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EXPERIMENT NO. 6
DIESEL ENGINE
Engr. T. A. VALLE
i
INSTRUCTOR GRADE
TABLE OF CONTENTS
I. OBJECTIVE/S 1
IV. PROCEDURE 13
V. SET-UP OF APPARATUS 14
X. CONCLUSION 24
XI. REFERENCES 25
ii
I. OBJECTIVES:
1. To familiarize ourselves with the Diesel engine operation
2. To be able to calculate the different parameters of our M.E. laboratory gasoline
engine when subjected to varying loads.
Combustion is another word for burning, and internal means inside, so an internal
combustion engine is simply one where the fuel is burned inside the main part of the
engine (the cylinders) where power is produced. That's very different from
locomotives. In a steam engine, there's a big fire at one end of a boiler that heats
water to make steam. The steam flows down long tubes to a cylinder at the opposite
end of the boiler where it pushes a piston back and forth to move the wheels. This is
external combustion because the fire is outside the cylinder (indeed, typically 6-7
meters or 20-30ft away). In a gasoline or diesel engine, the fuel burns inside the
the heat doesn't have to flow from where it's produced into the cylinder: everything
happens in the same place. That's why internal combustion engines are
more efficient than external combustion engines (they produce more energy from
1
Figure 1: Engine
Gasoline engines and diesel engines both work by internal combustion, but in slightly
different ways. In a gasoline engine, fuel and air is injected into small metal cylinders.
small electric spark from a sparking plug sets fire to it. That makes the mixture explode,
generating power that pushes the piston down the cylinder and (through
the crankshaft and gears) turns the wheels. You can read more about this and watch a
Diesel engines are similar, but simpler. First, air is allowed into the cylinder and the
piston compresses it—but much more than in a gasoline engine. In a gasoline engine,
the fuel-air mixture is compressed to about a tenth of its original volume. But in a diesel
engine, the air is compressed by anything from 14 to 25 times. If you've ever pumped
up a bicycle tire, you'll have felt the pump getting hotter in your hands the longer you
used it. That's because compressing a gas generates heat. Imagine, then, how much heat
is generated by forcing air into 14-25 times less space than it normally takes up. So
2
much heat, as it happens, that the air gets really hot—usually at least 500°C (1000°F)
and sometimes very much hotter. Once the air is compressed, a mist of fuel is sprayed
into the cylinder typically (in a modern engine) by an electronic fuel-injection system,
which works a bit like a sophisticated aerosol can. (The amount of fuel injected varies,
depending on how much power the driver wants the engine to produce.) The air is so
hot that the fuel instantly ignites and explodes without any need for a spark plug. This
controlled explosion makes the piston push back out of the cylinder, producing the
power that drives the vehicle or machine in which the engine is mounted. When the
piston goes back into the cylinder, the exhaust gases are pushed out through an exhaust
In theory, spark-plug gasoline engines should be more efficient than diesel engines. In
practice, the reverse is true: diesel engines are up to twice as efficient as gasoline
engines—around 40 percent efficient, that is. In simple terms, that means you can go
much further on the same amount of fuel (or get more miles for your money). There
are several reasons for this. First, the lack of a sparking-plug ignition system makes for
a simpler design that can easily compress the fuel much more—and compressing the
fuel more makes it burn more completely with the air in the cylinder, releasing more
energy. There's another efficiency saving too. In a gasoline engine that's not working
at full power, you need to supply more fuel (or less air) to the cylinder to keep it
working; diesel engines don't have that problem so they need less fuel when they're
working at lower power. Another important factor is that diesel fuel carries slightly
more energy per gallon than gasoline because the molecules it's made from have more
3
energy locking their atoms together (in other words, diesel has a higher energy density
than gasoline). Diesel is also a better lubricant than gasoline so a diesel engine will
Difference in Fuel
4
Figure 3: Fuel
Diesel and gasoline are quite different. You'll know this much if you've ever heard the
horror stories of people who've filled up their car or truck with the wrong sort of fuel!
heavier hydrocarbons (molecules built from more carbon and hydrogen atoms). Crude
diesel engines that lack sophisticated fuel injection systems can, in theory, run on
almost any hydrocarbon fuel—hence the popularity of biodiesel (a type of biofuel made
from, among other things, waste vegetable oil). The inventor of the diesel engine,
Rudolf Diesel, successfully ran his early engines on peanut oil and thought his engine
would do people a favor by freeing them from a dependency on fuels like coal and
gasoline.
