkmus

81 Inline bus coupler DO2 22.01.2018 t.malkmus

82 Inline bus coupler DO3 22.01.2018 t.malkmus

83 Inline bus coupler-survey 23.01.2018 a.sommer

84 Inline bus coupler-survey DI2 - DI4 22.01.2018 t.malkmus

85 Inline bus coupler-survey AI 22.01.2018 t.malkmus

86 Inline bus coupler-survey DO 22.01.2018 t.malkmus

87 spare 22.01.2018 t.malkmus

88 overview Profibus DP 22.01.2018 t.malkmus

100 Summenstückliste 26.01.2018 a.sommer

101 Summenstückliste 26.01.2018 a.sommer

102 Summenstückliste 26.01.2018 a.sommer

110 Klemmenplan X0 26.01.2018 a.sommer

111 Klemmenplan X1 26.01.2018 a.sommer

113 Klemmenplan X10 26.01.2018 a.sommer

114 Klemmenplan X24V 26.01.2018 a.sommer

115 Klemmenplan X230V 26.01.2018 a.sommer

116 Klemmenplan XB10.1 26.01.2018 a.sommer

119 Klemmenplan XS3 26.01.2018 a.sommer

©All rights remain with Scheba GmbH.

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©All rights remain with Scheba GmbH.
7 32
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subplate back

40x80

50F3
50F4
50F5
50F6
50F1 50F2
51K1 51K2 51K3

40x80
SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS
5SY42 5SY42 5SY41 5SY41 5SY41 5SY41
X0 X230V X24V

54K1
40x80
-50G1

62A2
62A3
62A4
62A5
62A6
reserve for
5 further
modules
58A1 X10
40x80

62A1

40x80

K0.3
K0.4
K0.5
K0.6
K0.7
X1

40x80

©All rights remain with Scheba GmbH.

30 35
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©All rights remain with Scheba GmbH.
32 50
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-X230V
L

PE
1 3
PE -50F2
TIN-1 B10A 2 4
PE
TIN-2
1,5mm² 1,5mm² 1,5mm²
PE
1 3 -50G1
TIN-3
-50F1 L1 N PE
C6A 2 4 100-240 V AC, 90-250 V DC
PE
PE Emparro 10-100-240/24
Power Supply
TIN-4
T1 T2 T3 PE
-50Q1 TIN-5
25A L1 L2 L3 PE
left 1L 1N PE PE PE PE PE
TIN-6 13
endwall single -X230V
Alarm
sheet 2
14

63.0 / PE/6
L N PE
PE/11 / 58.1 24 V DC, 10 A
-X0 -XS1
+(1) +(2) -(1) -(2)
65.0
PE + + - - -X24V
SPS
PE L-/3 / 52.0
L-
MOUNTING PLATE 54.8 / L-/4 L-/5 / 59.0
1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm²
PE L-/6 / 58.0
L-
HOUSING 50G1 63.0 / L-/7 L-/8 / 69.3
-50XS1
20A
L-/9 / 54.7
1 1 1 1
L- -XS4
L N PE 63.0 / L-/10
over feedthrough -XS5 3
-50F3 -50F4 -50F5 -50F6 3
left endwall L-
C2A 2 C2A 2 C2A 2 C2A 2 L-/14 /
single
sheet 2 L-

1L+/2 / 52.0
1L+/3 / 59.0
1L+
GST18/3 13 23 1L+/5 / 58.0
-51K1 1L+/7 / 63.0
feed in 230V/50Hz across 1L+
14 24
GST18 max. 20A
54.4 54.4
single sheet 2 1L+
-50XS0 -50XS2
16A 20A
L N PE 2L+/3 / 69.3
2L+
54.6 / 2L+/4 2L+/5 / 64.1
2L+

3L+/2 / 63.0
3L+/3 / 69.3
3L+
54.8 / 3L+/4 3L+/5 / 63.0
GST18/SCHUKO 5m 16A GST18/3
right endwall single 3L+
feed in 230V/50Hz across sheet 5
4L+/2 / 69.3
SCHUKO max. 16A
4L+ -XS4
-XS5 1
4L+ 1

©All rights remain with Scheba GmbH.

power supply power supply power supply power supply power supply power supply -XS2 -XS4
further hydraulic grooved sensors contact intern / -XS5 5
stations aggregate option plate voltage over NH CPU 65.0-XS7 PE 5

XS3/5 / 69.3
PE
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-51K1 -51K2 -51K3
52.0 52.3 52.6
54.1 53.1 53.6
13 23 33 43 13 23 33 43 13 23 33 43

A1 S11 S32 S12 A1 S11 S32 S12 A1 S11 S32 S12

SICK SICK SICK

Supply Supply Supply
K1 K1 K1
K2 K2 K2
SICK.6034775 SICK.6034775 SICK.6034775
UE43-4AR3D2 UE43-4AR3D2 UE43-4AR3D2
Sicherheits Sicherheits Sicherheits
Schaltgerät Schaltgerät Schaltgerät
S21 S22 S34 A2 S21 S22 S34 A2 S21 S22 S34 A2

14 24 34 44 14 24 34 44 14 24 34 44

©All rights remain with Scheba GmbH.

50 52
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50.9 / 1L+/2

50.9 / L-/3

51K1_S11 / 53.0 51K2_S11 / 53.3 51K3_S11 / 53.7

51K1_S21 / 53.0

-51K1 -51K2 -51K3

51.2 51.3 51.3
A1 A2 A1 A2 A1 A2
S11 S21 S11 S21 S11 S21

24V DC 24V DC 24V DC

24V

0V

24V

0V

24V

0V
Sicherheits Sicherheits Sicherheits
Schaltgerät Schaltgerät Schaltgerät
UE43-4AR3D2 UE43-4AR3D2 UE43-4AR3D2
SICK SICK.6034775 SICK SICK.6034775 SICK SICK.6034775

©All rights remain with Scheba GmbH.

51 53
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52.3 / 51K1_S11 51K1_S11 / 54.0

52.3 / 51K1_S21 51K1_S21 / 54.0

-X10 1 5

-XS7 1 3

option
-53S1 11 21
emergency
stop VAM 40.2 12 22

-XS7 2 4

-X10 2 6

-X10 3 7

emergency
stop
global reserve

-X10 4 8

-XS2 5 6 -XS1 1 2
65.0 65.0
from following to previous from previous to following
+NACH-XS1 5 6 +VOR-XS2 1 2
system system system system
+VOR-XS2 5 7 6 8 +NACH-XS1 1 3 2 4
right left
33 43 -XS1 5 7 6 8 33 43 -XS2 1 3 2 4
+NACH-51K2 65.0 +VOR-51K2 65.0
34 44 34 44

33 43 33 43
+NACH-XS1 7 8 -51K2 +VOR-XS2 3 4 -51K3
.4 34 .4 44 .8 34 .9 44
-XS2 7 8 -XS1 3 4
65.0 65.0

52.6 / 51K2_S11 52.8 / 51K3_S11

Fremdspannung!
-51K2 -51K3
51.3 51.3
S12 S22 S52 S34 13 23 33 43 S12 S22 S52 S34 13 23 33 43
SicherheitsCH1+ CH2- CH2+ Reset SicherheitsCH1+ CH2- CH2+ Reset

©All rights remain with Scheba GmbH.

