D Driveline / axle

RFD Rear final drive

Notes on work .................................................. .. ...... 2 And removal, installation ................................... . . . Ten

·Caution .................................................. ................ Two - Exploded view .................................................. ....... . . . . 11
Prepared by .................................................. .................. Three And decomposition prior to the inspection .............................................. . . . 12 C

Special tools .................................................. ... ...... 3 Disassembly, assembly .......................................... . . . 14

oil .................................................. .................. Six
·Exchange .................................................. ................ Six
·inspection .................................................. ................ Six
Front oil seal ........................................... Seven
And removal, installation ......................................... Seven
Side oil seal ............................................... Eight
And removal, installation ......................................... Eight
Rear final drive ASSY .......................
Service data ................................................ . . . 31
Drive gear runout .......................................... 31
Side gear clearance ............................... 31
RFD
Drive pinion height ............................... 31
Drive pinion preload ........................ 31
Side bearing preload ........................ 32
Total pre-load ................................... . . . 32
. . . . Ten E

KA

RFD - 1
 Notes on work

Notes on work PFP: 00001

Caution JDS002QW

• The failure phenomenon maintenance vehicle do a credible job of fault diagnosis on was fully grasp, do the right work had it lineage.

• If you want to remove or disassembly work, know the attachment state of the pre-regular. Mark fit in no part position affect the function if necessary.

• Disassembly work is carried out in a clean place, it is desirable work in the dust compartment if possible.

• Steam before decomposition, washed well and sand and mud attached to the outside of the unit in such as white gasoline, so as not to enter the interior at the time of decomposition and a

pair seen with.

• Damage to each of the parts is always appearance was disassembled, deformation, make sure that there is no abnormal wear, if there is a bug to replace it with a new one.

• Lock pin, oil seal, pinion lock nut, collapsible spacer is sure to replace it with a new one for each decomposition. Bearings will be replaced with a new one for each
decomposition as a general rule.

• If you are replacing a part, use the Nissan genuine.

• Bolt, tightening of the nut, as a rule the center than to the diagonal direction to the outside Two ~ Three Gradually tightening divided into time, place is in accordance with the instructions in

particular defines the order.

• Each component is thoroughly washed, and the cleaning and air blow.

• Sliding surfaces, it is the mating surface be careful not to scratch.

• Moisture attached a sealing agent to the coated surface and the mounting surface, oil, foreign matter, etc. be removed.

• Cleaning of the internal components are sure to use a paper cloth.

• Such as cotton gloves and waste must not be used for preventing contamination of lint.

• Assembled at the time of compliance with the specified torque, the new Nissan differential oil or petroleum jelly are specified always in each vehicle in each of the parts, Nissan MP Special

grease No.2 The performed while applying.

• Withdrawn oil must not be used. In addition, waste oil after an oil change, etc. wash oil of parts, processing laws and regulations, according to the method prescribed, et al are in such

regulations.

RFD - 2
 Prepared by

Prepared by PFP: 00002

Special tool JDS002QX

name Use

B
Oil seal puller Remove final drive oil seal up
ST33290001

ZZA0601D

Drift
ST30720000 a: φ Final drive front oil seal mounting
77mm b: φ 55mm

RFD

ZZA0811D

attachment Final drive side flange remove it E

KV40104100

ZZA0804D

Sliding hammer Final drive side flange remove it

ST36230000

G
ZZA0803D

Drift
KV38100200 a: φ Final drive side oil seal mounting
H
65mm b: φ 49mm

ZZA1143D

protector
Attach final drive side flange
KV38107800 a: φ
29mm

ZZA0835D J

attachment
KV38100800 a:
Final drive ASSY Fixing KA
541mm b:
200mm

SDIA1076J

RFD - 3
 Prepared by

name Use

Puller set
Side bearing removal
ST3306S001

SDIA0215J

Bearing descriptor racer Remove the drive pinion rear bearing up

ST30031000

ZZA0700D

Drift Bar Drive pinion bearing outer race mounting

ST35325000

SDIA0216J

Drift
ST30613000 A: φ 72mm B: φ 48mm
Drive pinion bearing outer race mounting
ST30621000 A: φ 79mm B: φ 59mm

ZZA0810D

Inner race adapter

ST30901000 A: φ
Drive pinion rear bearing up with
80mm B: φ 45mm
C: φ 35mm

SDIA0217J

Pinponchi Pinion mate shaft lock pin desorption

KV31100300

ZZA0515D

Drift
ST33710000 A: φ
Drive pinion removal
30mm B: φ 23mm

SDIA0219J

Drift
ST33061000 A: φ
Side bearing mounting
38mm B: φ 28.5mm

ZZA0969D

RFD - 4
 Prepared by

name Use

Drift
ST33230000 A: φ
51mm B: φ 41mm Side bearing mounting
C: φ 28mm

B
ZZA1046D

Drift
KV38102200 A: φ Drive pinion bearing outer race mounting
C
90mm B: φ 55.3mm

ZZA0920D

RFD

Preload gauge
Pre-load torque measurement
ST3127S000

ZZA0503D E

KA

RFD - 5
 oil

oil PFP: 00024

Exchange JDS002QY

Time for replacement

Private : Refueling only at the time of overhaul (at the time of severe condition: 60,000km
Each)

for business : 100,000km Or Two Whichever is earlier of each year

Reference: At the time and the severe condition, severe driving in conditions (bad road, mountain road, uphill slope) is mileage 30% In the case of more than

Appropriate.