Diesels are the most versatile fuel-burning engines in common use today, found in
everything from trains and cranes to bulldozers and submarines. Compared to gasoline
engines, they're simpler, more efficient, and more economical. They're also safer,
because diesel fuel is less volatile and its vapor less explosive than gasoline. Unlike
gasoline engines, they're particularly good for moving large loads at low speeds, so
they're ideal for use in freight-hauling ships, trucks, buses, and locomotives. Higher
compression means the parts of a diesel engine have to withstand far greater stresses
and strains than those in a gasoline engine. That's why diesel engines need to be
stronger and heavier and why, for a long time, they were used only to power large
5
vehicles and machines. While this may seem a drawback, it means diesel engines are
typically more robust and last a lot longer than gasoline engines.
Pollution is one of the biggest drawbacks of diesel engines: they're noisy and they
produce a lot of unburned soot particles, which are dirty and hazardous to health. In
theory, diesels are more efficient, so they should use less fuel, produce fewer carbon
dioxide emissions, and contribute less to global warming. In practice, there's some
argument over whether that's really true. Some laboratory experiments have shown
average diesel emissions are only slightly lower than those from gasoline engines,
although manufacturers insist that if similar diesel and gasoline cars are compared, the
diesels do indeed come out better. According to the British Society: "Diesel cars have
contributed massively to reducing CO2 emissions. Since 2002, buyers choosing diesel
have saved almost 3 million tonnes of CO2 from going into the atmosphere." Diesel
engines do tend to cost more initially than gasoline engines, though their lower running
Many of the calculations need the mass flow of a liquid, but the instruments read
volume flow. This is because the mass flow depends on the density of the liquid, which
can vary with temperature. The relationship between mass and volume of a liquid is:
So:
Air Consumption
6
The Airbox includes an Orifice at its inlet. The DPT1 Instrument Module shows the
ambient air pressure (before the orifice) and the air pressure in the Airbox (after the
orifice). The difference in the pressures (Δ𝑝) and the air density (𝜌) will give you the
2Δ𝑝
𝑈=√
𝜌
To find the mass flow (𝑚̇𝑎 ) the air flow velocity equation is modified to separate out
