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Amplifier for
160 / 80 / 40 Meters
Do you want lots o’ watts per buck? Here’s your project!
T
his article demonstrates the 60 W of drive power is required on 80 ation in low-impedance RF circuitry.
ease of designing and building meters. This layout has been scaled up from a
a solid-state, high-efficiency The input and output transformers 160-meter transmitter that I built in
power amplifier using inexpensive are designed to cover 160 through 1996 using 14 IRF840 FETs in push-
switching-power-supply FETs. (Use 40 meters and handle at least 120 V pull parallel running 1500 W peak
static-protective methods while work- peak input voltage during modulation power on AM. The efficiency of that
ing with FETs.—Ed) Although there peaks. The amplifier has been tested final is 90%. It has been in constant
is a wide range of possible operating with three different output-trans- use since 1997, using PWM amplitude
voltages the user may select, the final former turns ratios: modulation with a two-phase current-
goal here is to generate 1500 W out- • A 1:2 ratio produces about 500 W of mode feedback converter.
put from about 50 V dc input. The output power, The amplifier is built on a 10×11-
gates are presently operated at zero • A 1:3 ratio produced about 800 W, inch heat sink 3 inches tall with a
bias, but there is provision for a posi- • A 1:4 ratio produces about 1200 W. total surface area of about 1200
tive bias input to operate the ampli- All of these tests were performed square inches to minimize tempera-
fier in class AB modes. This may be in the class E mode. Drain voltage ture rise. A slot machined in the cen-
tried later, but the present application was limited to 40 V during the test- ter allows the output transformer
is for AM and CW modes only. Fifty to ing. The shunt-loading control in the secondary winding to pass between
tank circuit allows a wide range of the two halves of the output trans-
output power for each output trans- former primary. This heat sink was
former ratio. sized to handle the extra power dis-
181 Columbia Rd The circuit layout has evolved over sipation if the FETs are to be posi-
Enfield, CT 06082 15 years to minimize parasitic reac- tive biased to operate in the linear-
francis.carcia@hs.utc.com tance. This is an important consider- amplifier mode. A quick analysis of
24 Nov/Dec 2005
Fig 1—Heat sink with slot and tapped holes for mounting the PC
board and components.
Fig 3—The PC board.
Nov/Dec 2005 25
26 Nov/Dec 2005
Fig 6—A partial schematic of 80-meter class-E amplifier (FQA11N90). One of 11 parallel connected circuits shown. Unless otherwise
specified, use 1/4 W, 5%-tolerance carbon composition or film resistors.
C1A—3× ×4-inch copper plate 1/8-inch thick. CR1, CR2—15-V, 1500 W Transorbs for FET T1—Broad bandwidth input transformer
FET drains and primary of output gate-transient protection. with 4:1 impedance, with center tapped
transformer common point. This plate C4—Parallel combination of film and disc secondary. (Source: Communication
is isolated from the heat sink with a capacitors providing a low-impedance dc Concepts, Inc; www.communication-
0.003-inch thick Kapton sheet. bypass. concepts.com or an old solid-state
C1B—Same as C1A. A capacitor is formed L1—2 turns #14 AWG bare copper wire amplifier transformer.)
by the two heat-spreader plates and the 1
/2-inch ID, tuned to peak the drive signal T2—16 Chrometrics A637 cores (type-43 is
heat sink. The value of each capacitor is on 80 meters. a good substitute). Turns ratio is 1:2, 1:3
about 3000 pF. This is in parallel with L2, C2 and C3 are typical values for or 1:4. 1 turn 1/2-inch OD copper tubing
about 3000 pF of output capacitance 80 meters. Double them for 160 meters primary and #10 AWG Teflon insulated
from the 11 parallel connected FETs. This and halve them for 40 meters. (C2 and C3 wire secondary. This is sized to work on
is the class-E shunt capacitance. Later are vacuum-variable capacitors.) 160 meters with 120 V dc (peak) input
4000 pF was added to the shunt value by R1—(2) 50 Ω, 10 W non-inductive resistors voltage.
connecting two 1000 pF doorknob connected in parallel.
capacitors across C1A and C1B.
Nov/Dec 2005 27