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IM10083
STUD+
STUD -
USED FOR PRODUCTION MONITORING,
DOWNLOADING SOFTWARE, OR LEM COMMON
UPLOADING MACHINE INFORMATION BLK/RED LEM FEEDBACK
ETHERNET F -15VDC LEM SUPPLY
+15VDC LEM SUPPLY
4J50
2J50
3J50
P50
1J50
CONNECTOR RED E 21
RJ 45 67 67E
BLK/GRN D 67
3 TURNS TYPE
READY H
READY L
67F
KILL H
67E
KILL L
GRN 21
C
ETHERNET
SYNC-TANDEM S4 BRIDGE
OUTPUT ON
LOCATED TOP
CABLE
415FAN ON
RECTIFIER
4
REAR PANEL S5 CONNECTOR
416+15V
COM
LOCATED LEFT UNDER ROOF
(OPTIONAL)
357
349
354
352
ON CASE BACK
417
418
206
202
214
211
213
212
21
PANEL AREA
67
LOCATED ON S2
CASE BACK AC VOLTAGE SENSE
+
24 VDC
5J13 894 894 2 +24 VDC 880 VOLTAGE SENSE RECEPTACLE
11J12
4J12
10J7
5J12
6J12
9J7
8J4
7J8
J15
1J9
3J9
6J8
1J8
3J8
2J8
6J9
4J9
2J13 893 COMMON
893 3 +24 GND SELECT PCB ( Front lower right)
AC
CONTROL - Schematic: S24779-2
892 DEVICENET CAN H Assembly: M19540-2 AUTO REMOTE
P.C. BOARD 1J13 892 4 CAN_H
DEVICENET CAN L
886 UNDER SENSE USE
Schematic: G4799 VOLTAGE 4J13 891 891 5 CAN _L ROOF P.81, P.82
1J2
4J1
3J1
1J1
TYPICAL FEEDBACK CASE FRONT
Assembly: G6682 FEEDBACK 4 VDC = 500 A PANEL
ARCLINK CAN L
2J11 53 AREA
W B
LOCATED ON VERTICAL SEE PAGE 2 FOR
FOLDS BACK TO
ARCLINK CAN H
67G
1J11 54
67F
DIVIDER PANEL RIGHT SIDE BOARD LED HELP
STATUS LED
STATUS LED
SHORT CIRCUIT +40 VDC POSITIVE
VOLTAGE SENSE
1J4 358
VOLTAGE SENSE
+40VDC
+40VDC
10J4 553 +15 VDC SOLENOID SUPPLY
3RD IN POWER UP SEQUENCE
+15VDC
COM GAS SOLENOID
12J6 554 SOLENOID INPUT NOT USED
511
512
886
880
RIGHT
B
LOCATED ON
12J12
CENTER
10J12
11J6
7J7
8J7
4J7
10J3
3J7
16J7
10J6
13J6
14J7
3J12
7J12
8J12
1J12
2J12
9J12
9J4
5J4
4J4
5J6
3J4
1J6
8J6
3J6
4J6
3J5
2J5
6J7
AREA CASE BACK
WIREFEEDER
14J85
13J85
15J85
1J81
3J83
5J83
6J83
16J85
2J82
4J84
150V
.0047uF 373 372 371 370
INTERFACE
363
0 VDC FAN
364
360
ARC ESTABLISHED 361
348
359
362
407
401
402
403
404
408
406
409
410
355
350
341
342
343
344
345
346
347
RIGHT FORWARD J51 RECEPTACLE
4
1
NEAR CTRL BD LOW SPEED 67F IF NOT JUMPED
CASE FRONT ERROR 83 10J85
DATA OUTPUT A
DATA OUTPUT B
SWITCHBOARD
CLOCK INPUT A
CLOCK INPUT B
+5V ISOLATED
+5V ISOLATED
FREQUENCY
10 VDC FAN ERROR 84 9J85
FEEDHEAD PCB
DATA INPUT A
DATA INPUT B
THERMOSTAT 67G N VOLTAGE SENSE
1 or 3 PHASE DETECT (3 PHASE = LOW)
COMMON
B
TRIGGER
B
