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MINI-MOTOR TYPE
ENGLISH
Please read this manual thoroughly before use to ensure safe and proper use.
Please read the instruction manual for the machine head together with this manual.
Save this manual for future reference.
HSVP70U01 - EN 2006. 08
Model : HVP - 70 Series
Contents
9. Basic Troubleshooting
(1). Error code Display & Solution …………………………………………………………………… 16
(2). Instruction of Fuse Replacement ………………………………………………………………… 18
(3). Others …………………………………………………………………………………………………… 18
(4). Parts list ……………………………………………………………………………………………… 19
Interference
Keep away
(3). Temperature:
a. Please don’t operate in room temperature is above 45°C or under 5°C
b. Avoid operating in direct sun light or outdoors area.
c. Avoid operating near the heater.
d. Avoid operating in the area which humidity is 30% less and 95% more, also keep away dew
area.
(4). Atmosphere:
a. Avoid operating in dusty area, and stay away from corrosive material.
b. Avoid operating in evaporative or combustible gas area.
3 Φ 220 V
Ground Wire (Green/Yellow)
OFF ON Grounding
must be grounding.
Green/Yellow
-1-
b. Use the correct connector and extension wire when connecting ground wire to Earth and
secure it tightly.
Head
Needle
P S
LOGO
(3). Raising the machine arms or changing needle, or threading needle. (Shown as above)
(4). Repairing or doing any mechanical adjustment.
(5). Machines rest.
-2-
2. Installation and Adjustment:
(1).Motor Installation :
Example:DURKOPP - 271
Sewing Machine
Cover
Bracket
Motor
300 mm
300 mm
100 mm P
ABC
Speed control
unit
Speed Control
unit
Screws
Pedal rod
Always use screwdriver to tightly secure screws
Screw A B E
G
F
H
DURKOPP ADLER
Bracket
Operation Box
-3-
(5). Adjust the force required to operate the foot pedal :
less more
B
Components of the speed control unit: see figure
Adjustment result
A
Term of adjustment
-4-
3. Power Connection and Grounding :
(1). Single phase and three phase connection :
Green/yellow wire is the ground wire.
Brown wire
Green/Yellow wire
Brown
1. When a three phase 220 V servo motor used on single phase 200 ~ 240 V power, only connect brown
and blue wires. Use insulating tape to wrap up the black wire for safety.
Caution:If the system have no Neutral point, then this servo motor is not suitable for
this connection.
R
L2
220V
380V 380V
S
L2
220V
220V
T
L2
380V
N
Neutral L1 L1 L1
PE
Grounding system G G G
-5-
(3). When using 1Φ / 220V motors in 3Φ / 220V power system, please make power
connections as below for load balance.
R
S
T
Caution: Before setting make sure the machine head’s solenoid specification.
Caution:
Turn off the power & wait for 10 min.
before opening the cover, P S
A BC D
High Voltage inside
LOGO
RELAY
S
F3 15 A
Remove 4 screws JP 4
F4 15 A
30 V
JP 5
24 V
P S HSV-MC122012C
ABC D
LOGO
JP 4
30 V
JP 4
30 V
JP 5
24 V JP 5
24 V
Factory setting
-6-
(5). How to supply an additional power source from the control box :
Caution 1 : Turn off the power & wait for 10 min. before
opening the cover,
Caution:Unplug the power cord before doing any one of the following steps.
Step 1
C7 C8 C9
Remove 4 screws
P S HSV-MC122012C
ABC D
LOGO
( A ))
Step 2
Recommend use PVC cable Step 3
CON2-BROWN
CON1-BLUE
Caution : 1. Secure the round terminals tightly on CN5 to avoid electric noise and spark, which caused
by the bad connection.
2. Have the cable passed through and secured at the hole (A) .
-7-
4. Diagrams Of Control Box :
(1). Front side :
Call out Parameter
Save Parameter
LOGO
7-segment display
DC12V 50mA 2 1
Lamp connector DC 12 V 20
8 7
Sewing Machine C C 3
5
6
4
1
M Motor Power
2
1
M
1
6 4
External Synchronizer 7
8
5
2
Motor Encoder
3
5
5 5
Operation Box Speed Control Unit
33
1 1
7 6
Sewing Machine B B 3
5
8
2
4
1
1
20
1
A Sewing Machine A
Sewing Machine D D
37
8 19
-8-
5. Key functions on panel board and 7-segment display :
Note:How to enter various parameter mode ? See the page 12.
(1). Function keys in the【Normal Mode】:
Free sewing / Bar tacking Start Back-Tacking
/ Constant stitch sewing ON / OFF
End Back-Tacking
Parameter key
ON / OFF
P S
Presser Foot goes
Needle Up / Down
UP/DOWN
at machine stop
after trimming
.
