Procedimiento de Armado de Transmisión Power Shift Colineal

D7G2 TRACK-TYPE TRACTOR C7G01000-UP (MACHINE) POWERED BY 3306...
Page 1 of 25
Cerrar SIS
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Producto: TRACK-TYPE TRACTOR

Modelo: D7G2 TRACK-TYPE TRACTOR C7G
Configuración: D7G2 TRACK-TYPE TRACTOR C7G01000-UP (MACHINE) POWERED BY 3306 Engine
Desarmado y Armado
D7G and D7G Series II Track-Type Tractors Power Train
Número de medio -KENR6354-02 Fecha de publicación -01/09/2008 Fecha de actualización -22/09/2008
i02627545
Transmission - Assemble
SMCS - 3030-016
Assembly Procedure
Table 1
Required Toolings
Tool Part Number Part Description Qty
A 1P-2420 Repair Stand 1
B 1P-7407 Eyebolt 3
C 1P-7405 Eyebolt 3
G FT-0833 Clamp 2
Screw
H - 1
6 - 40
K 1P-0510 Driver Gp 1
L 5B-4274 Bolts 3
M 138-7573 Link Brackets 2
S 1P-0510 Driver Gp 1
R 9S-3263 Thread Lock Compound 1
T FT-0834 Nozzle 1
U 1P-0520 Driver Gp 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
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D7G2 TRACK-TYPE TRACTOR C7G01000-UP (MACHINE) POWERED BY 3306... Page 2 of 25
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Transfer Gear
Illustration 1 g01319374
1. Lower the temperature of bearing race (24) and bearing cup (23). Install bearing race (24)
and bearing cup (23). Install dowel (21). Install plug (22) .
2. Install bearing cone (19) and (20) (not shown) onto gear assembly (18) .
3. Install gear assembly (18). Install ring (17).
4. Install bearing race (14) to cover (7). Install dowel (15). Install plug (16).
5. Raise the temperature of bearing assembly and race (13) in order to install bearing assembly
and race (13). Place the cover over the pinion. Install gear (12). Raise the temperature of
bearing assembly and race (11) in order to install bearing assembly and race (11) .
6. Apply Tooling (R) on bolt (9). Install washer (10) and bolt (9). Tighten bolt (9) to a torque
of 108 ± 7 N·m (80 ± 5 lb ft).
7. Attach Tooling (M) and a suitable lifting device to cover (7). The weight of cover (7) is
approximately 39 kg (85 lb). Install bolts (3) and bend the locking tabs.
8. Lower the temperature of bearing (5) in order to install bearing outer race (4) into bearing
cage (2). Use Tooling (U) to install bearing (5). Install ring (4). Install bearing cage (2)
without the shims. Install two bolts (1). Tighten bolts (1) to a torque of 1.7 N·m (15 lb in).
9. Turn the pinion for at least three revolutions in order to seat the bearings.
10. Tighten bolts (1) again. Tighten bolts (1) to a torque of 3.4 N·m (30 lb in).
11. Turn the pinion for at least three revolutions in order to seat the bearings.
12. Tighten bolts (1) again. Tighten bolts (1) to a torque of 3.4 N·m (30 lb in).
13. Measure the gap between the case and bearing cage (2) at bolts (1). Average the two
measurements from Step 12. Add 0.23 mm (0.009 inch) to the average. This result is the
required thickness of the shims.
14. Install the shims and bearing cage (2). Install remaining bolts (1) .
Transmission
1. Turn the transfer gear case upside-down and install plate (9) .
2. Lower the temperature of bearing (10). Install bearing (16) in cage (11) .
3. Install piston ring seals (12). If the seals are damaged or worn, replace the seals with new
seals. Put clean grease on the seals.
Note: Do not damage piston ring seals (12) when the cage is installed.
4. Position ball (13) and install cage (11) .
5. Lower temperature of the bearing. Install the bearing in cage (14) by using Tooling (K).
Make sure that the hole in the bearing is in alignment with the hole in the cage. Install the
dowel and the plug that holds the bearing in the cage.
6. Position output shaft (15) in the transfer gear case. Install retainer ring (16) and bearing cage
(17) .
7. Install bearings (18) in gears (19), (20) and (21). Put clean oil on the bearings.
8. Position shafts (22) in the carrier.
Note: Make sure that balls (25) are in the shaft.
9. Put gears (20) and washers (23) in the carrier. Make sure that there is one washer on each
side of the gear. Install shafts (22) through the gears into the carrier.
10. Position shafts (24) in the carrier.
11. Put gears (19), gears (21) and washers (23) in position in the carrier. Make sure that there is
a washer on each side of the gear. Install shafts (24) through the gears and into the carrier.
12. Install Tooling (C) and a suitable lifting device in the No. 2 carrier. The weight of the No. 2
carrier is approximately 23 kg (50 lb). Put the No. 2 carrier in position on the output shaft.
13. Install the bolts and locks that hold the No. 2 carrier to the transfer gear case.
14. Position the transfer gear case on Tooling (A). Fasten the transfer gear case to Tooling (A)
for assembly of the transmission.
15. Install the ring seals on piston (26) and in the clutch housing. If the ring seals are damaged
or worn replace the seal with a new seal. Put clean oil on the rings.
NOTICE
Do not damage the rings when the piston is installed.
16. Install the piston in the clutch housing.
17. Install Tooling (G) on the clutch housing in order to hold the piston in position.
NOTICE
Make sure the clutch discs are free from dirt and oil. Do not cause
damage to the teeth of the clutch discs.
18. Install gear (27) on the case. Install ten springs (28). Install clutch disc (29) and plate (30) .
19. Install Tooling (B) and a suitable lifting device in the clutch housing and install the clutch
housing.
NOTICE
Do not damage the seal rings.
20. Install the seal rings on the piston and the housing. Put clean oil on the rings.
NOTICE
Make sure the clutch discs are free from dirt and oil.
21. Install the piston in the housing. Install clutch disc (31), the plate and ring gear (32) in the
housing. Remove Tooling (G) .
22. Install the seal rings on the piston and the No. 3 clutch housing. Put clean oil on the rings.
