Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
It started in 1911 ... when Alfa Romeo made its first racing appearance .. .
and a World wide love affair began.
We started in 1959... when our racing Alfa Romeo Giulietta Spider made its
first appearance in Midland, Texas...and our love affair began.
Since then, Alfa Romeo has gone on to win two World Championships and
twenty-eight Grand Prix victories. We have gone on to win many amateur
championships and numerous professional races. More importantly, our
customers have won even more.
Our purpose since 1967 has been to provide the Alfa Romeo owner with the
best parts and accessories available. We will continue to advance the state-of-
the-art through continual testing, development and research, and make avail-
able the maximum in performance and reliability for all your driving needs .. .
street performance, hillclimb, slalom, rallye or racing.
ALFA
ROMEO
SINCE 1967
• All product specifications, terms, and prices subject to change without prior notice •All prices are plus shipping and handling •
• California residents add 6% tax • LA County residents add 6.5% tax •Master Card •VISA •COD •Phone Orders gam-6pm Mon.-Fri.•
• Legal in California only for racing vehicles which may never be used upon a highway •
Airdams &Spoilers ....................................19 Headers ..........................................10.11 Sprint Ram Tubes .................................... 2-3
Brake Pads ........................................... 18 Headlight Covers...................................... 18 Sump Guards.........................................16
Breakerlesslgnition System ............................ 14 Heel &Toe Kit ........................................ 7 Sure Shift Mechanism .................................. 7
Bumpers, Lightweight .................................. 19 Ignition:.............................................. 74 Sure Start Mechanical Actuator.......................... 7
Camshafts ........................................... 6 Wire Sets .......................................... 14 Sway Bars ........................................... 16
Cam Timing Kit ....................................... 7 Breakerlesslgnition System .......................... 14 Torsion Bars.......................................... 16
Clutches .............................................17 Oil Cooler & Hardware ................................. 15 Turbo Kit.............................................20
Control Arms, Adjustable ............................... 16 Pistons, Racing High Performance ....................&9 Valves, Valve Springs8 Valve Guides .................... 8
&
Distributor, Bosch ..................................... 14 Polished Valve Covers ................................. 9 Variable Cam Gear Replacement ........................ 7
Dual Carb Conversion .................................2-3 Quadra Flow Induction System .......................... 4 Water Injection Kit ................................. .. 15
Electric Fan Kit ........................................ 15 Roll Bars ............................................. 18 Weber Carb For Solex ................................. 4
European Lightweight Bumpers .........................19 Shock Absorbers ...................................... 17 Wheels .............................................. to
Exhaust Components ...............................72.13 Spoilers Airdams .................................... 19 Wheet Spacers ....................................... 18
&
Head Gaskets. Copper ................................. 9 Springs .............................................. 16
Badge. Car ...........................................27 Handles, Door ........................................25 Rear Window Louvers .................................22
Belt Buckle ...........................................27 Hardtop, Spider .......................................22 Sheepskin Seat Covers ................................22
Boot. Spider Top ......................................22 Jackets ...........................................2&29 Shift Boots,Leather....................................23
Bras .................................................21 Key Fob..............................................27 Shift Knobs ...........................................24
Caps & Visors ........................................29 Leather Boots(Shift &Parking Brake) .:..................23 Shirts ................................................29
Car Badge ...........................................27 License Plate Frames ..................................28 Shop Apron ..........................................26
Car Covers ...........................................21 Lights, Carello ........................................24 Spider Hard Top ......................................22
Carello Quartz lights ...................................24 Light,lnterior .........................................23 Spider Top Boot.......................................22
Decals &Emblems ....................................27 Louver, Rear Window ..................................22 Steering Wheels ......................................25
Door Handles .........................................25 Map Pouch ...........................................23 Tail Light Lens ........................................22
European Lens .......................................22 Mats, Coco, SisalB Plush ..............................26 Tops &Tonneau Covers.............................21-22
Fender Cover .........................................28 Mirrors...............................................25 Tote Bag .............................................26
Gas Caps, Locking ....................................24 Parking Brake Boot....................................23 Wallet, Rainbow .......................................27
Rainbow Wallet .......................................27 Window Tints .........................................22
Brake Pad 8 Rotor Thicknesses .........................69 Distributor: Sales8 Ordering Conditions ............................ 72
Bore Finishes .........................................66 Advance Curves .................................5859 Thermostatic Actuator Data ............................. 69
Camshafts: Applications ........................................ 57 Torque Specifications ..................................70
'.Camshafts Cam Timing..........................6465 Specifications ....................................... 58 Tune-Up Data ........................................ 56
&
Specifications .......................................63 General Engine Data ..................................60 Valve Spring Recommendations ......................... 65
Crankshaft Specifications ..............................66 Piston S Cylinder Specifications .........................67 Weber Carb Data ...................................... 67
Cylinder Head Specifications ............................69
HIGH PERFO
•~~~w~a~w~A
e •au~.\t 1~~~ew~~~r•
--~
~ ~~—
o. ,.
ii~rrrr~, ,~'
~crt.• ~.~~,
~~ .,,,,~,,a•.+.~
~~ ~-
.•~~`~
Regardless of weather(hot, cold, wet,or dry) you will enjoy easy start-up every time with
continuous smooth running throughout the entire rev range. From idle to redline you will
experience a dramatic improvement in quick reving and passing acceleration. With a
increase of 10 HP over Spica fuel injection, the carburetor conversion is particularly
strong in the mid and higher RPM ranges. Reasonably priced, at-home installation, sure
starting, smooth running, and increased acceleration all coupled with trouble-free
operation ... thaYs the Shankle engineered dual carb conversion.
~r
4
~G~1 ~, ~1~~C~ ~1Q~~0~]Q~ ~aQI~p~OO ~]
4 ~ ~
2
~~ ~~
WEBER 40 DCOE
i~~ ~ ~ Zo
ORDER QTY.PER 3 ~
FIG. DESCRIPTION NUMBER CARB ~, ~i . 0 .a ,~,
1 Jet Inspection Cover 5140 1
2 Jat Cover Gasket 5141 1
3 Fuel Inlet-dual-5/16" use with 5071 5072 1
4 Fuellnlet-90-5/16" 5071 1
5 Air Corrector Jet(specify size) 5144 2
6 Emulsion Tube (specify size) 5145 2
7 Idle Jet(specify size) 5175 2
8 Main Jet (specify size) 5176 2
9 Auxiliary Venturi-40 DCOE Series with
Air Horns (specify size) 5179 2
10 Auxiliary Venturi-40 DCOE Series without
Air Horns (specify size) 5180 2
11 Nut 5077 4
12 Lockwasher 5078 4
13 Air Horn Tab Washer-40 DCOE Series 5108 4
14 Stud 5079 4
15 Throttle Lever Assembly for use with 5189 5188 1
16 Throttle Lever, for use with 5188 5189 1
17 Gasket Kit 5130 1 .. a E.~a ~ Sr.'.z_
.~c,~ ~
18 Tune-Up Kit(includes 5130)for - ~ - ~ ~,
40 DCOE and 45 DCOE 5131 1 w~.~~,~.
19 Venturi, 32mm 5177 2 / ~ —
20 Needle &Seat 5143 1
Complete Carb (Pair) 8600 18
DELL'ORTO 40 DHLA
ORDER QTY.PER
FIG. DESCRIPTION NUMBER CARB
1 Jet Inspection Cover 5625 1
2 Jet Cover Gasket 5626 1
3 Air Corrector Jet (specify size) 5627 2
4 Idle Jet(specify size) 5628 2
5 Main Jet(specify size) 5629 2
6 Nut 5077 4
7 Lockwasher 5078 4
8 Stud 5079 4
9 Gasket Kit 5630 1
10 Tune-up Kit 5631 1
11 Needle &Seat 5632 1
A
~~
o T
i
~ 0 RBURATOgI~
r'~'r ,I G~ ~JA .,~'_.._
rx
Ott: .. ~='K
~9 0 ,; ~ -,.,-...~
O Tb
v-~-~.
~:;R-;~~
~
/ O
1 ~O I~
DURATION APPLICATION
@.050" AND ORDER HORSE-
CAM LIFE CAM LIFT PERFORMANCE NUMBER POWER
DEG.CRANK mm (inches) RANK PAIR INCREASE
4 Cylinder 230 10.1 (.397) 5 6205 5
Street Regrind~z~
Fuel Injection
or Weber
4 cylinder ~ 240 ~ 10.7(.422) 7L 5417 9
Street New
Fuel Injection
4 cylinder ~ 248 ~ 10.5(.413) 8L 5418 13
Street New
Weber
4 cylinder ~ 265 ~ 10.5 (.413) 10 5410 24
Slalom New
Weber
4 cylinder ~ 278 ~ 12.6(.496) 13 5413 NA
Race New
4 cylinder ~ 270 ~ 12.6(.496) 14 5414 ►1_1
Race New
V6 240 Int. 9.5 (.375) Int. 7 5416 New 14
233 Ex. 6.8(.269) Ex. Street 6216
Fuellnjection Regrind~z~
(2) Reground camshafts are sold on an exchange basis. The exchange is your old
camshafts. Please inspect your camshafts before sending them in for cores. We cannot
give credit for cams with scored journals or worn lobes. For the period that we do not
have the cams that you are replacing, a CORE CHARGE is assessed. When we do
receive your cams in exchange, the CORE CHARGE is refunded to you in full. Should
you wish to have the new profile ground on the camshafts that are in your engine. you
should add about two weeks to the delivery time. Whenever you send us a camshaft for
regrinding or in exchange, be sure to remove the cam sprockets and keys.
"SURE-SHIFT" MECHANISM
By eliminating the excess play in the Alfetta and V-6 gear shift linkage, the SHANKLE
SURE-SHIFT provides smoother, more positive and more precise shifting. This
mechanism includes a new chromed gear shift lever with a precision bronze bushing,
permanently lubricated NAS hardware, and a modified zinc plated gear shift rod. The kit
is easy to install without any need for special tools.