A BCD
Presser Foot goes
Slow Start STOP
UP/DOWN
ON / OFF
when machine stop
P S P S
Start / End
No Function Back-Tacking
. . . .
A BCD A BCD
STOP
Section & Number STOP
of stitches display
* A:10……... F:15
-9-
(3). Function keys in 【Parameter Mode A、B、C、D、E】:
Parameter decrement
Same as parameter
P S
increment key
No Function
.
A BCD No Function
7-segment Display STOP
( See Remark )
Remark:
In【Mode A 】First parameter showing is【0 0 1. H 】. All available parameter start from 1 ~ 46.
In【Mode B 】First parameter showing is【047. MAC】. All available parameter start from 1 ~ 122.
7-Segment
In【Mode C 】First parameter showing is【123. FAS】. All available parameter start from 1 ~ 249.
Display
In【Mode D 】First parameter showing is【176. VDN】. All available parameter start from 1 ~ 249.
In【Mode E 】First parameter showing is【208. VER 】. All available parameter start from 1 ~ 249.
Parameter decrement
No Function
.
A BCD Value adjustment
STOP
Value Display
- 10 -
(5). Special function keys in the【Normal Mode】,when parameter【134.KLK】= ON
Parameter key
No Function
A BCD
Motor Rotation STOP Special Function Display
Direction icon For A、B、C、D
Cancel Half Heeling Cancel Trimmer Cancel Wiper Start Constant Stitch Sewing
:No Half Heeling Function :No Trimmer Function :No Wiper Function :ON (LED will light)
- 11 -
6. How to enter parameter mode :
(1). How to enter【Normal Mode】level :
Turn ON power
Display for lockstitch Display for interlock
Machine Machine
3 phase type
OFF ON
or
P S P S
LOGO LOGO
At【Normal Mode】
Parameter
Level 1 . Parameter #1 ~ 46
Mode A press P key 。
Parameter
Level 2 P POWER ON . Parameter #1 ~ 122
Mode B
Parameter
Level 3 S POWER ON . Parameter #1 ~ 249
Mode C
Parameter
Level 4 POWER ON . Parameter #1 ~ 249
Mode D
Parameter
Level 5 POWER ON . Parameter #1 ~ 249
Mode E
Remark ※ Level 4 & 5 only for (ED) software Version D1.7 (included) above。
- 12 -
(3). How to set the Parameter Value :
Note 1: Confirm the parameter code you want to adjust. (See the parameter table for detail)
Step 5: Press S key to save the value and return to【Normal Mode】automatically.
Caution:
1. Must operate in the【Normal mode】, an operating area of sewing can start motor.
2.【Parameter mode】, an setting area of parameter, disable from running motor.
※ 1. Other than the function selection, each press of the key will start change the value from 0 to 9 。
2. When【 134. KLK 】set『 ON 』, it acts as special function『 ON / OFF 』key. See the chapter 5.5 (Page.11) for detail。
Note : After value change, press key S to save the value, otherwise they will lose after
turning power off.
- 13 -
7.How to adjust Needle position :
For DURKOPP ADLER - 271 Needle position adjustment illustration
Installation
Power Connection
DURKOPP ADLE
Turn the handwheel to aligne with R
A
D
FRONT REAR
END Finish
- 14 -
8. How to use【Recovery】to go back at factory default :
b. Press and hold A B keys, then turn ON the power.
a. Turn OFF power.
LED will display【 RESE T】and blink twice.
P S P S
or
P S
A B C D A B C D
STOP STOP
(Single phase)
P
c. After blinking, the recovery starts and d. Must press S Key to save the function.
then goes back to【 Normal mode 】 LED will display【SAVE. OK】and blink twice .
Lockstitch
Press S key to save
P S P S
P S
. .
A B C D A B C D
STOP STOP
Lockstitch
Remark:
P S 1. Above operation only suitable for the software version D2..3 and above
(see Parameter【208. VER】for software version)
. 2. If the software version is before the version D2.3, then at step d. LED will
A B C D not display【SAVE. OK】and will not blink twice. But need press the S
STOP
After saving need to press the S key 3 times to return to the【 Normal mode 】area.
Press 1st time, LED will show【
‧b‧ 4 4 】 Bar-tacking.
Press 2nd time, LED will show 【 ‧P 1‧ 15 】 Constant stitch
rd
Press 3 time, will return to the【Normal mode 】area.