Extraction

1. Remove the drain plug, extract the diff oil.

2. After assembling the new gasket to the drain plug, Dorenpura

Attach the ing the final drive, tightened to the specified torque.

Tightening torque: Thirty ~ 39 N - m { 3.1 ~ 3.9 kg - m }

Caution : Gaskets for reuse impossible parts, do not reuse.

PDA1101D

injection

1. Remove the filler plug, to refuel the diff oil new.

Use oil: Nissan def oil hypoid Super GL-5 80W-90

Oil amount :about 1.4 Liters

2. After assembling the new gasket on the filler plug, install a filler plug on the final drive, the provisions torr
Tighten using the clock.

Tightening torque: Thirty ~ 39 N - m { 3.1 ~ 3.9 kg - m }

Caution : Gaskets for reuse impossible parts, do not reuse.

inspection JDS002QZ

Leak and oil level

1. Final drive around ( Oil seal, drain plug, carrier case) To check whether there is any oil leakage from.

2. Remove the filler plug, the oil level is appropriate or inspection.

3. After assembling the new gasket on the filler plug, filler plug
Attach the ing the final drive, tightened to the specified torque.

Tightening torque: Thirty ~ 39 N - m { 3.1 ~ 3.9 kg - m }

Caution : Gaskets for reuse impossible parts, do not reuse.

SDIA0484J

RFD - 6
 Front oil seal

Front oil seal PFP: 38189

Removal, installation JDS002R0

removal

1. Remove the propeller shaft. [ Rear propeller shaft "removal"( PR-7 page ) See. ]

2. Mark of the final drive companion flange B Align it with B

Then, the mark fit to the screw tip of the drive pinion.

Caution : Fit mark uses the paint or the like, that you do not scratch. Reference: mark B It is, to the

companion flange spigot is the center of rotation

Maximum position to swing to the outside for C

3. Using a differential flange tool (general-purpose tool), pinion lock nut

Remove the birds.

Four. Using puller (the general-purpose tool), remove the companion flange.
PDD0059D
RFD

Five. Oil seal puller (special tool) is used to take the oil seal
remove.

SDIA0485J

attachment
G
1. Nissan to lip portion of the oil seal MP Special grease No.2
It was coated, using a drift (special tool) as shown in FIG, attaching the oil seal.

Caution : • Oil seal attaching to avoid tipping.

H
• Oil seal for re-use can not part, that you do not re-use.

I
SDIA0493J

2. Mark fit of companion flange B Fit the drive pinion and

Installing the companion flange to match the mark.
J
3. Coating the anti-rust oil to the threaded portion and the pinion nut bearing surface of the drive pinion

And cloth, fitted with a pinion lock nut, using a differential flange tool (general-purpose
tool), tighten to the specified torque.

Tightening torque: 147 ~ 323N - m { 15.0 ~ 33.0kg - m } KA

Caution : Pinion lock nut for re-disabled parts, and re-use

Never. PDD0059D

Four. Attaching the propeller shaft. [ Rear propeller shaft "removal"( PR-7 page ) See you confirm that you have read. ]
L

RFD - 7
 Side oil seal

Side oil seal PFP: 38343

Removal, installation JDS002R1

removal

1. A wheel rotation sensor to separate from the carrier case. [ Wheel rotation sensor " removal " (BRC-32 page ) ( ABS ), " Preparative

Disconnect "( BRC-87 page ) ( VDC / TCS / ABS ) Refer to things. ]

2. Remove the drive shaft. [ Rear drive shaft "removal"( RAX-8 page ) See you confirm that you have read. ]

3. Attachimento (special tool: KV40104100 ) Was set to the side flange, sliding hammer (special tool:
ST36230000 ) Extracting the side flange using.

Four. Remove the oil seal using a flathead screwdriver.

SDIA0495J

attachment

1. Nissan to lip portion of the oil seal MP Special grease No.2 It is coated.

2. Using a drift (special tool), o so that the casing end surface flush
Installing a Irushiru.

Caution : • Oil seal attaching to avoid tipping.

• Oil seal for re-use can not part, that you do not re-use.

SDIA0496J

3. Attaching the protector (special tool) to the side oil seal.

PDG0246D

Four. Insert the side flange, after engaging the serration portion of the flange to the side gear serration portion, protect
Remove the tar (special tool).

Five. Offer rely on the extension bar in the center of the side flange, typing until the sound change.

