SM 8

SERVICE TOOLS
1:49 F026 102 1:49 H028 202 1:49 F027 009

2:- 2:- 2:-
Bearing Block L Attachment for
replacer 68&77 (Part of
49 F027 OA1)
1: 49 F027 003 1:49 W027 001 1:-

2:- 2: - 2: 418-FS475
Handle Body WDS
* :The SST (49 E017 5AO) can be used in place of the SST (49 C017 5AO).
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STEERING
GENERAL PROCEDURES . ... 06-10 TECHNICAL DATA . ......... 06-50

ENGINE SPEED SENSING SERVICE TOOLS . .......... 06-60
POWER STEERING ....... . 06-12
06-10 GENERAL PROCEDURES

GENERAL PROCEDURES Power Steering Components
(STEERING) ...................... 06-1Q-1 Removal/Installation .............. 06-1Q-1
Wheel and Tire Installation .......... 06-1Q-1 Connector Disconnection ........... 06-1Q-1
Suspension Arm
Removal/Installation .............. 06-1Q-1
•
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GENERAL PROCEDURES (STEERING)
E6U061 OOOOOOW01
Wheel and Tire Installation
1. When installing the wheels and tires, tighten the
wheel nuts in a criss-cross pattern to the following
tightening torque.
Tightening torque
88-118 N·m {9.0-12.0 kgf.m, 65.0-87.0
ft·lbf}
E5U610ZW5001
Power Steering Components Removal/Installation

1. If any power steering fluid line has been disconnected anytime during the procedure, add ATF M-Ill, M-V or
equivalent (e.g . Dexron®lll}, bleed the fluid lines, and inspect for leakage after the procedure has been
completed.
Connector Disconnection
1. Disconnect the negative battery cable before performing any work that requires handling of connectors. (See
01-17A-1 BATTERY REMOVAL/INSTALLATION [L3, AJ].) (See 01-17B-2 BATTERY REMOVAL/
INSTALLATION [L3 WITH TC].)
Suspension Arm Removal/Installation

1 . Tighten any part of the suspension that uses rubber bushings only after vehicle has been lowered to the ground
and unloaded.
Note
• Unloaded: Fuel tank is full. Engine coolant and engine oil are at specified level. Spare tire, jack, and tools
are in designated position.
06-1G-1
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ENGINE SPEED SENSING POWER STEERING
06-12 ENGINE SPEED SENSING POWER STEERING

STEERING LOCATION INDEX STEERING GEAR AND LINKAGE
3, AJ] . . . . . . . . . . . . . . . . . . . . . . . . . 06-12-2 DISASSEMBLY .................... 06-12-17
_ , EERING LOCATION INDEX Tie Rod Disassembly Note ........ . . 06-12-18
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . 06-12-3 Locknut (Adjusting Cover)
AIR BLEEDING .................... 06-12-3 Disassembly Note ....... •. ....... 06-12-18
POWER STEERING FLUID Adjusting Cover
INSPECTION ..................... 06-12-4 Disassembly Note ................ 06-12-19
Fluid Level Inspection ...•......... 06-12-4 Pinion Shaft and Housing Component
Fluid Leakage Inspection ........... 06-12-4 Disassembly Note ................ 06-12-19
Fluid Pressure Inspection .......... 06-12-5 Pinion Shaft Component
STEERING WHEEL AND COLUMN Disassembly Note .......•........ 06-12-19
INSPECTION ..................... 06-12-6 Snap Ring Disassembly Note ........ 06-12-19
Steering Wheel Play Inspection ...... 06-12-6 Upper Bearing, Oil Seal
Steering Wheel Looseness Disassembly Note ............. . .. 06-12-20
Inspection ...................... 06-12-6 Holder Disassembly Note ........... 06-12-20
Steering Wheel Effort Inspection ..... 06-12-7 Oil Seal, Inner Guide
STEERING WHEEL AND COLUMN Disassembly Note ................ 06-12-20
REMOVAL/INSTALLATION .......... 06-12-7 Mounting Rubber •
Steering Wheel Removal Note ....... 06-12-9 Disassembly Note ................ 06-12-20 •·
Steering Lock Mounting Bolts STEERING GEAR AND LINKAGE
Removal Note ................ . . 06-12-9 INSPECTION ..................... 06-12-21
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Steering Lock Mounting Bolts Rack Inspection ................... 06-12-21
Installation Note .. . .............. 06-12-9 Tie-rod End Inspection ............. 06-12-21
Steering Shaft Installation Note ...... 06-12-9 Tie rod Inspection ................. 06-12-21
Steering Wheel Installation Note . .... 06-12-9 STEERING GEAR AND LINKAGE
STEERING SHAFT INSPECTION ...... 06-12-10 ASSEMBLY ....................... 06-12-22
STEERING GEAR AND LINKAGE Mounting Rubber Assembly Note ..... 06-12-23
REMOVAL/INSTALLATION [L3] ...... 06-12-11 Oil Seal, Inner Guide
Bolt (Intermediate Shaft) Assembly Note .................. 06-12-23
Removal Note .................. 06-12-12 Holder Assembly Note ............. 06-12-24
fie-rod End Ball Joint Oil Seal Assembly Note ............ 06-12-25
Removal Note .................. 06-12-12 Upper Bearing Assembly Note ....... 06-12-25
Steering Gear and Linkage Seal Ring Assembly Note ........... 06-12-25
Removal Note .................. 06-12-12 Adjusting Cover Assembly Note ...... 06-12-26
Steering Gear and Linkage Hermetic sealing inspection ......... 06-12-26
Installation Note ................. 06-12-13 POWER STEERING OIL PUMP
Bolt (Intermediate Shaft) REMOVAL/INSTALLATION
Installation Note ......•.......... 06-12-13 [L3, L3 WITH TC] .................. 06-12-27
STEERING GEAR AND LINKAGE POWER STEERING OIL PUMP
REMOVAL/INSTALLATION [AJ] ...... 06-12-13 REMOVAL/INSTALLATION [AJ] ...... 06-12-28
Crossmember Bracket POWER STEERING OIL PUMP
Removal Note .................. 06-12-15 DISASSEMBLY/ASSEMBLY
Crossmember Component, [L3, L3 WITH TC] .................. 06-12-29
Steering Gear and Linkage Power Steering Oil Pump Component
Removal Note .......•.......... 06-12-15 Disassembly Note ................ 06-12-30
Insulator Installation Note .......... 06-12-15 Clip Disassembly Note ............. 06-12-30
Crossmember Component, Clip Assembly Note ................ 06-12-31
Steering Gear and Linkage Oil Seal Assembly Note ........ . ... 06-12-31
Installation Note .......•......... 06-12-15 Vane Assembly Note ............... 06-12-31
STEERING GEAR AND LINKAGE Cam Ring Assembly Note ........... 06-12-31
REMOVAL/INSTALLATION Rear Pump Body Assembly Note ..... 06-12-31
[L3 WITH TC] ................ .. .. 06-12-15 POWER STEERING OIL PUMP
DISASSEMBLY/ASSEMBLY [AJ] ..... 06-12-32
06-12-1
I:NliiNE ::SPEED :SEN:SING POWER STEERING
STEERING LOCATION INDEX [L3, AJ]
E6U061200000W01
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AJ
1 Power steering fluid 4 Steering gear and linkage