Schaltgerät 14 24 34 44 Schaltgerät 14 24 34 44
UE43-4AR3D2 54.2 54.2 .4 .4 UE43-4AR3D2 54.2 54.2 .8 .9
SICK.6034775 SICK.6034775
52 54
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53.8 / 51K1_S11

53.8 / 51K1_S21

2L+/4 / 50.8

3L+/4 / 50.8
L-/9 / 50.9

L-/4 / 50.8
-X10 9 13

K0.3
14 12 24 22 66.7 11
54K1
.8 11 21 12 14

-X1 1 2

-X10 10 14
BR BL
-X10 11 15
1 3
+ -

air switch
-54S1
emergency
stop
P
Q2 Q1
lokal reserve
2 4

WS SW

-X1 5 6
-X10 12 16
-X1 3 4
SW BL

.1
4
A1
-Y0.0 -54K1
13 23 24V DC A2
.2
-51K2 -51K2 3
53.4 14 53.4 24

13 23
-51K3 -51K3
53.8 14 53.8 24

95.55.3
-51K1 50.12.9.024.1000
51.2 14 11 .2
12
S12 S22 S52 S34 13 23 33 43 24 21 .2
SicherheitsCH1+ CH2- CH2+ Reset 22
Schaltgerät 14 24 34 44

©All rights remain with Scheba GmbH.

UE43-4AR3D2 50.5 50.5 air service unit emergency stop
SICK.6034775 emergency stop

53 58
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1L+/5 / 50.9

PE/11 / 50.4
L-/6 / 50.9

58A1 US GND PE
US GND PE

FL SWITCH SFNB 5TX

X1 X2 X3 X4 X5

XS10 1 XS11 1 XS12 1

62.2 / 58A1/2

61.3

©All rights remain with Scheba GmbH.

to left module right module
VR2107 connected connected

54 59
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single step mode
automatic mode
homing mode

manual mode
50.9 / 1L+/3

system off
system on

spare

spare

spare

spare

spare

spare

spare

spare

spare

spare
50.9 / L-/5

-XS7 6 7
13 X1

S100.0 14 X2
WH BK

.2
Start
P100.0

11 1 0-3 5 7 3

S100.1 12 S101.4 2 6 8 4
RD
Stop RD GN BU YE

-59A1
60.3
X10 1 2 3 4
X21 X22
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

UQ 0V UL 0V IX100.0 IX100.1 IX100.2 IX100.3 IX100.4 IX100.5 IX100.6 IX100.7 IX101.0 IX101.1 IX101.2 IX101.3 IX101.4 IX101.5 IX101.6 IX101.7
1,7A 0,5A 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3

option 0 0
9 1 9 1
8 2 8 2
VAM40.2-PB-NA-TA-TA-VB-MA-1608-NN 7 S1 3 7 S2 3
6 6
5 4 5 4
Adr.:3

60.4 60.4 60.4 60.4 60.4 60.4 60.4 60.4

PROFIBUS Adr.:03 QX100.0 QX100.1 QX100.2 QX100.3 QX100.4 QX100.5 QX100.6 QX100.7 +5V A B GND /A /B

PB-DP 1 2 3 4 5 6 7 8
X71 X11 X82 1 2 3 4 5 6

X1
-59XS1 -71XS1 P100.0
88.5 88.2 .2 X2
WH
DP IN DP OUT
Start

©All rights remain with Scheba GmbH.

spare

spare

spare

spare

spare

spare

spare
Start

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59A1

X21.1 IN1 OUT1 X11.1

system on S100.0:14 59.2 IX100.0 QX100.0 59.2 S100.0:X1 Start
X21.2 IN2 OUT2 X11.2
system off S100.1:12 59.2 IX100.1 QX100.1 59.2 spare
X21.3 IN3 OUT3 X11.3
spare 59.3 IX100.2 QX100.2 59.3 spare
X21.4 IN4 OUT4 X11.4
spare 59.3 IX100.3 QX100.3 59.3 spare
X21.5 IN5 OUT5 X11.5
spare 59.4 IX100.4 QX100.4 59.3 spare
X21.6 IN6 OUT6 X11.6
spare 59.4 IX100.5 QX100.5 59.4 spare
X21.7 IN7 OUT7 X11.7
spare 59.4 IX100.6 QX100.6 59.4 spare
X21.8 IN8 OUT8 X11.8
spare 59.5 IX100.7 QX100.7 59.5 spare

X22.1 IN9
spare 59.6 IX101.0

VAM40.2-PB-NA-TA-TA-VB-MA-1608-NN
X22.2 IN10
spare 59.6 IX101.1
X22.3 IN11
spare 59.6 IX101.2
X22.4 IN12
spare 59.7 IX101.3
X22.5 IN13
homing mode S101.4:2 59.7 IX101.4
X22.6 IN14
automatic mode S101.4:6 59.7 IX101.5
X22.7 IN15
single step mode S101.4:8 59.8 IX101.6
X22.8 IN16
manual mode S101.4:4 59.8 IX101.7

X81.2 IN17
IX104.0
X81.15 IN18
IX104.1
X81.3 IN19
IX104.2
X81.16 IN20
IX104.3
X81.4 IN21
IX104.4
X81.17 IN22
IX104.5
X81.5 IN23
IX104.6
X81.18 IN24
IX104.7

X81.6 IN25
IX105.0
X81.19 IN26
IX105.1

©All rights remain with Scheba GmbH.

X81.7 IN27
IX105.2
X81.20 IN28
IX105.3

59 61
Date 22.01.2018 training system module 1 overview control unit VAM 40.2 =
Ed. by t.malkmus Bosch Rexroth AG +
Appr US Page 60
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Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

-61A1
IndraControl V
VR2107.01-00-01-N2-NNN-AA
R911340503

Ethernet USB Host - Type A

power supply
Protective Grounding
memory card

-X1 24V 0V FE
3 2 1 -X5 1-8 -X9 USB -X10 USB SD-Kartenslot PE

PE
XS10 1
5 YE
-XS4 58.2

3 BU
-XS4
50.9
1 option

©All rights remain with Scheba GmbH.

RD
-XS4
50.9
laboratory wire

60 62
Date 23.01.2018 training system module 1 control element VR2107 =
Ed. by a.sommer option
Bosch Rexroth AG +
Appr US Page 61
2017.13295_ST1_EN
Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

-62A2 -62A3 -62A4 -62A5 -62A6
-62A1 64.1 65.1 66.1 67.1 68.1
63.1 68a.3 68a.3 68a.5 68a.5 68b.3
UM D D D D D
IP:192.168.1.10 US
1 1 1 1

Subnet:255.255.0.0 UL 2 2 2 2

Gateway:0.0.0.0
FS 3 3 3 3

ESC Enter
FN 4 4 4 4

CML25.1-PN-400-NN-NNC1-NW
S1
1.1 2.1 1.1 2.1 1.1 2.1 1.1 2.1 1.1 2.1 1.1 2.1
Spare Stop

X7E5
1.2 2.2 1.2 2.2 1.2 2.2 1.2 2.2 1.2 2.2 1.2 2.2
ETH

1.3 2.3 1.3 2.3 1.3 2.3 1.3 2.3 1.3 2.3 1.3 2.3

option
Indracontrol
1.4 2.4 1.4 2.4 1.4 2.4 1.4 2.4 1.4 2.4 1.4 2.4

X7E5/ETH DP
POWER 1.5 2.5 1.5 2.5 1.5 2.5 1.5 2.5

1.6 2.6 1.6 2.6 1.6 2.6 1.6 2.6

62XS1
88.1
58.2 / 58A1/2

DP OUT DI 4 DI 4 DO 4 DO 4 AE 2

©All rights remain with Scheba GmbH.