Reference: • Sir clip of flange serrated portion, Nissan MP Special grease No.2 It was applied, Sakuri'
Workability and attach from eliminating the offset of flops are good.

RFD - 8
 Side oil seal

• Side flange tap sound is, when it comes to fully mounted state, a sound like sounds in the entire final drive.

6. Figure of the side flange mounting dimensions ( A The dimensions) has become a following

Make sure, install the drive shaft.

A Dimensions: about 327 ± 1mm

SDIA0862J

RFD

KA

RFD - 9
 Rear final drive ASSY

Rear final drive ASSY PFP: 38300

Removal, installation JDS002R2

SDIA0886J

removal

1. Remove the rear stabilizer. [ stabilizer "Removing, mounting" ( RSU-16 page ) See you confirm that you have read. ]

2. The propeller shaft removed from the final drive. [ Rear propeller shaft "removal"( PR-7 page ) San
Query to it. ]

3. The drive shaft separated from the final drive, keep hanging in a place that does not get in the way of working with a wire or the like.

Four. The air breather hose removed from the vehicle side.

Five. A wheel rotation sensor is separated from the final drive. [Wheel rotation sensor " removal " (BRC-32 page ) ( ABS ),
" removal"( BRC-87 page ) ( VDC / TCS / ABS ) Refer to things. ]

6. To set the mission jack to the final drive.

Caution : If you want to set the mission jack to avoid the rear cover (aluminum case).

7. Remove the mounting bolt and nut, remove the final drive from the vehicle.

attachment
Carried out in the reverse order of removal.

RFD - 10
 Rear final drive ASSY

Exploded view JDS002R3

R200 < Enhanced> ( Two Pinion)

RFD

KA

SDIA0865J

RFD - 11
 Rear final drive ASSY

Inspection before decomposition JDS002R4

1. Final drive ASSY The attachment (special tool: KV38100800) Fixed to.

2. Pull out the differential oil. [Oil "Extraction" ( RFD-6 page ) See you confirm that you have read. ]

3. Remove the carrier case cover.

Caution : In the case of carrier case failure, unit ASSY To exchange.

Four. Remove the side flange. [ Side oil seal "removal "
(RFD-8 page ) See you confirm that you have read. ]

SDIA0006J

Total pre-load
• The companion flange Twenty Rotate or more times, using the pre-load gauge, to
measure the total pre-load.

Total pre-load reference value

: 2.85 ~ 3.75N - m { 0.29 ~ 0.38kg - m }

• If the preload is out of the reference value, to adjust the preload of the preload and
side bearing of the pinion bearing.

If preload is large
• To exchange the collapsible spacer. SDIA1081J

• The side bearing adjusting washer thin.

If preload is small
• Tighten the pinion nut.
• The side bearing adjusting washer thicker.

Drive gear backlash

• Set the dial gauge to the face of the drive gear, to measure the backlash.

Backlash reference value : 0.10 ~ 0.15mm

• If the backlash is out of the reference value, to adjust perform this task.

If the backlash is large

: Increasing the thickness of the drive gear rear side side bearing adjusting
washer, reducing the thickness of the drive gear tooth surface side bearing
adjusting washer.
SDIA0009J

If the backlash is small

: Reduce the thickness of the drive gear rear side side bearing washer,
increasing the thickness of the drive gear tooth surface side bearing adjusting
washer.

RFD - 12
 Rear final drive ASSY

Drive gear runout

• Set the test indicator to the rear of the drive gear to rotate the drive gear, to measure
the runout.

Shake limit : 0.08mm Less than

• If the swing is out of the limit value, assembled state of the drive gear (Doraibugi Ya and foreign matter biting and

variations of the differential case between the differential case, the dry Bugiya deformation, etc.) To inspect the. B

• Deformation of the drive gear is a hypoid gear ASSY In, deformation of the differential case is to replace the

differential case.
SDIA0008J

C
Companion flange runout
• Set the dial gauge to the companion flange side, to measure the surface vibration.

Surface deflection limits : 0.08mm Less than RFD

• Set the test indicator to the companion flange inside (spigot diameter), to measure the
deflection spigot.

Spigot deflection limits : 0.08mm Less than E

Caution : If the measuring surface there is a rust, measured from dropping the rust.

SDIA0941J

• If the swing is out of the limit value, the companion flange and drive pinion phase Ninety ° Each shift, look for the minimum value of the shake.
F

• If the swing is also changing the phase is out of the limit value, replace the companion flange.

• If you swing by replacing the companion flange is outside the limit value, failure of the pinion bearing and assembling the bad and the pinion bearing of drive
pinion can be considered.
G

Tooth contact

• Tooth flank both sides of the drive gear Four In place, Daikatoru PL - One Paint thinner, by
rotating the hypoid gear, to inspect the tooth.

• Per tooth, the drive side (acceleration side), the back side (deceleration side), to both inspection. H

Caution : For more information about the state per tooth, " Inspection per tooth "( RFD-24

page ) See you confirm that you have read.

