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Classification: Internal Use

NUMBER E27-S01
REV. No. 6
ENGINEERING STANDARD DATE SEP 2018
PAGE 1 OF 6

Electrical Heat Trace System Specification


(This is an addendum to PIP ELSHT01, Technical Revision January 2017)

This document is issued by PE, SABIC E&PM, Jubail Industrial City, Kingdom of Saudi Arabia. The information contained in
this document is the confidential property of SABIC. It cannot be disclosed, copied or used for any purpose without approval
from SABIC. If you are not authorized to posses this document, please destroy it immediately.
NUMBER E27-S01
Electrical Heat Trace System REV. No. 6

Specification DATE SEP 2018

ENGINEERING STANDARD PAGE 2 OF 6

CONTENTS
1. PURPOSE .................................................................................................................................... 3
2. GENERAL ..................................................................................................................................... 3
3. ADDENDA .................................................................................................................................... 3
4. REVISION HISTORY .................................................................................................................... 6

Table I REPLACEMENT TABLE........................................................................................................ 3


NUMBER E27-S01
Electrical Heat Trace System REV. No. 6

Specification DATE SEP 2018

ENGINEERING STANDARD PAGE 3 OF 6

1. Purpose
Process industry Practices (PIP) ELSHT01 is adopted as a SABIC Engineering Standard with the
following addendum.

2. General
2.1 Electric Heat Trace System manufactured to this specification shall conform to PIP- ELSHT01,
(Revision – January 2017), except as modified by this specification, project specification or by the
purchase order.
2.2 Throughout the document, substitute the documents/information in 1st column of Table I with the
indicated equivalent in column 2:

Table I
Replacement Table
Original Text Replace With:

PIP ELSHT01 SES E27-S01

120 VAC,208 VAC,480 VAC 230 VAC

2.3 The word “should” shall be replaced by the word “shall” wherever it appears in the referenced
standards and PIP ELSHT01.

3. Addenda
The following sections, subsections and paragraphs numbers refer to PIP-ELSHT01, (Revision –
January 2017).
2. References
2.1 Substitute the paragraph as follows:
SABIC Engineering Standards (SES)
The following documents are additional references and are part of this addendum. The
latest issues, amendments and supplements to these documents shall apply unless
otherwise indicated.
E02-G01 Electrical Design Criteria
E04-S02 Dry Type Transformers Up to 500 KVA (NEC)
E22-S01 Low Voltage Cables
Z01-G07 Specification for Shop Preparation of Equipment and Materials for
Shipment
National Fire Protection Agency (NFPA)
NFPA 496 Standard for Purged and Pressurized Enclosures For Electrical
Equipment
Classification: Internal Use

NUMBER E27-S01
Electrical Heat Trace System REV. No. 6

Specification DATE Sep 2018

ENGINEERING STANDARD PAGE 4 OF 6

NEC Article 27 Fixed Electric Heating Equipment for Pipelines and Vessels
4. Requirements
4.1 General
4.1.2 Substitute with the following:
Unless otherwise specified on the purchaser’s data sheet, equipment shall be designed to
perform satisfactory under the conditions specified in section 3 of SES E02-G01.
4.1.5 Add the following paragraph:
A ground fault protective circuit breaker, type to trip at 30 mA ground fault current, or other
ground fault protection circuitry shall be provided.
4.2 Heating Cable
Modify the following paragraph:
4.2.2: Self-regulating heating cable shall be designed for a useful life of 20 years minimum with
“power on” continuously, at maximum voltage of 230 V, based on the useful life criteria of retention
of at least 75% of rated power after 20 years of operation at the maximum published continuous
exposure (i.e., maintain) temperature.
4.4 Space Heaters
Substitute 4.4.3 & 4.4.4 with new paragraphs as follow:
4.4.3 The heat tracing control panel shall be provided with a space heater rated at 230 Vac
4.4.4 Space heater shall be sized to provide the required heat output operating on a 230 Vac
Add the following paragraph:
4.4.11 In the process heat trace control panels, 230 Vac control and space heater power supplies
shall be provided from individual branch circuit breakers in the power distribution panel
board.
4.4.12 Supplementary fusing shall be installed for the control circuits if required to provide
adequate protection.
4.6 Controls
4.6.2 Configurations
Add the following paragraph:
4.6.2.5 For Control Panels located in Hazardous Areas and provided with purging
system, t h e Purge System shall be in accordance with NFPA 496. Alarm
indicating “LOSS OF PURGE” shall be provided.
4.7 Special Requirements
4.7.2 Modify as below:
An “End of line” indication light shall be provided for each heat tracing circuit.
4.8 Design
Add new paragraphs as follows:
4.8.3 Circuit Breakers and Distribution Panel
Main breakers and distribution panels shall be surface mounted on the back of each
control panel. Unless specified otherwise, distribution panels shall be 230/400 V with
a three pole main breaker rated at 125 percent of the transformer secondary current to
which it is connected.
Ground fault equipment protection with a nominal 230/400 Vac , 30 mA trip is required
for each circuit breaker in accordance with the NEC Article 427
4.8.1 Contactors
Contactors shall be open type, electrically held, with 230 Vac coil and normally open
Classification: Internal Use