SECONDARY +15V THRU 475 OHM
HIGH SPEED
SUPPLY
11J85
INPUT BOARD ERROR (HI = ERROR)
LOCATED ON
ALPS
W
+15V
UNDER ROOF
COM
FAN CONTROL NEGATIVE
FAN CONTROL POSITIVE
5J85 W G TACH +15VDC
TOP OF THERMAL LED STATUS PANEL FORWARD
GND-B
SECONDARY R
RED/GREEN LED
P112 ARCLINK - Schematic: G3823
THERMOSTAT (HI = ERROR)
341
342
343
344
345
346
347
348
FAN NEG. 6J112 BOARD LED HELP
THERMOSTAT
0 VDC 51D
4J112 12 PIN REMOTE 3J82
351B
B TOP UNDER
8J112
NOT USED B/G E TACH 2A DIFF SIGNAL
353B ROOF
6J84
3J83
3J84
7J84
2J84
1J84
R
2J83
5J84
4J83
4J84
5J112
1J83
FAN STAYS ON
1J28
2J28
3J28
4J28
5J28
6J28
7J28
8J28
B/R L TACH 1B DIFF SIGNAL
LOCATED REAR HIGH SPEED FOR 353 7J112
351
B/G
3J55 351C
B/R
COME OFF TO
3J16
5J16
6J16
B/W
4J16
1J16
847
522
J16
539
G
RETURNS TO LOW CHOPPER CONTROL BOARD
541
521
R
ACCESS FANS LOCATED ON
W
SPEED.
355
350
(SCHEMATIC G4747) FWD ON VERTICAL 847 F SINGLE TACH INPUT
401
402
403
404
408
406
SOLENOID +40VDC
SIDE EXHAUST CB2
SOLENOID INPUT
R FORWARD
10A 539 A MOTOR +
TACH COMMON
36 PIN IN LINE CONNECTOR
TACH +15VDC
1J54 353D 65A 65 J46-1
10J45
4P114
9J45
6P114
3P114
1P114
5P114
+15VDC
1J45
3J45
5J45
MOTOR +
P114
7J24
1J24
3J24
4J24
8J24
6J24
2J24
FAN 541
MOTOR -
B MOTOR -
3J54 351D SMALL 48 VDC J46-2
FERRITE B53 358
7J45 66 66 J46-3 521 C SOLENOID +40VDC
B
VIN J46-4
OUTPUT
67D
51C
52C
D SOLENOID INPUT
53C
522
54C
356
RECTIFIER +40VDC 4J47
I NOT USED
OC1 GND2 PRIMARY GND B51 COMMON
RIGHT SIDE
3J27 322 322 12J42 LEFT SIDE 5J47
LED2
67E LOW REAR J NOT USED
321 FILTERED AC 200 OHM 100 W206A SHEILDED S3 ARCLINK
4J27 321 1J42
J55 P55
67C
TWISTED
+40VDC 8J47
ISOLATED CIRCUITS 207 PAIR
RECEPTACLE
52
MULTI-PHASE COMMON 1J47 53C 10J55 10P55 53B
326 THERMOSTAT PULL DOWN BL1 OUTPUT CHOKE L3 A ARCLINK - LOCATED
6J25 326 6J42 LED5 53 5J55 5P55 53A
54B
ON CASE
328 AC INPUT VOLTAGE (RECTIFIED) 8J42 100 VDC BL2 54C 9J55 9P55
1J25 328 LED6 51 L4 B ARCLINK + BACK
(See page 2 54 4J55 4P55 54A
P.F.C. CONTROL BOARD LED LEGEND 324 400V BUS SIGNAL BL3 for LED
9J25 324 4J42 LED7 67C 8J55 8P55 67B
LED1: ERROR CODE (BUZZER ALSO SOUNDS) information) C ELECTRODE I/O
SHUNT SIGNAL-AC SIDE BL4 67 3J55 3P55 67A SENSE
LED2:+15V POWER SUPPLY FUNCTIONING 4J25 331 331 1J43 LED8
335 SHUNT SIGNAL -CONTRL GND B40 BL5
52C 7J55 7P55
L5
52B
D +40VDC CONNECTOR