the factors of density and to include the coefficient of discharge (𝐶𝑑 ) for the orifice and
𝜋𝑑 2 2𝑝𝐴 Δ𝑝
𝑚̇𝑎 = 𝐶𝑑 √
4 𝑅𝑇𝐴
Fuel Consumption
To find the mass fuel consumption you need the volumetric fuel flow and the fuel
density:
To find the specific fuel consumption (work from the fuel you need the mass fuel
Where:
7
Specific Fuel Consumption = kg kW.ℎ−1
Air/Fuel Ratio
This is simply the ratio of the air mass flow against the fuel mass flow:
𝑚̇𝑎
𝐴𝑖𝑟/𝐹𝑢𝑒𝑙 𝑅𝑎𝑡𝑖𝑜 =
𝑚̇𝑓
Volumetric Efficiency
The four stroke engine makes two revolutions for each swept volume of air that it uses,
but the two stroke engine only rotates once for each swept volume. The four stroke
engine piston moves down to draw air/fuel mixture in, then moves up to compress and
combust the mixture. It is then forced down again by the combustion and moves up to
Mixture Compressed
Mixture Ignited
8
A) B)
C) D
)
Figure 4: The Four Stroke Cycle (A) Induction (B) Compression (C) Power (D)
Exhaust
The volumetric efficiency is the ratio of the measured volume of air or gas that enters
the engine against the calculated volume of air or gas that enters the engine against the
calculated volume of air that the engine should use. For this, you need to know the
𝐸𝑛𝑔𝑖𝑛𝑒 𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑦 × 𝑁
𝐶𝑎𝑙𝑐𝑢𝑙𝑎𝑡𝑒𝑑 𝑉𝑜𝑙𝑢𝑚𝑒 =
𝑆𝑡𝑟𝑜𝑘𝑒𝑠/2 × 60
9
NOTE
Engine capacity is normally given in cc (cubic centimeters) or Liters. You must convert
100𝑐𝑐 = 0.0001𝑚3
𝑀𝑒𝑎𝑠𝑢𝑟𝑒𝑑 𝑉𝑜𝑙𝑢𝑚𝑒
𝑉𝑜𝑙𝑢𝑚𝑒𝑡𝑟𝑖𝑐 𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 𝜂𝑉 = × 100
𝐶𝑎𝑙𝑐𝑢𝑙𝑎𝑡𝑒𝑑 𝑉𝑜𝑙𝑢𝑚𝑒
a) b)
c) d)
Figure 5: Diagram
This diagram shows the inlet and outlet parts on one side of the engine for clarity –
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Heat Energy and Enthalpy
The heat energy of combustion from the fuel (in Watts) is founded by the fuel
𝐻𝐹 = 𝑚̇𝑓 𝐶𝐿 × 106
The inlet air enthalpy (in Watts) is found from the air mass flow rate and the ambient
temperature:
𝐻𝐴 = 𝑚̇𝑎 𝐶𝑝 𝑇𝐴 × 103
Thermal Efficiency
This the ratio of the heat energy of combustion from the fuel against the useful
𝑀𝑒𝑐ℎ𝑎𝑛𝑖𝑐𝑎𝑙 𝑃𝑜𝑤𝑒𝑟
𝜂𝑇 = × 100
𝐻𝐹
This is the average mean pressure in the cylinder that would produce the measure brake
output. This pressure is calculated as the uniform pressure in the cylinder as the piston
60 × 𝑃𝑜𝑤𝑒𝑟 × (𝑆𝑡𝑟𝑜𝑘𝑒𝑠/2)
𝐵𝑀𝐸𝑃 =
0.1 × 𝑆𝑝𝑒𝑒𝑑 × 𝐸𝑛𝑔𝑖𝑛𝑒 𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑦
Where:
BMEP is in bar