NUMBER E27-S01
Electrical Heat Trace System REV. No. 6

Specification DATE Sep 2018

ENGINEERING STANDARD PAGE 5 OF 6

contacts. Contactors shall be fully rated and designed to withstand in-rush currents
associated with the type of heater cables used. Contacts shall be copper alloy with silver
cadmium alloy contact buttons.
4.8.2 All equipment and material shall be furnished in accordance with area
classification requirements as specified by SES E02-G01 Section 6.
4.8.3 Bonding and Grounding
(i) All equipment, junction box and control panels shall comply with SES-E11-S03.
(ii) A copper ground bus shall be installed at the bottom of each control panel and shall
be solidly grounded and solidly bonded to panel enclosure.
(iii) The neutral bus in power distribution board shall be connected to ground bus.
4.10 Inspection and Testing
Add the following new paragraphs:
4.10.4 Final approval and release by SABIC shall be required prior to shipment of the
equipment.
4.10.5 If FAT is not witnessed by SABIC then all the test results shall be sent to SABIC for
review and approval prior to shipment. Shipment shall not proceed unless SABIC
approves test certificates.
4.11 Shipping
Add the following paragraph:
4.11.9 Refer SES Z01-G07 for additional shipping requirements.
4.12 Documentation
Add the following paragraph:
4.12.10 Certified copies of factory test reports
4.13 Conflict Resolution
Substitute the paragraph as follows:
Any conflict(s) between this specification, SES, industry standards and engineering drawings shall
be resolved at the discretion of SABIC.
In general, when resolving conflicts, the following order of precedence shall apply:
a) Purchase order
b) PIP ELESHT01-D Data Sheet, One-line diagram(s) and associated drawings & documents
c) This SES E27-S01
d) Referenced documents
Classification: Internal Use

NUMBER E27-S01
Electrical Heat Trace System REV. No. 6

Specification DATE Sep 2018

ENGINEERING STANDARD PAGE 6 OF 6

4.14 Data Sheet


Add the following in PIP Datasheet ELSHT01D in the Service Conditions:
Seismic Certificate:
Required
Modify PIP Datasheet ELSHT01D as below:

• END OF LINE INDICATION LIGHT (4.7.2):

Delete the following:


NOT REQUIRED
Add the following to PIP Datasheet ELSHT01D:

• TESTING AND INSPECTION:

Inspection by SABIC: Required Not Required

ROUTINE TESTS: Required Witnessed

SPECIAL TESTS: Required Witnessed

4. Revision History
Revision No. 4, Sep 2015 Complete revision by adopting PIP ELSHT01 with addenda.
Revision No. 5, Dec 2016 Withdrawal of Data sheet E27-X01
Revision No. 6, Sep 2018 Revised based on the revision of PIP ELSHT01 January 2017
COMPLETE REVISION
January 2017

Electrical

PIP ELSHT01
Self-Regulated Electric Heat Trace System
Specification
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these technical
requirements into a single set of Practices, administrative, application, and engineering
costs to both the purchaser and the manufacturer should be reduced. While this Practice
is expected to incorporate the majority of requirements of most users, individual
applications may involve requirements that will be appended to and take precedence over
this Practice. Determinations concerning fitness for purpose and particular matters or
application of the Practice to particular project or engineering situations should not be
made solely on information contained in these materials. The use of trade names from
time to time should not be viewed as an expression of preference but rather recognized
as normal usage in the trade. Other brands having the same specifications are equally
correct and may be substituted for those named. All Practices or guidelines are intended
to be consistent with applicable laws and regulations including OSHA requirements. To
the extent these Practices or guidelines should conflict with OSHA or other applicable
laws or regulations, such laws or regulations must be followed. Consult an appropriate
professional before applying or acting on any material contained in or suggested by the
Practice.

This Practice is subject to revision at any time.

© Process Industry Practices (PIP), Construction Industry Institute, The University of


Texas at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP Member
Companies and Subscribers may copy this Practice for their internal use. Changes or
modifications of any kind are not permitted within any PIP Practice without the express
written authorization of PIP. Authorized Users may attach addenda or overlays to clearly
indicate modifications or exceptions to specific sections of PIP Practices. Authorized Users
may provide their clients, suppliers and contractors with copies of the Practice solely for
Authorized Users’ purposes. These purposes include but are not limited to the procurement
process (e.g., as attachments to requests for quotation/ purchase orders or requests for
proposals/contracts) and preparation and issue of design engineering deliverables for use
on a specific project by Authorized User’s client. PIP’s copyright notices must be clearly
indicated and unequivocally incorporated in documents where an Authorized User desires
to provide any third party with copies of the Practice.

PUBLISHING HISTORY
September 2011 Issued
January 2017 Complete Revision

Not printed with State funds


COMPLETE REVISION
January 2017

Electrical

PIP ELSHT01
Self-Regulated Electric Heat Trace System
Specification
Table of Contents
1. Scope ........................................... 2
2. References .................................. 2
2.1 Industry Codes and Standards ........ 2

3. Definitions ................................... 2
4. Requirements.............................. 2
4.1 General ............................................ 2
4.2 Heating Cable .................................. 3
4.3 Control Panels ................................. 3
4.4 Space Heaters ................................. 4
4.5 Accessories ...................................... 5
4.6 Controls ............................................ 5
4.7 Special Requirements ...................... 6
4.8 Design .............................................. 7
4.9 Nameplates ...................................... 7
4.10 Inspection and Testing ..................... 7
4.11 Shipping ........................................... 7
4.12 Documentation ................................. 7
4.13 Conflict Resolution ........................... 8
Data Form
ELSHT01-D – Self-Regulated Electric Heat Trace System Data Sheet (4 Pages)
ELSHT01-R – Self-Regulated Electric Heat Trace System Documentation Requirements Sheet
(4 Pages)

Process Industry Practices Page 1 of 8


PIP ELSHT01 COMPLETE REVISION
Self-Regulated Electric Heat Trace System Specification January 2017

1. Scope
This Practice provides the requirements for equipment, materials, and design services for
electrical heat trace systems that use parallel-trace self-regulating type heat trace cable with
ground braid. This Practice includes requirements for heat trace cable, monitor-control panel,
junction boxes, and temperature sensors.