11J25 335 5J43 LED9 52 2J55 2P55 52A
PFC CONTROL CT SIGNAL LARGE B52 BL6 51C 6J55 6P55 51B (OPTIONAL)
5J25 334 334 4J43 L6 E 0 VDC
COIL LED10 51A
P.C. BOARD 51 1J55 1P55
Schematic: G6757 12J25 338 CT SIGNAL
338 8J43 TOP REAR OF BD LEFT
851 1 +15VDC - GROUP #1
Assembly: G6758 CENTER
6-PHASE CHOPPER
FAN ON
301 TO SECONDARY COMMON 2 852
3J26 301 2 853 3 DUAL PROCEDURE
1J41
+15V
4J62 417 COM
LOCATED LEFT SIDE AUX. BUCK +15V COMMON 3 3 853
6J26 309 309 B39 B38 SWITCHBOARD 854 4 2 STEP / 4 STEP
INNER CASE FRONT 9J41
3J62 GND4
B9 4 4 854 855
P.C. BOARD
1J62 415
2J62 416
MAIN BUCK +15V COMMON LED1 5 +15VDC - GROUP #2
4J26 303 303 PEAK SURGE
3J41 5 5 855 856 6 COLD INCH FORWARD
(SCHEMATIC G4769) 60 AMPS WHEN NOT
P85-A
311 MAIN BUCK +15V SUPPLY B7 48V
LED1
J85-A
1J26 311 3J63 32 6 856
11J41 LOCATED LEFT 200 VAC WELDING 6 857 7 COLD INCH REVERSE
7J63 32A
B8 REAR 60 HZ 40 AMPS WHEN 7 7 857
858 8 GAS PURGE
REGULATES PRIMARY VOLTAGE 1J63 33 CB1 WELDING
AUX. BOOST NEGATIVE 5J63 33A 10A 8 8 858 859 9 +15VDC - GROUP #3
AND CONTROLS DEVICE 9J23 333 333
3J43 2ND IN POWER UP SEQUENCE 8J63 GND5 34 UPPER THERMOSTAT 9 859 8510 10 SHUTDOWN 1 INPUT
SWITCHING AUX. BOOST POSITIVE
9
10J23 337 337 TURNS 8511 11 SHUTDOWN 2 INPUT
7J43 317A UPPER 10 10 8510
B37 B41 317 317 B1 ON WELDER FANS 8512 12 NOT USED
xxxxxxx
332 MAIN BOOST NEGATIVE 1J61 411 11 8511
8J23 332 2J43 318 B2 115 VAC 11
318 6J61 412 LOWER THERMOSTAT
RECTIFIES INPUT LINE 318A 8512
213
212
211
216
MAIN BOOST POSITIVE INVERTER PCB CUTS OFF 115VAC IF 12 12 LOCATED ON
7J23 336 336 6J43 2J61 413
FULL CONTROLS PRIMARY, 115V
xxxxxxx
OPTIONAL 0 VDC WHEN 'ON'
MAIN RELAY POSITIVE (ASSEMBLY G6571) 7J61 414 RECEPTACLE FANS ARE STALLED 13 512A 13 512A CASE BACK
305 305 BRIDGE AUX. AND WELDING OUTPUT
LED3
2
5J41 (Neutral Bonded)
3
3J23
4
+15VDC 14 511A
LOCATED ON LOWER 14 511A
_
306 MAIN RELAY NEGATIVE
306
INPUT LOCATED ON STATUS LED
4J23 6J41 CENTER PANEL 15 1W 15 1W MOUNTED ON
LED2 CHOKE REAR PANEL STATUS LED
307 FULL BRIDGE PULSE XFRMR RIGHT SIDE 16 1B 16 1B BOTTOM OF
6J23 307 7J41 LEFFT SIDE LEM
VIN BOTTOM OUTPUT CHOKE
308 FULL BRIDGE PULSE XFRMR 100
5J23 308 8J41 LEFT
BUCK / Ohms +
313 AUX. BUCK NEGATIVE BOOST MIDWAY DROP RED WIRE
2J23 313 13J41 TERMINAL BLOCK
B32 L1A L1 FOR 1 PHASE
1J23 314 AUX. BUCK POSITIVE
314 B48 B12 L1 U R