(See 06-12-3 AIR BLEEDING) (See 06-12-11 STEERING GEAR AND LINKAGE
(See 06--12-4 POWER STEERING FLUID REMOVAUINSTALLATION [L3].)
INSPECTION.) (See 06-12-13 STEERING GEAR AND LINKAGE
2 Steering wheel and column REMOVAUINSTALLATION [AJ].)
(See 06-12-6 STEERING WHEEL AND COLUMN (See 06-12-17 STEERING GEAR AND LINKAGE
INSPECTION.) DISASSEMBLY.)
(See 06-12-7 STEERING WHEEL AND COLUMN (See 06-12-21 STEERING GEAR AND LINKAGE
REMOVAUINSTALLATION.) INSPECTION.)
(See 06-12-22 STEERING GEAR AND LINKAGE
3 Steering shaft ASSEMBLY.)
(See 06--12-10 STEERING SHAFT INSPECTION.)
5 Power steering oil pump
(See 06-12-27 POWER STEERING OIL PUMP
REMOVAUINSTALLATION [L3, L3 WITH TC].)
REMOVAUINSTALLATION [AJ].)
DISASSEMBLY/ASSEMBLY [L3, L3 WITH TC].)
DISASSEMBLY/ASSEMBLY [AJ].)
06-12-2
STEERING LOCATION INDEX [L3 WITH TC]
E6U061200000W03
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E6U612ZW7001
1 Power steering fluid 4 Steering gear and linkage

(See 06--12-3 AIR BLEEDING) (See 06--12-15 STEERING GEAR AND LINKAGE
(See 06--12-4 POWER STEERING FLUID REMOVAUINSTALLATION [L3 WITH TCJ)
INSPECTION) (See 06--12-17 STEERING GEAR AND LINKAGE
~ Steering wheel and column DISASSEMBLY)
(See 06--12-6 STEERING WHEEL AND COLUMN (See 06--12-21 STEERING GEAR AND LINKAGE
INSPECTION) INSPECTION)
(See 06--12-7 STEERING WHEEL AND COLUMN (See 06--12-22 STEERING GEAR AND LINKAGE
REMOVAUINSTALLATION) ASSEMBLY)
3 Steering shaft 5 Power steering oil pump
(See 06--12-10 STEERING SHAFT INSPECTION) (See 06--12-27 POWER STEERING OIL PUMP
REMOVAUINSTALLATION [L3, L3 WITH TCJ)
(See 06--12-29 POWER STEERING OIL PUMP
DISASSEMBLY/ASSEMBLY [L3, L3 WITH TCJ)
AIR BLEEDING
E6U061200000W02
Caution
• Do not turn the steering wheel during the fluid level inspection, otherwise the fluid level changes
and cannot be inspected correctly.
1. Inspect the fluid level. (See06-12-4 POWER STEERING FLUID INSPECTION.)
2. Jack up the front of the vehicle and support it on safety stands.
3. Turn the steering wheel fully to the left and right several times with the engine not running.
4. Reinspect the fluid level.
• If it has dropped, add fluid.
- Repeat Steps 3 and 4 until the fluid level stabilizes.
Lower the vehicle.
t. Start the engine and let it idle.
8. Turn the steering wheel fully to the left and right several times.
9. Verify that the fluid is not foamy and that the fluid level has not dropped.
• If the fluid level has dropped, add fluid as necessary and repeat Steps 8 and 9.
06-12-3
POWER STEERING FLUID INSPECTION
E6U061232040W01
Fluid Level Inspection
1. Inspect the power steering fluid level.
• Add fluid to the specified level as necessary.
Power steering fluid type

ATF M-Ill, M-V or equivalent (e.g. Dexron®lll)
Power steering fluid capacity (approx. quantity)

L3 MTX: 0.77 L {0.81 US qt, 0.68 Imp qt}
L3 ATX: 0.84 L {0.89 US qt, 0.74 Imp qt}
AJ: 1.02 L {1.08 US qt, 0.90 Imp qt}
L3 WITH TC: 0.89 L {0.94 US qt, 0.78 Imp qt}
Fluid Leakage Inspection

1. Start the engine and let it idle.
2. Turn the steering wheel fully to the left and right to apply fluid pressure.
Caution
• If the steering wheel is kept in the fully turned position for more than 5 seconds, the fluid
temperature will rise excessively and adversely affect the oil pump.
3. Inspect for fluid leakage.
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L3 AJ
L3WITHTC
E6U612ZW7002
• If fluid leakage is found, replace related pipe or hose.
Note
• The points where fluid leakage may occur are indicated in the figure.
06-12-4
Fluid Pressure Inspection
1. Assemble the SSTs as shown in the figure.
E6U61 2ZW7003
2. Disconnect the pressure pipe from the oil pump,

and connect the SSTs.
L3, L3 WITH TC
Tightening torque
29.4-44.1 N·m {3.Q-4.4 kgf·m, 22-32 ft·lbf}
3. Bleed the air from the system. (See 06-12-3 AIR

BLEEDING.)
4. Open the gauge valve fully.
5. Start the engine and turn the steering wheel fully
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left and right to raise the fluid temperature to 50-
60 oc {122-140 °F}.
AJ
E6U612ZW7004
6. Close the gauge valve completely. GAUGE

7. Increase the engine speed to 1,00Q-1,500 rpm
and measure the fluid pressure generated by the CLOSE VALVE
oil pump. COMPLETELY
• If the pressure is not within the specification,
repair or replace the oil pump component.
Caution
• If the valve is left closed for more than 5
seconds, the fluid temperature will rise
excessively and adversely affect the oil
pump.
Oil pump fluid pressure