The following are not included in this Practice:

a. Series-resistance, mineral-insulated, inductance type, and impedance type heat tracing


systems
b. Panelboards, circuit breakers, and field wiring of heat tracing system components
c. Installation of the equipment and materials provided
d. Insulation materials or installation

2. References
Applicable parts of the following Practices, industry codes and standards, and references shall be
considered an integral part of this Practice. The edition in effect on the date of contract award
shall be used, except as otherwise noted. Short titles are used herein where appropriate.

2.1 Industry Codes and Standards


 Institute of Electrical and Electronics Engineers (IEEE)
– IEEE 515 - Standard for the Testing, Design, Installation, and Maintenance of
Electrical Resistance Heat Tracing for Industrial Applications
 National Fire Protection Association (NFPA)
– NFPA 70 - National Electrical Code (NEC)

3. Definitions
owner: The party who owns the facility wherein the electric heat tracing system will be used

purchaser: The party who awards the contract to the supplier. The purchaser may be the owner or
the owner’s authorized agent.

supplier: The party responsible for supplying the electric heat tracing system components

4. Requirements
4.1 General
4.1.1 Electric heat trace systems shall be designed and tested in accordance with
purchaser’s PIP ELSHT01-D Data Sheet, IEEE 515, and applicable requirements
of the NFPA 70.
4.1.2 See purchaser’s PIP ELSHT01-D Data Sheet for site conditions, available power
supply, and related information.

Process Industry Practices Page 2 of 8


PIP ELSHT01 COMPLETE REVISION
Self-Regulated Electric Heat Trace System Specification January 2017

4.1.3 Heat trace cable and associated components necessary for field installation of a
complete operating system shall be provided.
4.1.4 All equipment and components shall be certified and labeled by a third party
Nationally Recognized Testing Laboratory.
4.2 Heating Cable
4.2.1 Heating cable shall be suitable for the area classification and service
temperatures specified on purchaser’s PIP ELSHT01-D Data Sheet.
4.2.2 Self-regulating heating cable shall be designed for a useful life of 20 years
minimum with “power on” continuously, based on the useful life criteria of
retention of at least 75% of rated power after 20 years of operation at the
maximum published continuous exposure (i.e., maintain) temperature.
4.2.3 Cables shall be covered by metallic braid of tinned or nickel plated copper that
provides nominal coverage of 80% and exhibits resistance of 0.005 ohm/ft
maximum (0.016 ohm/meter).
4.2.4 Unless otherwise specified on purchaser’s PIP ELSHT01-D Data Sheet, braid
shall be covered with corrosion resistant fluoropolymer external jacket.
4.2.5 Cables for lines entering buildings shall include sufficient length to heat trace the
line two feet into the building interior.
4.2.6 Spiral wrapping of lines shall not be permitted.
4.2.7 Manufacturer’s supplied and approved junction boxes for termination of the
heating cable shall be used, in accordance with the manufacturer’s installation
instructions. Enclosures for power junction boxes shall be in accordance with
purchaser’s PIP ELSHT01-D Data Sheet.
4.2.8 Cable shall be designed to permit being crossed over itself and cut to length in
the field.
4.2.9 Unless otherwise specified on purchaser’s PIP ELSHT01-D Data Sheet, tees shall
not be permitted in heating cable.
4.3 Control Panels
4.3.1 Enclosures for electronic controllers shall be as specified on the purchaser’s
PIP ELSHT01-D Data Sheet.
4.3.2 Enclosures for electronic controllers installed in hazardous areas shall be as
specified on the purchaser’s PIP ELSHT01-D Data Sheet
4.3.3 Unless otherwise specified on purchaser’s PIP ELSHT01-D Data sheet, control
panels shall have a front window for viewing control devices.
4.3.4 Wiring
4.3.4.1 Controller terminals shall be factory-wired to terminal blocks for
incoming and exiting control wiring.
4.3.4.2 Dedicated terminal blocks for exiting RTD wiring shall be provided
and separated from power and control terminal blocks.

Process Industry Practices Page 3 of 8


PIP ELSHT01 COMPLETE REVISION
Self-Regulated Electric Heat Trace System Specification January 2017

4.3.4.3 All wiring shall be marked on each end with permanently printed wire
markers, either heat-shrinkable or slip-on type. Adhesive-type wire
labels shall not be permitted.
4.3.4.4 All wires, terminals, and devices shall be numbered and tagged in
accordance with the power and control wiring diagrams.
4.3.4.5 All wiring shall be continuous from terminal to terminal without
splicing.
4.3.4.6 Unless otherwise specified on purchaser’s PIP ELSHT01-D Data
Sheet, wiring shall be stranded copper conductor with manufacturer
standard flame-retardant, 600-volt, 75ºC rated insulation.
4.3.4.7 Minimum conductor sizes shall be as follows:
a. Power wiring, 12 AWG
b. Control wiring, 14 AWG
c. Signal wiring, 16 AWG
4.3.4.8 Terminal blocks shall be conveniently located and clearly marked.
4.3.4.9 Terminal blocks for control wire shall be screw type and accommodate
the following:
a. Maximum size 12 AWG wires
b. Minimum of 10% spare control terminal points
4.3.4.10 Terminal blocks for power wiring terminations shall be designed for
compression-type wire lugs.
4.4 Space Heaters
4.4.1 Unless otherwise specified on purchaser’s PIP ELSHT01-D Data Sheet, the heat
tracing control panel shall be provided with space heaters to minimize
condensation.
4.4.2 Unless otherwise specified on purchaser’s PIP ELSHT01-D Data Sheet, space
heaters shall be powered as shown on purchaser’s wiring diagrams.
4.4.3 The heat tracing control panel shall be provided with a space heater rated at 240
volts.
4.4.4 Space heaters shall be sized to provide the required heat output operating on a
120 volt system.
4.4.5 Space heaters shall be provided with high temperature wiring within 6 inches
(150 mm) of the heater terminals.
4.4.6 Space heaters shall be mounted on a stand-off insulator and provided with
personnel protection from thermal burns.