61 63
Date 26.01.2018 training system module 1 SPS overview =
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Appr US Page 62
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Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

50.9 / 1L+/7

50.9 / 3L+/2

50.9 / 3L+/5

50.8 / L-/7

50.8 / L-/10

50.3 / PE/6

-62A1
24V 24V GND PE 24V 24V GND PE
/5 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4
62.2

24V/DC 24V/DC GND PE ?? 24V/DC GND PE

Onboard E/A(Us) CPU (ULS) Onboard Externe E/A(UM) Extern

DC24V PLUG-IN PLACE TYPE CML25.1-PN-400-NN-NNC1-NW PART 5 OF 5 Rexroth

©All rights remain with Scheba GmbH.

62 64
Date 23.01.2018 training system module 1 PLC-power supply =
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Appr US Page 63
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Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

2L+/5 / 50.9

-62A2
GND 24V GND 24V GND 24V GND 24V
62.5
1.1 1.3 1.2 2.1 2.3 2.2 1.4 1.6 1.5 2.4 2.6 2.5
Digital input
4xDC24V IX0.0 68a.3 68a.3 IX0.1 68a.3 68a.3 IX0.2 68a.3 68a.3 IX0.3 68a.3 68a.3
68a.3 68a.3 68a.3 68a.3

DC24V PLUG-IN PLACE TYPE R-IB IL 24 DI 4-PAC PART 1 OF 1 Rexroth

Sick emergency-stop spare spare spare

©All rights remain with Scheba GmbH.

"local"
ok

63 65
Date 23.01.2018 training system module 1 PLC-inputs 1 =
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Appr US Page 64
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Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

-XS1 9 10 11 12 -XS2 13 14 15 16
.0 .0

-62A3
GND 24V GND 24V GND 24V GND 24V
62.5
1.1 1.3 1.2 2.1 2.3 2.2 1.4 1.6 1.5 2.4 2.6 2.5
Digital input
4xDC24V IX1.0 68a.3 68a.3 IX1.1 68a.3 68a.3 IX1.2 68a.3 68a.3 IX1.3 68a.3 68a.3
68a.3 68a.3 68a.3 68a.3

DC24V PLUG-IN PLACE TYPE R-IB IL 24 DI 4-PAC PART 1 OF 1 Rexroth

transfer from transfer from transfer from transfer from

©All rights remain with Scheba GmbH.

left modul left modul right modul right modul

64 66
Date 23.01.2018 training system module 1 PLC-inputs 2 =
Ed. by a.sommer Bosch Rexroth AG +
Appr US Page 65
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Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

-62A4
DC24V/0,5A PLUG-IN PLACE TYPE R-IB IL 24 DO 4-PAC PART 1 OF 1 option
62.6
Digital output
4xDC24V/0,5A 68a.6 68a.6 68a.6 68a.6
QX0.0 68a.6 68a.6 QX0.1 68a.6 68a.6 QX0.2 68a.6 68a.6 QX0.3 68a.6 68a.6

1.1 1.2 1.3 2.1 2.2 2.3 1.4 1.5 1.6 2.4 2.5 2.6
GND FE GND FE GND FE GND FE

.1

A1
-K0.3
24V DC A2
.2

39.11.0.024.0060
14 11 54.3
12

spare spare spare reset

©All rights remain with Scheba GmbH.

65 67
Date 23.01.2018 training system module 1 PLC-outputs 1 =
Ed. by a.sommer Bosch Rexroth AG +
Appr US Page 66
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Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

-62A5
DC24V/0,5A PLUG-IN PLACE TYPE R-IB IL 24 DO 4-PAC PART 1 OF 1 option
62.6
Digital output
4xDC24V/0,5A 68a.6 68a.6 68a.6 68a.6
QX0.4 68a.6 68a.6 QX0.5 68a.6 68a.6 QX0.6 68a.6 68a.6 QX0.7 68a.6 68a.6

1.1 1.2 1.3 2.1 2.2 2.3 1.4 1.5 1.6 2.4 2.5 2.6
GND FE GND FE GND FE GND FE

.1 .1 .1 .1

A1 A1 A1 A1
-K0.4 -K0.5 -K0.6 -K0.7
24V DC A2 24V DC A2 24V DC A2 24V DC A2
.2 .2 .2 .2

-K0.4 -K0.5 -K0.6 -K0.7

12 12 12 12
11 14 11 14 11 14 11 14

.1 .3 .5 .7

-XS1 13 14 15 16 -XS2 9 10 11 12
65.0 65.0

Fremdspannung!

39.11.0.024.0060 39.11.0.024.0060 39.11.0.024.0060 39.11.0.024.0060

14 11 .2 14 11 .3 14 11 .5 14 11 .7
12 12 12 12

transfer to transfer to transfer to transfer to

©All rights remain with Scheba GmbH.

left modul left modul right modul right modul

66 68
Date 23.01.2018 training system module 1 PLC-outputs 2 =
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Appr US Page 67
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Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

62A6
+U1 +I1 -1 SH +U2 +I2 -2 SH
62.6
1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4
Analogl input
68b.3 IW40 68b.3 68b.3 68b.3 IW42 68b.3 68b.3
68b.3 68b.3
Currentinput (0-20mA, 4-20mA, ±20mA) Currentinput (0-20mA, 4-20mA, ±20mA)

DC24V PLUG-IN PLACE TYPE R-IB IL AI 2/SF-PAC PART 1 OF 1 Rexroth

spare spare

©All rights remain with Scheba GmbH.

67 68a
Date 22.01.2018 training system module 1 PLC-outputs 2 =
Ed. by a.sommer Bosch Rexroth AG +
Appr US Page 68
2017.13295_ST1_EN
Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

-62A2 -62A4
DI4xDC24V DO4xDC24V/0.5A

1.1 IN1 OUT1 1.1

Sick emergency-stop "local" ok 62A1:5:1.3 64.1 IX0.0 QX0.0 66.1 spare
1.2 24V GND 1.2
64.2 66.2
GND FE

R-IB IL 24 DO 4-PAC
R-IB IL 24 DI 4-PAC
1.3 1.3
64.2 66.2

1.4 IN3 OUT3 1.4

spare 64.5 IX0.2 QX0.2 66.5 spare
1.5 24V GND 1.5
64.6 66.6

1.6 GND FE 1.6

64.6 66.6

2.1 IN2 OUT2 2.1

spare 64.3 IX0.1 QX0.1 66.3 spare
2.2 24V GND 2.2
64.4 66.4

2.3 GND FE 2.3

64.4 66.4

2.4 IN4 OUT4 2.4

spare 64.7 IX0.3 QX0.3 66.7 K0.3:A1 reset
2.5 24V GND 2.5
64.8 66.8

2.6 GND FE 2.6

64.8 66.8
0V
0V
24V DC

-62A3 -62A5
DI4xDC24V DO4xDC24V/0.5A

1.1 IN1 OUT1 1.1

transfer from left modul XS1:9 65.1 IX1.0 QX0.4 67.1 K0.4:A1 transfer to left modul
1.2 24V GND 1.2
65.2 67.2
GND FE

R-IB IL 24 DO 4-PAC
R-IB IL 24 DI 4-PAC
1.3 1.3
65.2 67.2

1.4 IN3 OUT3 1.4

transfer from right modul XS2:13 65.5 IX1.2 QX0.6 67.5 K0.6:A1 transfer to right modul
1.5 24V GND 1.5
65.6 67.6

1.6 GND FE 1.6

65.6 67.6

2.1 IN2 OUT2 2.1

transfer from left modul XS1:11 65.3 IX1.1 QX0.5 67.3 K0.5:A1 transfer to left modul
2.2 24V GND 2.2
65.4 67.4

2.3 GND FE 2.3

65.4 67.4

2.4 IN4 OUT4 2.4

transfer from right modul XS2:15 65.7 IX1.3 QX0.7 67.7 K0.7:A1 transfer to right modul
2.5 24V GND 2.5
65.8 67.8

2.6 GND FE 2.6

65.8 67.8
0V
0V
24V DC

©All rights remain with Scheba GmbH.