L3: 10.80-11.29 MPa {110.2-115.2 kgf/cm 2 , 1567-1637 psi}
AJ: 11.31-11.80 MPa {115.4-120.3 kgf/cm 2 , 1640-1711 psi}
L3 WITH TC: 11.3Q-11.70 MPa {116.0-119.0 kgf/cm 2 , 1639-1696 psi}
06-12-5
8. Open the gauge valve fully and increase the GAUGE
engine speed to 1,00D-1,500 rpm.
9. Turn the steering wheel fully to the left and right, OPEN VALVE
then measure the fluid pressure generated at the COMPLETELY
gear housing.
• If the pressure is not within the specification,
repair or replace the steering gear
component.
Caution
• If the steering wheel is kept in the fully
turned position for more than 5 seconds,
the fluid temperature will rise excessively
and adversely affect the oil pump.
Gear housing fluid pressure

L3: 10.8D-11.29 MPa {110.2-115.2 kgf/cm 2 , 1567-1637 psi}
AJ: 11.31-11.80 MPa {115.4-120.3 kgf/cm 2 , 164D-1711 psi}
L3 WITH TC: 11.3D-11.70 MPa {116.D-119.0 kgf/cm 2 , 1639-1696 psi}
10. Remove the SSTs. Install and tighten the pressure pipe to the specified torque.
Tightening torque
29.4-44.1 N·m {3.0-4.4 kgf.m, 22-32 ft·lbf}
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11 . Bleed the air from the system.
STEERING WHEEL AND COLUMN INSPECTION

E6U06123201 OW01
Steering Wheel Play Inspection
1. With the wheels in the straight-ahead position, gently turn the steering wheel to the left and right and verify that
the play is within the specification.
• If the play exceeds the specification, either the steering joints are worn or the backlash of the steering ge.
is excessive. Correct as necessary.
Steering wheel play

0-30 mm {0-1.18 in}
Steering Wheel Looseness Inspection

1. Move the steering wheel as shown in the figure to
inspect for column bearing wear, steering shaft
joint play, steering wheel looseness, and column
looseness.
• Repair or replace as necessary.
E6U612ZW7007
06-12-6
Steering Wheel Effort Inspection
1. Inspect the following points:
• Tire size and tire pressure
• Fluid level
• Drive belt deflection
2. With the vehicle on a hard, level surface, put the wheels in the straight-ahead position.
3. Remove the air bag module.
Warning
• Handling the air bag module improperly can accidentally deploy the air bag module, which may
seriously injure you. Read AIR BAG SYSTEM WARNINGS before handling the air bag module. (See
08-1Q-3 SERVICE WARNINGS.) (See 08- 10-5 SERVICE CAUTIONS.)
4. Start the engine and warm the power steering fluid to 50-60 oc {122-140 °F}.
5. Measure the steering wheel effort using a torque .--------------------,
wrench.
• If not within the specification, verify the
following:
No air in steering system
•
- No fluid leakage at hose or connecto rs
- Function of oil pump and steering gear
Steering wheel effort (reference value)

7.8 N·m {80 kgf.cm, 58 in·lbf} max.
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Note
E6U6 12ZW7008
• To determine whether the steering effort is
satisfactory or not, perform the inspection on
another vehicle of the same model and under the same conditions, and compare the results.
• The steering wheel effort varies with conditions as shown below.
Road conditions, such as dry or wet, and asphalt or concrete.
- Tire conditions, such as brand, wear, and tire pressure.
STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION

E6U061232010W02
Warning
• Handling the air bag module improperly can accidentally deploy the air bag module, which may
seriously injure you. Read AIR BAG SYSTEM WARNINGS before handling the air bag module. (See
08-1Q-3 SERVICE WARNINGS.) (See 08-1Q-5 SERVICE CAUTIONS.)
06-12-7
1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
3. If the steering lock component of a vehicle equipped with the advanced keyless system is replaced , perform the
following procedure after installation.
• Without immobilizer system
- Steering lock unit programming (See 09-14-17 STEERING LOCK UNIT ID CODE REGISTRATION
[WITH ADVANCED KEYLESS SYSTEM].)
• With immobilizer system
Immobilizer system resetting (See 09-14-28 IMMOBILIZER SYSTEM COMPONENT
REPLACEMENT/KEY ADDITION AND CLEARING [WITH ADVANCED KEYLESS SYSTEM].)
3 ~ 1
~"-\,.~ ' 2 39.2-49.0

El {4.D-4.9, 30-36}
~ - 8.9-12.7 N·m
~ {90-130 kgf-cm , 79-112 in·lbf}
4
-~
~EI
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" \
9
.,~~
~ ~
15.7-22.5
{1.7-2.2,
11.6-16.5}
18.6-26.5
{1 .9-2.7,
14-19}
N-m {kgf.m, ft·lbf}
E6U612ZW7009
1 Air bag module 7 Lower panel

(See 08-10-6 DRIVER-SIDE AIR BAG MODULE (See 09-17-7 LOWER PANEL REMOVAU
REMOVAUINSTALLATION) INSTALLATION .)
2 Locknut 8 Joint cover
3 Steering wheel 9 Steering shaft
(See 06-12-9 Steering Wheel Removal Note) (See 06-12-9 Steering Shaft Installation Note)
(See 06-12-9 Steering Wheel Installation Note) 10 Dust cover
4 Column cover 11 Steering lock mounting bolts
(See 09-17-6 COLUMN COVER REMOVAU (See 06-12-9 Steering Lock Mounting Bolts
INSTALLATION.) Removal Note)
5 Clock spring (See 06-12-9 Steering Lock Mounting Bolts
(See 08-10-15 CLOCK SPRING REMOVAU Installation Note)
INSTALLATION) 12 Steering lock component
6 Combination switch 13 Ignition switch
(See 09-18-19 COMBINATION SWITCH (See 09-21-3 IGNITION SWITCH REMOVAU
REMOVAUINSTALLATION.) INSTALLATION.) I
06-12-8
Steering Wheel Removal Note
Caution
• Do not try to remove the steering wheel by hitting the shaft with a hammer. The column will
collapse.
1. Set the vehicle in the straight-ahead position.

2. Remove the steering wheel using a suitable puller.
Steering Lock Mounting Bolts Removal Note

1. Make a groove in the heads of the steering lock
mounting bolts using a chisel and a hammer.
2. Remove the bolts using a screwdriver.
3. Disassemble the steering lock component.
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Steering Lock Mounting Bolts Installation Note
1. Assemble the steering lock component to the steering shaft.
2. Verify that the lock operates correctly.
3. Install new steering lock mounting bolts.
4. Tighten the bolts until the heads break off.
Steering Shaft Installation Note
Caution
• Do not apply a shock in the axial direction of the shaft.
1. Lock the tilt lever.