Process Industry Practices Page 4 of 8


PIP ELSHT01 COMPLETE REVISION
Self-Regulated Electric Heat Trace System Specification January 2017

4.4.7 If space heaters are powered by a separate external supply, a caution nameplate,
as shown below, shall be provided on the door of each cubicle that contains space
heaters.

CAUTION

EXTERNAL POWER SOURCE

4.4.8 Over-current protection and a disconnect for each space heater circuit shall be
provided in each heat tracing control panel.
4.4.9 If specified on purchaser’s PIP ELSHT01-D Data Sheet, each space heater in the
heat tracing control panel shall be controlled by a humidistat or thermostat.
4.4.10 If specified on purchaser’s PIP ELSHT01-D Data Sheet, the humidistat or
thermostat shall be equipped with an ammeter and bypass switch.
4.5 Accessories
All components required for a complete operating system shall be provided. These
include, but are not limited to, manufacturer’s heat tracing cable end kits, splice kits, tee
kits, caution signs, attachment tape, etc.
4.6 Controls
4.6.1 Application Type
4.6.1.1 Electrical heat tracing application type shall be in accordance with
purchaser’s PIP ELSHT01-D Data Sheet.
4.6.1.2 Systems for applications designated as “Freeze Protection” on the
purchaser’s PIP ELSHT01-D Data Sheet shall be designed to maintain
temperature above the minimum point specified on the purchaser’s
PIP ELSHT01-D Data Sheet.
4.6.1.3 Systems for applications designated as “Process Maintenance” on the
purchaser’s PIP ELSHT01-D Data Sheet shall be designed to maintain
temperature within the band specified in the purchaser’s PIP ELSHT01-
D Data Sheet.
4.6.2 Configurations
4.6.2.1 Controls shall be provided as specified on the purchaser’s PIP ELSHT01-
D Data Sheet.
4.6.2.2 Thermostats shall have adjustable setpoint, NEMA 4X enclosure, and
single-pole double-throw contact rated for 20A minimum at 120VAC.
4.6.2.3 Unless otherwise specified on purchaser’s PIP ELSHT01-D Data Sheet,
RTDs shall be 3-wire, 100-ohm platinum, with NEMA 4X weather head
with terminal blocks and stainless steel mounting hardware.

Process Industry Practices Page 5 of 8


PIP ELSHT01 COMPLETE REVISION
Self-Regulated Electric Heat Trace System Specification January 2017

4.6.2.4 Electronic temperature controllers shall be capable of accepting multiple


RTD inputs, and shall include the following features:
a. Enclosure as specified on the purchaser’s PIP ELSHT01-D Data
Sheet.
b. Front panel indications: Power on, heat-trace alarm.
c. Minimum 40 character display to indicate system status alarm and
temperatures from all temperature transmitters.
d. Automatic display of all alarm messages.
e. Integral ground-fault protection.
f. Dry contact for general alarm output; one for each circuit controlled.
g. On/Off and Proportional Integral Derivative (PID) control modes.
h. Communication capability as specified on the purchaser’s
PIP ELSHT01-D Data Sheet.
4.6.3 Alarm Conditions
Dry contacts for general alarm outputs from electronic controllers shall actuate
upon any of the following alarm conditions:
a. High and low temperatures
b. High and low heater current
c. Ground leakage current
d. Damaged RTD sensor
e. Power failure
4.6.4 Grouping
4.6.4.1 If two or more pipes join to form optional flow paths, each pipe shall be
controlled independently.
4.6.4.2 If lines with a common service and common use are specified on the
purchaser’s PIP ELSHT01-D Data Sheet in the comments section of the
line listing, the lines may be grouped together for control from a
common RTD.
4.6.4.3 If located in the same general geographic area, closed bypasses and dead
end legs may be combined on a common controller.
4.7 Special Requirements
4.7.1 Piping systems conveying various fluids may be adversely affected by high
temperatures. See purchaser’s PIP ELSHT01-D Data Sheet in the comments
section of the line listing for special requirements for maximum temperature
permitted for a piping system.
4.7.2 If specified on the purchaser’s PIP ELSHT01-D Data Sheet, an “end of line”
indicating light shall be provided for each heat trace circuit.