68 68b
Date 23.01.2018 training system module 1 PLC overview =
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Appr US Page 68a
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Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

62A6
Analogl input

1.1 +U1
68.1
+I1 V
1.2
spare 68.2 IW40
-1 A

R-IB IL AI 2/SF-PAC
1.3
68.3

1.4 Schirm
68.3

2.1 +U2
68.5
+I2 V
2.2
spare 68.6 IW42
-2 A
2.3
68.7

2.4 Schirm
68.7

©All rights remain with Scheba GmbH.

68a 69
Date 22.01.2018 training system module 1 PLC overview =
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Appr US Page 68b
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Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

Enclosure grooved plate

-X24V
L-/20 / 72.0
L-/21 / 80.0
L-
/ L-/22
L-/24 / 70.0
L-

L-
power supply L- -XS3 1
50.9 / L-/8

power supply 24V / -XS3 2

50.9 / 2L+/3 2L+/20 / 80.0
contact voltage over
NH 2L+
2L+/23 / 70.0
power supply 24V / -XS3 3
50.9 / 3L+/3
sensors 2L+

power supply 24V / -XS3 4

50.9 / 4L+/2
logic components
3L+/20 / 72.0
-XS3 5
50.9 / XS3/5
3L+

WAGO X-COM 3L+

stick terminals
5er block

4L+/20 / 72.0
4L+/21 /
4L+

4L+

PE/2 / 72.4
PE

double-deck terminals
beside connector -XS3!

©All rights remain with Scheba GmbH.

68b 70
Date 23.01.2018 training system module 1 power supply subplate mechanics =
Ed. by a.sommer Bosch Rexroth AG +
Appr US Page 69
2017.13295_ST1_EN
Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

69.6 / 2L+/23

69.6 / L-/24

subplate mechanics

12 14 12 14
-K12.0 -K12.1
82.1 11 82.3 11

1 2

M
-70M1

conveyor belt

©All rights remain with Scheba GmbH.

69 71
Date 22.01.2018 training system module 1 conveyor belt =
Ed. by t.malkmus Bosch Rexroth AG +
Appr US Page 70
2017.13295_ST1_EN
Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

-71A1
72.1
73.1 -71A2 -71A3 -71A4 -71A5 -71A7 -71A8
74.1 -71A1 -71A1 -71A1 -71A1 76.1 77.1 78.1 79.1 -71A6 81.1 82.1
75.1 /1 /2 /3 /4 84.3 84.3 84.8 85.3 80.1 86.1 86.1
PWR O1 option option
option 1
D
1
D
1
D D UM
1
D
1
D

R-IL PB BK DI8 DO4/CN-PAC D E 2 2 2 2 2

UL BF
PROFIBUS 3 3 3 3 3
US FS 1 2 1 2 1 2
4 4 4 4 4
UM FN 3 4 3 4 3 4

ADDRESS 1.1 2.1 1.1 2.1 3.1 4.1 5.1 6.1 1.1 2.1 1.1 2.1 1.1 2.1 1.1 2.1 1.1 2.1 1.1 2.1 1.1 2.1
0. 2 0. 2
. .

. .

12 4 4
.

10 8 6
. .
98 6
.

x10 x1 1.2 2.2 1.2 2.2 3.2 4.2 5.2 6.2 1.2 2.2 1.2 2.2 1.2 2.2 1.2 2.2 1.2 2.2 1.2 2.2 1.2 2.2
Profibus DP

1.3 2.3 1.3 2.3 3.3 4.3 5.3 6.3 1.3 2.3 1.3 2.3 1.3 2.3 1.3 2.3 1.3 2.3 1.3 2.3 1.3 2.3

1.4 2.4 1.4 2.4 3.4 4.4 5.4 6.4 1.4 2.4 1.4 2.4 1.4 2.4 1.4 2.4 1.4 2.4 1.4 2.4 1.4 2.4

X1/DP Adr.:4
1.5 2.5 1.5 2.5 1.5 2.5 POWER 1.5 2.5 1.5 2.5

59XS1 1.6 2.6 1.6 2.6 1.6 2.6 1.6 2.6 1.6 2.6
88.5
DP IN DP OUT
DI 4 DI 4 DI 4 AI 2 DO 4 DO 4

SPS is sitting on the machine body (flute profile)

©All rights remain with Scheba GmbH.

70 72
Date 22.01.2018 training system module 1 Inline bus coupler setup =
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Appr US Page 71
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 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

69.6 / 4L+/20

69.6 / 3L+/20

69.6 / L-/20

PE/2 / 69.6

PE/2 / 80.4

-71A1
24V 24V GND PE 24V 24V GND PE
/1 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4
71.1

24V/DC 24V/DC GND FE 24V/DC 24V/DC GND FE

E/A(Us) bus coupler (UBK) bus coupler periphery (UM) periphery (UM) periphery

DC24V PLUG-IN PLACE TYPE R-IL PB BK DI8 DO4/CN-PAC PART 1 OF 4 Rexroth

©All rights remain with Scheba GmbH.

71 73
Date 22.01.2018 training system module 1 Inline bus coupler power supply =
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Appr US Page 72
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 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

71A1
DC24V/0,5A PLUG-IN PLACE TYPE R-IL PB BK DI8 DO4/CN-PAC PART 2 OF 4 option
/2
71.1
83.6 83.6 83.6 83.6
QX10.0 83.6 QX10.1 83.6 QX10.2 83.6 QX10.3 83.6

1.1 1.2 2.1 2.2 1.4 1.3 2.4 2.3

GND GND FE FE

spare spare spare spare

©All rights remain with Scheba GmbH.

72 74
Date 22.01.2018 training system module 1 Inline bus coupler 2/4 - DO =
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Appr US Page 73
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Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

-XB10.1 1 2
BN BU
L+ M
1 3

+ -
-B10.2
BOR.115801079

4
Q1
BK

-XB10.1 3

71A1
24V 24V GND GND
/3 3.1 3.2 4.1 4.2 3.4 3.3 4.4 4.3
71.1
IX10.0 83.3 IX10.1 83.3 IX10.2 83.3 IX10.3 83.3
83.3 83.3 83.3 83.3

DC24V PLUG-IN PLACE TYPE R-IL PB BK DI8 DO4/CN-PAC PART 3 OF 4 Rexroth

spare spare rear end spare

©All rights remain with Scheba GmbH.

position conveyor belt

73 75
Date 23.01.2018 training system module 1 Inline bus coupler 3/4 - DI =
Ed. by a.sommer Bosch Rexroth AG +
Appr US Page 74
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Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

-X4 1 2 -X5 1 2 -X4 1 2 -X5 1 2

BK BK
BN BU BN BU
12 12
+ - + -
B10.4 B10.5 -S10.6 -S10.7
BOR.0830100629 BOR.0830100629 11 14 11 14
BK BK
RD BU RD BU

-X4 3 -X5 3 -X4 4 5 -X5 4 5

71A1
24V 24V GND GND
/4 5.1 5.2 6.1 6.2 5.4 5.3 6.4 6.3
71.1
IX10.4 83.3 IX10.5 83.3 IX10.6 83.3 IX10.7 83.3
83.3 83.3 83.3 83.3

DC24V PLUG-IN PLACE TYPE R-IL PB BK DI8 DO4/CN-PAC PART 4 OF 4 Rexroth

seperator magazine 1 seperator magazine 1 store fill level store fill level

©All rights remain with Scheba GmbH.

cylinder cylinder separator magazine 1 separator magazine 2
retracted extended

74 76
Date 23.01.2018 training system module 1 Inline bus coupler 4/4 - DI =
Ed. by a.sommer Bosch Rexroth AG +
Appr US Page 75
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Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