2. Tighten bolt A.
3. Tighten nut B.
4. Tighten nut C.
E6U612ZW7010
Steering Wheel Installation Note

1. Make sure the wheels in the straight-ahead position, and install the steering wheel.
06-12-9
STEERING SHAFT INSPECTION
E6U061232100W01
1. Inspect the following.
(1) Column bearing for damage
(2) Steering shaft length
• Replace the steering shaft component as
necessary.
Steering shaft length

211.6 mm {8.3 in}
E6U612ZW7013
2. Inspect the tilt and telescope operation.

(1) Verify that the adjusting lever moves smoothly
from unlock position to lock position.
(2) Verify that the steering shaft is fixed firmly
when the adjusting lever is locked.
• Replace the steering shaft component as
necessary.
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ADJUSTING LEVER UNLOCKED
86U0612W008
06-12-10
STEERING GEAR AND LINKAGE REMOVALJINSTALLATION [L3]
E6U061232960W01
Caution
• Performing the following procedures without first removing the ABS wheel-speed sensor may
possibly cause an open circuit in the harness if it is pulled by mistake. Before performing the
following procedures, remove the ABS wheel-speed sensor (axle side) and fix it to an appropriate
place where the sensor will not be pulled by mistake while servicing the vehicle.
1. Remove the ABS wheel-speed sensor. (See 04-13-8 FRONT ABS WHEEL-SPEED SENSOR REMOVAL/
INSTALLATION.)
4. After installation, inspect the front wheel alignment. (See 02-11-2 FRONT WHEEL ALIGNMENT.)
18.6-26.5
{1.9-2.7,
74.4-104.8
13.8-19.5}
{7.6-10.6,
\-J~
54.9-77.2}
®;.:51~~ •
~0
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~~/
39.5-53.~
V)m'\~
{4.03-5.44, ~
29.2-39.3}
~ D
I
N·m {kgf.m, ft·lbf}
E6U612ZW5003
1 Bolt (intermediate shaft) 5 Pressure pipe

(See 06-12-12 Bolt (Intermediate Shaft) Removal 6 Return hose
Note.)
(See 06-12-13 Bolt (Intermediate Shaft) Installation 7 Steering gear and linkage
Note.) (See 06-12-12 Steering Gear and Linkage
Removal Note.)
2 Cotter pin (See 06-12-13 Steering Gear and Linkage
3 Nuts (tie-rod end ball joint) Installation Note.)
4 Tie-rod end ball joint
(See 06-12-12 Tie-rod End Ball Joint Removal
Note.)
06-12-11
Bolt (Intermediate Shaft) Removal Note
1. Mark the pinion shaft and gear housing for proper
installation.
E6U612ZW7015
Tie-rod End Ball Joint Removal Note

1. Remove the tie-rod nut.
2. Separate the tie-rod end from the steering
knuckle using the SSTs.
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E6U612ZW70 16
Steering Gear and Linkage Removal Note
Caution
• Excessively loosening the crossmember nuts may possibly cause the crossmember to fall off. The
crossmember nuts must remain threaded on the studs when loosening.
1 . Support the crossmember using a jack before

removing the crossmember bracket.
· 2. Loosen the jack and lower the crossmember. FRONT
3. Remove the steering gear and linkage by pulling it CROSSMEMBER
from the left side.
E6U612ZW7017
06-12-12
Steering Gear and Linkage Installation Note
1. Tighten bolts loosely.
2. Tighten the mounting bracket bolts to the
-- specified torque in the order shown.
2
Tightening torque
74.4-104.8 N-m {7.6-10.6 kgf.m, 55-77
ft·lbf}
3. Tighten the crossmember bracket installation nuts

and bolts.
Tightening torque
Nut: 119.6-154.8 N·m {12.2-15.7 kgf·m,
B6U0612W001
89-114 ft·lbf}
Bolt: 93.1-116.6 N·m {9.50-11.88 kgf.m,
68.67-85.99 ft·lbf}
Bolt (Intermediate Shaft) Installation Note
•
1. Align the marks and install the intermediate shaft and bolt.
STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION [AJ]

E6U061232960W02
Caution
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1. Remove the joint cover.

2. Remove the ABS wheel-speed sensor. (See 04-13-8 FRONT ABS WHEEL-SPEED SENSOR REMOVAL/
INSTALLATION.)
. Remove the under cover and splash shield.
4. Separate the stabilizer control link {shock absorber side). (See02-13-18 FRONT STABILIZER REMOVAL/
INSTALLATION.)
5. Separate the front lower arm (front and rear) ball joint.02-13-10 FRONT LOWER ARM (FRONT) REMOVAL/
INSTALLATION.)
6. Remove the shock absorber bolt {lower side). (See02-13-3 FRONT SHOCK ABSORBER AND SPRING
REMOVAL/INSTALLATION.)
06-12-13
9. After installation, inspect the front wheel alignment. (See 02-11-2 FRONT WHEEL ALIGNMENT.)
11
39.5-53.4
r
74.4-104.8 {4.03-5.44,
{7.6-10.6, 54.9-77.2} 29.2-39.3}
3
Iii®--__ 18.6-26.5 m
5
39.5-53.4
{4.03-5.44, ~
®---------® ti~'J----_
" .- J ~~~1-~·~: } ~~ ~
292::.®~ ~ I ~ I
8-- 7.8-10.8N·m
{80-110 kgf.cm, ~
n--?~~
~l_ ~ ~')
u 58-791•1b0 ) 13 (g ® j <11 ~~:::::zr...,,..,d::
4
1mB
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::~::.:. ~
68.67-85.99} ~ 119.6-154.8
{9.5--15.7,
~
~ ~
119.6-154.8 l____93.1-116.6
119.6-154.8 68.7-114.1}
{9.5--15.7, {9.5-15.7,
{9.50-11.88,
68.7-114.1} ® 68.7-114.1}
68.67-85.99}
119.6-154.8 - - - - - - -
{9.5-15.7, 68.7-114.1}
N-m {kgf.m, ft·lbf}

E6U612ZW5004
1 Bolt (intermediate shaft) 4 Tie-rod end ball joint

(See 06-12-12 Bolt (Intermediate Shaft) Removal
Note.)
Note.)
I
(See 06-12-13 Bolt (Intermediate Shaft) Installation 5 Insulator bolts I
Note.)
6 Pressure pipe
2 Cotter pin
7 Return hose
3 Nuts (tie-rod end ball joint)
8 No.1 engine mount center bolt
06-12-14
9 Crossmember bracket 11 Insulator
(See 06-12-15 Crossmember Bracket Removal (See 06-12-151nsulator Installation Note.)
Note.) 12 Return hose
·o Crossmember component, steering gear and 13 Steering gear and linkage
linkage (See 06-12-13 Steering Gear and Linkage
(See 06-12-15 Crossmember Component, Installation Note.)
Steering Gear and Linkage Removal Note.)
(See 06-12-15 Crossmember Component,
Steering Gear and Linkage Installation Note.)
Crossmember Bracket Removal Note
Warning
• Removing the crossmember is dangerous. The crossmember component could fall and cause
serious injury or death. Verify that the jack securely supports the crossmember component before
•
1 . Support the crossmember component with a jack
and remove the nuts.
2. Remove the crossmember bracket.
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\_;rossmember Component, Steering Gear and Linkage Removal Note
Warning
• Removing the crossmember is dangerous. The crossmember component could fall and cause
1. Remove the crossmember component, steering gear and linkage.
Insulator Installation Note