14J41
MAIN BUCK NEGATIVE B29 B28 INPUT VOLTAGE RANGE
11J23 315 315 15J41 B10 B30 L2A L2
400 VDC CR L2 V W 200VAC - 575VAC THREE PHASE 903B 901B
12J23 316 MAIN BUCK POSITIVE 220VAC - 415VAC SINGLEPHASE
316 16J41
B31 50 TO 60 HZ
L3A L3
B49 B13 L3 W B
FRONT RIGHT LINE LOCATED ON 1k OHM 25 W
!!! HIGH VOLTAGE !!! MIDDLE VERTICAL DIVIDER 15' INPUT CORD
FLOATING VOLTAGE SWITCHBOARD P.C. BOARD LED LEGEND SWITCH
COMES WITH
1k OHM 25 W
LOWER REAR MOUNTED ON
POTENTIAL TO GROUND LED1: +48V AUXILIARY MACHINE
G CASE FRONT
LED3: BOOST IGBT DRIVE
BASE ABOVE Schematic: S26517
LED4: +15V SUPPLY GND1 VERTICAL PANEL OUTPUT STUDS Assembly: M20305
LED5-LED10: CHOPPER IGBT DRIVES
LED2: BUCK IGBT DRIVE GND2 CASEBACK
PROPRIETARY & CONFIDENTIAL:THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
GND3 CASEFRONT MANUFACTURING TOLERANCE PER E2056
UNLESS OTHERWISE SPECIFIED TOLERANCE: CONTROL: CLEVELAND SCALE: EQUIPMENT TYPE: POWER WAVE R350 3
1 OF ___
PAGE ___
SOLID EDGE
ON 2 PLACE DECIMALS IS ± .02 in. (± 0.5 mm) NONE
ON 3 PLACE DECIMALS IS ± .002 in. ±( 0.05 mm) DRAWN BY: sajones DOCUMENT DOCUMENT
ON ALL ANGLES IS ± .5 OF A DEGREE
IF PRINTED
@ A1 SIZE SUBJECT: MACHINE SCHEMATIC NUMBER: REVISION:
EN-170
LED 2
LED 1
SI LINK ERROR CODE (LED WILL FLASH ERROR) SEE TABLE BELOW FOR
O O TERMINATION G6682 CONTROL P.C. BOARD 1 RED
O
N
N N DETAILS
DIFF I/O LED # COLOR FUNCTION G6571-1 2 GREEN RECEPTACLE OUTPUT IS ON (115 VAC)
S3 S1
J12
SIGNALS 1 GREEN STATUS "OK" 3 GREEN INPUT POWER PRESENT. POWER SUPPLY ON
J12 LED 3
LED 5
LED 6
LED 3
LED 4
CHOPPER 2 RED STATUS "ERROR" (CHECK CODE FOR SPECIFIC ERROR)
LED 2
CONTROL 3 GREEN OUTPUT ENABLE ERROR CODE
BT1
ERROR EXPLANATION
4 GREEN SINGLE PHASE FAULT
BT1 5 GREEN ELECTRODE SENSE
1 GROUND FAULT
RJ45 (ETHERNET) LED 1 2 THERMAL FAULT
INVERTER
6 GREEN WORK SENSE
3 15V CONTROL UNDERVOLTAGE
J15 LED 8 LED 9
7 GREEN ETHERNET LINK/ACTIVITY STATUS
4 200V BUS UNDERVOLTAGE
LED 7 8 GREEN ETHERNET SPEED STATUS
5 OUTPUT OVER CURRENT
S2
LED 10
DIGITAL CONTROL
9 GREEN INPUT SUPPLY 30 VDC TO 55 VDC
G6682-1
O
O
ARCLINK 6 OUTPUT OVER VOLTAGE
N
N
TERMINATION 10 GREEN DEVICENET EXTERNAL 24 VDC PRESENT
J13 J2 J4
J11 J11
J2
= MOLEX PIN 1
J13 J4
J81
J47 J46
LED1
J82
OUTPUT INPUT For reference only MOTOR, GAS SOLENOID LED1
LED1
CT SIGNAL
SHUNT SIGNAL J27 LED2