- 15 -
9. Basic troubleshooting :
(1). Error Code and Measurement :
Error Code Cause of The Problem Status and Measurement
1. When power on, current sensor detected low voltage. Motor will be shut down.
ER0. 5 2. Connect the wrong voltage, too low. Please check the AC power. (Too low.)
3. Parameter【131. LVD】setting is wrong, too low. Please check the parameter【131. LVD】setting value of the main board. (Use factory default setting)
- 16 -
Error Code Cause of The Problem Status and Measurement
Motor still can run, but all output signals and Operation box’s pattern sewing function will be invalid
1. Machine solenoid shorted.
ER0. 9 Please check machine’s solenoids, if any resistance value is 2 Ω less.
2. Main board’s power transistor is faulty.
Please check all the power transistors, which related to machines’ solenoids.
Motor still can run, but it automatic starts the clutch mode. All Constant-stitch sewing pattern and trimmer
1. If parameter【121.ANU】 is set ON, but Auto Needle Up is wiper function will be invalid.
ER0. 11
malfunction when the power turned on. Check Synchronizer’s up position’s signal.
Check main board’s Synchronizer circuitry.
Motor stops.
ER0. 14 Using PSU signal without sewing material when【106. PSN】= OFF
Please check「PSU」sensor circuitry and its signal.
Motor stops.
ER0. 15 Using PSD signal without sewing material when【106. PSN】= OFF
Please check「PSD」sensor circuitry and its signal.
Motor stops.
1. Motor overloads for more than 20 seconds during one sewing. Please check to see if machine head is too heavy to sew.
ER0. 51 2. Motor’s coil is defective. Please check to see if the sewing material is too thick to sew.
3. Machine head is too crude to rotate smoothly. Please check motor’s coils to see if defective.
Please check machine head to see if too crude to rotate smoothly.
Motor rotation icon in display is halting & not moving: Motor stops.
1. Safety switch is either faulty or bad connection. Please check the safety switch.
. 2. Parameter【075. SFM】setting not match the machine head model. Please check parameter【075. SFM】 setting, make sure it match machine head’s safety switch
Digital Alphabet English Alphabet Cause of The Problem Status and Measurement
Motor stops
1. AC power shut down or bad connection.
POWER OFF Please check AC power and connection.
2. Main board OI 1 detect circuitry faultiness.
Please check the main board OI circuitry.
- 17 -
(2). Instruction of Fuse Replacement :
Fuse Type and Location:When fuse fused, find out the cause and fix it before replace
the new one. Main Board Top View
15 W 10Ω
C7 C8 C9 F2 Fuse is 0.6 A / 250V
RELAY
S (For Brake Protection)
0.6 A
F2
F3 15 A
F4 15 A
HSV-MC122012C
F1 2.5A
Caution:Turn off the power and wait 10 minutes before opening box cover
(3). Others :
. Caution:Turn off the power and wait 10 minutes before opening box cover
1. During the machine’s operation, if the synchronizer (sensor) felt out or the belt snapped. The
motor will rotate few stitches then stop, and【ER0. 7】will be shown in the display. Turn off the
power and troubleshooting first then restart the power.
2. If other technical issues occur, beside the fuse replacement, don’t try to change any parts in the
control box. Please ask supplier or trained technician for technical support.
- 18 -
(4). PARTS LIST : HVP-70-4-ED for DŰRKOPP ADLER -271 only
1
Motor Parts:
2- 2 2- 3 2- 4 2- 5 2- 6
2- 1
2- 8
2-7
2-10
2- 9
3-2 A B C D
E F
G H
3- 1
4-1
3-3
- 19 -
Main Parts List of HVP-70-4-ED :
ITEM PART CODE PART NAME SPEC.
4-1 2VPOPBPT0J Operation Box Bracket For DÜRKOPP ADLER -271 machine
- 20 -
10. Operation Box :
(1).Operation Box Diagram :
A B C D
E F
G H
1). As the treadle is toed down, machine will start sewing. Once the treadle
Free Sewing returned to neutral, machine will stop immediately.
2). As the treadle heeled back, the trimming cycle will be finished automatically.
Once the treadle is toed down, all the seams of Bar Tacking, A、B、C、D
sections will be completed with E times, and the trimming cycle will be
finished automatically
Bar Tack Sewing
Note:When the bar tack sewing start, it will not stop until the trimming cycle
finished, except for the treadle heeled back to cancel the action.
3). If the parameter【010. ACD】is set ON, the machine will not stop and
or automatically start trimming cycle and end back tacking at the end of the
last section E or H.
- 21 -
A、B、C、D -- stitch setting range in 0 ~ F (Note)
E、F、G、H -- stitch setting range in 0 ~ 99
----A=B=C=D=4 stitches
---- E = F = 10 stitches
Stitch Setting
Selection
---- G = H = 15 stitches
Trimming Cycle
Enable or disable the trimming cycle.