1. Install the insulator. (Do not install the bolts.)
Crossmember Component, Steering Gear and Linkage Installation Note
Warning
• Installing the crossmember is dangerous. The crossmember component could fall and cause
installing the crossmember components, steering gear and linkage.
1. Install the crossmember component, steering gear and linkage.
STEERING GEAR AND LINKAGE REMOVAUINSTALLATION [L3 WITH TC]

E6U061232960W06
Caution
06-12-15
1. Remove the joint cover.
2. Remove the ABS wheel-speed sensor. (See 04-13-8 FRONT ABS WHEEL-SPEED SENSOR REMOVAU
INSTALLATION.)
3. Remove the under cover and splash shield.
4. Separate the stabilizer control link (shock absorber side). (See02-13-18 FRONT STABILIZER REMOVAU
INSTALLATION.)
5. Separate the front lower arm (front and rear) ball joint. (See 02-13-1 0 FRONT LOWER ARM (FRONT)
REMOVAUINSTALLATION.)
6. Remove the shock absorber bolt (lower side). (See02-13-3 FRONT SHOCK ABSORBER AND SPRING
REMOVAUINSTALLATION.)
9. After installation , inspect the front wheel alignment. (See 02-11-2 FRONT WHEEL ALIGNMENT.)
7.8-10.8
{80--110, 58-79}
~
10
74.4--104.8
m~
(
{7.1>--10.6,54.9--77.2)
33.G--44.1
{3.4--4.4,®-
24.4--32.5}
®
I
Ji
E~
' 18.6--26.5
{1 .9--2.7,
._} ~ 13.8-19.5}
lmi)4
cardiagn.com
33.G--44.1
{3.4--4.4,
24.4--32.5}
3
4
lmi1
9
119.6--154.8
{9.5--15.7,
~
119.6--154.8
{9.5--15.7,
l____93.1--131.3
{9 13
68.7--114.1} 68 .7--1141} .5-- ·3 •
. 68.7--96.8}
N·m {kgf·m, ft·lbf}
E6U612ZW701 8
06-12-16
1 Bolt (intermediate shaft) 8 Crossmember bracket
(See 06-12-12 Bolt (Intermediate Shaft) Removal (See 06-12-15 Crossmember Bracket Removal
Note.) Note)
--
(See 06-12-13 Bolt (Intermediate Shaft) Installation 9 Crossmember component, steering gear and
Note.) linkage
2 Cotter pin (See 06-12-15 Crossmember Component,
Steering Gear and Linkage Removal Note)
3 Nut (tie-rod end ball joint)
(See 06-12-15 Crossmember Component,
4 Tie-rod end ball joint Steering Gear and Linkage Installation Note)
10 Insulator
Note.)
11 Steering gear and linkage
5 Pressure pipe
(See 06-12- 13 Steering Gear and Linkage
6 Return hose Installation Note)
7 No.1 engine mount center bolt
•
STEERING GEAR AND LINKAGE DISASSEMBLY
E6U061232960W07
Caution
• Place copper plates, rag, or similar material in a vise, when securing the mounting bracket portion
of the steering gear.
cardiagn.com
1 . Disassemble in the order indicated in the table.
A6 E0612W028
1 Oil pipe 5 Boot band

2 Tie-rod end 6 Boot
3 Locknut 7 Tie rod
4 Boot clamp (See 06-12-18 Tie Rod Disassembly Note)
06-12-17
8 Washer 23 Oil seal
9 Locknut (adjusting cover) (See 06-12-20 Upper Bearing, Oil Seal
(See 06-12-18 Locknut (Adjusting Cover) Disassembly Note)
Disassembly Note) 24 Return pipe
10 Adjusting cover 25 Valve Housing
(See 06-12-19 Adjusting Cover Disassembly Note) 26 Holder
11 Yoke spring (See 06-12-20 Holder Disassembly Note)
12 Support yoke 27 0-ring
13 Bolt 28 U-gasket
14 Pinion shaft and housing component 29 Backup ring
(See 06-12-19 Pinion Shaft and Housing 30 Steering rack
Component Disassembly Note)
31 Seal ring
15 Pinion shaft component
(See 06-12-19 Pinion Shaft Component 32 0-ring
Disassembly Note) 33 Oil seal
(See 06-12-20 Oil Seal, Inner Guide Disassembly
16 0-ring
Note)
17 Snap ring
(See 06-12-19 Snap Ring Disassembly Note) 34 Inner guide
(See 06-12-20 Oil Seal, Inner Guide Disassembly
18 Control valve component Note)
19 Seal ring 35 Gear housing
20 Pinion shaft 36 Mounting rubber
21 Valve housing component (See 06-12-20 Mounting Rubber Disassembly
cardiagn.com
22 Upper bearing Note)
(See 06-12-20 Upper Bearing, Oil Seal
Disassembly Note)
Tie Rod Disassembly Note

1. Unclamp the washer.
2. Remove the tie rod.
Locknut (Adjusting Cover) Disassembly Note

1. Remove the locknut using the SST.
A6E0612V(
06-12-18
Adjusting Cover Disassembly Note
1. Remove the adjusting cover.
A6E0612W033
Pinion Shaft and Housing Component Disassembly Note

1. Hold the pinion shaft as shown, and pull out the pinion shaft and housing component.
cardiagn.com
A6E0612W038
-'11ion Shaft Component Disassembly Note
Note
• If the pinion shaft does not come out easily, remove it using a press.
1. Push out the pinion shaft component from the valve housing as shown.
~----------------------------------~
A6E0612W034
Snap Ring Disassembly Note

1. Carefully remove the snap ring without damaging the pinion shaft component.
~--------~------------------------~
PINION SHAFT
COMPONENT
D6E614ZW3015
06-12-19
Upper Bearing, Oil Seal Disassembly Note
1. Set the SST as shown.
2. Using a press, remove the oil seal and upper
bearing without applying pressure to the edge of
the valve housing.
A6E0612W035
Holder Disassembly Note