DESCRIPTION ORDER NUMBER
Alfetta GT only 4233
V-6(i) 4234
(1) Will not fit 1985 GTV6 after 11669-0000-6730
7
/QLI~IQ G30O~ilC~OO ~~~]C~C~ ~gC~~l
BIG VALVES
Designed by Shankle and manufactured in Europe to our exclusive specifications for
use in either street or competition engines. The valve size has been increased the
maximum amount for use with standard seats. and based on extensive air-flow and
engine dynamometer testing the valve head isflow-shaped to increase horsepower by
6%. Utilizing standard 9mm stems. the valves are used with 45 angles recut on
standard diameter seats. Shankle Big Valves can be used with either stock Borgo or HC
Borgo pistons without relieving where the head is milled less than .020".
STANDARD OVERSIZE
ORDER HEAD DIA. ORDER HEAD DIA.
APPLICATION NUMBER INCHES NUMBER INCHES
1600 & 1750
Intake 4224 1.620 4226 1.680
Exhaust 4225 1.465 4227 1.500
2000
Intake 4228 1.735 42300) 1.775
Exhaust 4229 1.581 4231c~) 1.620
V-6
Intake — — 3871 1.653
Exhaust 3870 1.457
('I) Do not use extended tip spark plugs with 2000 big valves.
ORDER NUMBER
MODEL EACH EACH FULL
INNER OUTER SET
1600.1750,2000 4180 4181 —
All, except GTA
1600 GTA 4184 4183 —
V-6(12 valve set-inner and outer) — — 3872
RACING PISTONS
These forged aluminum pistons are supplied in 0.040" oversize and are available forthe
1600, 1750 and 2000 resulting in a 12.0:1 compression ratio with head milled about
.090" and utilize a three piston ring design. Sets include four pistons with pins, rings, and
clips. i~ ~ ~_
mac, ~~- _
Suggested piston wall clearance is .007"-.008"
MODEL BORE SIZE ORDER NUMBER
1600 79mm 4202
1750 81mm 4204
2000 85mm 4206
RACING RINGS
For Shankle racing pistons only.
MODEL BORE SIZE ORDER NUMBER
1600 Through 1978~~~ 79mm 4203
1600, 1979 on~2~ 79mm 4208 /'~1~ J
1750 81 mm 4205
2000 85mm 4207
(1) 1!16"top&second ring
(2) 1.5mm top &second ring
ORDER NUMBER
SPIDER/GTV
1969-1974 with double downpipe 4390
1975-1977 with single downpipe and air pump 4391
1977-1981 with air pump and catalytic converter 4392
1982-on with lamba sensor and catalytic converter 4393
ALFETTA/SPRINT VELOCE
1975-1979 for cars originally equipped with converter 4245
~~ ~ ~ ,. 1975-1976 for cars originally equipped without converter 4246
GT-V6 all models 1981-on 4247
10
~G~1LQ~lG~~C~ ~]Q~~O~]Q~ C~G~Q~p000 ~1
OFF ROAD KITS
These hardware kits are designed as replacement parts when selected smog equip-
ment is eliminated from our Headers during off road use. All kits are bolt-on, need no
welding. and come complete with all necessary mounting hardware for owner
installation.
ORDER
NUMBER
SPIDER 1975-1977 for use with Shankle #4391 Headers
Air pump nozzle plug set 4414
SPIDER 1977-1981 for use with Shankle #4392 Headers. 0
Air pump nozzle plug set 4414
Converter replacement pipe with gaskets 4443
SPIDER 1982-on for use with Shankle #4393 Headers.
Complete kit includes lambda sensor plug and washer. tubular collector.
and converter replacement pipe with gaskets. 4394 ~ o
ALFETTA/SPRINT VELOCE 1975-1976 for cars originally equipped i ~ 000
without a converter using Shankle #4246 Headers.
Air pump nozzle plug set 4414
1975-1976 for cars originally equipped with a converter using
Shankle #4245 Headers.
Air pump nozzle plug set 4414
Converter replacement pipe with gaskets 4442
1977-1979 for cars originally equipped with a converter using
Shankle #4245 Headers.
Air pump nozzle plug set 4414
Converter replacement pipe with gaskets 4443
GT-V6 for all models using Shankle #4247 Headers. Complete kit
includes a pair of extension tubes. lambda sensor plug, and gaskets. 4250
ORDER NUMBER
ALFETTA AND SPIDER
1975-1976 4248
1977-1981 4249
11
Q~~Q ~~~~0 ~~~~~ ~ °~~~
CATALYTIC CONVERTER REPLACEMENT
This is a pipe that bolts into your standard Alfa Romeo exhaust system in place of the
existing catalytic converter. No welding or fabrication is required and you can save your
expensive catalytic converter until such time as you might require it again.
DESCRIPTION ORDER NUMBER
1975, 1976, 4-cyl. 4442
1977-1981, 4-Cyl. 4443
1982 and on, 4-cyl. 4445
V-6 4444
FREE-FLOW MUFFLERS
These mufflers are original equipment on the most exotic of Italian cars such as Ferrari,
etc. They are designed and manufactured specifically for each application, and are
finished in black with chrome tips.
4438
4363
4432
Spider, 2000,'75-'76-'77 with single down pipe
~~~ ' ~r
^~"~~ ~ 4437
4435
4366
Berlina, 1750, 2000,'71-'74
e.
naza
Spider, 2000, 1977-on with converter
4364
4437 4367
4436 i~
GTV. 1600, 1750, up to '69
aazs
Alfetta GT,'76, CA only
4364
4437
4435
GTV, 1750, 2000,'71-'74
4430 ,~ 4431
4438 4367
J
Spider, 1600, 1750,'67-'69
'" aaz~
Alfetta GT,50 States,'77-'79
4366
4372
4438
4433
Spider, 1750, 2000,'71-'74
4423
V-6,'81-on
13
MARELLI ELECTRONIC IGNITION
Utilizing an electromagnetic trigger device, this Marelli Electronic Ignition is a breaker-
less high voltage system. Coordinated by Marelli especially for Alfa Romeo, the kit
includes a pointless magnetic pick-up distributor, high output coil, and finned electronic
module. As these units come from Marelli, the advance curve is slower than a stock Alfa
distributor. We disassemble,custom modify, and bench test each distributor to produce
a faster advance curve that will increase both low and mid range engine response. Easy
owner installation on 4-cylinder models.
14
~~Q~~~~ ~Q~D~~Q~ ~~Q~p~~~
OIL COOLER &HARDWARE
DESCRIPTION ORDER NUMBER
1. Full-Flow oil cooler with ~/z" male aircraft oil line fittings. 5010
Mounting space required: 15" x 5Vz" x 2~'z".
2. Remote oil filter mounting bracket. (fittings included) 5012
3. Oil cooler adaptor for use with spin-on oil filter, retaining 5015
oil filter in original position. (fittings included)
4. Oil cooler adaptor for use with spin-on oil filter utilizing remote 5018
oil filter location. Used in conjunction with #2 above.
(fittings included)
5. Allows change from stock Alfa cartridge type oil filter to a 4376
remotely mounted spin-on oil filter. To be used in conjunction
with #2 above.(fittings included) order number 5012
15
Q~~Q ~0~~0 ~~~~~ ~ °~ `~ ~
ALFETTA & V-6 PERFORMANCE SUSPENSION
A fully coordinated system of high performance handling components that increases
normal driving responsiveness and roadability without sacrificing smoothness. De-
signed by SHANKLE for bolt-on installation, the system lowers the Alfetta two inches,
I and the V-6 one inch. The increased stiffness afforded by the system enhances
cornering performance, decreases body roll, and establishes more neutral balance. All
~~~J V V 'V~ u components are plated and the sway bars are supplied with bushings.
I ORDER ORDER
DESCRIPTION NUMBER DESCRIPTION NUMBER
~~~~~
I Alfetta Front Sway Bar 4705
(1-1/16") V-6 Front Sway Bar (1-1/16") 4705
Alfetta Rear Sway Bar (7/8") 4708 V-6 Rear Sway Bar (1") 4709
Alfetta Front Torsion Bars, 4714 V-6 Front Torsion Bars,(1") Pair
Per Pair (1") up to 1985(11669-0000-06730) 4714
Alfetta Rear Coil Springs, 4710 1985-on after(11669-0000-06730) 4707
Per Pair V-6 Rear Coil Springs. Per Pair 4716
SUMP GUARDS
The low position of the Alfa oil sump makes it susceptible to damage. These guards
protect against damage from road hazards and irregular surface conditions.
ORDER NUMBER
Spider/GTV (105 series)
Front pair 4759
Rear pair 4760
Alfetta GT and GTV6
Front pair 4761
Rear pair 4762
17
Q~~Q ~0~~0 ~~~~~ ~~° ~~
EUROPEAN SPIDER HEADLIGHT COVERS
These clear plexiglass Carello headlight covers were designed by Pininfarina as
standard equipment on European Spiders to enhance both the car's appearance and
aerodynamics. The covers come complete with rubber bushings, chrome hold-down
clips, all necessary nuts and bolts and instructions for installation through the rear of the
fender in the European manner that hides all the mounting and adjusting mechanisms.
For 1600-1750-2000 Spiders from 1967 through 1982.
WHEEL SPACERS
_._~____ These spacers are cast in 1 /4"thick aluminum for use with mag-style wheels only.
ROLL BARS
These roll bars are made of 13/a" x .120" steel tubing, precision fabricated and MIG-
welded. The bars come complete with Grade 5 fasteners and back-up plates. The
Spider roll bar does not affect convertible top movement or storage, and will fit Duetto
and Spider with some restriction in seat travel (with the seat-back in the straightest
position, the seat will slide to the second-from-the-last notch, decreasing the rearward
travel by about one inch).
DESCRIPTION ORDER NUMBER
Spider Roll Bar 5025
Spider Roll Bar Cover/Pad 5026
FIBERGLASS BUMPERS
p.