BN BU

L+ M
BN BU BN BU 1 3 BN BU

+ - + - + - + -
B11.0 B11.1 -B11.2 B11.3
BOR.0830100629 BOR.0830100629 REED
BOR.115801077 BOR.115801075
BK BK 2 4 BK
NC NO
BK

-71A2
GND 24V GND 24V GND 24V GND 24V
71.4
1.1 1.3 1.2 2.1 2.3 2.2 1.4 1.6 1.5 2.4 2.6 2.5
Digital input
4xDC24V IX11.0 84.3 84.3 IX11.1 84.3 84.3 IX11.2 84.3 84.3 IX11.3 84.3 84.3
84.3 84.3 84.3 84.3

DC24V PLUG-IN PLACE TYPE R-IB IL 24 DI 4-PAC PART 1 OF 1 Rexroth

seperator magazine 2 seperator magazine 2 testing unit testing unit

©All rights remain with Scheba GmbH.

cylinder cylinder workpiece cylinder
retracted extended identified extended

75 77
Date 23.01.2018 training system module 1 Inline bus coupler DI2 =
Ed. by a.sommer Bosch Rexroth AG +
Appr US Page 76
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Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

BN BU

BN BU L+ M
1 3 1 3
BN BU
+ - + -
B12.0 B12.1 -B12.3
BOR.412004575 BOR.115801076 BOR.0830100629
BK
4 2 4
BK L/D Q
WH BK

-71A3
GND 24V GND 24V GND 24V GND 24V
71.4
1.1 1.3 1.2 2.1 2.3 2.2 1.4 1.6 1.5 2.4 2.6 2.5
Digital input
4xDC24V IX12.0 84.3 84.3 IX12.1 84.3 84.3 IX12.2 84.3 84.3 IX12.3 84.3 84.3
84.3 84.3 84.3 84.3

DC24V PLUG-IN PLACE TYPE R-IB IL 24 DI 4-PAC PART 1 OF 1 Rexroth

material material spare removing unit

©All rights remain with Scheba GmbH.

acknowledgement acknowledgement cylinder
metal/plastic bright/dark extended

76 78
Date 23.01.2018 training system module 1 Inline bus coupler DI3 =
Ed. by a.sommer Bosch Rexroth AG +
Appr US Page 77
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Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

B20.0-BN / 79.0
B20.0-BU / 79.0

IW20- / 79.3

-71A4
GND 24V GND 24V GND 24V GND 24V
71.4
1.1 1.3 1.2 2.1 2.3 2.2 1.4 1.6 1.5 2.4 2.6 2.5
Digital input
4xDC24V IX13.0 84.8 84.8 IX13.1 84.8 84.8 IX13.2 84.8 84.8 IX13.3 84.8 84.8
84.8 84.8 84.8 84.8

DC24V PLUG-IN PLACE TYPE R-IB IL 24 DI 4-PAC PART 1 OF 1 Rexroth

spare spare spare spare

©All rights remain with Scheba GmbH.

77 79
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 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

78.2 / B20.0-BU

78.2 / B20.0-BN

BN BU

1 3
+ -
-B20.0
path sensor G
BOR.115801075 I U
2 4

WH BK

IW20- / 78.4

-71A5
+U1 +I1 -1 SH +U2 +I2 -2 SH
71.5
1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4
analog input
IW20 85.3 85.3 85.3 85.3 IW22 85.3 85.3
85.3 85.3
Voltageinput (0-10V, ±10V) current input (0-20mA, 4-20mA, ±20mA)

DC24V PLUG-IN PLACE TYPE R-IB IL AI 2/SF-PAC PART 1 OF 1 Rexroth

testing unit spare

©All rights remain with Scheba GmbH.

position registration

78 80
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printing date: 26.01.2018

69.6 / 2L+/20

69.6 / L-/21

PE/2 / 72.8

-71A6
24V 24V GND PE 24V 24V GND PE
71.5
1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4

24V/DC 24V/DC GND FE 24V/DC 24V/DC GND FE

E/A(Us) LED(UM) E/A(Us) LED(UM)

DC24V PLUG-IN PLACE TYPE R-IB IL 24 PWR IN-PAC PART 1 OF 1 Rexroth

©All rights remain with Scheba GmbH.

79 81
Date 22.01.2018 training system module 1 Inline bus coupler PWR =
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-71A7
DC24V/0,5A PLUG-IN PLACE TYPE R-IB IL 24 DO 4-PAC PART 1 OF 1 option
71.5
Digital output
4xDC24V/0,5A 86.2 86.2 86.2 86.2
QX11.0 86.2 86.2 QX11.1 86.2 86.2 QX11.2 86.2 86.2 QX11.3 86.2 86.2

1.1 1.2 1.3 2.1 2.2 2.3 1.4 1.5 1.6 2.4 2.5 2.6
GND FE GND FE GND FE GND FE

SW BL SW BL SW BL SW BL

x1 x1 x1 x1

-Y11.0 -Y11.1 -Y11.2 -Y11.3

BOR.115801075 BOR.115801075 BOR.115801075 BOR.115801075
x2 x2 x2 x2

cylinder cylinder cylinder cylinder

©All rights remain with Scheba GmbH.

seperator magazine 1 seperator magazine 2 testing unit removing unit
(SM1) (SM2) (TU2) (RM)

80 82
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printing date: 26.01.2018

-71A8
DC24V/0,5A PLUG-IN PLACE TYPE R-IB IL 24 DO 4-PAC PART 1 OF 1 option
71.6
Digital output
4xDC24V/0,5A 86.2 86.2 86.2 86.2
QX12.0 86.2 86.2 QX12.1 86.2 86.2 QX12.2 86.2 86.2 QX12.3 86.2 86.2

1.1 1.2 1.3 2.1 2.2 2.3 1.4 1.5 1.6 2.4 2.5 2.6
GND FE GND FE GND FE GND FE

A1 A1
-K12.0 -K12.1
24V DC A2 24V DC A2

39.11.0.024.0060 39.11.0.024.0060
14 11 70.2 14 11 70.3
12 12

conveyor belt conveyor belt spare spare

©All rights remain with Scheba GmbH.

in process direction against process direction

81 83
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-71A1
/3 /2
DI4xDC24V DO4xDC24V/0.5A

3.1 IN1 OUT1 1.1

spare 74.1 IX10.0 QX10.0 73.1 spare
3.2 24V GND 1.2
74.2 73.2

R-IL PB BK DI8 DO4/CN-PAC

R-IL PB BK DI8 DO4/CN-PAC

3.3 GND FE 1.3
74.6 73.6

3.4 IN3 OUT3 1.4

rear end position conveyor belt B10.2:4 74.5 IX10.2 QX10.2 73.5 spare
4.1 IN2 OUT2 2.1
spare XB10.1:3 74.3 IX10.1 QX10.1 73.3 spare
4.2 24V GND 2.2
74.4 73.4

4.3 GND FE 2.3

74.8 73.8

4.4 IN4 OUT4 2.4

spare 74.7 IX10.3 QX10.3 73.7 spare
24V DC 0V

-71A1
/4
DI4xDC24V

5.1 IN1
seperator magazine 1 cylinder retracted B10.4:BK 75.1 IX10.4
5.2 24V
75.2

R-IL PB BK DI8 DO4/CN-PAC

5.3 GND
75.6

5.4 IN3
store fill level separator magazine 1 S10.6:14 75.5 IX10.6
6.1 IN2
seperator magazine 1 cylinder extended B10.5:BK 75.3 IX10.5
6.2 24V
75.4

6.3 GND
75.8

6.4 IN4
store fill level separator magazine 2 S10.7:14 75.7 IX10.7
24V DC

©All rights remain with Scheba GmbH.