Power = Watts
Speed = Rev.mi𝑛−1
11
III. LIST OF APPARATUS
12
IV. PROCEDURE
1. Connect all the wires, tubes and pipes from the engine analyzer to the respective
2. Make sure that they are connected properly and no leakages and bubbles are
present.
5. Adjust the speed by throttling the fuel inlet until it reaches stability.
6. Record the data from the computer when the engine had settled down to a steady
output such as speed, torque, exhaust temperature and air and fuel consumption.
7. The fuel tap beneath the pipette was operated so that the engine took its fuel from
the pipette.
9. The tap was then turned again so that the pipette could fill once again.
10. The temperature of the water flowing out of the dynamometer was observed to be
less than 80C. In the event that the temperature has exceeded, the water flow must
13
V. SET-UP OF APPARATUS
14
VI. FINAL DATA SHEET
(Pa) (mbar)
1 23.5 35 85 1010 18.50 2.29
2 23.7 370 100 1009 18.50 2.48
3 23.5 122 123 1009 18.50 2.75
4 23.6 20 121 1009 18.50 2.73
5 23.7 14 119 1010 18.50 2.71
6 23.6 44 128 1009 18.50 2.81
7 23.8 55 121 1009 18.50 2.73
8 23.8 389 136 1009 18.50 2.89
9 24.0 324 131 1009 18.50 2.84
10 24.0 12 125 1008 18.50 2.77
15
DTS2 Engine Torque & Speed
Trial No. Torque (Nm) Speed (𝑟𝑒𝑣. 𝑚𝑖𝑛−1 ) Power (W)
1 1.8 2713 527
2 3.1 2694 888
3 3.9 2655 1095
4 3.6 2654 996
5 4.0 2641 1107
6 3.5 2651 983
7 3.7 2646 1033
8 3.8 2636 1053
9 3.9 2634 1075
10 3.5 2636 961
16
SAMPLE COMPUTATION
Trial 10:
𝒌𝒈 𝒎𝑳 𝟏𝑳 𝟏 𝒎𝒊𝒏 𝟏 𝒎𝟑
= 𝟕𝟒𝟎 𝒙 𝟖. 𝟔 𝒙 𝒙 𝒙
𝒎𝟑 𝒎𝒊𝒏 𝟏𝟎𝟎𝟎 𝒎𝑳 𝟔𝟎 𝒔𝒆𝒄 𝟏𝟎𝟎𝟎 𝑳
𝒌𝒈
𝒎𝒇 = 𝟏. 𝟎𝟔𝟎𝟕 𝒙 𝟏𝟎−𝟒
𝒔
B. Heat of Combustion, W
𝐻𝑓 = 𝑚𝑓 𝑥 𝐻𝐻𝑉
𝒌𝒈 𝑴𝑱 𝟏 𝒙 𝟏𝟎𝟔
= 𝟏. 𝟎𝟔𝟎𝟕 𝒙 𝟏𝟎−𝟒 (𝟒𝟑. 𝟖 𝒌𝒈) ( )
𝒔 𝟏𝑴𝑱
𝐻𝑓 = 4645.866 𝑊
𝑯𝒂 = 𝒎𝒂 𝒄𝒑 𝑻𝒂
𝒌𝒈 𝒌𝑱 𝟏𝟎𝟎𝟎 𝑾
= (𝟐. 𝟕𝟕 𝒙 𝟏𝟎−𝟑 ) (𝟏. 𝟎𝟎𝟔 ) (𝟐𝟒 + 𝟐𝟕𝟑)𝑲( )
𝒔 𝒌𝒈 − 𝑲 𝟏 𝒌𝑾
𝑯𝒂 = 𝟖𝟐𝟕. 𝟔𝟐𝟔𝟏 𝑾
17
D. Brake Power
𝟐𝝅𝑻𝑵
𝑩𝑷 =
𝟔𝟎
𝒓𝒆𝒗
𝟐𝝅(𝟑. 𝟓 𝑵 − 𝒎)(𝟐𝟔𝟑𝟔 𝒎𝒊𝒏)
=
𝟔𝟎𝒔𝒆𝒄
𝑩𝑷 = 𝟗𝟔𝟔. 𝟏𝟒𝟒𝟓 𝑾
𝒌𝒈 𝟑𝟔𝟎𝟎 𝒔
𝟏. 𝟎𝟔𝟎𝟕 𝒙 𝟏𝟎−𝟒 𝒔 ( )
= 𝟏 𝒉𝒓
𝟏 𝒌𝑾
𝟗𝟔𝟔. 𝟏𝟒𝟒𝟓 𝑾 (𝟏𝟎𝟎𝟎 𝑾)
𝒌𝒈
𝑺𝑭𝑪 = 𝟎. 𝟑𝟗𝟓𝟐
𝒌𝑾 − 𝒉𝒓
𝟗𝟔𝟔. 𝟏𝟒𝟒𝟓 𝑾
= 𝒙 𝟏𝟎𝟎%
𝟒𝟔𝟒𝟓. 𝟖𝟔𝟔 𝑾
𝒏𝑩𝑻 = 𝟐𝟎. 𝟖𝟎 %
G. Calculated Volume, m3 /s
𝑬𝒏𝒈𝒊𝒏𝒆 𝑪𝒂𝒑𝒂𝒄𝒊𝒕𝒚 𝒙 𝑵
𝑪𝒂𝒍. 𝑽𝒐𝒍. =
𝒔𝒕𝒓𝒐𝒌𝒆
( 𝟐 )(𝟔𝟎)
18
𝟏𝒎 𝟑 𝒓𝒆𝒗
𝟐𝟎𝟎 𝒄𝒎𝟑 (𝟏𝟎𝟎 𝒄𝒎) 𝒙 𝟐𝟔𝟑𝟔 𝒎𝒊𝒏
𝟒
(𝟐)(𝟔𝟎𝒔𝒆𝒄)
H. Measure Volume, m3 /s
𝒎𝒂 𝑹𝑻𝒂
𝑴𝒆𝒂𝒔. 𝑽𝒐𝒍. =
𝑷𝒂
𝒌𝒈 𝒌𝑱
(𝟐. 𝟕𝟕𝒙𝟏𝟎−𝟑 𝒔 ) (𝟎. 𝟐𝟖𝟕 ) (𝟐𝟒 + 𝟐𝟕𝟑)𝑲
𝒌𝒈 − 𝑲
=
𝟏 𝒌𝑷𝒂
𝟏𝟎𝟎𝟖 𝒎𝒃𝒂𝒓 𝒙
𝟏𝟎 𝒎𝒃𝒂𝒓
I. Volumentric Efficiency, %
𝒎𝒆𝒂𝒔𝒖𝒓𝒆𝒅 𝒗𝒐𝒍𝒖𝒎𝒆
𝒏𝒗 =
𝒄𝒂𝒍𝒄𝒖𝒍𝒂𝒕𝒆𝒅 𝒗𝒐𝒍𝒖𝒎𝒆
𝟐. 𝟑𝟒𝟐𝟒 𝒙 𝟏𝟎−𝟑 𝒎𝟑
= 𝒙 𝟏𝟎𝟎%
𝟒. 𝟑𝟗𝟑𝟑 𝒙 𝟏𝟎−𝟑 𝒎𝟑
𝒏𝒗 = 𝟓𝟑. 𝟑𝟐 %
19
J. 𝑩𝑴𝑬𝑷
𝒔𝒕𝒓𝒐𝒌𝒆
𝟔𝟎 𝒙 𝑷𝒐𝒘𝒆𝒓 𝒙
𝑩𝑴𝑬𝑷 = 𝟐
𝟎. 𝟏 𝒙 𝒔𝒑𝒆𝒆𝒅 𝒙 𝒆𝒏𝒈𝒊𝒏𝒆 𝒄𝒂𝒑.