Exclusively from Shankle, these black fiberglass front and rear bumpers maintain an
essentially stock appearance while increasing driving performance by significantly
reducing front and rear overhang weight. Box-sectioned for strength and shape in- 4~~ ~I ~ ~~
tegrity, the weight of the front bumper is reduced from 45 Ibs. to 7 Ibs., the rear from 46
Ibs. to 9 Ibs. A straight forward bolt-on installation on all Spiders from 1976 through
~ ~~11 \_ --~_
1982.
DESCRIPTION ORDER NUMBER
Front 5736
Rear 5737
J°~~~~ -~
y ~~~~ ice'~
~ ~~ i '~
GTV FRONT AIR DAM SPIDER FRONT AIR DAM
ALFETTA GT & V-6 REAR SPOILER
ORDER NUMBER 4502 ORDER NUMBER 4504
ORDER NUMBER 4506
--`~-~
i_''
'~ -
ALFETTA GT
REPLACEMENT FRONT SPOILERS
TROUBLE-FREE OPERATION
Although the Shankle Turbo produces an 84%increase in power, mechanically it is a
very simple device. The boost effect is typically very smooth with no sudden or jarring
variations in power. Low compression 7.8 to 1 forged pistons, an oil cooler, stock
camshafts, and the keeping of RPM within normal limits ensures that there will be no
adverse effect on engine wear. Detonation is prevented and run-away boost is con-
trolled by means of a waste gate, a dual point pressure retard distributor, and a water
injection system. These safeguards, combined with the high quality of the component
parts, mean trouble-free operation with minimum maintenance.
BOLT-ON INSTALLATION
As the nation's leading supplier of Alfa high pertormance parts, we have gained broad
experience in designing systems for installation by the Alfa owner. In addition to all the
major components, the accessory brackets, adapters, hardware, clamps, hose,
gaskets,fittings, illustrated instructions, and all the related bits and pieces necessary to
complete the installation are included. The experienced do-it-yourself Alfa owner using
normal hand tools will encounter no difficulty with the Shankle Turbo. The only outside
help needed would be in fabricating a tailpipe for the turbo muffler. VJithin reasonable
limits, we provide everything to insure ahassle-free installation. Should an unforeseen
problem occur, you can call and we can work it out together.
CAR COVERS
These form-fitting, water repellant(green drill) material car covers can save the exterior
appearance of your Alfa and keep the resale value up as well.
REPLACEMENT TOPS
Tops listed below are vinyl material. For pricing and ordering of cloth tops, add a "C"
after the order number applicable for your model.
TONNEAU COVERS ~1
All covers are supplied in black vinyl
' J =-= -=
YEAR MODEL ORDER NUMBER `~-=—
'67-'68 Duetto 4923 ~,,,
'69-70 Duetto w/headrests~~> 4923 ~ -
'71 on 1750 & 2000 Spider~2~ 4925 ~~ "~,r*w~
(1) For cars with headrests,the seats must be folded forvvard when tonneau is in place.
(2) Will not attach to dash board. ~ :' is~c
-- — ~~~"
2,
Q(~~Q G~O~i]COO ~~~1C~C~ ~gC~77
SPIDER TOP BOOT
Original Alfa Romeo Boot that covers the top when folded down. Protects the top and
~~.. enhances the over-all appearance as well.
~ ~ ~ ,
j;~ ~ DESCRIPTION QRDER NUMBER
_~ ~i
': 1971 and on/Black 4466
1971 and onlTan 4467
1982-83/Blue 4468
Plastic Clips 5351
SPIDER HARDTOP
Enhancing the appearance of the Alfa Romeo Spider while providing the warmth, quiet,
and security of a hardtop, this unit is manufactured in the United States in reinforced
fiberglass. Weighing approximately 45 Ibs., the inside is upholstered in heavy synthetic
- ./r'~~c felt material in a charcoal-black color. The rear window is shatterproof plexiglass. The
top has rubber moldings on all edges. Fastened by means of plated turnbuckles, the
original installation is quick and simple. After that, the top can be put on in minutes. Fully
~ O _— insulated, a quieter ride, with superior interior heating even in the coldest weather, this
hardtop also increases the value of the car. Available covered in black vinyl or painted in
grey primer for all 1750-2000 Spiders, 1971 on.
DESCRIPTION ORDER NUMBER
Spider Black Vinyl 4353
Spider Primer 4354
~-~..aa.
WINDOW TINT
Semi-Transparent smoke tint sun shield with Alfa script in white.
~~
~_t _ ~ -- DESCRIPTION ORDER NUMBER
-~ .rte —~
GTV, Spider, Alfetta GT & V-6 5024
~~,~~
GT LOUVERS
Enhancing the styling of the Alfetta GT and V-6,this rear window sun shade is designed to
lower interior heat and to reduce carpet and upholstery fading. Finished in black epoxy,the
aluminum and stainless steel unit will lift up to allow easy cleaning of the rear window.
22
~~Q~~~~ ~Q~~O~Q~ ~~ ~, ~p00~
LEATHER SHIFT BOOT
These shift boots are hand-crafted in soft, black leather, and add that touch of rich
elegance to your car's interior.'
MAP POUCH
This zippered pouch measures 11 Vz" x 7'/z" and is ideal for your owners manual, maps,
car registration and other important documents. It is made of black vinyl and the Alfa
Romeo script is silk screened in the corner in bright red.
ARCHGUARD
Gives your Alfa fender protection from stone chips, road salt, dents, and scratches.
Archguard is a flexible black moulding which completely encloses the inner fender arch
flange and blends onto the outside edge. Needs no drilling or glueing.
ORDER NUMBER
Spider and Alfetta 5759
GTV6 5760
23
l°Q~[~lQ I~ oOMM C~~ ~~~1C~C~ ~g6~1
CARELLO QUARTZ
HALOGEN HEADLIGHT CONVERSION
DESCRIPTION ORDER NUMBER(each)
Round 7"high-low beam unit complete with H4 60!55
watt twin filament quartz halogen bulb.
7" Headlight 4994
Round 53/a"high-low beam unit complete with H4
60!55 watt twin filament quartz halogen bulb.
53%a" H/L Headlight 4995
Round 53%a"high beam unit complete with H1 55
watt quart2 halogen bulb.
53%a"High Headlight 4996
H4 60155 watt replacement bulb 5006
H 1 55 watt replacement bulb 3878
SHIFT KNOBS
YEAR &DESCRIPTION ORDER NUMBER
Walnut Vinyl
'69 on, Press-on(1)
Emblem 4538 4539
Shift Pattern(5 speed) 4540 4541
(1) Sleeve necessary for Alfetta & V-6 Order Number 4543
24
~In1 ° ~]G~f~C~ [~Q~~~~]la~ C~C~1lQ~1p~0O ~l
ITALIAN STEERING WHEELS
Handcrafted in Italy using a black anodized alloy frame with a 14" real leather or
mahogany rim and mounts so that the new steering wheel is in the same plane as the
original. Hub kits include Alfa emblem on horn button. Wheel and hub kits are sold
individually.
DESCRIPTION ORDER NUMBER
Steering Wheels:
Leather 4508
Mahogany 4509
Hub Kits:
1600, 1750, 2000 4512
Alfetta GT &Sedan 4513
DOOR HANDLES
DESCRIPTION NUMBER
GTV ('66-'74) Driver Side —Chrome 5146
Passenger Side —Chrome 5147
Spider ('71-on) Driver Side —Chrome 5124
Passenger Side —Chrome 5125
Alfetta GT and V-6 Driver Side —Black 5126
Passenger Side —Black 5127
CHROME MIRROR
This Italian mirror uses the same mounting holes in replacing the stock Alfa mirror. With
the Alfa Romeo emblem embossed in the chrome plated metal, this mirror provides a
wider area of vision than the stock unit. Flat lens only, includes gasket and screws, and
can be fitted to either driver's side or passenger side.
HATCHBACK STRUT
German made rear strut for Alfetta GT and GTV6 hatchback.
SUN SHADES
Stop sag now by installing new and original Alfa Romeo sun shades imported directly
from Milano. Black only.
Zs
QL~[~lQ G~Of~COo ~D~1C~C~ ~gC~77
SISAL MATS
Available in black or tan, these closely-woven Sisal fibers are the highest quality mats
for your car. All are front, two-piece sets.
MODEL ORDER NUMBER
Front Pair
'71-on Spider 4565icolor
'71-'74 GTV 4566/color
'71-'74 Berlina 4567/color
'75-'79 Alfetta GT 4568!color
'75-'78 Alfetta Sedan 4569/color
'79 Sports Sedan 4570/color
V-6 4580/color
INTERIOR CARPETING
A complete set of Plush-Pile floor carpeting for both front and rear. Custom cut for
contour fit, and completely padded with color co-ordinated heel scuff pads and binding,
the 100% Polyolifin fiber is sunfade, stain, and mildew resistant.
ORDER NUMBER
1600 GTV Red 5369
('66-'68) Black 5370
Fawn 5371
1750 GTV Red 5372
('69 only) Black 5373
Fawn 5374
1750-2000 Red 5375
GTV Black 5376
('71-'74) Fawn 5377
'66-'69 Duetto Black 5378
'71-'77 Spider Black 5379
'78-on Spider Black 5380
SHOP APRON
Show your Alfa colors and protect your clothes and fenders by using this new shop
apron. IYs made of black vinyl with a red stripe and Alfa script. One size fits all, and the
handy front pocket holds pens, pencils, gauges or small tools.
TOTE BAG
A handy and useful black vinyl bag with red stripes and black Alfa Romeo script. Use it to
store your car cover or racing gear, or clothes for the weekend.
26
~~a~~~~ ~a~oo~a~ c~~a~poo~
BRASS BELT BUCKLE '~~
0 - ~
This handsome belt buckle is a solid brass sand casting, with silver-brazed hardware. a a '~
WALLET
With the Alfa Romeo serpent and script in red on black nylon, accented with red taffeta
interior, it is washable, water resistant, super lightweight, and it floats! Hand made in
tough, long-life cordura nylon, double stitched for strength, secured with Velcro fasten-
ers, it features a change/key pocket and card file.