Install the piston in the housing.
NOTICE
Do not damage the seal rings when the piston is installed.
NOTICE
Make sure the clutch discs are free of dirt and oil. Do not cause
23. Install clutch discs (33) and plate (34). Install ring gear (35) .
24. Install dowels (36) and springs (37) .
25. Install Tooling (B) and a suitable lifting device to the No. 3 clutch housing. The weight of
the No. 3 clutch housing is approximately 25 kg (55 lb). Install the housing on the springs
and dowel pins.
26. Install the washers and bolts that hold the No. 3 clutch housing in position. Tighten the bolts
to a torque of 115 ± 7 N·m (85 ± 5 lb ft).
NOTICE
Do not damage the seal rings when the piston is installed.
27. Install the seal rings on the piston and in the No. 2 clutch housing. If the seal rings are
damaged or worn replace the seal with a new seal. Put clean oil on the seals. Install the
piston in the housing.
NOTICE
Make sure the clutch discs are free of dirt and oil. Do not damage the
teeth of the clutch discs.
28. Install clutch discs (38) and plates (39). Install ring gear (40) .
the No. 2 clutch housing is approximately 25 kg (55 lb).
30. Install springs (41) and position the housing on the springs.
31. Position plate (42) on the No. 2 clutch housing.
NOTICE
Make sure the clutch discs are free from dirt and oil. Do not cause
32. Install clutch discs (43) and plate (44). Install ring gear (45) .
33. Lower the temperature of the needle bearing for the No. 1 carrier. Install the needle bearing
in the carrier.
34. Install needle bearing (46) in gears (47). Install tubes (48) in shafts (49). Position the shafts
in the No. 1 carrier. Install balls (51) in shafts (49). Position gears (47) and washers (50) in
the No 1 carrier. Make sure that there is one washer on each side of the gear. Install the
shafts through gears and into the No 1 carrier.
Note: Make sure that balls (51) are in the shafts when the shafts are installed.
35. Put gear (52) in the No. 1 carrier. Install plates (53), locks (51) and bolts (54) .
36. Install balls (56) in shafts (57). Install the needle bearings in gear (58). Put washer (59) on
each side of gears (58). Position the gears in the No. 1 carrier and install shafts (57) .
37. Install the three disc assemblies and the two plates. Install the ring gear.
38. Install Tooling (C) and a suitable lifting device to No. 1 carrier (60). The weight of No. 1
carrier (60) is approximately 23 kg (50 lb). Install the carrier.
39. Install new rings in piston (43) and the No. 1 clutch housing.
40. Put a small amount of clean oil on the rings. Install the piston (43) in the No. 1 clutch
housing.
NOTICE
Do not damage the rings when the piston is installed in the clutch
housing.
41. Install dowels (62) and springs (63) .
42. Use Tooling (G) to hold the piston in No. 1 clutch housing.
the No. 1 clutch housing and the piston is approximately 25 kg (55 lb). Install the No. 1
clutch housing in the correct position.
44. Install bolts (64) at equal distance on No. 1 clutch housing. Tighten the bolts to a torque of
115 ± 7 N·m (85 ± 5 lb ft).
45. Install the other six bolts. Tighten the bolts to a torque of 115 ± 7 N·m (85 ± 5 lb ft).
46. Raise the temperature of race (65). Install race (65) on the shaft. Install ring seal (66) on the
race.
47. Install bearing (67) and retaining ring (68) .
48. Slide the shaft through the bearing and the cage. Use a soft faced hammer to install the cage
onto the shaft.
49. Slide gears (69) onto the shaft.
50. Raise the temperature of race (70). Install the race and retaining ring (71) .
51. Install spacer (72) and bearing (73). Install the two rings that hold the bearing and the spacer
in position.
52. Install seal (74). If the seal is damaged or worn replace the seal with a new seal. Put a small
amount of clean oil on the seal. Position the cage on the shaft.
53. Install the seal and retainer ring (75) that holds the cage in position.
54. Put clean SAE 10 oil on the lip seal. Install the lip seal with the lip toward the inside of the
cage. Make sure that the seal makes contact with the shoulder in the cage.
55. Install flange (76), washer (77), the lock and bolts (78). Tighten the bolts to a torque of 55 ±
7 N·m (41 ± 5 lb ft).
56. Install Tooling (C) and a suitable lifting device to the bearing cage. The weight of the
bearing cage and the input shaft is approximately 27 kg (60 lb). Install the bearing cage and
the shaft.
57. Install locks (79) and bolts (80), that hold bearing cage (81) and the shaft in position.
58. Use Tooling (T) to make sure that the pistons are free in the clutch housings. Check by
using these steps.
a. Use clean dry air to pressurize each of the four oil passages. The air should be
pressurized between 690 to 1030 kPa (100 to 150 psi).
b. If the pistons do not move, put a small amount of clean SAE 30 oil in each passage.
Check for movement again. The transmission must be disassembled and the pistons
checked if the pistons will not move.
59. Install the two needle bearings in Location (X) by using Tooling (K). Install the inside
needle bearing. Make sure that the needle bearing is flush with the inside surface of the
case. Install the outside needle bearing. Make sure that the needle bearing makes contact
with the bottom of the bore in the case.
60. Install the two needle bearings in Location (Y) by using Tooling (K). Install the inside
needle bearing. Make sure that the needle bearing is flush with the inside surface of the
case. Install the outside needle bearing. Make sure that the needle bearing is flush with the
bottom of the counterbore in the case.
61. Install seal (82) by using Tooling (K). Make sure that the lip is toward the inside of the case
and that the seal makes contact with the bottom of the counterbore. Put clean oil on the lip
of the seal.
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure

and wear protective equipment.
62. Install one lever (83) and shaft (84). Install one lever (85) and spring (86) .
63. Slide shaft (87) into the case. Slide levers (88) onto the shaft.
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure

and wear protective equipment.
64. Install the bolts and nuts (90). Tighten the bolts to a torque of 35 ± 4 N·m (26 ± 3 lb ft).
65. Install spring (89) .
66. Install two Tooling (B) and a suitable lifting device to transmission case (91). The weight of
transmission case (91) is approximately 63 kg (140 lb). Install transmission case (91) .
67. Install the bolts that hold transmission case (91) .
68. Install bolts (93) that hold the bearing cage to transmission case (91) .
69. Coat the seals with clean oil on sleeves (92) and install the sleeves. If the seals are damaged
or worn replace the seals with new seals.
Note: Make sure that the O-ring seals are in position on the clutch housings before the
hydraulic controls are installed. Put clean oil on the O-ring seals.
70. Position valve assembly (94) in the transmission. Install bolts (95). Tighten the bolts to a
torque of 45 ± 4 N·m (33 ± 3 lb ft).
71. Install tube (96) .
72. Install cover (97) and the bolts.
73. Put a small amount of clean oil on O-ring seals (98) and install the seals. If the seals are
damaged or worn replace the seals with new seals.
74. Install pressure control valve (99) .
75. Install bolts (100). Tighten the bolts to a torque of 45 ± 4 N·m (33 ± 3 lb ft).
76. Install the gasket, cover (101), bolts (102) and washers to the transmission case (91). If the
gasket is damaged or worn replace the gasket with a new gasket.
End By: Install the transmission and transfer gears. Refer to Disassembly and Assembly,
"Transmission and Transfer Gears - Install".
Copyright 1993 - 2011 Caterpillar Inc. Thu May 12 11:07:47 EST 2011
Todos los derechos reservados.
Red privada para licenciados del SIS.

Procedimiento de Armado de Transmisión Power Shift Colineal

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D7G2 TRACK-TYPE TRACTOR C7G01000-UP (MACHINE) POWERED BY 3306...

Producto: TRACK-TYPE TRACTOR

3. Install gear assembly (18). Install ring (17).

4. Position ball (13) and install cage (11) .

8. Position shafts (22) in the carrier.

Note: Make sure that balls (25) are in the shaft.

10. Position shafts (24) in the carrier.

Do not damage the rings when the piston is installed.

16. Install the piston in the clutch housing.

Do not damage the seal rings.

Do not damage the seal rings when the piston is installed.

24. Install dowels (36) and springs (37) .

Do not damage the seal rings when the piston is installed.

31. Position plate (42) on the No. 2 clutch housing.

41. Install dowels (62) and springs (63) .

47. Install bearing (67) and retaining ring (68) .

49. Slide gears (69) onto the shaft.

To prevent possible injury, follow the established assembly procedure

To prevent possible injury, follow the established assembly procedure

65. Install spring (89) .

67. Install the bolts that hold transmission case (91) .

71. Install tube (96) .

72. Install cover (97) and the bolts.

74. Install pressure control valve (99) .

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