• If the tooth of failure, be adjusted by increasing or decreasing the thickness of the height washer.

- Daikatoru PL - One Contact Daikatoru PL - One ( 1kg , Purchase of poly containers), the following

handling company
SDIA0176J

Please request to. In addition, postage cash on delivery is the time of purchase, we hope in the price following month bank transfer (commission self-pay). Your name, about to delivery Two

Please note that it takes a week. J

Goods Name Daikatoru PL - One

Handling company acquisition Daido Chemical Industry Co., Ltd. North Kanto sales office

phone number 0287 - 88 - 7747

KA

RFD - 13
 Rear final drive ASSY

Disassembly, assembly JDS002R5

Disassembly

Drive gear and differential case ASSY removal

1. Fit mark (pane of the side bearing cap and the carrier case
G) to make sure. If there is no mark fit to use the paint, etc., it agreed mark.

Caution : Bearing cap and the carrier case have been integrated processing

Because, it does not Chigae set. Also, fit using If paint or mark, it does not
scratch.

SDIA0177J

2. Remove the bearing cap mounting bolts, the bearing cap lightly hit with a plastic hammer, etc., removed.

3. Using the sliding hammer (general-purpose tool), the differential case ASSY

And to separate the carrier case.

SDIA0178J

Four. The differential case ASSY Taken together with the side bearing outer race

remove.

SDIA0179J

Five. Side bearing outer race and adjustment washer is back

Side, be managed separately to the tooth surface.

SDIA0869J

RFD - 14
 Rear final drive ASSY

6. Use the brass rod, remove the oil seal from the carrier case.

SDIA0181J

Drive pinion ASSY removal

C

1. Use flange wrench (generic tool), the pinion locknut

Remove.

RFD

E
SDIA0021J

2. Drive pinion ASSY Using a drift (special tool), and remove.

Caution : Do not drop the drive pinion. F

SDIA0994J

H
3. Use the brass rod, but even in tapping the bearing outer race
Et al punched.

Four. Front side, punched out both the bearings and oil seals.

J
SDIA0023J

KA

RFD - 15
 Rear final drive ASSY

Five. Bearing descriptor racer the rear pinion bearing (special tool)
It was used to withdraw from the drive pinion.

SDIA0024J

The differential case ASSY Disassembly

1. The differential case ASSY Were fixed in a vice, the puller the side bearing

Set ( Special tool) It was used to remove from the differential case.

Caution : • When fixed to the vise, side bearings and Doraibugi

Going through the always such as a copper plate so as not to scratch the ya.

• Side bearings, Do not remove except when you are replacing.

SDIA0025J

2. Remove the drive gear mounting bolts.

3. Use a plastic hammer, etc., tapping the side of the drive gear, de
Remove the Raibugiya.

SDIA0026J

RFD - 16
 Rear final drive ASSY

Four. So that measurement to the side gears is on top, upright the differential case

That.

SDIA0027J

Five. In order to prevent the collapse of the side gears, sickness of the same thickness from both sides C
Insert the gage on the back side gear, to measure the clearance.

Caution : The value of the clearance, by rotating the side gears Three Times measured,

And its average value.

Side gears rear clearance RFD

: 0.20mm That the gear without resistance in the following rotation.

SDIA0942J E

6. Instead put the top and bottom of the differential case, the opposite side of the side gears back the clearer

Similarly, to measure the ance.

SDIA0943J

7. If the rear clearance is out of the reference value, adjusted by increasing or decreasing the thickness of the thrust washer.
H

If the back clearance is large : To increase the thickness of the thrust washer.

If the back clearance is small : To reduce the thrust washer.

KA

RFD - 17
 Rear final drive ASSY

Side gear thrust washers

R200 < Enhanced>

thickness( mm ) part number

0.75 38424 0C000

0.78 38424 0C001

Thrust washers 0.81 38424 0C002

0.84 38424 0C003

0.87 38424 0C004

0.90 38424 0C005

0.93 38424 0C006

8. The lock pin of the pinion mate shaft Pinponchi the (special tool)
Using, punching.

differential case. Model

SDIA0030J

9. Remove the pinion mate shaft.

SDIA0031J

Ten. Rotate the pinion mate gears, pinion mate gear, pinion
Mate thrust washers, side gears, the side gear thrust washers removed from the

SDIA0032J

RFD - 18
 Rear final drive ASSY

11. Side gears, side gear thrust washer, pinion mate Sha
Shift, pinion mate gear, to inspect in accordance with the terms of the pinion mate thrust washer 及 bea

uty differential case later of "inspection after degradation".

SDIA0187J

Inspection after decomposition C

• Disassembled parts were thoroughly washed, wear, and check for any damage and other abnormalities, if there is an abnormality, and treatment in accordance with the following.