1. Cut away the staked area by using a drill.
Caution
• Carefully pull out the holder without
damaging the U gasket.
2. Disassemble the holder.
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A6E0612W037
Oil Seal, Inner Guide Disassembly Note

1. Set the SSTs into the valve side.
2. Install the SST to the gear housing.
3. Press out the oil seal and inner guide.
~
~
A6E06 12W086
Mounting Rubber Disassembly Note

• Press the mounting rubber out from the gear housing using the SSTs and a press .
.-------------------------------------.
A6E0612W040
06-12-20
STEERING GEAR AND LINKAGE INSPECTION
E6U061232960W08
Rack Inspection
__ 1. Inspect the rack for cracking, damage, and tooth wear. Replace it as necessary.
Measure the runout of the rack. .-:---------=-----------
Steering rack runout

Large diameter portion (near point A): 0.15
mm {0.006 in} max.
Small diameter portion (near point B): 0.20
mm {0.008 in} max.
3. If not within the specification, replace the rack.
D6E614ZW3016
Tie-rod End Inspection

1. Inspect the tie-rod end for damage and boot cracks. Replace it as necessary.
•
2. Inspect the ball joint for looseness. Replace the tie-rod end as necessary.
3. Rotate the ball joint five times.
4. Measure the rotation torque of the ball joint using
the SST and a pull scale.
cardiagn.com
Tie-rod end rotational torque
0.6-2.0 N-m {6.2-20.3 kgf.cm, 5.4-17.7
in·lbf}
[Pull scale reading 6.0-20.0 N {0.62-2.03
kgf, 1.4-4.4 lbf}]
!1. If not within the specification, replace the tie-rod

end.
A6E6316W100
Tie rod Inspection

1. Inspect the tie rod for bending and damage. Replace it as necessary.
2. Inspect the ball joint for looseness. Replace the tie rod as necessary.
3. Swing the tie rod five times.
4. Measure the swinging torque using a pull scale.
Tie rod swing torque

0.4-4.0 N·m {4.1-40.7 kgf.cm, 3.6-35.4
in·lbf}
[Pull scale reading 4.0-40.0 N {0.41-4.07 100 mm
{3.9 in}
kgf, 0.9-8.9 lbf}]
5. If not within the specification, replace the tie-rod.