Selection
- 22 -
11.HVP - 70 - 4 - ED PANEL :
2
4
1
M M
3 DOWN
A 4 A PHASE
+24V 17 +24V
4 5 B PHASE
16- O1 18 FK (SEWING MACHINE C)
6 R
0V 19 0V (MOTOR) 7 S
16- O2 20 FSPR
8 T
16- O3 21 NFD
9 0V
+12V 22 +12V
16- O4 23 FAWU-L 1 1 M
6 4 6 OPERATION BOX
O7 (16- O15) 24 VRU LED 8 2
16- O5 25 FAWU-R 7
3
5 9 1 +12V
5
+24V 26 +24V 2 ---
(SYNCHRONIZER) 3 T1 out
OB 27 FW
(ENCODER) 4 R1 in
O2 28 NK / US
O6 (16- O14) 29 STK LED 5 ---
O1 30 STK 6 ---
O5 (16- O13) 31 HP LED 7 T2 out
O3 32 HP 5
9 5
9
8 R2 in
+24V 33 +24V 9 0V
6 6
OC 34 VR 1 1
OF 35 FL SYNCHRONIZER
OD 36 FSPL (OPERATION BOX) (PEDAL) 1 ---
OA 37 FA 2 +5V
3 DOWN
4 0V
7 6
5 NO SYNC.
Compare Chart SEWING MACHINE B B 3
5
8
2
4
1
6 ---
1
IN- K 1 HP SW. 20 7 UP
+24V 2 +24V (SEWING MACHINE B) 8 ENC
B IN- L 3 LSP
0V 4 0V
PEDAL
OD 5 FSPL A 1 + 12V
16- O7 6 ML 1
9
7 IMPULSE 2 START
8 POS 2 D 3 VC
15 37
4 FRONT
8 19
5 HALF FRON
6 BACK
7 KNEE SW.
(SEWING MACHINE D) (SEWING MACHINE A)
Compare Chart SEWING MACHINE D 8 TM
9 0V
IN- 2 1 NHT SW.
IN- 1 2 STK SW.
IN- D 3 FSPR / VRU SW.
IN- 3 4 NFD / WALZ SW.
IN- C 5 DB3000 / ZVR SW
IN- F 6 HP / FSPR SW.
D --- 7 --- Compare Chart SEWING MACHINE C
0V 8 0V IN- E 1 ZVR SW.
16- O8 9 NHT LED +24V 2 +24V
O6 (16- O14) 10 STK LED ---- 3 ----
O4 (16- O12) 11 FSPR LED
C 0V 4 0V
16- O6 12 NFD LED OD 5 FSPL
16- O9 13 ZVR LED 16- O11 6 FF
16- O10 14 HP LED IN- A 7 PSU
+24V 15 +24V IN- B 8 LS
- 23 -
NAME DIRECTIONS NAME DIRECTIONS
DB2000 Speed limitation 2000 rpm FAWU-L Thread monitor at the bottom left
DB3000 Speed limitation 3000 rpm FAWU-R Thread monitor at the bottom right
- 24 -
PAGE 1
HVP-70 Sewing Machine Controller Parameters Setting List (for durkopp) E2
software version : D2.8(FOR HVP70-4-ED only)
119 DD Direct drive or belt drive ON/OFF OFF OFF OFF OFF OFF ON : Direct drive.
OFF : Belt drive.
FU : Regular operation -- full heeling for trimming and foot lifting.
NU : Full heeling for up needle.
Mode selection for full-heeling after power FU/NU/NO/NUF/
120 FHM FU FU FU FU FU NO : No foot lifting function.
on or trimming EFF
NUF : Full heeling for foot lifting and up needle.
EFF : Full heeling for foot lifting and running at low speed.
ON : Automatic needle UP at power on.
121 ANU Needle goes up as power turned ON ON/OFF OFF OFF OFF OFF OFF
OFF : Function invalid.
122 HL Upper limit of maximum speed 50 - 9999 spm 5000 1000 2000 4000 7000 The motor's maximum speed setting.
PAGE 6
HVP-70 Sewing Machine Controller Parameters Setting List (for durkopp) E2
software version : D2.8(FOR HVP70-4-ED only)
Actual
Numbers 0 1 2 3 4 5 6 7 8 9
Display
Numbers
English Alphabet
Actual
Alphabet A B C D E F G H I J
Display
Alphabet
Actual
Alphabet K L M N O P Q R S T
Display
Alphabet
Actual
Alphabet U V W X Y Z
Display
Alphabet