Item Processing Management

Hypoid gear • If the tooth abnormal, to investigate the cause, to adjust to hit the correct tooth.
RFD
• Things wear of the tooth surface is significant, cracks, damage, those that burn and the like can be seen, to exchange in the gear

set.

bearing • Burn-in, peeling, wear, rust, caught at the time of the hand-cranked, abnormal noise, Gori feeling, that there is other
damage can be replaced. When the exchange is always the inner, to exchange in the outer set.

E
Side gears and pinion mate gear • Cracks in the tooth surface, is some of the damage to the exchange.

• Wear on the contact surface of the thrust washer, some of the seizure will be replaced.

Side gear thrust washer and pinion mate • Seizure, damage, some of the abnormal wear, replace.
thrust washer

Oil seal • For re-disabled parts, be sure to exchange at the time of removal. F
• Lip of wear large, straining force deterioration (sealing force of the lip), some of the damage is to replace Always.

The differential case • Sliding parts of wear, some of the cracks exchange.

Companion flange • The surface hit the lip of the oil seal, a caught wear (about 0.1mm ) And some of the seizure will
G
be replaced.

assembly

The differential case ASSY assembly

H
1. Each gear, to apply the differential oil to the sliding portion of the thrust washer and the differential case.

2. Or assembling the thrust washer before decomposition to the side gears, before decomposition

Assembling the thrust washers of the same thickness as the.

SDIA0193J

3. In the differential case, assemble the side gears and thrust washers. KA

RFD - 19
 Rear final drive ASSY

Four. After assembling the thrust washer to the pinion mate gear, Two Tsunopi

The combined anions mate gears at diagonal positions, while rotating, incorporated into Defuke scan.

SDIA0194J

Five. Align the lock pin hole of the lock pin hole and the shaft of the differential case, pin

Assembling the anion mate shaft.

SDIA0195J

6. Upright the differential case so that the measured to the side gears is on top

That.

SDIA0027J

7. In order to prevent the collapse of the side gears, sickness of the same thickness from both sides

Put a gauge on the back of the side gears, to measure the clearance.

Caution : The value of the clearance, by rotating the side gears Three Times measured,

And its average value.

SDIA0942J

8. Clearance so as to be below the reference value, to select the side gear thrust washer.

Side gears rear clearance: 0.20mm That without resistance gear is rotated by the following

RFD - 20
 Rear final drive ASSY

9. Replace the top and bottom of the differential case, the opposite side of the side gears back the clearer

Similarly, to measure the ance.

SDIA0943J

Ten. If the rear clearance is out of the reference value, adjusted by increasing or decreasing the thickness of the thrust washer. C

If the back clearance is large : To increase the thickness of the thrust washer.

If the back clearance is small : To reduce the thrust washer.

Side gear thrust washers RFD

thickness ( mm) part number thickness ( mm) part number thickness ( mm) part number

0.75 38424 0C000 0.84 38424 0C003 0.93 38424 0C006

0.78 38424 0C001 0.87 38424 0C004 - -

0.81 38424 0C002 0.90 38424 0C005 E

- -

11. Pinponchi ( Special tool) Using, to the pinion mate shaft

Driving a lock pin.

Caution : The lock pin for re unusable parts, replace always new F
about.

SDIA0041J

Drive gear and differential case ASSY assembly H

1. Loctite to the threaded portion of the drive gear 270 Or equivalent to One 1-2 drops

It is applied.

SDIA0201J

2. Combining the drive gear and differential case.

KA

RFD - 21
 Rear final drive ASSY

3. Anti-rust oil is applied to the bolt seat surface, tightening in the evenly specified torque in a diagonal

Kick.

Tightening torque: 73.5 ~ 83.4N - m { 7.5 ~ 8.5kg - m}

Four. After tightening the bolts to the specified torque, 31 ~ 36 ° It increased to tighten.

SDIA0247J

Five. Drift using the (special tool) and press, the side bearing
It is press-fitted to the differential case. Reference: Bearing press fitting beginning to light hitting it with a

hammer, the differential case and the base

The to right angle bearings. Then press-fitted by a press.

SDIA1080J

Drive pinion ASSY attachment

1. Drift ( Special tool) And using the press, pinion bearings

Press-fitting the outer race to the carrier case. Reference: Began outer race press-fitted to the light

striking it with a hammer, the carrier

The case and the outer race to a right angle. Then press-fitted using the
press.

SDIA1079J

2. Or assembling the height washer before decomposition to the drive pinion, minute

Assembling the washer of the same thickness as that of the previous solution.

SDIA0046J

RFD - 22
 Rear final drive ASSY

3. If you replaced the hypoid gear set, of old and new drive pinion pressure
Performs a factory error correction, select the pinion height adjustment washer.

Four. Processing error correction

T = T 0 + ( t One - t Two )

T : The thickness of the washer to be assembled B

T 0 : Thickness of removal during the washer

t One : Head number of the old drive pinion SDIA0047J

( Processing error 1 / 100mm The Hundred Twice to are displayed)

t Two : Head number of the new drive pinion C

( Processing error 1/100 The Hundred Twice to are displayed) [Calculation

example]

T 0 = 3.21 , t 1 = + Two , t 2 = - One When T = 3.21 + {( Two × 0.01) - ( - One

× 0.01)} = 3.24
RFD

Five. Installing a temporary washer to drive pinion.