lei I I I I I I
A6E0612W043
06-12-21
STEERING GEAR AND LINKAGE ASSEMBLY
E6U061232960W09
Caution
• Place copper plates, rag, or similar material in a vise, when secure the mounting bracket portion ' -
the steering gear.
1. Assemble in the order indicated in the table.
16-20
{1.7-2.0,
12-14} ~
~ ~J -s
~~~ml
®----@mllill
~ y1
4Q-50
{4.1-4.9, ~mJEI • · Iii~
3Q-36} ~ ~ 68.6-98.0
m:l ~@
m:l - 1 'b ~ _ (W {7.0o-9.99,
50.6-72.2}
\
!~I!~ a @
i--
cardiagn.com
~g-~~~-0~'®! .Ju~EI
15-22}
El
Iii ~
~
- Elto~~ 5
7
~X 6 Iii
20-30
{2.1-3.0,
15-22} 20-30 t
Aj\~ Iii 70-80
{7.2-8.1,
Ill
{2.1-3.0, ·~ ao-100 52-58}

15-22} Iii@< ~ {8.2-10.1,
~~~< 8 Iii 59-73}
~~~ @
~ {7.00-9.99,
68~98.0
50.6-72.2} N·m {kgf-m , ft·lbf}
A6E0612W044
1 Gear housing 12 Oil seal

2 Mounting rubber (See 06-12-25 Oil Seal Assembly Note)
(See 06-12-23 Mounting Rubber Assembly Note) 13 Valve housing
3 Oil seal 14 Upper bearing
(See 06-12-23 Oil Seal, Inner Guide Assembly (See 06-12-25 Upper Bearing Assembly Note)
Note) 15 Pinion shaft
4 Inner guide 16 Control valve
(See 06-12-23 Oil Seal, Inner Guide Assembly
Note) 17 Seal ring
(See 06-12-25 Seal Ring Assembly Note)
5 0-ring
18 Snap ring
6 Seal ring
19 0-ring
7 Steering rack
20 Bolt
8 Backup ring
21 Support yoke
9 U-gasket i
22 Yoke spring
10 0-ring
23 Adjusting cover
11 Holder (See 06-12-26 Adjusting Cover Assembly Note)
(See 06-12-24 Holder Assembly Note)
24 Locknut (adjusting cover)
06-12-22
25 Washer 29 Boot clamp
26 Tie rod 30 Locknut
. 27 Boot 31 Tie-rod end
B Boot band 32 Oil pipe
33 Return pipe
Mounting Rubber Assembly Note

1. Apply soapy water to the rubber part of the mounting rubber.
2. Press the mounting rubber until the mounting .----------------------,
rubber end comes out completely from the gear
housing using the SSTs and a press.
cardiagn.com
A6E0612W087
3. Reverse the gear housing, then press the RUBBER

mounting rubber until the mounting rubber end
comes out completely from the other side. At this
time, mounting rubber end and steel pipe are
aligned.
D6E6 14ZW30 17
Oil Seal, Inner Guide Assembly Note

1. Install a new 0-ring and a new seal ring to the rack's piston.
2. After installing the seal ring , seat it properly at the piston circumference.
3. Apply grease to a new oil seal and inner guide.
4. Install the oil seal to the SSTs.
A6E0612W048
06-12-23
5. Using the SST, place the oil seal and inner guide
at the edge of the steering rack's pinion, and
remove the SST.
A6E06 12W049
6. After installing the steering rack to the gear

housing, press the oil seal and inner guide using
the SSTs until the force required suddenly
increases.
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A6E06 12W039
Holder Assembly Note

1. Apply grease to the U-gasket and 0-ring.
2. Assemble the U-gasket, backup ring and 0-ring into the holder.
3. Assemble the SST to the steering rack. r----------------------,
A6E0612W090
4. Stake the holder to the cylinder using a punch.
A6E6316W012
06-12-24
Oil Seal Assembly Note
1. Apply grease to a new oil seal.
2. Press in the new oil seal using the SSTs.
A6E0612W036
Upper Bearing Assembly Note

1. Apply grease to a new upper bearing.
2. Press in the upper bearing using the SSTs.
cardiagn.com
al Ring Assembly Note
1. Install a new seal ring to the valve part of the pinion shaft using the SST.
2. After installing it, seat it properly using the SST. ...----=--------------------,
3. Install the snap ring.
A6E0612W052
06-12-25
Adjusting Cover Assembly Note
1. Set the rack to the center position.
2. Tighten the adjusting cover to 4.9 N·m {50
kgf.cm, 36 in·lbf} three times, then return it 25°
using the SST.
3. Apply sealant to the threads of the locknut.
4. Attach the locknut.
A6E0612W062
5. Measure the pinion torque using the SST and a

pull scale.
Pinion shaft rotation torque

Center of rack ±90°: 0.7-1.1 N·m {7.2-11.2
kgf.cm, 6.2-9.7 in·lbf}
[Pull scale reading 7-11 N {0.8-1.1 kgf,
1.6-2.4 lbf}]
Except center of rack ±90°: Less than 1.6
cardiagn.com
N·m {16.3 kgf.cm, 11.8 in·lbf}
[Pull scale reading Less than 16.7 N {1.7
kgf, 3.8 lbf}]
A6E0612W042
6. If not as specified, repeat steps 2 through 5.

7. Install the locknut using the SST (49 8032 320).
Tightening torque
4o-49 N·m {4.1-4.9 kgf.m, 3Q-36 ft·lbf}
Hermetic sealing inspection

1. Connect the SSTs to the power cylinder section of the gear housing.
2. Apply 53.3 kPa {400 mmHg, 15.7 inHg} vacuum .------=--------=------------,
with a vacuum pump and verify that it is held for at
least 30 s.
3. If the vacuum is not held, replace the oil seal.
A6E0612W054
06-12-26
POWER STEERING OIL PUMP REMOVALJINSTALLATION [L3, L3 WITH TC]
E6U061232650W01
1. Remove the drive belt. (See 01-10A-3 DRIVE BELT REPLACEMENT [L3].} (See 01-10B-3 DRIVE BELT
REPLACEMENT [L3 WITH TC].)
Remove in the order indicated in the table .
. ~ · Install in the reverse order of removal.
29.4-44.1
~ (3.00--4.49, 21.7-32.5)
cardiagn.com
18.6-25.5
{1 .9-2.6, 14-18}
E6U612ZW7019
Pressure switch connector 3 IReturn hose

Pressure pipe
06-12-27
POWER STEERING OIL PUMP REMOVAUINSTALLATION [AJ]
E6U061232650W02
1. Remove the splash shield (right side).
2. Remove the under cover.
3. Remove the front drive belt. (See 01-1 OC-4 DRIVE BELT REPLACEMENT [AJ].)
4. Remove the oil level gauge pipe.
5. Remove the A/C compressor installation bolts.
6. Remove the exhaust manifold (LH). (See 01-15C-2 EXHAUST SYSTEM REMOVAUINSTALLATION [AJ].)
4 18.6-25.5
{1.9-2.6, 14-18}
29.4-44.1
{3.0o-4.49, 21.7-32.5}
~'l jm
cardiagn.com
@
18.6-25.5
{1.9-2.6, 14-18}
7
8
N-m {kgf·m, ft·lbf}
D6U612ZW7006
1 Pressure switch connector 5 Power steering oil pump bracket, Power steering oil
2 Pressure pipe pump
3 Return hose 6 Bolts
4 Bolts 7 Power steering oil pump
06-12-28
POWER STEERING OIL PUMP DISASSEMBLY/ASSEMBLY [L3, L3 WITH TC]
E6U061232650W03
Note
• The following procedure is for replacement of the 0-ring and oil seal only. Replace the pump component if
other repairs are necessary.
1. Disassemble in the order indicated in the table.

2. Assemble in the reverse order of disassembly.
2<--30{26--3\;21} 49--69 {5.0---7.0, 36.2-50.8}
.m---<?
•
cardiagn.com
10
7
El
B6U0612W006
1 Power steering oil pump component 7 Clip

(See 06-12-30 Power Steering Oil Pump (See 06-12-30 Clip Disassembly Note.)
Component Disassembly Note.) (See 06-12-31 Clip Assembly Note.)
2 Pressure switch component 8 Fluid reservoir
3 Connector 9 0-ring
~ 0-rings 10 Rear pump body
(See 06-12-31 Rear Pump Body Assembly Note.)
I 5 Control valve
11 Gasket
6 Spring
12 Clip
06-12-29
13 Cam ring 17 0-ring
(See 06-12-31 Cam Ring Assembly Note.) 18 Shaft component
14 Rotor 19 Oil seal
15 Vane (See 06-12-31 Oil Seal Assembly Note.)
(See 06-12-31 Vane Assembly Note.) 20 Front pump body I
16 Side plate
Power Steering Oil Pump Component Disassembly Note

1. Secure the power pressure oil pump using the .--------------------,
SST.
Caution