Process Industry Practices Page 6 of 8


PIP ELSHT01 COMPLETE REVISION
Self-Regulated Electric Heat Trace System Specification January 2017

4.8 Design
4.8.1 Design criteria shall be as specified on purchaser’s PIP ELSHT01-D Data Sheet.
4.8.2 Design margin shall be as specified on purchaser’s PIP ELSHT01-D Data Sheet.
4.9 Nameplates
4.9.1 Nameplates shall be provided on the outside of all enclosures and shall identify
the service and equipment number in accordance with purchaser’s nameplate
schedule.
4.9.2 Unless otherwise specified on purchaser’s PIP ELSHT01-D Data Sheet,
nameplates shall be of an acrylic resin material and machine engraved, displaying
black letters on a white background. Letter height shall be 1/4 inch (6.4 mm)
minimum.
4.9.3 Unless otherwise specified on purchaser’s PIP ELSHT01-D Data Sheet,
nameplates shall be attached to enclosures with stainless steel screws.
4.10 Inspection and Testing
4.10.1 Factory inspections and tests for self-regulating heater cables shall be performed
in accordance with IEEE 515 test section and applicable manufacturer’s
standards.
4.10.2 If specified on purchaser’s PIP ELSHT01-D Data Sheet, factory inspection and
witnessed functional test for controllers shall be performed.
4.11 Shipping
4.11.1 Unless otherwise specified in the purchase order documents, preparation for
shipment of equipment shall be in accordance with supplier’s standards.
4.11.2 The supplier shall be solely responsible for the adequacy of the shipment
preparations, and shall ensure that materials handled by commercial carrier
systems are received in excellent working condition.
4.11.3 Instructions for storage of equipment shall be attached to the equipment.
4.11.4 Removable elements or items shipped separately from the main equipment shall
be clearly identified with proper description and location of installation.
4.11.5 Equipment shipped in more than one section or container shall have each section
or container clearly identified with equipment description and section number.
4.11.6 Equipment shall be protected from weather elements and vibration during
shipping and storage.
4.11.7 Each shipping section containing electronics shall have an impact indicator.
4.11.8 Removable elements or items shipped separately shall be shipped in weather-
tight packaging, suitable for outdoor storage.
4.12 Documentation
4.12.1 Documentation shall be provided in accordance with purchaser’s
PIP ELSHT01-R Documentation Requirements Sheet.
4.12.2 If PDF format is specified, searchable PDF format shall be provided.

Process Industry Practices Page 7 of 8


PIP ELSHT01 COMPLETE REVISION
Self-Regulated Electric Heat Trace System Specification January 2017

4.12.3 Scanned PDF format shall not be permitted.


4.12.4 Unless otherwise specified on purchaser’s PIP ELSHT01-R Documentation
Requirements Sheet, schematic diagrams shall be provided.
4.12.5 Unless otherwise specified on the purchaser’s PIP ELSHT01-R Documentation
Requirements Sheet, final certified and as-built drawings shall be submitted in
CAD .DWG format and searchable PDF format.
4.12.6 If specified on purchaser’s PIP ELSHT01-R Documentation Requirements Sheet,
purchaser shall furnish drawing border CAD files and/or final drawing number
assignments.
4.12.7 Purchaser shall provide CAD plot plans, equipment layouts, piping and
conduit/cable tray plans for the existing facilities as required.
4.12.8 Drawings shall be provided for new conduits/trays, wiring, and installation
details related to the heat tracing installation based on the information furnished
by the purchaser.
4.12.9 A complete list of exceptions taken to the contract documents including specific
paragraph numbers shall be provided with the quotation. If a list of exceptions is
not provided, the quotation shall be considered in full compliance with the
contract documents.
4.13 Conflict Resolution
Any conflicts between the reference documents shall be identified in writing to the
purchaser for resolution. If resolving conflicts, the following order of precedence shall
apply:
a. Purchase order
b. PIP ELSHT01-D Data Sheet and PIP ELSHT01-R Documentation Requirements
Sheet
c. This Practice, PIP ELSHT01
d. Referenced standards

Process Industry Practices Page 8 of 8


ASSOC. PIP:
DATA SHEET ELSHT01-D
ELSHT01

SELF-REGULATED ELECTRIC PAGE 1 OF 4


HEAT TRACE SYSTEM JANUARY 2017

DOCUMENT NO. ALTERNATE DOCUMENT NO.


ISSUED FOR: PROPOSAL PURCHASER AS BUILT
FACILITY NAME/LOCATION:
ITEM NAME: PURCHASER/LOCATION:
ITEM TAG NO.: JOB NO:
SERVICE: PURCHASE ORDER NO.:
UNIT: SUPPLIER/LOCATION:
P&ID NO.: SUPPLIER ORDER/SERIAL NOS.:
DATA PROVIDED BY:  PURCHASER  SUPPLIER  SUPPLIER IF NOT BY PURCHASER

REFER TO PIP ELSHT01 FOR GENERAL REQUIREMENTS AND ELSHT01-R FOR DOCUMENTATION REQUIREMENTS
APPLICABLE STATE AND LOCAL CODES:

 SYSTEM PARAMETERS (4.1.2):


VOLTS PHASE WIRE HERTZ

 SERVICE CONDITIONS (4.1.2):


AMBIENT TEMPERATURE: MAX: °C MIN: °C ALTITUDE: M
HUMIDITY: MAX: % MIN: %
MAX WIND SPEED: 120 MPH OTHER: MPH
OTHER:
AREA CLASSIFICATION: NONCLASSIFIED CLASSIFIED
CLASS: DIVISION: GROUP:
AUTO IGNITION TEMP: °C OR T-RATING:
OTHER:

 HEATING CABLE (4.2):


EXTERNAL JACKET (4.2.4): FLUOROPOLYMER POLYOLEFIN OTHER:
POWER JUNCTION BOXES (4.2.7):
ENCLOSURE: NEMA 4 NEMA 4X NEMA 12 OTHER:
NON-HAZARDOUS AREAS: STAINLESS STEEL ALUMINUM FIBER REINFORCED POLYESTER
OTHER:
HAZARDOUS AREAS: HINGED BOLT ON SCREW ON
OTHER:
TEES IN HEATING CABLE (4.2.9): PERMITTED NOT PERMITTED

 CONTROL PANELS (4.3):