Pinion height adjustment washer

thickness ( mm) part number thickness ( mm) part number E

3.05 38154 0C000 3.29 38154 0C008

3.08 38154 0C001 3.32 38154 0C009

3.11 38154 0C002 3.35 38154 0C010

3.14 38154 0C003 3.38 38154 0C011 F

3.17 38154 0C004 3.41 38154 0C012

3.20 38154 0C005 3.44 38154 0C013

3.23 38154 0C006 3.47 38154 0C014

G
3.26 38154 0C007 3.50 38154 0C015

6. Inner race adapter (special tool) And using the press, pin
Anion press-fitting the bearing.

Caution : Do not confuse the orientation of the pinion height adjustment washer H
about. ( Be assembled figure as a reference)

SDIA0048J

7. Applying a differential oil to the bearing part.

J

8. Drive pinion, the pinion bearing (front side) carrier

Assembled in the case.

Caution : Collapsible spacer must not be assembled.

KA

SDIA0049J

RFD - 23
 Rear final drive ASSY

9. Oil seal is not attached, the drive pinion threaded portion and nut
Anti-rust oil is applied to the seat surface, nut (provisional) The mount.

Ten. Tighten the pinion nut until the standard preload.

Pinion bearing preload reference value ( Without oil seal)

: 2.55 ~ 3.04N - m { 0.26 ~ 0.31kg - m }

Caution : Since the pinion nut, which does not contain a spacer, pre

While measuring the load Five ° ~ Ten ° By tighten, tightening of Ikoto.

SDIA1078J

The differential case ASSY attachment

1. Applying a differential oil to the bearing part.

2. The differential case ASSY The together with the side bearing outer race, calibration

Assembled to the rear case.

SDIA0179J

3. Or assembling the adjustment washer before decomposition in the drive gear tooth surface side and the back side, washer having the same thickness as that of the previous decomposition

The assembled.

Caution : Washer must not Chigae set the back side of the tooth surface.

Four. Fit combined mark, assembling the bearing cap, retrieve the bolt
Ri attached, tightened to the specified torque.

Tightening torque: 88 ~ 98N - m {9.0 ~ 10kg - m}

SDIA0177J

Teeth per inspection

1. Drive gear tooth surface, Daikatoru on both sides PL - One A thinly applied, Dora

Rotate the Ibugiya and drive pinion, to inspect the tooth.

- Daikatoru PL-1 Contact Daikatoru PL-1 ( 1kg , Purchase of poly containers), please request to the following

handling company. In addition, postage is the time of purchase cash on delivery, we hope in the price

following month bank shake interrupt (commission self-pay). In addition, about to delivery

Two Please note that it takes a week.

Goods Name Daikatoru PL - One SDIA0054J

Handling company acquisition Daido Chemical Industry Co., Ltd. North Kanto sales office

phone number 0287 - 88 - 7747

RFD - 24
 Rear final drive ASSY

2. Inspection per tooth, the drive gear Four Carried out at the location, the drive side (under

Speed ​side), back side ( Deceleration side), to both inspection.

SDIA0055J

Tooth decision guideline C

RFD

SDIA0207J

G
3. If the tooth of the failure, and the thickness of the pinion height adjustment washer

The increase or decrease of the pinion height (Fig. Xmm) Adjusted.

I
SDIA0057J

KA

SDIA0058J

RFD - 25
 Rear final drive ASSY

Pinion height adjustment washer

thickness ( mm) part number thickness ( mm) part number

3.05 38154 0C000 3.29 38154 0C008

3.08 38154 0C001 3.32 38154 0C009

3.11 38154 0C002 3.35 38154 0C010

3.14 38154 0C003 3.38 38154 0C011

3.17 38154 0C004 3.41 38154 0C012

3.20 38154 0C005 3.44 38154 0C013

3.23 38154 0C006 3.47 38154 0C014

3.26 38154 0C007 3.50 38154 0C015

Backlash inspection

1. Set the dial gauge to the face of the drive gear, back
Rush to measure.

Backlash reference value : 0.10 ~ 0.15mm

SDIA0059J

2. If the backlash is out of the reference value, to adjust perform this task.

If the backlash is large

: Increasing the thickness of the drive gear rear side side bearing adjusting washer, reducing the thickness of the drive gear
tooth surface side bearing adjusting washer.

If the backlash is small

: Reducing the thickness of the drive gear rear side side bearing adjusting washer, increasing the thickness of the drive gear
tooth surface side bearing adjusting washer.

3. The companion flange Twenty After spinning or more times, Purirodoge

Di ( Special tool) It is used to measure the total pre-load.

Total pre-load reference value ( Without oil seal)

: 2.75 ~ 3.62N - m { 0.28 ~ 0.37kg - m }

SDIA1081J

Four. If the preload is out of the reference value, adjusted by increasing or decreasing the thickness of the side bearing adjusting washer by both the same amount

To.

