02 PDF

v FSM 006 - 100
Servomotors
System Manual
Part 30: Operator
2017-09-25
2-7931-8051e-02
Copyright reserved
Technical Documentation SAACKE
Original Manual
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Contents se@vis FSM 006 - 100 Servomotors
0 Contents
0 Contents ............................................................................................................................... 4
1 Introduction .......................................................................................................................... 5
1.1 About This Document ............................................................................................................................... 5
1.2 Symbols Used in This Documentation ..................................................................................................... 5
1.3 Safety ....................................................................................................................................................... 6
1.3.1 Safety Manual ........................................................................................................................... 6
1.3.2 Warning Signs ........................................................................................................................... 6
2 Transport, Storage and Packing ......................................................................................... 7
2.1 Checking the Delivery .............................................................................................................................. 7
2.2 Reporting Transport Damage ................................................................................................................... 7
2.3 Instructions for Storage ............................................................................................................................ 7
2.4 Disposal of the Packaging ........................................................................................................................ 7
2.5 Disposal of the Product ............................................................................................................................ 7
3 Scope of Delivery ................................................................................................................. 8
4 Function ............................................................................................................................... 9
5 Variants .............................................................................................................................. 10
5.1 Nominal Torque ...................................................................................................................................... 10
5.2 Rotation-angle Range ............................................................................................................................ 10
5.3 Air Conditioning Equipment .................................................................................................................... 10
5.4 Actuation Time........................................................................................................................................ 11
5.5 Field of Application ................................................................................................................................. 11
5.6 Position Indicator .................................................................................................................................... 11
5.7 Identification on the FSM (Rating Label) ................................................................................................ 12
6 Maintenance ....................................................................................................................... 13
7 Repair ................................................................................................................................. 13
8 Troubleshooting ................................................................................................................ 13
9 Design................................................................................................................................. 14
9.1 Views ...................................................................................................................................................... 14
10 Dimensions / Types / Technical Data ............................................................................... 16
10.1 FSM 006 ................................................................................................................................................. 16
10.2 FSM 012 ................................................................................................................................................. 18
10.3 FSM 025 ................................................................................................................................................. 20
10.4 FSM 040 ................................................................................................................................................. 22
10.5 FSM 100 ................................................................................................................................................. 24
Technical Documentation
4 / 26 2-7931-8051e-02 2017-09-25
se@vis FSM 006 - 100 Servomotors Introduction
1 Introduction
1.1 About This Document

Potenti ometer
The present document describes the following fail safe motors (FSM) from “Rev 2”
on:
 FSM 006
 FSM 012
 FSM 025
 FSM 040
 FSM 100
Help us improve our documentation!

We are always happy to receive suggestions for improving the quality of our
documentation. You will find our contact address on the back of this document.
1.2 Symbols Used in This Documentation

Especially important information in this document is emphasized by the following
symbols:
Warning!
The work safety symbol identifies safety instructions that protect against potential
lethal and severe injuries. Always observe these safety instructions and exercise
special caution while performing the corresponding tasks or procedures.
Caution!
The Caution symbol identifies all safety instructions that protect against damage or
destruction of the product and/or other system parts.
Note
This symbol indicates particularly useful information or instructions.
Other symbols used in this documentation:
Symbol Meaning
 This symbol identifies an instruction.
 This symbol identifies the result of an instruction.
Table 1: Symbols used in this documentation
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Introduction se@vis FSM 006 - 100 Servomotors
1.3 Safety
The document is an integral part of the product. It must be retained for the entire
lifecycle of the product. Ensure that the document is available to personnel
responsible for the activities described. Add to the document any supplementary
information subsequently provided by SAACKE.
Note
This document is only valid in connection with the safety manual "System Manual –
Part 1: Safety" (see following section).
1.3.1 Safety Manual

Before you install the components described here, place them in service, or
operate them, you must carefully read and understand the Safety Manual.
The Safety Manual contains essentially the following information:

 Information about authorized use
 General safety information
 Explanations of warning signs
1.3.2 Warning Signs

Warning signs have been placed on certain components. Warning signs must not
be covered or removed.
Symbol Meaning
Warning!
This symbol warns of potentially dangerous functions or situations in
the corresponding component.
Warning! Potentially lethal electrical shock!