ENCLOSURE (4.3.1 & 4.6.2.4 A):NEMA 4 NEMA 4X NEMA 12 OTHER:
STAINLESS STEEL FIBERGLASS OTHER:
HAZARDOUS AREAS (4.3.2): PURGED EXPLOSION PROOF
FRONT PANEL (4.3.3): WINDOW HMI OTHER:
WIRING TYPE (4.3.4): MFG STD SIS THWN OTHER:

 SPACE HEATERS (4.4):


SPACE HEATERS (4.4.1): REQUIRED NOT REQUIRED
SPACE HEAT POWER (4.4.2): BY PURCHASER BY SUPPLIER
SPACE HEAT CONTROL (4.4.9 & 4.4.10): HUMIDISTAT THERMOSTAT CONTROL AMMETER
BYPASS SWITCH OTHER:

NO. DATE REVISION DESCRIPTION BY APPROVED


ASSOC. PIP:
DATA SHEET ELSHT01-D
ELSHT01

SELF-REGULATED ELECTRIC PAGE 2 OF 4


HEAT TRACE SYSTEM JANUARY 2017

ITEM TAG NO.: JOB NO.: REV. DATE:

 CONTROLS (4.6):
APPLICATION TYPE (4.6.1): FREEZE PROTECTION PROCESS MAINTENANCE
OTHER:
MICROPROCESSOR BASED CONTROLLER (4.6.2.1):
REQUIRED NOT REQUIRED OTHER:
TEMPERATURE SENSING (4.6.2.1): AMBIENT TEMP SENSING PIPE TEMP SENSING
INCOMING 4-20 MA SIGNAL OTHER:
TEMPERATURE SENSOR (4.6.2.3): 100 OHM PLATINUM OTHER:
TEMPERATURE CONTROLLER COMMUNICATIONS CAPABILITY (4.6.2.4 H):
MODBUS ETHERNET RS232 RS485 OTHER:
OTHER:

 SPECIAL REQUIREMENTS (4.7):


END OF LINE INDICATING LIGHT (4.7.2): REQUIRED NOT REQUIRED

 DESIGN (4.8):
STARTUP TEMPERATURE:
HEAT LOSS SAFETY FACTOR:

 NAMEPLATES (4.9):
1 INCH BY 2.5 INCHES (STD) OTHER:
WHITE TAG / BLACK LETTERS OTHER:
¼ INCH LETTERS OTHER:
ENGRAVED PLASTIC OTHER:
STAINLESS STEEL SCREWS SILICONE BASED ADHESIVE OTHER:

 INSPECTION AND TESTING (4.10):


FACTORY INSPECTION AND WITNESSED FUNCTIONAL TEST: REQUIRED NOT REQUIRED

 OTHER REQUIREMENTS:
ASSOC. PIP:
DATA SHEET ELSHT01-D
ELSHT01

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HEAT TRACE SYSTEM JANUARY 2017

ITEM TAG NO.: JOB NO.: REV. DATE:


 FREEZE PROTECTION (4.6.1.2 & 4.8)
INSULATION MAXIMUM
PIPE PROCESS MAINTENANCE
PIPE TYPE / NO. OF INTERMITTENT
LINE NO. LENGTH OPERATION MINIMUM TEMP COMMENTS (4.6.3 & 4.7.1)
SIZE (IN) THICKNESS VALVES EXPOSURE TEMP
(FT) LIMIT TEMP (°F)
(IN) (°F)
ASSOC. PIP:
DATA SHEET ELSHT01-D
ELSHT01

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HEAT TRACE SYSTEM JANUARY 2017

ITEM TAG NO.: JOB NO.: REV. DATE:


 PROCESS MAINTENANCE (4.6.1.3 & 4.8)
INSULATION MAXIMUM PROCESS
PIPE PROCESS INTERMITTENT HEATING
PIPE TYPE / NO. OF
LINE NO. LENGTH OPERATION EXPOSURE TEMP MINIMUM TEMP COMMENTS (4.6.3 & 4.7.1)
SIZE (IN) THICKNESS VALVES
(FT) LIMIT TEMP
(IN) (°F) (°F)
ASSOC. PIP: DOCUMENTATION
ELSHT01 REQUIREMENTS SHEET ELSHT01-R

SELF-REGULATED ELECTRIC PAGE 1 OF 4


HEAT TRACE SYSTEM JANUARY 2017

DOCUMENT NO. ALTERNATE DOCUMENT NO.


ISSUED FOR: PROPOSAL PURCHASER AS BUILT
FACILITY NAME/LOCATION:
ITEM NAME: PURCHASER/LOCATION:
ITEM TAG NO.: JOB NO:
SERVICE: PURCHASE ORDER NO.:
UNIT: SUPPLIER/LOCATION:
P&ID NO.: SUPPLIER ORDER/SERIAL NOS.:

1. SUBMITTAL OF DOCUMENTATION IS A CONDITION OF INVOICE PAYMENT. REFER TO CONTRACT OR PURCHASE


ORDER.
2. PURCHASER REVIEW OF DOCUMENTATION SHALL NOT RELIEVE SUPPLIER OF RESPONSIBILITY.