27
QL~~G~1 11~1~LIVl1~~ c~~l1V~~ ~~° ò~
FENDER COVER
These covers are soft-backed black vinyl with an Alfa emblem and traditional Alfa script
screened on the surface in bright red. A tool trough is built-into hold it to the fender and
provide a place for small parts and tools.
DISPLAY PLATE
For installation in a front license frame, this colorful plate displays the Alfa Romeo script
in red, the Quadrifoglio in green, and the serpent and crown in green and red on a white
background.
0 p
Triple-chrome die cast metal license plate frame with the Alfa emblem in red and green,
the Alfa racing Quadrifoglio emblem in green, and the Alfa Romeo letters in red.
WINTER JACKET
The Style-Auto fashioned winter jacket with black fur collar has full inner padding in soft
polyester fiberfill, with a nylon cire shell lined in nylon taffeta. The distinctive gun-metal
grey jacket is accented with red piping and adorned with two emblems ...the Alfa
Romeo cross and serpent in gold, red, white, green and blue ... and the World
Champion Quadrifoglio in green. Machine washable, with knit cuffs and waistband,
concealed hood, inside pocket, and plastic zippers. Available in mens sizes S-36'38,
M-38140, L-40/42, XL-44/46.
28
~[~Q[~[~LC~ ~]Q~~OO ~1Q[~ C~G~1Q[~p000[~
SUMMER JACKET
World famous for innovative European styled apparel, Style Auto has fashioned this
lightweight windbreaker for Shankle. Accented with red piping, the distinctive gun-metal
grey jacket is adorned with two emblems ...the Alfa World Champion Quadrifoglio in
green; and the Alfa Romeo Cross and Serpent in gold, red, white, green, and blue.
Machine washable 100% nylon cire with knit cuffs and waistband, the jacket features
plastic zippers and afold-away hold. Available in mens sizes S-36138, M-38140,
L-40142, XL-44/46.
POLO SHIRT
The traditional mens casual shirt is now available with the Alfa Romeo Cross and
Serpent emblem in full color. Knit in the European waffle style with a knit collar and rib
cuff. Machine washable polyester and cotton blend.These popular styled polo shirts are
available in red or white in mens sizes S-34!36, M-38!40, L-42/44, XL-46/48.
TEE SHIRTS
Made of cotton and polyester with five-color Alfa emblem on the front. These shirts are
avaiable in white or red in men's sizes Small, Medium, Large or Extra Large.
SWEATSHIRTS
Perfect for balmy summer evening wear or anytime you want to be a little warmer,these
sweatshirts display the traditional "Alfa Romeo Milano" emblem and are available in red
or white. Sizes available are men's small through extra large.
CAP
These caps have a red bill, red mesh on the top, and the "Alfa Romeo Milano" emblem
on a solid white panel. One size fits all with the adjustable head band.
VISOR
This open-top visor shades your eyes and heralds your allegiance to Alfa Romeo. The
fully adjustable head band fits all head sizes. IYs made of 60%cotton and 40%polyester
and is available in red or white.
COLOR ORDER NUMBER
Red 4663
White 4660
FIGURE 1
4-Cylinder Engines
14
(1)
13
0
7 ~ ~~, ~ ~~
~ ~~
~r '~ ~ a ~~
~ ~
~ 3
7
`i: 2
~ O
s '~ ~~ ~,
t2~
7. Crankshaft Keys
long 4072 4072 4072 4072 4072
short 4073 4073 4073 4073 4073
(a) For clearance specifications, see "Crankshaft and Connecting Rod Specifications" in Section VII.
(b) Engine lock tab sets consist of all lock tabs required for engine overhaul.
(c) Pilot bearing outside diameter was changed from 20mm to 24mm in the middle of the run of 1750 models. If you have a 1750,
measure the outside diameter of your pilot bearing to be sure which one you need.
31
Q~~Q ~0~~~ ~~~~~ ~~~~
32
FIGURE 2
13— 4-Cylinder Engines
e
14
~— 12
13 --
'~n (a~,~ 1
~ ~
~.1~
~ 15
2
e
3
~~/ 1~1 ~~
14
4
~'
11 ~.e~i~ ~~
g
~~
o`f-~,
~— 16
~_ g
1. Cam Follower
std.o.d. 5723 5723 5723 5723 5723
r—
33
Q~~Q ~~~~~ ~~~~~ ~ °~~~
FIGURE 2(Cont) 1600 1600
4-Cylinder Engines (101) (105) 1750 2000 Alfetta
6. Lower Spring Retainer 5663 5663 5663 5663 5663
7. Valve Stem Seal
Original Alfa Type - 5720 5720 5720 5720
for use with original Alfa
intake guides only.
Shankle Type - 5719 5719 5719 5719
for use with Shankle
intake guides only.
34
c~~~~-,~~~~ ~Q~~O~Q~ ~ r~Q~p~~~
FIGURE 3
V-6 Engine
\ 3
17
v 4
,~
5.
v , ~~'
.~
7 •,.
~.
,.~
O ~ ~~~T.~
( ~"4~
o ,, ~
~ ~~ ✓.
i2 ~ \\\ `~
...
J
11
13
12
19
~.J1JJ~'r 14
~,
~,~ ~~_
15
/~~s _ /~
1 ~~l ~3
2 ~//
~~ 17
6 ~~ 16
7
3
8 4
5
9
10
11
3s
~G;] °,[~`I][~L~C~ [~]La~l~0~1/Q~ C~[n1lQf~lp000 ~1
MOTOR MOUNTS
MODEL ORDER NUMBER
Passenger Side Driver Side
105 Giulia 1600
GT, GTV, GTC, GTA, Duetto 4964 4965
1750('69 &'71)
Berlina, GTV 4966 4965
Spider 4966 4968
2000 Series
Berlina & GTV,('72-'74) 4966 4965
Spider ('72-'79) 4966 4968
Spider ('80-'81) 4969 4974
Spider ('82-on) 4969 4968
Alfetta
GT, Sedan, Sports Sedan 4972 4973
V-6 3881 3880
37
~~- ~~Q ~i 0~~0~Q~~~ l~ °~~~
SOLEX CARBURETOR REPAIR KITS
CARBURETOR KIT ORDER NUMBER*
32 PBIC 4111
35 APAIG 4112
32 PAIA 4113
44 PHH 4114
V-6 — 3945 —
\~`~~0
(1) Some Alfettas may use 4322. Compare your filter with illustrations to be sure you
order the proper filter.
3945 4319
ORDER
DESCRIPTION NUMBER
HL for normal driving in all models except'82-on Spider 8~ V-6 4381
2HL for sustained high speed driving in all models except'82-on Spider 8~ V-6 4382
HLE for normal driving in '82-on Spider & V-6 4383
2HLE for sustained high speed driving in '82-on Spider & V-6 3963
ss
~C~1La~1~L~C~ ~1Ga~~~~lla~ C~L~1Q~ilp~OO[~
To F.I. Pump
,~"
FUEL INJECTION PUMP DRIVE BELT _ ,,
STARTER MOTOR
For use on all 2000 Series from 1972 on. Complete with solenoid.
BENDIX DRIVE
For use on Bosch Starter Motor #0001 311 110.
ORDER NUMBER 5363
STARTER SOLENOID
For use on Bosch Starter Motor #0 001 311 110.
ORDER NUMBER 5362
ALTERNATOR
This 45AH unit can be used on 2000 Series cars in place of the Bosch 33AH
(0 120 300 539)or Bosch 45 AH(0 120 400847 or0 120 400 848). It should not be used
as a replacement for the Bosch 55AH(0 120 489 903 with built-in voltage regulator).
39
Q~r~~ ~0~~0 ~~~~~ ~~° `a~
IGNITION COMPONENTS
CONTACT
BOSCH DISTRIBUTORS SET CONDENSER ROTOR CAP COIL(5)
ao
~C~1Q[~1~I~C~ ~1Q1~~00 ~1La~ C~C~1 ~,[VM]I~DOO [~`~]
OIL FILTER ELEMENTS ~
~, ~ ~ ~
DESCRIPTION ORDER NUMBER o eo0o c, C~ C~
e°e omo ~i
Any 4-Cyl., Cartridge Type 4370 eoo
eoo
Any 4-Cyl., Spin-On Type ('72 on) 4371 o emo
V-6 4371
OIL PUMP
DESCRIPTION ORDER NUMBER
1600-105(w/28mm deep sump) 4581
1750-2000(through'82) 4581
Alfetta 4582
V-6 3939
Piston 4585
Spring 4584
41
Q~~Q r ~~~0 ~~~~~ ~~°~~
WATER PUMPS AND GASKETS
MODEL ORDER NUMBER
1600(105) 4271
1750 (all), 2000(except 116 Series) 4272
2000(116 Series) 4273
V-6 3936
Gasket for 4271,4272.4273 pumps 4276
Gasket for GTV-6 3934
THERMOSTATS
MODEL ORDER NUMBER
1600(105)'66-'67 4984
1750 & 2000'69-'81
Cold Weatehr(190°) 4985
Year Around (180°) 5022
Hot Weather(160°) 5021
Gasket 4986
2000 Spider'82-on 4997
V-6 Year Around 3933
FAN
DESCRIPTION ORDER NUMBER
~ ~ ;f'y 1600, 1750,2000(except Alfetta)
4-Cyl. Nylon Fan Blade 5330
(6 blade, 5-hole bolt pattern)
~,
HEATER VALVES
DESCRIPTION ORDER NUMBER
1750-2000 Spider 1969-on 4669
c=•~ _ 1750-2000 GN 1969-1974 4669
2000 Alfetta 1975-on w/o factory air conditioning
o IPRA Valve 4666
Valco Valve 4667
2000 Alfetta 1975-on w/factory air conditioning 4668
V-6 1981-on 4668
a2
~[n1La[~11~L~C~ ~]LQ~DO~1laL C~[n1a[~11p~0O [~]
ALUMASEAL STOP LEAK
Alfa Romeo recommends this sealant for your cooling system. It has been proven
effective in stopping most of the small water leaks that Alfa seem to have a tendency to
develop. It also protects the cooling system from corrosion. One Sin oz. tube each six
months is all you need.