This symbol refers to danger to life and limb due to electrical shock.
Only qualified personnel, e.g. electrical specialists, are permitted to
work on components designated in this manner, for example control
cabinets, control boxes, and devices.
Trans port
6 / 26 2-7931-8051e-02 2017-09-25
se@vis FSM 006 - 100 Servomotors Transport, Storage and Packing
2 Transport, Storage and Packing
2.1 Checking the Delivery

SAACKE products are packed and checked before they leave the factory.
 When the product is delivered, first check whether the packaging is intact. This
would be the first indication that it has been transported correctly.
 Check the product for transport damage.
2.2 Reporting Transport Damage

If damage has occurred during transport, follow these procedures:
 Record the transport damage on the freight documents and take a
photograph and/or make a sketch of it.
 Have the person responsible for the delivery (for example the truck driver)
confirm that the damage was noticed by signing the freight documents.
 Report the transport damage right away to SAACKE or whichever company
supplied the product.
2.3 Instructions for Storage

 Store the product on safe and firm ground.
 Keep the product dry, free of dust and at the correct temperature during storage.
The relative humidity must be below 80 %.
 Protect the product with appropriate covering in the case of a long storage period.
Preserve all metal surfaces.
2.4 Disposal of the Packaging

 Dispose of all packaging correctly and ecologically.
 When you do it, comply with the waste disposal regulations of the country in which
you are working.
2.5 Disposal of the Product

 At the end of its service life the product must be disposed of correctly and
ecologically.
 When you do it, comply with the waste disposal regulations of the country in which
you are working.
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Scope of Delivery se@vis FSM 006 - 100 Servomotors
3 Scope of Delivery
Scope of delivery includes the following items
 the FSM
 this document
Potenti ometer
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se@vis FSM 006 - 100 Servomotors Function
4 Function
The FSMs described in this context are electric swivel drives with a drive motor.
The FSM is connected to the fail-safe control system FSC (Fail Safe Control) via a
Safe Ethernet connection.
The FSM is responsible for the mechanical operation of the actuators, such as air
control dampers and fuel flow controllers. The FSC transmits the nominal value for
the drive shaft (0 to 2000 digit corresponds to 0° to 90° / 120°) to the FSM via the
Safe Ethernet connection. The electronic components integrated in the FSM
positions the drive shaft to the given nominal value.
The position of the drive shaft is transferred to the FSC via a positive-fit fail-safe
potentiometer. In this way, a fail-safe fuel-air compound regulation is established.
In addition to the compound control system, the FSM may also be used for further
tasks in a firing system, e.g. for controlling the flue gas control damper.
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Variants se@vis FSM 006 - 100 Servomotors
5 Variants
Different variants of FSMs are available.
The different variant characteristics are described in the following sections.
In addition, an example of the representation of the different variant characteristics
on the rating label is shown in "Identification on the FSM (Rating Label)" on
page 12.
5.1 Nominal Torque

Depending on the variant, the FSM is available with the following drive shaft
nominal torques:
Variant Nominal Torque
FSM 006 6 Nm
FSM 012 10 Nm
FSM 025 25 Nm
FSM 040 40 Nm
FSM 100 100 Nm
Table 2: Available nominal torques of the drive shaft
5.2 Rotation-angle Range

The FSM is optionally available with two rotation-angle ranges of the drive shaft:
Rotation-angle ranges of the drive shaft
Variant Initial value Final value Condition upon
(= 0 digit) (= 2000 digit) delivery
A 0° 90° 45°
B 0° 120° 60°
Table 3: Available rotation-angle ranges of the drive shaft

Potenti ometer
5.3 Air Conditioning Equipment

The FSMs 012, 025, 040 and 100 are optionally available with heating and a heat-
insulating double hood. This additional equipment is required when installing the
FSM outside a building or at temperatures below 0 °C.
An FSM with air conditioning equipment is identified with an "H" on the rating label.
Note
To avoid the formation of condensation, do not switch off the FSM power supply
(even during downtime).
Potenti ometer
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se@vis FSM 006 - 100 Servomotors Variants
5.4 Actuation Time

The actuation time specifies the time in seconds it takes the FSM to rotate the
drive shaft by the entire rotation angle from 0° to 90° / 120°.
Actuation time
A (0° to 90°) B (0° to 120°)
Variant
50 Hz 60 Hz 50 Hz 60 Hz
FSM 006 64 s 53 s 85 s 71 s
30 s 25 s 40 s 33 s
FSM 012
51 s 43 s 68 s 57 s
FSM 025 66 s 55 s 88 s 73 s
25 s 21 s 33 s 28 s
FSM 040
66 s 55 s 88 s 73 s
33 s 28 s 44 s 37 s
FSM 100
60 s 50 s 80 s 67 s
Table 4: Actuation times of the various FSM variants
5.5 Field of Application