• Use the SST to prevent damage to the
pump when securing it in a vise.
A6A6614W001
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Clip Disassembly Note
1. Lift up the clip tab using a screwdriver (-).
2. Remove the clip pushing with a screwdriver(-)
and a hammer as shown in the figure.
CUPEJ
B6U0612W014
06-12-30
Clip Assembly Note
1. Push the clip slowly in the direction shown in the
figure.
, Confirm that the clip tab is caught correctly.
CLIPiiJ
B6U0612W015
•
cardiagn.com
Oil Seal Assembly Note
1. Install the oil seal in the front pump body using
the SST and plastic hammer.
Vane Assembly Note

1. Place the vanes in the rotor with the rounded
edges contacting the cam.
Cam Ring Assembly Note

1. Install the cam ring in the front pump body with
the mark facing upward.
Rear Pump Body Assembly Note

1. After installing the rear body, manually turn the
shaft to verify that it rotates smoothly.
A6E6316W014
06-12-31
POWER STEERING OIL PUMP DISASSEMBLY/ASSEMBLY [AJ]
E6U061232650W04
Note
• The following procedure is for replacement of the 0-ring and oil seal only. Replace the pump component
other repairs are necessary.
1 . Disassemble in the order indicated in the table.

2. Assemble in the reverse order of disassembly.
25.5-29.4
{2.6-2.99, 18.8-21.7} - - -
25-30
~.,._~
9
wm
•
cardiagn.com
~m•
~
?-~J~ 7 I
9.8-13.7
{1.0-1.3, 7.2-10.1}
C>-®ml
~ ...~.. {5.0-5.9, 36.2-43.2}
86U0612W009
1 Pressure switch component 11 Clip

2 0-rings 12 Cam ring
3 Connector (See 06-12-31 Cam Ring Assembly Note.)
4 Spring 13 Rotor
5 Control valve 14 Vane
(See 06-12-31 Vane Assembly Note.)
6 0-ring
15 Side plate
7 Suction pipe
16 0-rings
8 0-ring
17 Shaft component
9 Rear pump body
(See 06-12-31 Rear Pump Body Assembly Note.) 18 Oil seal
(See 06-12-31 Oil Seal Assembly Note.)
10 Gasket
19 Front pump body I
06-12-32
TECHNICAL DATA
06-50 TECHNICAL DATA

~TEERING TECHNICAL DATA .... . ... 06-50-1
STEERING TECHNICAL DATA

E6U065000000W01
Item Specification
Power steering fluid type ATF M-Ill, M-V or equivalent (e.g. Dexron®lll)
Power steering fluid capacity

. L3 MTX: 0.77 L {0.81 US qt, 0.68 Imp qt}
L3 ATX: 0.84 L {0.89 US qt, 0.741mp qt}
(approx. quantity) AJ : 1.02 L {1 .08 US qt, 0.90 Imp qt}
L3 WITH TC: 0.89 L {0.94 US qt, 0.781mp qt}
L3: 10.80-11.29 MPa {110.2-115.2 kgf/cm 2 , 1567-1637 psi}
Oil pump fluid pressure AJ: 11 .31-11 .80 MPa {115.4-120.3 kgf/cm 2 , 1640-1711 psi}
L3 WITH TC:
11 .30-11.70 MPa {116.0-119.0 kgf/cm 2 , 1639-1696 psi}
•
L3: 10.80-11.29 MPa {110.2-115.2 kgf/cm 2 , 1567-1637 psi}
Gear housing fluid pressure AJ: 11.31-11 .80 MPa {115.4-120.3 kgf/cm 2 , 1640-1711 psi}
L3 WITH TC:
11.30-11.70 MPa {116.0-119.0 kgf/cm 2 , 1639-1696 psi}
Steering wheel play 0-30 mm {Q-1.18 in}
cardiagn.com
Steering wheel effort (reference value) 7.8 N-m {80 kgf-cm, 58 in-lbf} max.
Steering shaft length 211.6 mm {8.3 in}
Large diameter portion: 0.15 mm {0.006 in} max.
Steering rack runout
Small diameter portion: 0.20 mm {0.008 in} max.
0.6-2.0 N-m {6.2-20.3 kgf-cm, 5.4-17.7 in-lbf}
Tie-rod end rotational torque
[Pull scale reading 6.Q-20.0 N {0.62-2.03 kgf, 1.4-4.4 lbf}]
0.4-4.0 N·m {4.1-40.7 kgf-cm, 3.6-35.4 in -lbf}
· rod swing torque
[Pull scale reading 4.0-40.0 N {0.41-4.07 kgf, 0.9-8.91bf}]
Center of rack ±90°: 0.7-1.1 N-m {7.2-11.2 kgf-cm, 6.2-9.7 in -lbf}
Pinion shaft rotation torque Except center of rack ±90°:
Less than 1.6 N-m {16.3 kgf-cm, 11 .8 in-lbf}
* : When reservoir tank is at maximum volume
06-50-1
cardiagn.com
:St:HVI\,;1: I UUL~
06-60 SERVICE TOOLS

~~TEERING SST .................... 06-GQ-1
STEERING SST
E6U066000000W01
491232 670B 49 H002 671 49 G032 3A4A
Power steering Adapter Power steering

~
gauge set
--8-~·
~ iCID»
gauge adapter
set @"@' ~
49 T028 3AO 49 B032 320 49 B032 317
~~
Ball joint puller Wrench Bearing and oil
~
set seal remover
49 F032 303 49 B032 323 49 N032 319A

•
cardiagn.com
Handle Rod seal Support plate
~
remover body
([@
T028 301 49 0180 510B 49 B032 324
Dust boot Preload Rod seal

installer measuring protector body
attachment
49 B032 325 49 B001 797 49 B032 326
Rod seal guide Handle Outer box

protector
49 B032 331 49 N032 320 49 E032 305
~
Oil seal installer Bearing installer Slipper seal
protector
49 E032 306 49 0032 316 49 G032 3A1
®
Slipper seal
~
Protractor Joint host set
former
06-60-1

SM 8

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SERVICE TOOLS

1:49 F026 102 1:49 H028 202 1:49 F027 009

1: 49 F027 003 1:49 W027 001 1:-

Handle Body WDS

GENERAL PROCEDURES . ... 06-10 TECHNICAL DATA . ......... 06-50

06-10 GENERAL PROCEDURES

Power Steering Components Removal/Installation

Suspension Arm Removal/Installation

06-12 ENGINE SPEED SENSING POWER STEERING

1 Power steering fluid 4 Steering gear and linkage

1 Power steering fluid 4 Steering gear and linkage

Power steering fluid type

Power steering fluid capacity (approx. quantity)

Fluid Leakage Inspection

3. Inspect for fluid leakage.

• If fluid leakage is found, replace related pipe or hose.

2. Disconnect the pressure pipe from the oil pump,

3. Bleed the air from the system. (See 06-12-3 AIR

6. Close the gauge valve completely. GAUGE

Oil pump fluid pressure

Gear housing fluid pressure

STEERING WHEEL AND COLUMN INSPECTION

Steering wheel play

Steering Wheel Looseness Inspection

Steering wheel effort (reference value)

STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION

~"-\,.~ ' 2 39.2-49.0

1 Air bag module 7 Lower panel

1. Set the vehicle in the straight-ahead position.

Steering Lock Mounting Bolts Removal Note

Steering Shaft Installation Note

1. Lock the tilt lever.

Steering Wheel Installation Note

Steering shaft length

2. Inspect the tilt and telescope operation.

N·m {kgf.m, ft·lbf}

1 Bolt (intermediate shaft) 5 Pressure pipe

Tie-rod End Ball Joint Removal Note

Steering Gear and Linkage Removal Note

1 . Support the crossmember using a jack before

3. Tighten the crossmember bracket installation nuts

Bolt (Intermediate Shaft) Installation Note

STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION [AJ]

1. Remove the joint cover.

N-m {kgf.m, ft·lbf}

1 Bolt (intermediate shaft) 4 Tie-rod end ball joint

Crossmember Bracket Removal Note

1. Remove the crossmember component, steering gear and linkage.

Insulator Installation Note

Crossmember Component, Steering Gear and Linkage Installation Note

1. Install the crossmember component, steering gear and linkage.

STEERING GEAR AND LINKAGE REMOVAUINSTALLATION [L3 WITH TC]

1 Oil pipe 5 Boot band

Tie Rod Disassembly Note

Locknut (Adjusting Cover) Disassembly Note

Pinion Shaft and Housing Component Disassembly Note

-'11ion Shaft Component Disassembly Note

Snap Ring Disassembly Note

Holder Disassembly Note

2. Disassemble the holder.

Oil Seal, Inner Guide Disassembly Note

Mounting Rubber Disassembly Note

Steering rack runout