HEATER HOSE
DESCRIPTION ORDER NUMBER
Heater Valve to manifold
105 & 115 Series to early '83 4676
GTV-6 3859
Heater core to water pump
105 & 115 Series to early '83 4677
GTV-6 3858
RADIATOR HOSES
ENGINE
YEAR MODEL SIZE ORDER NUMBER
UPPER LOWER BYPASS
(1) Used in conjunction with other hoses)shown, which should also be replaced. The
number footnoted with (1) refers to the hose that attaches to the radiator.
(2) Indicates an in-line thermostat cooling system.
(3) Refers to hose from Tee Junction to Header Tank.
SUPPORT STRAPS
Intake manifold to air cleaner assembly support straps on all 1969-79 Spica Fuel
Injection (2 peg car needed).
INDUCTION HOSE
Original Alfa air induction hose for dual weber air cleaner on all 105 series 1600 Sprint,
Super, Spider, and Duetto models.
43
Q~~Q ~O~~sO ~~~~~ ~~°~~
GASKET SETS
1600
101, al I 4165 4155
105, all 4167 4157
1750, all 4168 4158
2000, all 4169 4159
V-6 4178 4179
ORDER ORDER
DESCRIPTION NUMBER DESCRIPTION NUMBER
44
~~Q~~~~ ~Q~~~~Q~ ~~Q~p~~~
AIR FILTER ELEMENTS
To order the proper air filter element for your car, select your air cleaner assembly from those illustrated and order the corresponding
order number from the list below.
~
J
--~ ~l
~-~ ~~~i
~~,
ivo, iovv 2 3
Giulia Sprint GT & Duetto 105, 1600 Giulia TI 101, Sedans
~"
,~ ~ ~~
~,~~;`mil
~~~~`~ ~
4 5
101, 1600 Spider &Sprint Veloce '69-'79 Fuel Injected 105, 115, 1750 & 2000 European Models
a 9
101, 1600 Normal '69-'79 Fuel Injected '80-'81 Fuel Injected (4-Cyl.)
45
Q~~Q ~i ~~~~ ~~~~~ ~~° `o ~
~;,~~;, CLUTCH COMPONENTS
~~oe '~ _.~(
~'~ 00 `'.
MODEL ORDER NUMBER
-o Pressure Plate Disc T/O Brg.
:,,' 1600 (except TI & GTA) 4850 4860 4870
,~00 1° ;'P , r 1750 4853 4862 4871
~~`..P;~ a. ~ 2000(except116 Series) 4853 4863 4871
2000 Alfetta (116) 4855~~~ 4864~~~ 4872
V-6 3906~~> 3905~3~ 3903
%O 3904~4>
.6 (1) Separate components must be balanced as unit including flywheel and pressure plate.
(3) Front
(4) Rear
SYNCHRO RINGS
DESCRIPTION ORDER NUMBER
For Non-Molt' Gearboxes 5223
(outer circumterence grooved)
For Molt' Gearboxes' 5222
(outer circumference rough)
TRANSMISSION SEALS
MODEL ORDER NUMBER
Front Rear
1600 5206 5216
1750 5207 5216
2000(except 116 Series) 5207 5216
Alfetta & V-6 5208 —
as
~[~La[~[~~C~ ~]Q~DOO ~1Q~ C~[~lQ[M]p000[~
RUBBER TRANSMISSION SHIFT TOWER BOOT
105 & 115 CHASSIS
~__.\
UNIVERSAL JOINT
/ ~
DESCRIPTION ORDER NUMBER ~~-
i
1750 5200 ~ ~'~
2000(except 116 Series) 5200 (~
V
TRANSMISSION BEARINGS
DESCRIPTION ORDER NUMBER
Five Speed
1600/1750/2000,(105)&(115)
Mainshaft:
Front 5234
Center 5234
Rear 5237
Layshaft:
Front(1600/1750) 5235
Front(2000) 5243
Center 5238
Rear 5239
Inputshaft to Mainshaft Roller 5228
Alfetta
Mainshaft:
Front, roller cage 5225
Intermediate, ball bearing 5241
Rear, roller cage 5242
Layshaft/Pinion Shaft~~~:
Front: roller cage(up to 12176) 5225
bushing (1 /77-on) 5224
Intermediate, ball bearing 5226
Rear, roller bearing 5227
V-6
Mainshaft:
Front, roller cage 3901
Intermediate, roller bearing 3900
Intermediate, ball bearing 3899
Rear, roller bearing 3898
Layshaft/Pinion Shaft~~>:
Front, bushing 5224
Intermediate, roller bearing 3897
Intermediate, ball bearing 3896
Rear, roller bearing 3895
SUPPORT BUSHING
V-6 3891
SUPPORT SLEEVE
V-6 3890
48
~~a~~~~ ~a~oo~a~ ~~a~poo~
ALFETTA DRIVE SHAFT DONUTS
The key to untangling the web of confusion that exists regarding replacement driveshaft
couplings (donuts) for Alfetta models is your Vehicle Identification Number (VIN). It is
located on a metal plate between the windshield and the top of the dash board on the
driver's side of your car. There was a Factory recall program on some cars,so be sure to
find and record your VIN so it will be at your disposal. Then refer to the information given
here, and you will get the proper donut for your car.
The list of VIN's below is to identify those cars involved in the Factory recall due to drive
shaft donut failure.
5246
Alfetta GT,49 states .........................11629,from #000 3525 to 000 4768
Alfetta GT,California ........................11615,from #000 1953 to 000 2587
Alfetta Sedan,49 states ......................11633,from #000 3501 to 000 3855
Alfetta Sedan,49 states ......................11633,from #000 4001 to 000 4210
Alfetta Sedan, California .....................11634,from #000 1601 to 000 2065
Alfetta Sedan, California .....................11634,from #000 2501 to 000 2558
All cars included on the above list are originally equipped with donuts as listed in the
"Type B" category shown on the table below.
Cars that were produced prior to those listed in the recall table use replacement donuts
from the "Type A" category.
Cars that were produced after those listed in the recall table use replacement donuts
from the "Type C"category, including 116.58 Series cars.
If your car is one which falls into the recall category, but you do not know whether or not the 5247
modification has been carried out, you can find out by calling Alfa Romeo,Inc. Their phone
numbers are: (201)871-1234 in New Jersey, or(213)513-1581 in California. They have
a complete record of the cars which have been modified. Be sure to have your VIN ready
when you call. Another way to find out is to take your car to your local Alfa dealer and ask
him to physically inspect it to determine if it has been modified per the recall.
If your car has not been modified,then you should get it done as soon as possible at your
local dealer. If it has,then you can order replacement donutsfrom the"Type C"category.
5248
5250
5249 5251
as
QL~I~IQ GOO 11v~C~0o ~0[1~C~G ~gC~~7
105 & 115 Chassis FRONT SUSPENSION COMPONENTS
(Duetto, GTv,Spider, Berlins)
105 & 115 Chassis(Duetto, GTV,Spider, Berlins)
Upper Control Arm Upper Control Arm DESCRIPTION ORDER NUMBER
inner Busn~ng BALL JOINTS
Upper Control Arm
Leading Arm I /Outer Bushing Lower 'A' Arm 5165
rnr ~
ea~ ~_~~~ 7
Leading Arm Ball Joint
UPPER CONTROL ARM W/OUTER BALL JOINT AND BUSHINGS
Driver Side
5166
5164
Sway Bar Link Bushing Passenger Side 5163
Leading Arm BUSHINGS
Upper Control Arm Inner Bushing
°"° ~ ~ Driver or Passenger Side 5167
\ Upper Control Arm Outer Bushing
~~ ~~ ~ Driver or Passenger Side 5168
~'ay Bar Link
~ow.r'a'Arm o Lower 'A' Arm Inner Bushing
Inner Bushing `~oWa~ ~a' Arm Driver or Passenger Side(2 Req'd) 5169
(Fore & Altj
eau doinr Sway Bar Link Bushing (2 per side)
/Driver's Side Shown/ 1969-~75 5170
1976-'85 5174
~
105 & 115 Chassis(Duello, GTV,Spider, Berlins)
DESCRIPTION
"T" Arm Bearing (2/car)
ORDER NUMBEFlI
5109
Rear TorsionA Bushing
~ Upper Sway Bar Link Bushing "T" Arm Bearing Washer(2/car) 5110
~ Lower Sway Bar Link Bushing "T" Arm Bushing (2/car) 5111
~~ ~, Torsion Arm Bushing, Rear (2/car) 5112
~~ Torsion Arm Bushing, Forward (2/car)
Up to 1971 (36 mm OD) 5129
~~ ~ Torsion Arm 1971-on (50 mm OD) 5113
F ~
Sway Bar Link Bushing, Upper (2/car) 5114
Fo~wa.a ro~sro~ a.m Sway Bar Link Bushing, Lower (2/car) 5115
Bushing
so
~[n1La[~I~~C~ [~1LQ~00~]LQ~ C~G11Q~iilG~~OO ~1
STEERING SYSTEM COMPONENTS 105 & 115 Chassis
(Duetto, GTV,Spider, Berlins)
105 & 115 Chassis(Duetto, GTV,Spider, Berlins)
DESCRIPTION ORDER NUMBER Pinman Arm SYaering Box
Track Rod
BALL JOINTS
Track Rod Ball Joint die. a~acker
R.H. Thread 5159 ~ '- ~~~~
L.H. Thread 5160 -
Tie Rod Ball Joint ~d~a.a.✓ "_ ~~ I ~~^
R.H. Thread (2 per car) 5162 ~
L.H. Thread (2 per car) ~~~~ aen roinr
5161
\Passenger Side Driver Side Tie Rod
116 Chassis(Alfetta GT-Sprint Veloce,Sedans) Tie Rod
51
Q ~~ ~, Q~~~~ ~~~~~ ~~°~~
,~
BRAKE MASTER CYLINDERS AND REPAIR KITS
p~~~ ~V
~-
For All Models 1971 On
Brake master cylinders are supplied in either 20mm or 22mm sizes. The number"20"or
"22" is cast into the side of the master cylinder. They are supplied without a reservoir.