𝟒
𝟔𝟎 𝒙 𝟗𝟔𝟔. 𝟏𝟒𝟒𝟓 𝑾 𝒙 𝟐
= 𝒓𝒆𝒗
𝟎. 𝟏 𝒙 𝟐𝟔𝟑𝟔 𝒎𝒊𝒏 𝒙 𝟐𝟎𝟎 𝒄𝒎𝟑
20
VII. TEST DATA ANALYSIS
This experiment is about the performance and operation of gasoline engine. A gasoline
engine is an internal combustion engine with spark-ignition, designed to run on gasoline and
similar volatile fuels.
There are four things that I learned from gathering data from the diesel test bed engine. The
amount of heat generated during combustion depends on the amount of fuel and heating value of
the fuel. The faster the rate of supply and the larger the heating value of a particular fuel, the higher
the heat of combustion. As much as possible, we would like this heat produced in combustion to
be used in useful work, however, most of the heat produced is wasted and is released out of the
system.
The next one was that the power developed by the engine is highly dependent on torque
and speed. Torque and speed are inversely proportional. As torque and speed increases, the power
developed increases. Consequently, as the torque and speed decreases, power also decreases.
Lastly, I learned that as power developed increases, the efficiency increases until it reaches
a point of maximum efficiency where further increase in power decreases efficiency. This
maximum point of operation is the point at which the engine must be operated to assume maximum
efficiency.
21
1. Why do diesel engines smoke and what are the types of smokes produced in an engine?
This smoke should disappear as the engine warms up. Black smoke is caused by
a faulty injector, insufficient air, and overloading and/or over-fueling the engine.
30 percent of Heating Oil to the diesel fuel. This mixture is referred to as Alpine
required.
The cetane number is a measure of the ignition quality of the fuel that influences
does not materially improve engine efficiency. Most engine builders recommend
diesel fuels of at least 40 cetane. All diesel fuels sold in Australia by BP exceed
4. How does water get into diesel fuel and what problems can it cause?
Water gets into diesel fuel storage and vehicles in several ways - by
condensation,
during transportation, by leakage through faulty fill pipes or vents, and by careless
handling. Water can cause injector nozzle and pump corrosion, growth of
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bacteria and fungi and plugging of fuel filters with corrosion and biological
material. Both vehicle and storage tanks should be checked regularly for water
Contamination of fuel by water and dirt entering the fuel as a result of poor
handling is the major fuel related cause of poor diesel engine performance.
Extreme care must be exercised to ensure that fuel tank caps, dispensing nozzles
Removal of water from storage tanks, vehicle fuel tanks, and filter bowls on a
IX. CONCLUSION
23
The following objectives of this experiment are met: to familiarize ourselves with the
gasoline engine operation, to be able to know the basic principle behind the operation, to
determine and understand the different parts and functions, to be able to calculate the different
parameters of our M.E. laboratory gasoline engine when subjected to varying torques and fuel
consumption which results to different parameters in the engine change per trial.
We were able to investigate the characteristic and parameters involve in the operation of a
gasoline engine. Gasoline engine is a kind of internal-combustion engine that generate power
by burning a volatile liquid fuel (gasoline or a gasoline mixture such as ethanol) with ignition
initiated by an electric spark. Gasoline engines are also known as spark-ignition engine. In SI
engines the air and fuel are usually mixed together in the intake system before entering to the
engine cylinder using a carburetor or fuel injection system. After the take in of flammable
mixture of air and petrol, that is ignited by a timed spark when the charge is compressed. The
four strokes of the internal combustion engine are intake, compression, combustion, and
exhaust. These four strokes require two revolutions of the crankshaft. The process continuously
I also learned that heat of combustion is directly affected by the fuel consumption and heating
value. Moreover, power is affected by torque and speed. The power developed increases with
increase in torque and speed. In order for efficiency to be large, there should be a small heat of
X. REFERENCES
http://library.thinkquest.org/C006011/english/sites/diesel.php3?v=2\
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www. coalpowerplants.org
http://www.madconsultants.com/fasttimes/articles/eManagement/EFI/
https://www.osv.ltd.uk/do-diesel-or-petrol-engines-last-longer/
https://www.theglobeandmail.com/globe-drive/culture/commuting/the-pros-and-cons-
of-a-diesel-engine/article623690/
https://www.quora.com/Why-do-diesel-engines-last-longer-than-gasoline-engines
25