RECTIFIED AC G6752 FEEDHEAD P.C. BOARD
400 V BUS BUZZER
J83
THERMAL LED# COLOR FUNCTION
LED2
LED2
1 GREEN ARC LINK STATUS "OK" TACH SIGNAL
AC
= MOLEX PIN 1 FEEDBACK
2 RED ARC LINK STATUS "ERROR"
3 GREEN PSOC STATUS
J84
4 GREEN PSOC STATUS
LED3 LED4
LED3
LED4
Description of LED functions on Power Wave R350
For reference only
G6758-1 PFC CONTROL P.C. BOARD
LED # COLOR FUNCTION
L15732-1 ERROR CODE (LED WILL FLASH ERROR AND BUZZER WILL SOUND)
1 RED
SEE TABLE BELOW FOR DETAILS
ERROR CODE
ERROR EXPLANATION
= MOLEX PIN 1
331 PEAK INPUT CURRENT LIMIT STATUS LEDS, +15 VDC SUPPLY ARC ESTABLISHED, REMOTE = MOLEX PIN 1
GAS PURGE, COLD INCH POT, PWM SUPPLIES
334 START UP CURRENT CHECK FAILURE
335 START UP VOLTAGE CHECK FAILURE
336 THERMAL FAULT (NO FIRST STAGE FAN)
337 PRECHARGE TIMEOUT PROPRIETARY & CONFIDENTIAL:THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
346 TRANSFORMER PRIMARY OVERCURRENT MANUFACTURING TOLERANCE PER E2056
UNLESS OTHERWISE SPECIFIED TOLERANCE: CONTROL: CLEVELAND SCALE: EQUIPMENT TYPE: POWER WAVE R350 3
2 OF ___
PAGE ___
SOLID EDGE
ON 2 PLACE DECIMALS IS ± .02 in. (± 0.5 mm) NONE
ON 3 PLACE DECIMALS IS ± .002 in. ±( 0.05 mm) DRAWN BY: sajones DOCUMENT DOCUMENT
ON ALL ANGLES IS ± .5 OF A DEGREE
IF PRINTED
@ A1 SIZE SUBJECT: MACHINE SCHEMATIC NUMBER: REVISION:
EN-170
3 STAGE INVERTER
SWITCHBOARD
P.C. BOARD
Description of LED functions on Power Wave R350
For reference only
G4770 SWITCHBOARD P.C. BOARD
LED # COLOR FUNCTION
1 GREEN 48 VDC AUXILIARY POWER FUNCTIONING WHEN ON
NEGATIVE RETURN
THERMOSTAT AREA
100 VDC
POSITIVE
B51
PRECHARGE
RELAY R161 J42
B37 B41 PRECHARGE
B11 RESISTOR
LED 2
B31
B48
J41
B20
400 VDC
COMMON
= MOLEX PIN 1
RTV SURROUNDS
BASE PRECHARGE RELAY INPUT
AUX AND MAIN BUCK DRIVE
FULL BRIDGE SIGNAL DRIVE
CT FEEDBACK AUX AND MAIN BUCK SUPPLY +15
PROPRIETARY & CONFIDENTIAL:THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
MANUFACTURING TOLERANCE PER E2056
UNLESS OTHERWISE SPECIFIED TOLERANCE: CONTROL: CLEVELAND SCALE: EQUIPMENT TYPE: POWER WAVE R350 3
3 OF ___
PAGE ___
SOLID EDGE
ON 2 PLACE DECIMALS IS ± .02 in. (± 0.5 mm) NONE
ON 3 PLACE DECIMALS IS ± .002 in. ±( 0.05 mm) DRAWN BY: sajones DOCUMENT DOCUMENT
ON ALL ANGLES IS ± .5 OF A DEGREE
IF PRINTED
@ A1 SIZE SUBJECT: MACHINE SCHEMATIC NUMBER: REVISION:
EN-170