~K%
DESCRIPTION MASTER CYLINDER RESERVOIR REPAIR KIT
'I 20mm Bore 4456 4458 4875
22mm Bore 4457 4458 4876
BRAKE ROTORS
MODEL ORDER NUMBER
Front Rear
4-Cylinder Models:
all from late'71-on 4873 4874
~e
',
R;~a
~ ~~
1600, 1750,2000(except 116 Alfetta)
2000(116 Series Alfetta to Nov.'76)
(w/27mm Spindle Diameter)
2000(116 Series Alfetta from Nov.'76)
Inner
4880
4883
4884
Outer
4887
4890
4890
Seal
4895
4898
4899
v., (w/29mm Spindle Diameter)
v V-6 4884 3883 4899
52
~C~lQ~1~~C~ ~]/Q~~OO[SQL C~G~1lQ[n~p~OO[~
REAR AXLE-DIFFERENTIAL &TRANSAXLE
BEARINGS &SEALS
1 2 3 4 5 6 7 8 9
Front Rear Hali- HaH- Axle
Axle Axle Pinion Pinion Carrier Pinion Shah Shaft Retain
Bearing Seal Brg. Brg. Brg. Seal Seal Brg. Nut
CABLES
DESCRIPTION ORDER NUMBER
Trunk Release Cable
1971-on Spider 5153
1969-1974 GTV 5154
Speedometer Cable
1969-1974 GTV 5148
1969-1981 Spider 5148
1975-1979 Alfetta GT(Clip-on Type) 5149
1975-1978 Alfetta Sedan (Clip-on Type) 5149
1979 Sport Sedan 5150
Tachometer Cable
1969-1974 GTV 5151
1969-1981 Spider 5151
1975-1979 Alfetta GT &Sedan 5152
Hand Brake Cable
1969-on Spider 5155
1969-1974 GTV 5156
1975-1979 Alfetta GT 5157
1981-on V-6 5158
Hood Release Cable
1966-on Duetto &all Spider 5756
1966-1974 GTV 5757
1975-1979 Alfetta GT (with T-handle) 5758
1981-on V-6 (with T-handle) 5758
Throttle Cable
Spica FI 5044
V-6 3944
~~ ————
_ —._
SYNCHROMETER is a calibrated air flow meter used to
synchronize the butterflies in the Fuel Injection system and
ORDER NUMBER
balance either 40 DCOE or 45 DCOE Weber carburetors. A
large, easy-to-read face, numerically calibrated in kilograms- 1971-1979 4487
per-hour provides fast and accurate air flow measurements. 1980-81 Spider 4493
Complete with a removable rubber sleeve that fits directly into
the air horn. ~►DJUSTABLE DUMMY ACTUATOR
ORDER NUMBER 5055
— ~~( ((((((( I(((I~
VALVE GUIDE INSTALLATION TOOL Y
DISTRIBUTOR WRENCH
This one tool removes both intake and exhaust valve guides on 14 MM ALLEN WRENCH
both 4 cylinder and V-6 models.
56
~G~1La~]~~C~ ~1Q~~OO ~1 ~, ~ C~G~1Q~]p~OO ~l
i
NOTE:
Spark plug gap for all plugs except fixed electrode types is .025".
(1) For sustained high speed driv;ng use 2 HLE.
(2) For sustained high speed driving use 2 HL.
(3) Has dual point distributor and vacuum switch which retards ignition 6°when under engine load.
(4) Has dual pulser distributor and a vaccum switch which retards the ignition 9° at idle and under engine load.
(5) Mark "R" on pulley.
(6) With upper vaccum hose disconnected.
FIRING ORDER Representative Pulley for 4-Cylinder Cars
All 4 cylinder engines 1-3-4-2
V-6 1-4-2-5-3-6
P F M
Direction of Rotation
P = TDC Mark
F = Static Timing Mark
M = Maximum Advance Mark
= Injection Pump Timing Mark
DISTRIBUTOR APPLICATION
LUCAS
DM-2 1300 Giulietta Sprint, Spider, Berlina, TI
MARELLI
S71 B 1300 Giulietta Sprint, Berlina, TI
S73A 1300 Giulietta Sprint Veloce, Spider Veloce, SS,SZ
S103A 1300 GT Jr, 1600 Giulia Super, 1600 Veloce,SS
1600 Duetto, GTV,GTC
S104A ~
S115A 1300 Giulia, Giulia TI, 1600 Giulia TI
S166A&B
S1036~~> 1750 and 2000(105) U.S.A. F.I. Spider, GTV, Berlina, Alfetta
S103BA~2~
SM 809 AX 2000 Spider, 1980, 1981
BOSCH
0231 112 060 1300 Giulieta Sprint, Spider
0231 112 065 1300 Giulia, Giulia TI
0231 112 053 1600 Giulia TI, Sprint, Spider
VJUBR41 1300 Giulia, Giulia TI
VJUBR50 ~ 1600 Giulia TI, Sprint, Spider
VJUBR35 1600 Spider Veloce, SS,GTZ
0231 110 041 1600 Giulia Super, TI Super
0231 110 044 1300 GT Jr, 1600 Duetto, GTV,GTC
0231 129 032 1750(105) European Spider, GT, Berlina
0231 129 034 2000(105) European Spider, GT, Berlina(Early)
0231 178 045 2000(105) European Spider, GT, Berlins(Late)
0231 178 006 2000 Emissions Distributor, Replacement for Marelli
0 237 304 005 V-6
0 237 501 002 2000 Spider, 1982-on
DISTRIBUTOR SPECIFICATIONS
POINT GAP DWELL ANGLE
DISTRIBUTOR INCHES DEGREES
LUCAS
DM-2 .014-.016 60
MARELLI
All4 Cylinder .017-.019 60
Except GTA
BOSCH
Al14Cylinder .014-.016 65
6
O
DISTRIBUTOR RPM
MARELLI PLEX
ELECTRONIC IGNITION
SHANKLE P/N 5730
o F+
~ ~ ~~ 1~ ~~ ~~ ~ ~
DISTRIBUTOR RPM DISTRIBUTOR RPM
BOSCH MARELLI
0 237 304 005 SM 809 AX
~~~~r'~~~i~r~~~~~~~~~~~~~~~~~~~~'
~S~~I,~~~I~~~~r~~~~~~~~~~~~~~~~~ ~~~~'I~L~~~~~~~~~~~~~~~~~~~~~~~!
~~~~~1~I~~~~~~~~~~~~~~~~~~~~~~~ ~~~IO~~~~~~~~\~~~~~~~~\~~~~~~~,
~~~I~~11~~~~~~~~~~~~~~~~~~■~~~~ ~~~IIIII~~~~~~~~~~~~~~~~~~~~~~~~
\~~II~I~~~~~~~~~~~~~~~~~~\\~~~~ 1t\'I~'I~~~~~~~~~~~~~~~~~~~ ~~~~
~~I~~II~~~~~~~~~~~~~~~~~~~■„t1 ~~I~~~~~~~~~~~~~~~t~~~~~~~\~~■
~~r~~rie~~~~~~~~~~~~~~~~~~~~~~~■
DISTRIBUTOR RPM DISiRIBURIR RPM
•~~~~~■
~~~~~■
iiiiii
■■■■~■
'~~~~~~
~~~~~~
~~~~~~
~~~~~■
ei ======
6
O
O
~~~~~~~1~~~~~~~~~~~~~~~~~~~~~~~~1
p DISTRIBUTOR RPM
DISTRIBUTOR RPM
BOSCH
BOSCH SHANKLE P/N 4255
0 231 110 044 0 231 178 006
0 231 110 041
0 231 129 032
0 231 129 034
iiiiiiiiiiiiiiiiDiiiiiGiGiiGGa
iiiiiiiiiiiiiiiiiiiiiiiiiiiiii
~~~~~~ri~u~~~~~~~~~~~~~~~~~~~~~
~e~~~rn.~~~~~~~~~~~~~~~~~~~~~~ ~~~~~~~~.~~~~~~~~~~~~~~~~~~~~r
~~~~~r~~~~~~~~~~~~~~~~~~~~ ~~~~ ~~~~r~i~~~~~~~~~~~~~~~~s~ ~~~~
~~~~I~~~~~~~~~~~~~~~~~~~~~~~~~~ ~~~~ruu~~~~~~~~~~~~~~~~~~~~~~~
~~~~~'I~I~~~~/~~~~~~~~~~~~~~~~~~~
p
D IS7RIBUTOR RPM DISTRIBUTOR RPM
MARELLI MARELLI
S 103 BA S 166 6
S103B
S 166 A
59
Q~~Q GOO ~ilC~OO ~~[~C~C~ ~gC~77
o~
0
INTAKE EXHAUST
DISPLACE- VALVE VALVE
DIN HP BORE STROKE MENT SIZE SIZE
MODEL @RPM MM MM CC MM MM CAMSHAFTS FUEL INDUCTION
1300
Giulietta Berlina 62@ 6000 74 75 1290 37 34 101000320000 1 Solex 32 PBIC
1600
Giulia Sprint, Spider, TI 92@ 6200 78 82 1570 41 37 105020320000 1 Solex 32 PAIA
Giulia Sprint GT Veloce 109@ 6000 78 82 1570 41 37 105020320001 ~3~ 2 Weber 40 DCOE27
Spider, GTV, Berlins(Euro) 132@ 5500~~~ 80 88.5 1779 41 37 105480320001 2 Weber 40 DCOE32
D
~ 2000
'72-'79(USA) (2) 84 88.5 1962 44 40 105200320000 Spica Fuel Injection
119000320025
V-6(USA) 154@ 5500~4> 88 68.3 2492 41 36.6 119000320125 Bosch L-Jetronic F.I.