There are two different FSM variants designed for different fields of application:
 Use for land installations
 Use for marine plants (= marine variant)
An FSM of the marine variant is identified with an "M" on the rating label.
The power supply connector of the marine variant features additional pins for
emergency operation. These pins make it possible to move the FSM manually in
emergency operation without position electronics.
5.6 Position Indicator

For indicating the position, the FSM is optionally available with an additional
potentiometer. The position indicator is required for emergency operation in marine
plants if the burner is operated in the electronic compound system.
An FSM with an additional potentiometer is identified with a "P" on the rating label.
The potentiometer is connected using an M12 circular connector with external
thread and A-coding. The figure below shows the assignment of the M12 socket
with external thread for the potentiometer:
Fig. 1: Assignment of the potentiometer M12 socket
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Variants se@vis FSM 006 - 100 Servomotors
5.7 Identification on the FSM (Rating Label)

The variants described above are identified on the rating label of the FSM.
The figure below shows an example (here: FSM 025AH66MP) of the identification
of the different variants:
1 1 1
FSM 025 A H 66 M P Description
P Position indicator (here: P = potentiometer)
M Field of application (here: M = marine variant)
2
66 Actuation time [s] (here: 66 seconds)
H Air Conditioning Equipment (here: with air conditioning equipment)
A Variant of rotation angle (here: A = 0° to 90°)
3
025 Nominal torque [Nm] (here: 25 Nm)
1
The identification is omitted if the FSM is not equipped with this option.
2
The actuation time stated here is correct for a power frequency of 50 Hz.
3
For the FSM 012 the nominal torque is designated as „010“ (= 10 Nm)
12 / 26 2-7931-8051e-02 2017-09-25
se@vis FSM 006 - 100 Servomotors Maintenance
6 Maintenance
The FSM is maintenance-free.
7 Repair
The FSM is a safety-relevant component. It is therefore not permissible to repair or
replace components (parts) of the FSM. It must be replaced as a complete unit if it
is defective.
Potenti ometer
8 Troubleshooting
When a fault occurs, contact the SAACKE service.
Potenti ometer
2017-09-25 2-7931-8051e-02 13 / 26
Design se@vis FSM 006 - 100 Servomotors
9 Design
9.1 Views
FSM 006 V1000c FSM 012, FSM 025, FSM 040 V1001c
FSM 100 V1002c

Fig. 2: FSM with cover or hood
14 / 26 2-7931-8051e-02 2017-09-25
se@vis FSM 006 - 100 Servomotors Design
FSM 006 V1003c FSM 012, FSM 025, FSM 040 V1004c
FSM 100 V1005c

Fig. 3: FSM with drive shaft
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Dimensions / Types / Technical Data se@vis FSM 006 - 100 Servomotors
10 Dimensions / Types / Technical Data

10.1 FSM 006
Model: FSM 006
Nominal torque: 6 Nm
Safety factor fS for the torque MS of the shafts, fS 2

dampers and linkages:
MS 12 Nm
Rotation angle: 0° to 90° 0° to 120°
Limit switching: -5° to 95° -5° to 125°
Power frequency: 50 Hz 60 Hz 50 Hz 60 Hz
Actuation time: 64 s 53 s 85 s 71 s
Rated current: 42 mA 46 mA 42 mA 46 mA
Power consumption: 9.9 W 10.6 W 9.9 W 10.6 W

4
Maximum torque 7 Nm
Self-holding torque 11 Nm
Operating voltage: 230 V (± 10 %) (single-phase alternating current)
Permissible ambient temperature: 0 °C to +60 °C
Installation altitude: Max. 2000 m
Installation position: Any position, but not suspended downward
Protection class (according to DIN 40050): IP 54
Mounting: 4 threaded holes M5, screwing depth max. 14 mm
Mounting of the cover: 4 screws M4 x 10 mm (tightening torque max. = 1.2 Nm)
Driven shaft: "U"-shaped shaft, ∅ 12 mm, wrench size 9,

shaft length 40 mm measured from casing
Electrical connection: Power supply connection:

1 industrial connector Han 3A
Safe Ethernet connection:
2 circular connectors M12, D-coded
Maximum length of Ethernet cable: 100 m
Operating mode (according to VDE 0530 Part 1): S1 – 100 %
4
To dimension the drive motor, you only need to consider the nominal torque. The maximum torque is only
relevant to dimension the linkage.
16 / 26 2-7931-8051e-02 2017-09-25
se@vis FSM 006 - 100 Servomotors Dimensions / Types / Technical Data
V1026
Fig. 4: Dimensions of the FSM 006
Pin assignment of power supply connection
V1029
Fig. 5: Power supply connector Han 3A-M
PE – Potential equalization 2 N – Neutral conductor

1 L1 – Phase 3 Not assigned
2017-09-25 2-7931-8051e-02 17 / 26
10.2 FSM 012

Model: FSM 012

MS 20 Nm
Rotation angle: 0° bis 90° 0° bis 120°
Limit switching: -5° bis 95° -5° bis 125°
Actuation time: 51 s 30 s 43 s 25 s 68 s 40 s 57 s 33 s
Rated current (without heating resistor): 27 mA 25 mA 27 mA 25 mA 27 mA 25 mA 27 mA 25 mA
Power consumption (without heating resistor): 6.2 W 8.7 W 6.1 W 8.6 W 6.2 W 8.7 W 6.1 W 8.6 W
5
Maximum torque 18 Nm

Variant with air conditioning equipment: -20 °C to +60 °C
Air conditioning equipment (optional): Heating resistor (230 V AC, 15 W), temperature monitor (60 °C) and heat-
insulating double protective hood
Mounting: 4 threaded holes M6, maximum screwing depth 8 mm


Power supply connection of the marine variant:
Position indicator (optional):
1 circular connector M12, A-coded
5
18 / 26 2-7931-8051e-02 2017-09-25
V1030
V1029 V1035
Fig. 7: Power supply connectors Han 3A-M (left) and Han 4A-M (right)
PE – Potential equalization PE – Potential equalization

1 L1 – Phase 1 L1 – Phase
2 N – Neutral conductor 2 N – Neutral conductor
3 Not assigned 3 DOWN – Drive shaft moves from 90° / 120°  0°
4 UP – Drive shaft moves from 0°  90° / 120°
2017-09-25 2-7931-8051e-02 19 / 26
10.3 FSM 025

Model: FSM 025

MS 50 Nm
Actuation time: 66 s 55 s 88 s 73 s
Rated current (without heating resistor): 38 mA 42 mA 38 mA 42 mA
Power consumption (without heating resistor): 8.7 W 9.5 W 8.7 W 9.5 W

6
Maximum torque 39 Nm



6
20 / 26 2-7931-8051e-02 2017-09-25
V1027
V1029 V1035

2017-09-25 2-7931-8051e-02 21 / 26
10.4 FSM 040

Model: FSM 040

MS 80 Nm
Rated current (without heating resistor): 230 V 41 mA 80 mA 45 mA 90 mA 41 mA 80 mA 45 mA 90 mA
120 V 66 mA --- 72 mA --- 66 mA --- 72 mA ---
Power consumption (without heating resistor): 230 V 9.4 W 20.8 W 10.2 W 20.8 W 9.4 W 20.8 W 10.2 W 20.8 W
120 V 10.6 W --- 11.5 W --- 10.6 W --- 11.5 W ---
Maximum torque 7 53 Nm 68 Nm 53 Nm 68 Nm 53 Nm 68 Nm 53 Nm 68 Nm
Self-holding torque 54 Nm 50 Nm 54 Nm 50 Nm 54 Nm 50 Nm 54 Nm 50 Nm

120 V (± 10 %) (single-phase alternating current) (option)

Air conditioning equipment (optional): Heating resistor (230 V AC, 15 W), temperature monitor (60 °C and heat-insulating
double protective hood


7
22 / 26 2-7931-8051e-02 2017-09-25
V1027
V1029 V1035

2017-09-25 2-7931-8051e-02 23 / 26
10.5 FSM 100

Model: FSM 100

MS 300 Nm
Rotation angle: 0° to 90° 0° to 120°
Limit switching: -5° to 95° -5° to 125°
Rated current (without heating resistor): 90 mA 110 mA 115 mA 129 mA 90 mA 110 mA 115 mA 129 mA
Power consumption (without heating resistor): 20.7 W 28.1 W 26.5 W 32.4 W 20.7 W 28.1 W 26.5 W 32.4 W
Maximum torque 8 257 Nm 148 Nm 257 Nm 148 Nm 257 Nm 148 Nm 257 Nm 148 Nm