INSTRUCTIONS:
1. COMPLETE AND RETURN THIS FORM WITH QUOTATION.
2. SUPPLIER SHALL SUBMIT DOCUMENTATION IN COMPLIANCE WITH DOCUMENTATION REQUIREMENTS SHEET(S) AS
REGARDS TIMING, QUANTITY, AND FORM OF DOCUMENTATION.
3. EACH DOCUMENT SHALL SHOW THE PURCHASE ORDER NUMBER, JOB NUMBER, PLANT AREA NUMBER, AND ALL
NECESSARY REFERENCES, NOTES, ETC.
4. DRAWING BORDER CAD FILES SHALL BE PROVIDED BY: MFG. STD. PURCHASER
5. FINAL DRAWING NUMBERS SHALL BE PROVIDED BY: MFG. STD. PURCHASER
6. ALL DRAWINGS AND DOCUMENTS SHALL BE BLACK ON WHITE WITH CLEAR IMAGE AND SUITABLE FOR
REPRODUCTION. DRAWINGS AND DOCUMENTS SHALL SHOW INFORMATION FOR THIS PROJECT ONLY. PURCHASER,
AT ITS SOLE DISCRETION, MAY ACCEPT STANDARD DATA IF APPLICABLE INFORMATION IS CLEARLY INDICATED AND
NON-APPLICABLE INFORMATION IS CROSS-HATCHED OUT.
7. IF HARD COPY DATA BOOKS ARE REQUIRED, DATA SHALL BE PROVIDED ON THREE-HOLE PAPER AND BOUND IN
HARD COVERS. UNLESS CLARITY IS ADVERSELY AFFECTED, DRAWINGS SHALL BE REDUCED TO SCALE ON 11-INCH
BY 17-INCH PAPER. IF THE CLARITY OF REDUCED DRAWINGS IS ADVERSELY AFFECTED, LARGE DRAWINGS SHALL
BE FOLDED AND PLACED IN HEAVY-DUTY, THREE-SIDED PLASTIC COVERS AND INSERTED INTO THE BINDERS.
8. SUPPLIER REPRESENTATIVE RESPONSIBLE FOR DOCUMENTATION:

NAME:
TITLE:
PHONE:

REMARKS:

NO. DATE REVISION DESCRIPTION BY APPROVED


ASSOC. PIP: DOCUMENTATION
ELSHT01 REQUIREMENTS SHEET ELSHT01-R

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HEAT TRACE SYSTEM JANUARY 2017

ITEM TAG NO.: JOB NO.: REV. DATE:

DOCUMENT MEDIA LEGEND: ELECTRONIC MEDIA FILE FORMAT (E.G., E1A):


X = ORIGINAL E1 = CD A = .DOC
PAPER: P0 = 841 X 1189 MM E2 = DVD B = .XLS
PF = FULL SIZE P1 = 594 X 841 MM E3 = EMAIL C = .PDF
PA = 8 ½ X 11 IN P2 = 420 X 594 MM E4 = DISK D = .DWG
PB = 11 X 17 IN P3 = 297 X 420 MM E5 = OTHER E = .DGN
PC = 17 X 22 IN P4 = 210 X 297 MM F = OTHER
PD = 22 X 34 IN

COLUMN DEFINITIONS:
1. WITH BID: DOCUMENTS SHALL BE PROVIDED WITH PROPOSAL.
2. FOR REVIEW: DOCUMENTS SHALL BE PROVIDED FOR PURCHASER’S REVIEW AND AUTHORIZATION TO
PROCEED BEFORE FABRICATION.
3. FINAL CERTIFIED: DOCUMENTS SHALL BE PROVIDED AS PART OF THE FINAL CERTIFIED DOCUMENT SUBMITTAL.

WITH
FOR FINAL
BID
REVIEW CERTIFIED
DOCUMENTATION (SEE NOTE 1)
QTY QTY QTY
REQ REQ REQ
TYPE TYPE TYPE
1. SCHEMATIC DIAGRAMS X X
2. CALCULATIONS USING PURCHASER APPROVED HEAT
X
TRACING PROGRAM
3. DESCRIPTIONS OF HARDWARE AND SOFTWARE USED X
4. LAYOUT AND INSTALLATION DRAWINGS (SEE NOTE 2) X X X
5. SYSTEM DETAILS X
6. BILL OF MATERIALS (SEE NOTE 3) X X X
7. DESCRIPTIVE BULLETINS OF SUPPLIED EQUIPMENT X
8. DETAILS OF CONTROL SYSTEM X
9. ELECTRICAL POWER SUPPLIES REQUIRED X
10. LOCATIONS OF ELECTRICAL TIE-INS AT HEAT TRACING
POWER DISTRIBUTION AND CONTROL PANELS.
11. DETAILED ENGINEERING SCHEDULE STARTING AT RECEIPT
OF PURCHASE ORDER.
12. CONTROL PANEL DRAWINGS
A. PHYSICAL ARRANGEENT & STRUCTURAL DETAIL
X X
DRAWINGS (SEE NOTE 4)
B. POWER & CONTROL WIRING DIAGRAMS
X X
(SEE NOTE 5)
13. ISOMETRICS (SEE NOTE 6) X X
14. NAME PLATES SCHEDULES X X
15. CIRCUIT TAG SCHEDULES X X
16. FINAL DOCUMENTATION PACKAGE (SEE NOTE 7)
ASSOC. PIP: DOCUMENTATION
ELSHT01 REQUIREMENTS SHEET ELSHT01-R

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HEAT TRACE SYSTEM JANUARY 2017

ITEM TAG NO.: JOB NO.: REV. DATE:


NOTES:
1. SYSTEM DESIGN INFORMATION PROVIDED WITH THE QUOTATION SHALL INCLUDE THE FOLLOWING:
A. CIRCUIT IDENTIFICATION NUMBER
B. MAINTAIN TEMPERATURE
C. LINE SIZE AND INSULATION
D. HEAT LOSS FOR PIPES, VALVES AND SUPPORTS
E. AMOUNT AND TYPE OF HEATING CABLE REQUIRED
F. HEATING CABLE SERVICE VOLTAGE
G. HEATING CABLE POWER OUTPUTS AT THE MAINTAINING TEMPERATURE
H. HEATING CABLE POWER STARTUP OUTPUTS AT THE MINIMUM AMBIENT TEMPERATURE
I. MINIMUM AND MAXIMUM MAINTAIN TEMPERATURE VERSUS MINIMUM AND MAXIMUM AMBIENT
TEMPERATURES
J. HEAT TRACING POWER DISTRIBUTION PANEL SCHEDULE
K. QUANTITY AND RATING OF EACH MAIN FEEDER CIRCUIT BREAKER AND ANY ADDITIONAL TRANSFORMERS
SIZING

2. TYPICAL INSTALLATION DETAIL DRAWINGS INCLUDING THE FOLLOWING INFORMATION SHALL BE PROVIDED AS
REQUIRED.
A. INSTALLATION AND POSITIONING OF ALL COMPONENTS
B. PROPER AMOUNTS OF TRACING FOR VALVES, PUMPS, FLANGES, FITTINGS, INSTRUMENTS, ETC
C. JUNCTION BOX LAYOUTS
D. MATERIAL SCHEDULE ON EACH DETAIL LISTING ALL COMPONENTS AND QUANTITIES USED

3. SYSTEM BILLS OF MATERIALS INCLUDING DESCRIPTIONS, QUANTITIES, AND RATINGS OF ALL COMPONENTS SHALL
BE PROVIDED.

4. PHYSICAL ARRANGEMENT AND STRUCTURAL DETAIL DRAWINGS INCLUDING THE FOLLOWING INFORMATION SHALL
BE PROVIDED FOR EACH CONTROL PANEL.
A. ELEVATIONS, SECTIONS, FLOOR PLAN, AND BASE LAYOUT
B. ARRANGEMENT AND MOUNTING OF ALL COMPONENTS ON FRONT OF PANEL, SWING DOOR, BACK PANEL,
ETC.
C. GROUND BUS AND LUGS LOCATIONS
D. TERMINAL BLOCKS LOCATIONS
E. PURGE SYSTEM LOCATION AND DETAILS, IF APPLICABLE
F. CONDUIT ENTRIES LOCATIONS

5. POWER AND CONTROL WIRING DIAGRAMS SHOWING ALL INTERNAL WIRING CONNECTIONS FOR ALL ELECTRICAL
AND INSTRUMENT COMPONENTS IN EACH CONTROL PANEL SHALL BE PROVIDED. ALL WIRES, TERMINALS, AND
DEVICES SHALL BE NUMBERED AND TAGGED IN ACCORDANCE WITH THE POWER AND CONTROL WIRING
DIAGRAMS.

6. HEAT TRACING ISOMETRIC LAYOUT DRAWINGS INCLUDING THE FOLLOWING INFORMATION SHALL BE PROVIDED
FOR EACH LINE
A. LOCATION OF LINE
B. PIPING LINE NUMBERS AND DIMENSIONS
C. VALVES, PUMPS, FLANGES, FITTINGS, INSTRUMENTS
D. HEAT CIRCUIT NUMBER
E. HEAT LOSS AND HEATER OUTPUT
F. ELECTRICAL LOAD
G. HEATER CATALOG NUMBERS
H. HEATER TERMINATION POINTS
I. DESIGN PARAMETERS
J. INSULATION TYPE AND THICKNESS
K. POSITIONS OF ALL COMPONENTS
L. MATERIAL SCHEDULE LISTING ALL COMPONENTS AND QUANTITIES USED
M. PANEL ID NUMBER
N. ISOMETRICS SHALL BE SUFFICIENTLY DETAILED TO READILY ORIENT HEATERS, BOXES, RTDS, AND ANY
OTHER EQUIPMENTS PROVIDED.
ASSOC. PIP: DOCUMENTATION
ELSHT01 REQUIREMENTS SHEET ELSHT01-R

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HEAT TRACE SYSTEM JANUARY 2017

ITEM TAG NO.: JOB NO.: REV. DATE:


7. THE FOLLOWING DATA AND DOCUMENTATION SHALL BE PROVIDED WITH THE FINAL DOCUMENTATION PACKAGE:
A. DETAILED LITERATURE COVERING ALL EQUIPMENT PROVIDED
B. ELECTRIC HEATER CABLE DESCRIPTION DATA, INCLUDING PHYSICAL AND ELECTRICAL CHARACTERISTICS
DIMENSIONS, WEIGHTS, ETC.
C. RECOMMENDED PROCEDURES FOR HANDLING, INSTALLING, TERMINATING, AND SPLICING ELECTRIC HEATER
CABLE
D. COMPLETE INSTALLATION, OPERATING, AND MAINTENANCE MANUALS INCLUDING COMPONENTS
DESCRIPTIVE LITERATURE AND INFORMATION ON HANDLING, INSTALLING, OPERATING, MAINTAINING, AND
TROUBLESHOOTING THE EQUIPMENT
E. RECOMMENDED PRICED SPARE PARTS LIST FOR STARTUP AND OPERATION FOR ONE YEAR
F. REPORTS FOR TESTS PERFORMED IN ACCORDANCE WITH PIP ELSHT01 SECTION 4.10
G. FINAL CERTIFIED COPIES OF ALL PROJECT DRAWINGS INCLUDING, BUT NOT LIMITED TO, LAYOUTS, PLOT
PLANS, ISOMETRICS, PIPING PLANS, ELECTRICAL POWER PLANS, P&ID’S, CONTROL SCHEMATICS, WIRING
DIAGRAMS, DATA SHEETS, SCHEDULES, AND BILLS OF MATERIAL

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