(1) SAE HP Rating (2) Horsepower varies, depending on model, year and emission controls, between 110 and 129 HP (3) Early versions may have 105020320000 (4) SAE NET
WEBER CARBURETOR DATA
1300 1300 1300 1600 1600 1600 1600 1600 1750 & 1750 &
D VELOCE 105 SERIES GTA JR VELOCE 105 SERIES 105 SERIES GIULIA SUPER GTA 2000 2000
PART NAME 40 DCOE 2 40 DCOE 28 45 DCOE 18 40 DCOE 2 40 DCOE 27 40 DCOE 4 40 DCOE 24 45 DCOE 14 40 DCOE 32 40 DCOE 2
~!j Venturi 29 28 30 30 30 30 27 30 32 33
Auxiliary Venturi 4.5 4.5 3.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5
Main Jet 110 112 120 115 120 127 110 135 130 120
Air Correction Jet 200 210 220 180 180 220 180 220 200 150
O Emulsion Tube F-16 F-16 F-9 F-16 F-16 F-16 F-16 F-16 F-9 F-16
Idle Jet 50F11 50F11 50F8 55F11 50F11 50F11 50F11 55F8 50F8 50F9
Starting Jet 60F5 65F5 65F5 65F5 65F5 65F5 65F5 65F5 65F5 65F5
d Needle Valve 150 150 150 150 150 150 150 150 150 200
C C A, B
1 Synchoniser screw D
2 Throttle lever
3 Adjusting screw
M Idle mixture adjusting screws
Fine adjustment of synchronization is best accomplished by using methods 1 or 2 described above to obtain the smoothest idle and
the most uniform idle speed reduction when each cylinder, one by one, is shorted out.
Note: Sometimes the buttertly shaft in a single carburetor may become twisted resulting in one buttertly being open more than the other
and allowing more air to go to one cylinder than the other. The tests 1 through 4 used on the two barrels of the same carburetors will show
this. To fix this problem the carburetor must be removed and the shaft twisted so that both butterflies close at exactly the same time.
ALFA ROMEO CAMSHAFTS
CAMSHAFT
VALVE TIMING SPECIFICATIONS VALVE TIMING CHARACTERISTICS SPECIFICATIONS
D VALVE DURATION, DURATION
PART NUMBER VALVE CLEAR,IN. DEG.CRANK OVERLAP LOBE CENTERS @.050"
AND TIMING DEG. CAM LIFT CAM LIFT PERFORMANCE
~] APPLICATION 10-IC-EO-EC Intake Exhaust Intake Exhaust CRANK IN.,°ATDC EX,°BTDC DEG.CRANK mm (inches) RANK
D 101000320000 217 8.6(.338) 1
1300 Normal 25-68-61-19 .019 .021 273 260 44 111.5 111.5
101060320000 245 9.0(.354) 6
O 1300 Veloce, 34-63-63-30 .015 .021 277 273 64 104.5 106.5
1300 S.S. 46-65-6534 .011 .019 291 279 80 99.5 105.5
105020320000 219 9.1 (.357) 2
1600 Normal 25-73-66-18 .019 .021 278 264 43 114 114
O 1600 Early 105 Series 37-61-54-30 .019 .021 278 264 67 102 102
pn 101210320000 245 9.5(.375) 7
~~~~
0 1600 Veloce 30-66-65-29 .017 .019 276 274 59 108 108
105020320001 226 9.5(.376) 4
1600 Late 105 Series
1300 105 Series
Early 1750 Euro
~ 1750 F.I. 37-61-54-30 .019 .021 278 264 67 102 102
Cho 105480320001 230 10.1 (.397) 5(3)
Late 1750 Euro
2000 Euro 41-60-54-35 .018 .021 281 269 76 99.5 99.5
105200320000 222 9.6(.377) 3
2000 FI 1972-1974 22-70-51-27 .019 .021 272 258 49 114 102
2000 F11975-1976 22-70-63-15 .019 .021 272 258 37 114 114
2000 FI 1975 (Calif) 22-70-51-27 .019 .021 272 258 49 114 102
2000 FI 1977-'79 34-58-51-27 .019 .021 272 258 61 102 102
2000 FI 1980-'81 ~' ~
Idle to 1650 RPM 25-81-58-34 .017 .019 286 272 59 118 102
1650 RPM &above 45-61-58-34 79 98 102
2000 FI 1982-'83~'~
Idle to 1650 RPM 25-81-64-28 .017 .019 286 272 53 118 108
1600 RPM &above 45-61-64-28 73 98 108
High Performance
and Racing
6205(Regrind) 41-60-54-35 .018 .021 281 269 76 99.5 99.5 230 10.1 (.397) 5(3)
5417(New) 38-62-61-37 .006 .008 280 278 75 102 102 240 10.7(.422) 7L
5418(New) 47-75-72-44 .010 .012 302 296 91 104 104 248 10.5(.413) 8L
5410(New) 50-70-64-43 .016 .022 300 287 93 100 100 265 10.5(.415) 10
5413(New) 60-88-87-59 .010 .012 328 326 119 104 104 274 12.6(.496) 13
5414(New) 61-79-81-55 .010 .012 320 316 116 99 103 270 12.6(.496) 14
119000320025(R) 228°(IN) 9.0(.354) IN 4
119000320125(L) 205°(EX) 6.4(252)EX(2)
V-6 37-61,-60-24 .019 .009 278 264 61 102 108
High Performance V-6
5416(New Pair, R&L) 245(IN) 9.5(.375) IN 7(3)
6216(Regrind Pair, R&L) 38-62-72-36 .016 .009 280 288 74 102 108 233(EX) 6.8(269)EX(2)
(1) Hastwo-position, variable intake cam timing device. (2) Exhaust Rocker Arm Ratio = 1.4:1. (3) Available Regrinds
Valve Lift =Cam Lift x 1.4
W
ALFA ROMEO
CAMSHAFTS &CAM TIMING
DEFINITIONS
Cam Lobe Center Point of maximum lift, or midpoint between valve opening and closing
Duration Time the valve is open given in crankshaft degrees from the time the valve opens until it
closes
Cam Lift Amount of lift from base circle to top of cam lobe
Overlap Time, in crankshaft degrees during which the intake and exhaust valves are open
between the exhaust and induction strokes
The lobe center is one of the most useful parameters to compare cam timing. It singularly defines the cam timing position and any cam
timing may be compared irrespective of the manner in which the cam timing is specified. Cam timing is not standardized and is given
in many ways, i.e., without clearance, with clearance, with a checking clearance, or with clearance at a specified valve lift.
Computation of lobe centers is as follows:
10+180+IC _
INTAKE CAM LOBE CENTER — • 10
2
E0+180+EC _
EXHAUST CAM LOBE CENTER — EC
2
,3
sa
~C~1La[~[~~C~ ~] ~.i~DOO ~Jla~ C~C~la~it1p000 ~1
ALFA ROMEO
CAMSHAFTS &CAM TIMING
DISCUSSION
In this section various camshafts available for Alfa Romeo 4 cylinder 1300, 1600, 1750 and late 2000 engines are discussed and their
characteristics defined.
With the above definitions we can now look at the Alfa Romeo cams of the past 23 years(see Table), make some observations and
draw some conclusions based on the information available and our many hours of dyno testing.
Duration and Valve Lift. There has been a general trend to increased duration and valve lift to increase the performance of Alfa
engines. Increased duration yields greater power at higher RPMs with a reduction of low speed torque. Greater valve lifts (without
increased duration) yield more power without much change in the nature of the power curve. A notable exception to this general trend
is the 2000 F.I.(U.S.A)engine in which the duration has been decreased.
Overlap and Lobe Centers. Here the trend has been toward closer lobe centers and increased overlap. Up to a point this yields low
RPM torque with little reduction of top end power. While we have not measured fuel consumption with respect to overlap, we would
assume there is some loss in fuel economy due to increased scavange flow during the overlap period. The single carburetted normal
1300 and 1600 engines are set up with small overlap presumably for economy. This short overlap period may, in part, explain the
tendency for these engines to burn exhaust valves since exhaust valve temperatures will be higher due to less scavange flow cooling
during the overlap period. The European 2000, reflects the trend to increased performance with the greatest overlap and closest lobe
centers of all the street Alfa cam timings to data with the exception of the 1300 S.S. The early 2000 fuel injected USA engine departs
from the general trend with a 12 degree retard of the intake cam and a reduction of overlap for the purpose of emissions reduction. On
the 1975-1976 49 State versions the overlap was further reduced by advancing the exhaust cam 12 degrees. With the installation of
the catalytic converter the overlap has been increased again to about pre-emissions settings of 102 degree lobe centers on intake and
exhaust cams on the 1977 California engines. Thus some low RPM torque has been regained by the use of the catalytic converter
with more overlap while still meeting emission requirements.
Cam Timing and Pertormance. Two generalizations can be made about Alfa camshafts and cam timing. One is that the lobe center
position for maximum performance is abou the same for all grinds be it the mildest or the most radical. The Alfa engines all respond well to
lobe center of 100° to 102° both intake and exhaust for all around performance. Maximum horsepower is generally achieved with lobe
centers of 104° to 108° intake and exhaust although the gain in top end power is usually less than the loss in low RPM performance.
Closer lobe centers of 97° to 99° result in increased low RPM power. The second generalization is that as duration is increased high RPM
power goes up at the sacrifice of low RPM pertormance. Pertormance ranking in the Table is based on duration as the major criteria, the
higher the pertormance rank the greater the duration.
SPRING SET Stock Alfa High Performance (.1) Competition(2) V-6 V-6 High Performance
4 Cylinder (4180 & 4181) (4180 & 4181) Stock Alfa (3872)
Load at 0.400" Valve Lift 160 Ibs. 180 Ibs. 195 Ibs. 168 Ibs. 180 Ibs.
(1) We use this set as a replacement for 1300, 1600, 1750 and 2000 engines(Except 750 series 1300)
(2) For use with racing cams 5410, 5413,5414
(3) The length of the outer spring installed in cylinder head. Loads measured using top retainer with outer spring length specified.