Caution : Adjustment washer is always that of the increase or decrease by the same amount.

If preload is large : To reduce the thickness of the adjustment washer.

If preload is small : Increasing the thickness of the adjustment washer.

RFD - 26
 Rear final drive ASSY

Side bearing adjusting washer

part number thickness ( mm) part number thickness ( mm) part number

2.00 38453 N3100 2.25 38453 N3105 2.50 38453 N3110

2.05 38453 N3101 2.30 38453 N3106 2.55 38453 N3111

2.10 38453 N3102 2.35 38453 N3107 2.60 38453 N3112

2.15 38453 N3103 2.40 38453 N3108 2.65 38453 N3113

B
2.20 38453 N3104 2.45 38453 N3109 - -

Drive pinion preload adjustment

1. The differential case ASSY A remove. [ " Drive gear and differential case ASSY removal " (RFD-14 page ) See you confirm that you have read. ]
C
2. Remove the drive pinion. [ "Drive pinion ASSY removal"( RFD-15 page ) See you confirm that you have read. ]

3. Nissan to lip portion of the oil seal MP Special grease No , Two

It was applied Then, attach the oil seal using a drift (special tool).
RFD

PDD0114D

Four. Applying a differential oil to the pinion bearings (front side), assembled to the carrier case. F

Five. Assembling the collapsible spacer into the drive pinion.

Caution : For collapsible spacer is re unavailable parts, Installing

Be replaced with a new one when only.
G

SDIA0870J

6. Applying a differential oil to the bearing part.

I
7. Drive pinion ASSY Carrier together with companion flange
Attached to the case.

KA
SDIA0864J

8. Anti-rust oil is applied to the threaded portion of the seat surface and the drive pinion of the pinion nut, attach a nut (provisional).

9. The companion flange Twenty Rotate or more times, to adapt the bearing. thickness ( mm) L

RFD - 27
 Rear final drive ASSY

Ten. Preload gauge ( Special tool) Use, Do not measure the preload
A while nut within the range of specified torque until the prescribed preload put tighten.

Torque with drive pinion tightening

: 147 ~ 323N - m { 15.0 ~ 33.0 kg - m }

Drive pinion bearing preload reference value

: 2.65 ~ 3.23 N - m { 0.27 ~ 0.32kg - m }

SDIA1078J

If preload is large: a collapsible Replace the spacer

To.
If preload is small: Tighten the nut.

Caution : • Since rapidly increases as the preload is out joined, the pinion nut Five ~ Ten Preloaded on every ° tightening

To make sure.

• Pinion nut because of the re-disabled parts, replace always new.

The differential case ASSY attachment

1. Applying a differential oil to the bearing part.

2. The differential case ASSY The together with the side bearing outer race, calibration

Assembled to the rear case.

SDIA0179J

3. Assembling the selected adjustment washer in carrier case.

Caution : Washer must not Chigae set the back side of the tooth surface.

Four. Assembling, using a plastic hammer, etc., assembled while tapping evenly circumferential surface of the spacer.

Five. Fit combined mark, assembling the bearing cap, the bolt regulations
Tightened at a constant torque.

SDIA0177J

RFD - 28
 Rear final drive ASSY

Total pre-load inspection

1. The companion flange Twenty Rotate or more times, pre-load gauge (

Special tool) To measure the total pre-loaded using.

•

Total pre-load reference value

: 2.85 ~ 3.75N - m { 0.29 ~ 0.383kg - m }

SDIA1081J

2. If the preload is out of the reference value, adjusted by increasing or decreasing the thickness of the side bearing adjusting washer by both the same amount

To.

Caution : Adjustment washer is always that of the increase or decrease by the same amount.

RFD

If preload is large : To reduce the thickness of the adjustment washer.

If preload is small : Increasing the thickness of the adjustment washer.

Hypoid gear, backlash inspection

E
1. Set the dial gauge to the face of the drive gear, back
Rush to measure.

Backlash reference value : 0.10 ~ 0.15mm

F

2. If the backlash is out of the reference value, to adjust perform this task.

G
SDIA0009J

If the backlash is large

H
: Increasing the thickness of the drive gear rear side side bearing washer, reducing the thickness of the drive gear rear side
rhino de bearing washer.

If the backlash is small

: Reduce the thickness of the drive gear rear side side bearing washer, increasing the thickness of the drive gear rear side
support Ido bearing washer.
I

Drive gear back swing inspection

1. Set the test indicator on the back of the drive gear, drive
The gear is rotated, to measure the deflection.
J

Shake limit : 0.08mm Less than

2. If the swing is out of the limit value, assembled state of the drive gear (Doraibugi

Foreign object biting and variations of the differential case between the Ya and the differential case, to check
KA
the deformation, etc.) of dry Bugiya.