Only with sealing cord 12 x 6,5 x 1,5 mm (material : AFM 30)
Mounting: Gear box base with 4 long holes 10.5 x 21 mm
Mounting of the cover: Hexagonal cap nut M6 (tightening torque max. = 1.2 Nm)
with sealing washer 12 x 6.5 x 1.5 (material: AFM 30)

shaft length 46.5 mm measured from casing
Electrical connection: Power supply connector:

Power supply connector of the marine variant:
Safe Ethernet connector:
8
24 / 26 2-7931-8051e-02 2017-09-25
V1028
V1029 V1035

2017-09-25 2-7931-8051e-02 25 / 26
SAACKE GmbH
Suedweststrasse 13
28237 Bremen
Germany
Tel.: +49 421 6495-0
Fax: +49 421 6495-5224
info@saacke.de
www.saacke.com
SAACKE Service:
Industrial Solutions
Supportline: +800-10020001
or +49 421 6495-5201
spares-industrial@saacke.com
service-industrial@saacke.com
Marine Systems
Hotline Germany: +49 421 6495-5229
Hotline Worldwide: +1 954 767 0309
spares-marine@saacke.com
service-marine@saacke.com
For local contacts please see www.saacke.com

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v FSM 006 - 100

1.1 About This Document

Help us improve our documentation!

1.2 Symbols Used in This Documentation

Other symbols used in this documentation:

 This symbol identifies an instruction.

 This symbol identifies the result of an instruction.

Table 1: Symbols used in this documentation

1.3.1 Safety Manual

The Safety Manual contains essentially the following information:

1.3.2 Warning Signs

Warning! Potentially lethal electrical shock!

2 Transport, Storage and Packing

2.1 Checking the Delivery

2.2 Reporting Transport Damage

2.3 Instructions for Storage

2.4 Disposal of the Packaging

2.5 Disposal of the Product

5.1 Nominal Torque

FSM 100 100 Nm

Table 2: Available nominal torques of the drive shaft

5.2 Rotation-angle Range

Table 3: Available rotation-angle ranges of the drive shaft

5.3 Air Conditioning Equipment

5.4 Actuation Time

Table 4: Actuation times of the various FSM variants

5.5 Field of Application

5.6 Position Indicator

Fig. 1: Assignment of the potentiometer M12 socket

5.7 Identification on the FSM (Rating Label)

FSM 100 V1002c

FSM 100 V1005c

10 Dimensions / Types / Technical Data

Safety factor fS for the torque MS of the shafts, fS 2

Rotation angle: 0° to 90° 0° to 120°

Limit switching: -5° to 95° -5° to 125°

Power consumption: 9.9 W 10.6 W 9.9 W 10.6 W

Operating voltage: 230 V (± 10 %) (single-phase alternating current)

Permissible ambient temperature: 0 °C to +60 °C

Installation altitude: Max. 2000 m

Installation position: Any position, but not suspended downward

Protection class (according to DIN 40050): IP 54

Mounting: 4 threaded holes M5, screwing depth max. 14 mm

Mounting of the cover: 4 screws M4 x 10 mm (tightening torque max. = 1.2 Nm)

Driven shaft: "U"-shaped shaft, ∅ 12 mm, wrench size 9,

Electrical connection: Power supply connection:

Maximum length of Ethernet cable: 100 m

Operating mode (according to VDE 0530 Part 1): S1 – 100 %

Pin assignment of power supply connection

PE – Potential equalization 2 N – Neutral conductor

10.2 FSM 012

Safety factor fS for the torque MS of the shafts, fS 2

Rotation angle: 0° bis 90° 0° bis 120°

Limit switching: -5° bis 95° -5° bis 125°

Rated current (without heating resistor): 27 mA 25 mA 27 mA 25 mA 27 mA 25 mA 27 mA 25 mA

Operating voltage: 230 V (± 10 %) (single-phase alternating current)

Permissible ambient temperature: 0 °C to +60 °C

Installation altitude: Max. 2000 m

Installation position: Any position, but not suspended downward

Protection class (according to DIN 40050): IP 65

Mounting: 4 threaded holes M6, maximum screwing depth 8 mm

Mounting of the cover: 2 screws M4 x 10 mm (tightening torque max. = 1.2 Nm)

Driven shaft: "U"-shaped shaft, ∅ 12 mm, wrench size 9,