82 84
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-71A4
DI4xDC24V
-71A2
DI4xDC24V

1.1 IN1
IN1 spare 78.1 IX13.0
1.1
seperator magazine 2 cylinder retracted B11.0:BK 76.1 IX11.0 24V
1.2
24V 78.2
1.2
76.2 GND

R-IB IL 24 DI 4-PAC
1.3
GND 78.2

R-IB IL 24 DI 4-PAC
1.3
76.2 IN3
1.4
IN3 spare 78.5 IX13.2
1.4
testing unit workpiece identified B11.2:4 76.5 IX11.2 24V
1.5
24V 78.6
1.5
76.6 GND
1.6
GND 78.6
1.6
76.6 IN2
2.1
IN2 spare 78.3 IX13.1
2.1
seperator magazine 2 cylinder extended B11.1:BK 76.3 IX11.1 24V
2.2
24V 78.4
2.2
76.4 GND
2.3
GND 78.4
2.3
76.4 IN4
2.4
IN4 spare 78.7 IX13.3
2.4
testing unit cylinder extended B11.3:BK 76.7 IX11.3 24V
2.5
24V 78.8
2.5
76.8 GND
2.6
GND 78.8
2.6 0V
76.8
0V 24V DC
24V DC

-71A3
DI4xDC24V

1.1 IN1
material acknowledgement metal/plastic B12.0:4 77.1 IX12.0
1.2 24V
77.2
GND

R-IB IL 24 DI 4-PAC
1.3
77.2

1.4 IN3
spare 77.5 IX12.2
1.5 24V
77.6

1.6 GND
77.6

2.1 IN2
material acknowledgement bright/dark B12.1:4 77.3 IX12.1
2.2 24V
77.4

2.3 GND
77.4

2.4 IN4
removing unit cylinder extended B12.3:BK 77.7 IX12.3
2.5 24V
77.8

2.6 GND
77.8
0V
24V DC

©All rights remain with Scheba GmbH.

83 85
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printing date: 26.01.2018

-71A5
Analogl input

1.1 +U1
testing unit position registration :4 79.1 IW20
+I1 V
1.2
79.2
-1 A

R-IB IL AI 2/SF-PAC
1.3
79.3

1.4 Schirm
79.3

2.1 +U2
79.5
+I2 V
2.2
spare 79.6 IW22
-2 A
2.3
79.7

2.4 Schirm
79.7

©All rights remain with Scheba GmbH.

84 86
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-71A7
DO4xDC24V/0.5A

OUT1 1.1
QX11.0 81.1 Y11.0:x1 cylinder seperator magazine 1 (SM1)
GND 1.2
81.2
FE

R-IB IL 24 DO 4-PAC
1.3
81.2
OUT3 1.4
QX11.2 81.5 Y11.2:x1 cylinder testing unit (TU2)
GND 1.5
81.6
FE 1.6
81.6
OUT2 2.1
QX11.1 81.3 Y11.1:x1 cylinder seperator magazine 2 (SM2)
GND 2.2
81.4
FE 2.3
81.4
OUT4 2.4
QX11.3 81.7 Y11.3:x1 cylinder removing unit (RM)
GND 2.5
81.8
FE 2.6
81.8
0V

-71A8
DO4xDC24V/0.5A

OUT1 1.1
QX12.0 82.1 K12.0:A1 conveyor belt in process direction
GND 1.2
82.2
FE
R-IB IL 24 DO 4-PAC

1.3
82.2
OUT3 1.4
QX12.2 82.5 spare
GND 1.5
82.6
FE 1.6
82.6
OUT2 2.1
QX12.1 82.3 K12.1:A1 conveyor belt against process direction
GND 2.2
82.4
FE 2.3
82.4
OUT4 2.4
QX12.3 82.7 spare
GND 2.5
82.8
FE 2.6
82.8

©All rights remain with Scheba GmbH.

0V

85 87
Date 22.01.2018 training system module 1 Inline bus coupler-survey DO =
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 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

©All rights remain with Scheba GmbH.
86 88
Date 22.01.2018 training system module 1 spare =
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 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

subplate feedthrough option
electrical installation

DP

Item Item
SPS CPU L25 VAM 40.2 panel
-62XS1 -59XS1
62.4 BUS 0,6m 59.1 0,6m
IN OUT SH 1 71.1 IN OUT SH
Profibusconnector Profibusconnector

S
on off on off

A B RD 2 GN

B A

A B

B A
GN 3 RD

-80W1 -80W2
UNITRONIC BUS Adr.:3 UNITRONIC BUS
2x0,64 mm² 2x0,64 mm²

XDP

BUS
3
2

1
subplate mechanics

0,6m Item
inline bus coupler
-71XS1
59.1 0,6m 71XS2
IN OUT 1
Profibusconnector
S

on off
2
A B

B A

Adr.:4

©All rights remain with Scheba GmbH.

87 100
Date 22.01.2018 training system module 1 overview Profibus DP =
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 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

Summarized parts list
Menge in description Type number manufacturer
Order number Stück
Keine VE designation Breite Höhe Tiefe supplier

1 machines control panel Profibus emergency stop, key switch, 2 switch 16DI / 8DO VAM40.2-PB-NA-TA-TA-VB-MA-1608-NN BOR
R911170772
407,00 mm 169,00 mm 102,00 mm Bosch Rexroth AG

1 IndraControl L25 / sercos CML25.1-PN-400-NN-NNC1-NW BOR

R911172155
CPU 32 Bit MICROCONTROLER 1 x ETH, 2 x RT-ETH, Profibus DP 128 MB DRAM 256 Kbyte remanent data 176,00 mm 120,00 mm 76,00 mm Bosch Rexroth AG

5 4 Digitale Eingänge, 24V DC R-IB IL 24 DI 4-PAC BOR

R911170750
12,20 mm 137,00 mm 71,50 mm Bosch Rexroth AG

4 4 Digitale Ausgänge, 24V DC R-IB IL 24 DO 4-PAC BOR

R911170755
12,20 mm 137,00 mm 72,00 mm Bosch Rexroth AG

2 two analog input channels R-IB IL AI 2/SF-PAC BOR

R911170784
12,20 mm 137,00 mm 72,00 mm Bosch Rexroth AG

1 Inline PROFIBUS bus coupler DP/V1 R-IL PB BK DI8 DO4/CN-PAC BOR

R911172194 Inline PROFIBUS bus coupler DP/V1, 8 inputs, 24 V DC, 4 outputs, 24 V DC, 500 mA, 2-3-wire connection method, complete with accessories
(connector and labeling field), continuous connection numbering 80,00 mm 120,00 mm 72,00 mm Bosch Rexroth AG

1 Inline-feeding connector without fuse R-IB IL 24 PWR IN-PAC BOR

R911170789
12,20 mm 120,00 mm 72,00 mm Bosch Rexroth AG

1 Lichtleiter R115801079 BOR

R115801079
Lichtleiter 0,00 mm 0,00 mm 0,00 mm Bosch Rexroth AG

5 Pressure sensor 0830100629 BOR

0830100629
Reed Sensor, Serie ST6, 6 mm Nut, mit Kabel 3m 0,00 mm 0,00 mm 0,00 mm Bosch Rexroth AG

1 Sensor Kapazitiv R115801077 BOR

R115801077
Sensor Kapazitiv 0,00 mm 0,00 mm 0,00 mm Bosch Rexroth AG

1 Sensor Zylinder R115801075 BOR

R115801075
Sensor Zylinder 0,00 mm 0,00 mm 0,00 mm Bosch Rexroth AG

1 Reed Sensor ST6 R412004575 BOR

R412004575
Reed Sensor ST6 0,00 mm 0,00 mm 0,00 mm Bosch Rexroth AG

1 Sensor Optisch R115801076 BOR

R115801076
Sensor Optisch 0,00 mm 0,00 mm 0,00 mm Bosch Rexroth AG

1 IndraControl V Touch Panel 7" VR2107.01-00-01-N2-NNN-AA BOS

R911340503
211,00 mm 150,00 mm 50,00 mm

1 80807020 Crouzet
80807020
Gleichstrom-Bürstenmotoren mit Getriebe Drehzahlbereich: 1,04 bis 208 min-1 0,00 mm 0,00 mm 0,00 mm Crouzet