3. Deformation of the drive gear is a hypoid gear ASSY In, change of the differential case
SDIA0008J

Form is to replace the differential case.

L
Companion flange runout inspection

Runout surface using a dial gauge to measure the deflection spigot.

RFD - 29
 Rear final drive ASSY

1. Paint on the maximum value of the surface deflection (maximum value tilts backward with respect to the vehicle)

Mark.

Surface deflection limits : 0.08mm Less than

2. The maximum value of the spigot deflection (the maximum value to swing outwardly with respect to the center of rotation)

It marked with paint.

Spigot deflection limits: 0.08mm Less than

SDIA0941J
Caution : • If the measuring surface there is a rust, measured from dropping the rust.

• Paint mark is the mark from off the old mark.

3. If the swing is out of the limit value, the companion flange and drive pinion phase Ninety ° Shifted by the minimum value of the shake

look for.

Four. If the swing is also changing the phase is out of the limit value, replace the companion flange.

Five. If you swing by replacing the companion flange is outside the limit value, not with the pinion bearing and drive pinion set
Good and bad of the pinion bearing is considered.

Side oil seal mounting

1. Nissan to lip portion of the oil seal MP Special grease No.2

It is coated.

2. Using a drift (special tool), carrier case the oil seal

Attached to.

Caution : Oil seal for re-disabled parts, replace always new

That.

SDIA0616J

Carrier case cover mounting

1. As shown, the carrier case cover side sealant (Three Bond

1215 Or equivalent) was applied and attached to the carrier case.

Caution : • Sealant (Three Bond 1215 Or water to the coated surface of the equivalent),

Oil, chips, etc., that there is no adhesion of foreign matter.

• Assembly of the carrier case cover sealing agent (Suribo command 1215 From or
equivalent) application start Five Do it within a minute.

Tightening torque : 39 ~ 49N - m {4.0 ~ 4.9kg - m}

SDIA0946J

2. Drain plug sealant (Three Bond 1215 Or equivalent) a coating

And cloth, attached to a carrier case cover.

Tightening torque: Thirty ~ 39N - m {3.1 ~ 3.9kg - m}

3. Injecting the differential oil. [Oil "injection"( RFD-6 page ) See you confirm that you have read. ]

Caution : Injection of Differential oil is, be carried out in-vehicle.

RFD - 30
 Service data

Service data PFP: 00030

Drive gear runout JDS002R6

Model R200 < Enhanced>

Drive gear shake amount 0.08mm Less than

Side gear clearance JDS002R7

B

Model R200 < Enhanced>

Side gears rear clearance 0.20mm That without resistance gear is rotated by the following

C
Side gear thrust washers

Model R200 < Enhanced>

thickness( mm ) part number

0.75 38424 0C000 RFD

0.78 38424 0C001

Thrust washers 0.81 38424 0C002

0.84 38424 0C003

0.87 38424 0C004 E

0.90 38424 0C005

0.93 38424 0C006

Drive pinion height JDS002R8

F

Drive pinion height adjustment washer

Model R200 < Enhanced>

G
thickness( mm ) part number thickness( mm ) part number

3.05 38154 0C000 3.35 38154 0C010

3.08 38154 0C001 3.38 38154 0C011

3.11 38154 0C002 3.41 38154 0C012

H
3.14 38154 0C003 3.44 38154 0C013

Adjusting washer 3.17 38154 0C004 3.47 38154 0C014

3.20 38154 0C005 3.50 38154 0C015

3.23 38154 0C006

I
3.26 38154 0C007

3.29 38154 0C008

3.32 38154 0C009

J
Drive pinion preload JDS002R9

Model R200 < Enhanced>

Drive pinion adjustment method Collapsible spacer

2.65 ~ 3.23N - m { 0.27 ~ 0.32kg - m } KA

When the drive pinion preload oil seal mounting
When the oil seal removal 2.55 ~ 3.04N - m { 0.26 ~ 0.31kg - m }

RFD - 31
 Service data

Side bearing preload JDS002RA

Model R200 < Enhanced>

Side bearing preload 0.20 ~ 0.52N - m { 0.02 ~ 0.053kg - m }

Side bearing adjusting washer

Model R200 < Enhanced>

thickness( mm ) part number thickness( mm ) part number

2.00 38453 N3100 2.35 38453 N3107

2.05 38453 N3101 2.40 38453 N3108

2.10 38453 N3102 2.45 38453 N3109

Washer
2.15 38453 N3103 2.50 38453 N3110

2.20 38453 N3104 2.55 38453 N3111

2.25 38453 N3105 2.60 38453 N3112

2.30 38453 N3106 2.65 38453 N3113

Total pre-load JDS002RB

Model R200 < Enhanced>

When the oil seal mounting 2.85 ~ 3.75N - m { 0.29 ~ 0.383kg - m }

Total pre-load
When the oil seal removal 2.75 ~ 3.62N - m {0.28 ~ 0.37kg - m}

Ring gear backlash 0.10 ~ 0.15mm

RFD - 32