' 65
~~, ~~Q ~0~~~ ~~~~~ ~ °~~~
BORE FINISHES
The bore finish required varies with the type of compression rings used. The cylinder bore should be honed with the Sunnen Hone
Stones listed or their equivalent to achieve the proper finish.
(1) Main Journal size may be 2.3603 in.-2.3606 in. In this case a thicker bearing shell (Blue) is supplied.
(2) Rod Journal size may be 1.9676 in.-1.9680 in. In this case a thicker bearing shell (Blue) is supplied.
(3) Rod Journal size may be 2.0465 in.-2.0469 in. In this case a thicker bearing shell (Blue) is supplied.
66
~~1/Q~1G~~C~ ~1Q~~OO~laf~ C~[~QI~p~0O~1
Connecting Rod Offset &Piston Direction
SMALL END OF ROD~~~
ROD NUMBER OFFSET TOWARD
o
4-Cyl.
1, 3 Front of Engine
2, 4 Rear of Engine
V-6
1, 2, 3 Rear of Engine - i - -
4, 5,6 Front of Engine / ~ ~ -
~
(1) After rods and pistons are installed, check to see that small ends
of rods are centered on wrist pins in pistons.
POINT OF PISTON
MODEL MIN. MAX. DIAMETER MEASUREMENT~2~
(2) Piston diameter to be measured at right angle to the hole for piston pin and at the distance prescribed from the lower border of
piston skirt. Determine clearance by then subtracting piston diameter from cylinder diameter.
(3)For three-piece oil control rings as supplied in Shankle part numbers 4260,4261,4262,4263,4264,4265,4266,4267,4268,4280,
4281, 4282, 4285, 4287, 4288, 3997, 4003, 4289, DO NOT GAP EXPANDER, use as supplied. End gap on chrome-plated rails
may be from .040"-.080", which is normal.
Protrusion of Cylinder Liner Above Cylinder Block (Measured with Cylinder Barrel O-Rings Removed.)
This clearance is determined with the engine assembled and the engine turned in the direction of rotation. The "clay method" may be
used or this may be checked by inserting a piece of soft solder wire into the spark plug hole, curving it between the valve and piston,
and rotating the engine over TDC in the direction of rotation. Then remove the solder and measure the thickness of the squeezed
portion to determine the rotating clearance between the piston and valve.
VALVE DIMENSIONS
i HEAD SIZE STEM VALVE GUIDE SEAT
~ ENGINE (MAX),IN. LENGTH,IN. SIZE,IN. CLEARANCE,IN. ANGLE,DEG.
1300(750)
Intake 1.463 3.848 .3140/.3150 .0005/.0020 30
Exhaust 1.344 3.813 .3130/.3140 .0015/.0030 30
1300(101)
Intake 1.463 4.291 .3528/.3538 .0005/.0021 30
Exhaust 1.344 4.274 .3518/.3528 .0016/.0031 30
1600-1750
Intake 1.622 4.205 .3532/.3538 .0005/.0017 30
I Exhaust 1.463 4.185 .3518/.3528 .0016/.0031 30
i 2000('72 on)
Intake 1.738 4.132 .35321.3538 .0005/.0017 30
Exhaust 1.580 4.126 .3518/.3528 .0016/.0031 30
1300-1600 GTA
Intake 1.772 4.193 .3332/.3339 .0008/.0020 45
Exhaust 1.614 4205 :3329/.3339 .0008/.0024 45
V-6
Intake 1.614 4.226 .3532/.3538 .0005/.0017 45
Exhaust 1.441 3.731 .3518/.3528 .0016/.0031 45
F = Front, R =Rear
(1) Run-out on front rotors must be checked with proper wheel bearing clearance or readings may be misleading.
(2) When discs are resurfaced an equal amount of material must be removed from each side.
One of the major advantages of our replacement Sure Start mechanical actuator is the precise and consistent lengths in the cold start
20mm and hot run 28mm positions. Once a good tune is established then it will hold.
ss
~, ~C~IQ G30O ~i]C~OO ~~~1C~C~ ~gC~~1
'!
TIGHTENING TORQUES-FT LBS
1300
1300 750 & 101 1300 2000 2000
j ITEM NORMAL VELOCE 105 SERIES 1600 1750 105 SERIES ALFETTA V-6
ENGINE
C Cylinder Head Nuts
(With Oil)
i Cold 42 42 45 46 54 59~2~ 59~2~ 58~2>
'fl Hot 45 45 48 49 56 62 62
Cam Bearing Cap Nuts(W/Oil) 14 14 16 16 16 16 16 16
Cam Cover Nuts(W!Oil) 12 12 12 12 12 12 12
Spark Plugs(W/Oil) all models: 18-25
Main Bearing Cap Nuts(W10i1) 25 25 25 36 36 36 36 58
Rod Bearing Cap Nuts (W.iOil) 26 29 26 38 38 38 38 38
Crank Pulley Nut(W10i1) NA NA 87 87 140 140 140 174
Flywheel Bolts(W!Oil) 33 33 33 33 33 82~~> 82~~~ 83~~~
~ Clutch Plate Bolts(Dry) 18 18 18 18 18 18 11 16
Injectors on Manifold (Dry) 22 22 22
GEARBOX (Split Case Type)
Front Bell Housing Nuts 32 32 32 32
Gearbox Half Casing Nuts &Bolts 13 13 13 13
~, Rear Cover Nuts 15 15 15 15
Lay Shaft Nuts 58 58 58 87
Main Shaft Yoke Nut 87 87 87 87
Input Shaft Nut NA NA NA 87
DIFFERENTIAL
I Ring Gear Bolts 36 36 46
Pinion Nut 80 80 80
Nuts Securing Rear Axle Tubes 1~ 1~
1~
'~.'I to Differential Carrier
~ '; GEARBOX (Alfetta & V-6)
Ring Gear Bolts(WiOil) 54 54
Differential Side Cover Nuts 14 16
Bearing Back Plate to Int. 11 ~1
Flange Bolts
Mainshaft Nut 75 75
Pinion Shaft Nut 90 90
Clutch-Gearbox Housing to Gear- 10 10
box-Differential Housing Nuts
Differential Output Shaft 15 15
Cover Nuts
Shifting Lever to Selector 23 23
Shaft Nut
Gearshift Control Rod to 23
23
Shifting Lever Joint Nuts
(2) After 500 miles, with engine cold, slacken nuts by one turn in proper
I sequence, oil between washers and nuts and tighten them to 65 Ft-Ibs.
71
Q~~Q ~0~~~ ~~~~~ ~ °~~lT
SALES &ORDERING CONDITIONS
Prices
in
All prices are plus shipping and handling. All prices are subject to change without prior notice. If there is an increase
of Overpayment
price, we will ship C.O.D. for the balance due plus shipping. If there is a decrease in price, you will be sent a Refund
(see "Other Invoice Notations" for details).
Shipping
Our primary carrier is United Parcel Blue Label Service. We are also able to use Air Freight, Motor Freight, U.S. Postal
Service. For shipments outside of the United States, see section below "International & APO!FPO Shipments".
Terms
We will honor your check, VISA or MASTERCARD credit cards. If payment is by credit card, include the COMPLETE
need the
CARD NUMBER and EXPIRATION DATE,and be sure to give us the full, EXACT NAME as it appears on the card. We also
on credit cards is declined, we will ship C.O.D. There will be a $10.00 Service Charge for
BILLING ADDRESS. If authorization
returned checks.
Minimum Orders
An additional handling fee of $2.50 will be charged on all mail or phone orders under $15.00.
Claims
of
If your merchandise should arrive in a damaged or pilfered condition, be sure to check the contents in the presence
shipment must be made with the carrier. All merchandise leaves our store packed carefully
the carrier. All claims for damage or loss in
and correctly. Claims for short shipments must be made within three (3) days of receipt.
Returns &Exchanges
for
If for any reason you do not want to keep a product that you have purchased from us, return it unused within 30 days
will be a 15% restocking fee. Returns or exchanges will only be accepted with a "Return Authorization Number"
a refund. There
must be unused
issued from Shankle Automotive Engineering Inc. We will not accept merchandise returned C.O.D. All parts returned
all returns or
and in resaleable condition. Your invoice number and date, and/or a Xerox copy of your invoice, must accompnay
requests for return.
Tax
Sales tax will be added to all merchandise delivered in California, unless for resale. If the purchase is for resale
purposes, we must have resale information card on file at the time of shipment or delivery.
Back Orders
refer to
There are three columns on our invoices with headings that read "Ordered, Back Ordered, Shipped." These
we didn't have
quantity. "Ordered" is hQw many you want."Shipped" is how many we sent you."Back Ordered" is the quantity that
unless you tell us
on-the-shelf, but expect to be able to ship within thirty days. What it boils down to is that we know you want it, and
otherwise, you will receive it as soon as possible.
order
Our policy regarding back orders is to ship the item within thirty days without notification to the customer. If a back
After thirty days, we will
is not filled within thirty days, we will notify the customer before shipping to be sure that you still require it.
and ask that you
either notify you of cancellation of the back order, tell you when we will ship it, or let you know that it is now available,
please reorder if you still need it.
If you indicate "no back orders" at the time of your initial order, then we will simply ship what we have of your order, and
time is involved
hold no back order. Please be aware though that many of our back orders are filled within a few days, and excessive
only on items that are especially difficult to obtain.
~ p ui
3 MILES ~ a
m Q
z Q
O m
> Q
z
Q
U NORDHOFFST. a
Q
~ w
Z
~ 26LOCKS
4Yz MILES ~ O
UI
VENTURAFREEWAY101
• All product specifications, terms, and prices subject to change without prior notice •All prices are plus shipping and handling •
• California residents add 6%tax • LA County residents add 6.5%tax •Master Card •VISA •COD •Phone Orders gam-6pm Mon.-Fri.•
• Legal in California only for racing vehicles which may never be used upon a highway•
f~
~,
~t a
'
Z
iv'
r. ~ Z