7 Koppel-Relais 39.11.0.024.0060 Finder

39.11.0.024.0060
Koppel-Relais 24VDC/1W/6A 6,2mm Kontaktmaterial: AgNi Standard 6,20 mm 87,90 mm 75,60 mm Finder

1 Relaissockel für Serie 50/95 95.55.3 Finder

95.55.3
16,00 mm 96,00 mm 74,00 mm Finder

1 couple relay 8A 2 two-way contact 50.12.9.024.1000 Finder

50.12.9.024.1000
Koppelrelais BU Serie 50 mit zwangsgeführten Kontakten 15,50 mm 82,00 mm 75,00 mm Finder
Haltebügel Variclip

©All rights remain with Scheba GmbH.

1 95.91.3 Finder
95.91.3
38,00 mm 77,50 mm 88,00 mm Finder

88 101
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printing date: 26.01.2018

Summarized parts list
Menge in description Type number manufacturer
Order number Stück
Keine VE designation Breite Höhe Tiefe supplier

2 bus connector RS485 90° fast Con. with PG-interface 700-972-7BA12 HEL
700-972-7BA12
0,00 mm 0,00 mm 0,00 mm Helmholz

1 bus connector RS485 90° fast Con. with PG-interface 700-972-7BB12 HEL
700-972-7BB12
0,00 mm 0,00 mm 0,00 mm Helmholz

1 Main switch fl. mtg./red/1M 1B P1-25/EA/SVB/HI11 MOE

091080
65,00 mm 65,00 mm 119,00 mm Eaton Industries

1 Contact element, 1N/O, Front fixing, Cage clamp M22-CK10 MOE

216384
10,00 mm 32,00 mm 39,00 mm Eaton Industries

1 LED element, white, Front fixing, Cage clamp M22-CLED-W MOE

216569
10,00 mm 37,00 mm 37,00 mm Eaton Industries

1 Illuminated pushbutton actuator, flush, white I, spring-return M22-DL-W-X1 MOE

216942
30,00 mm 30,00 mm 30,00 mm Eaton Industries

2 fixed adapter 3 contactors M22-A MOE

216374
0,00 mm 0,00 mm 0,00 mm Eaton Industries

1 Contact element, 1N/C, Front fixing, Cage clamp M22-CK01 MOE

216385
10,00 mm 32,00 mm 39,00 mm Eaton Industries

1 Pushbutton actuator, flush, red, spring-return M22-D-R MOE

216594
30,00 mm 30,00 mm 30,00 mm Eaton Industries

1 Emparro 10-100-240/24 Emparro 10-100-240/24 MURR

85441 nominal input voltage 100 ... 240 V AC or 100 ... 230 V DC ; output voltage 24 … 28 V DC, adjustable ; output current 10 A further information
could be found on http://www.murrinc.com/ 65,00 mm 123,00 mm 138,00 mm Murrelektronik

2 door position switch with fixture fittings, without connecting cable D2SW-01L2M OMR
D2SW-01L2M
MIKROSCHALTER,SPDT, 0.1A, SIM ROLLER 0,00 mm 0,00 mm 0,00 mm Omron

1 Industrial Ethernet Switch FL SWITCH SFNB 5TX PXC

2891001
Ethernet switch, 5 TP RJ45 ports, automatic detection of data transmission speed of 10 or 100 Mbps (RJ45), autocrossing function 28,00 mm 110,00 mm 70,00 mm Phoenix Contact

20 End clamp CLIPFIX 35-5 PXC

3022276
End clamp, Width: 5.15 mm, Height: 35 mm, Length: 48.5 mm, Color: gray 5,15 mm 48,50 mm 36,50 mm Phoenix Contact

39 Feed-through terminal block STS 2,5-TWIN PXC

3031720 Feed-through terminal block, Connection method: Spring-cage connection, Cross section: 0.08 mm² - 4 mm², AWG: 28 - 12, Width: 5.2 mm,
Color: gray, Mounting type: NS 35/7.5, NS 35/15 5,20 mm 51,00 mm 43,00 mm Phoenix Contact

17 Feed-through terminal block STS 2,5-TWIN BU PXC

3036275 Feed-through terminal block, Connection method: Spring-cage connection, Cross section: 0.08 mm² - 4 mm², AWG: 28 - 12, Width: 5.2 mm,
Color: blue, Mounting type: NS 35/7.5, NS 35/15 5,20 mm 51,00 mm 43,00 mm Phoenix Contact

10 Ground modular terminal block STS 2,5-TWIN-PE PXC

PXC.3031733 Ground modular terminal block, Connection method: Spring-cage connection, Cross section: 0.08 mm² - 4 mm², AWG 28 - 12, Width: 5.2 mm,
Color: green-yellow, Mounting type: NS 35/7.5, NS 35/15 5,20 mm 51,00 mm 43,00 mm Phoenix Contact

6 Feed-through terminal block STS 2,5-TWIN OG PXC

3037504 Feed-through terminal block, Connection method: Spring-cage connection, Cross section: 0.08 mm² - 4 mm², AWG: 28 - 12, Width: 5.2 mm,
Color: orange, Mounting type: NS 35/7.5, NS 35/15 5,20 mm 51,00 mm 43,00 mm Phoenix Contact

13 End cover D-STS 2,5 PXC

3031762
End cover, Length: 51 mm, Width: 2.2 mm, Height: 43 mm, Color: gray 2,20 mm 51,00 mm 43,00 mm Phoenix Contact
Feed-through modular terminal block

©All rights remain with Scheba GmbH.

6 ST 2,5 PXC
3031212 Feed-through modular terminal block, Type of connection: Spring-cage connection, Spring-cage connection, Cross section: 0.08 mm² - 4 mm²,
AWG 28 - 12, Width: 5.2 mm, Color: gray, Mounting type: NS 35/7.5, NS 35/15 5,20 mm 48,50 mm 36,50 mm Phoenix Contact

100 102
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Summarized parts list
Menge in description Type number manufacturer
Order number Stück
Keine VE designation Breite Höhe Tiefe supplier

3 Sicherheits UE43-4AR3D2 SICK

6034775
Sicherheits Schaltgerät 23,00 mm 97,00 mm 114,00 mm SICK

1 CIRCUIT BREAKER 400V 10KA, 2-POLE, B, 10A, D=70MM 5SY4210-6 SIE

5SY4210-6
CIRCUIT BREAKER 400V 10KA, 2-POLE, B, 10A, D=70MM 36,00 mm 90,00 mm 76,00 mm

4 CIRCUIT BREAKER 230/400V 10KA, 1-POLE, C, 2A, D=70MM 5SY4102-7 SIE

5SY4102-7
CIRCUIT BREAKER 230/400V 10KA, 1-POLE, C, 2A, D=70MM 18,00 mm 90,00 mm 76,00 mm Siemens AG

1 CIRCUIT BREAKER 400V 10KA, 2-POLE, C, 6A, D=70MM 5SY4206-7 SIE

5SY4206-7
CIRCUIT BREAKER 400V 10KA, 2-POLE, C, 6A, D=70MM 36,00 mm 90,00 mm 76,00 mm Siemens AG

5 2022-1201 WAGO
2022-1201
5,20 mm 48,50 mm 32,50 mm WAGO

1 2022-105 WAGO
2022-105
0,00 mm 0,00 mm 0,00 mm WAGO

1 2022-1291 WAGO
2022-1291
0,00 mm 0,00 mm 0,00 mm WAGO

©All rights remain with Scheba GmbH.

101 110
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Terminal diagram
Strip

Cable name

Cable name
X0
feed in before main switch

Connection

Connection
cable type

cable type
terminal

jumper
point

point
function text Target designation Target designation Page / column

50XS1 L L 50Q1 L2 50.1

50XS2 L

50XS1 N N 50Q1 L3 50.1

50XS2 N

X230V PE PE 50XS1 PE 50.1

50XS2 PE

©All rights remain with Scheba GmbH.

102 111
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Appr US Page 110
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 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

Terminal diagram
Strip

Cable name

Cable name
X1
option

Connection

Connection
cable type

cable type
terminal

jumper
point

point
function text Target designation Target designation Page / column

emergency stop X24V 3L+ 1 1 54.8

emergency stop 54K1 A2 2 3 54.8

X24V L-

emergency stop 54K1 A1 3 4 54.8

emergency stop 4 54.8

air service unit emergency stop Y0.0 4 5 X24V 2L+ 54.6

air service unit emergency stop Y0.0 3 6 X24V L- 54.7

©All rights remain with Scheba GmbH.

110 113
Date 26.01.2018 training system module 1 Klemmenplan X1 =
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Appr US Page 111
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 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

Terminal diagram
Strip

Cable name

Cable name
X10
emergency stop

Connection

Connection
cable type

cable type
terminal

jumper
point

point
function text Target designation Target designation Page / column

51K1 S11 1 XS7 1 53.2

2 XS7 2 53.2

3 53.2

XS2 5 4 53.2

XS1 1

51K1 S21 5 XS7 3 53.2

6 XS7 4 53.2

7 53.2

XS2 6 8 53.2

XS1 2

51K1 S52 9 54K1 14 54.2

10 54K1 11 54.2

11 54.2

51K2 13 12 54.2

13 54K1 24 54.2

14 54K1 21 54.2

15 54.2

51K2 23 16 54.2

©All rights remain with Scheba GmbH.

111 114
Date 26.01.2018 training system module 1 Klemmenplan X10 =
Ed. by a.sommer Bosch Rexroth AG +
Appr US Page 113
2017.13295_ST1_EN
Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

Terminal diagram
Strip

Cable name

Cable name
X24V
24VDC power supply

Connection

Connection
cable type

cable type
terminal

jumper
point

point
function text Target designation Target designation Page / column

power supply intern / CPU 51K1 A1 1L+ 50F6 2 50.8

XS7 6

power supply intern / CPU 58A1 US 1L+ 50.8

power supply intern / CPU 1L+ 50.8

power supply intern / CPU XS3 2 2L+ 51K1 24 50.8

power supply intern / CPU 62A2 1.1 2L+ X1 5 50.8

power supply 24V / logic components 2L+ XS3 2 69.6

power supply 24V / logic components K12.0 14 2L+ 69.6

power supply intern / CPU XS3 3 3L+ 50F4 2 50.8

power supply intern / CPU 3L+ X1 1 50.8

power supply 24V / logic components 3L+ XS3 3 69.6

power supply 24V / logic components 3L+ 69.6

power supply intern / CPU XS3 4 4L+ 50F3 2 50.8

power supply intern / CPU XS4 1 4L+ 50.8

XS5 1

power supply 24V / logic components 4L+ XS3 4 69.6

power supply 24V / logic components 4L+ 69.6

power supply intern / CPU 51K1 A2 L- 50G1 -(2) 50.8

power supply intern / CPU XS7 7 L- X1 2 50.8

58A1 GND

power supply intern / CPU XS3 1 L- 50.8

X1 6

power supply intern / CPU XS4 3 L- 50.8

XS5 3

power supply intern / CPU L- 50G1 -(1) 50.8

power supply 24V / logic components L- XS3 1 69.6

power supply 24V / logic components K12.0 12 L- 69.6

power supply 24V / logic components L- 69.6

power supply intern / CPU XS4 5 PE XS2 50.8

XS5 5

power supply intern / CPU XS3 5 PE XS7 50.8

power supply 24V / logic components PE XS3 5 69.6

©All rights remain with Scheba GmbH.

113 115
Date 26.01.2018 training system module 1 Klemmenplan X24V =
Ed. by a.sommer Bosch Rexroth AG +
Appr US Page 114
2017.13295_ST1_EN
Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

Terminal diagram
Strip

Cable name

Cable name
X230V
230V feed-in

Connection

Connection
cable type

cable type
terminal

jumper
point

point
function text Target designation Target designation Page / column

power supply further stations 50F2 1 L 50Q1 T2 50.1

50F1 1

power supply further stations 50F2 3 N 50Q1 T3 50.1

50F1 3

power supply further stations X0 PE PE 50G1 PE 50.1

power supply hydraulic aggregate option 1L 50F1 2 50.3

power supply hydraulic aggregate option 1N 50F1 4 50.3

power supply hydraulic aggregate option SPS PE PE PE 50.3

power supply hydraulic aggregate option MOUNTING PLATE PE PE TIN-1 PE 50.3

power supply hydraulic aggregate option HOUSING50G1 PE PE TIN-2 PE 50.3

XS1

power supply hydraulic aggregate option 58A1 PE PE TIN-3 PE 50.4

power supply grooved plate TIN-6 PE PE TIN-4 PE 50.4

TIN-5 PE

©All rights remain with Scheba GmbH.

114 116
Date 26.01.2018 training system module 1 Klemmenplan X230V =
Ed. by a.sommer Bosch Rexroth AG +
Appr US Page 115
2017.13295_ST1_EN
Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

Terminal diagram
Strip

Cable name

Cable name
XB10.1
light scanner conveyor belt rear end position

Connection

Connection
cable type

cable type
terminal

jumper
point

point
function text Target designation Target designation Page / column

spare 71A1 4.2 1 74.3

spare 71A1 4.3 2 74.3

spare 71A1 4.1 3 74.3

©All rights remain with Scheba GmbH.

115 119
Date 26.01.2018 training system module 1 Klemmenplan XB10.1 =
Ed. by a.sommer Bosch Rexroth AG +
Appr US Page 116
2017.13295_ST1_EN
Modification Date Name Original Replacement for Replaced by A. Page 58
 0 1 2 3 4 5 6 7 8 9

printing date: 26.01.2018

Terminal diagram
Strip

Cable name

Cable name
XS3

Connection

Connection
cable type

cable type
terminal

jumper
point

point
function text Target designation Target designation Page / column

power supply 24V / logic components X24V L- 1 X24V L- 69.4

power supply 24V / logic components X24V 2L+ 2 X24V 2L+ 69.4

power supply 24V / logic components X24V 3L+ 3 X24V 3L+ 69.4

power supply 24V / logic components X24V 4L+ 4 X24V 4L+ 69.4

power supply 24V / logic components X24V PE 5 X24V PE 69.4

©All rights remain with Scheba GmbH.

116
Date 26.01.2018 training system module 1 Klemmenplan XS3 =
Ed. by a.sommer Bosch Rexroth AG +
Appr US Page 119
2017.13295_ST1_EN
Modification Date Name Original Replacement for Replaced by A. Page 58