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J Sol-Gel Sci Techn (2006) 40:253–258

DOI 10.1007/s10971-006-8759-y

Wet deposition of titania-apatite composite in cotton fibrils


Satoshi Hayakawa · Jin-Fang Liu · Kanji Tsuru ·
Akiyoshi Osaka

Published online: 27 June 2006


C Springer Science + Business Media, LLC 2006

Abstract Titania consisting of rutile and anatase was pre- cation of air as an antibacterial material. Although anatase
cipitated on and inside of cotton fibrils when cotton was is generally accepted to exhibit high photocatalytic activity
soaked in an aqueous solution of 30 mM TiOSO4 and [1], Berry et al. [2] reported better activity for a mixture of
30 mM H2 O2 kept at 80◦ C for 24 h. As the resultant anatase and rutile than either titania phase. Recently, Sopyan
titania-cotton fibrils were soaked in a simulated body fluid et al. [3] synthesized rutile powder that showed greater photo-
(Kokubo solution), apatite was deposited on the fibrils to catalytic performance than commercial anatase powder with
yield cotton-titania-apatite composites within 1 d. Thus, the almost the same specific surface area. Thus, the property of
present study provided a simple technique to prepare titania- titania strongly depends on a variety of factors, including the
apatite composites and coatings on organic materials at low crystalline structure, the morphology, the size of titania and
temperature. specific surface area. Since their functionality is achieved by
the surface, specific surface area and adsorption/desorption
Keywords Cotton . Composite . Titanyl sulfate . Low of foreign substance are by far important. Low-temperature
temperature processing via solution-chemical rout is advantageous to pre-
pare titania particles with tailored microstructure and chem-
ically active surface. Such process yields smaller particles
1. Introduction with larger specific surface area and controlled crystallinity,
and leaves many chemically active Ti-OH groups within the
Titania has attracted most intense study due to many in- particles that are to be lost on calcining at an elevated tem-
teresting properties, including photocatalytic activity. It can perature. In addition, low-temperature process is applicable
decompose organic materials and bacteria under ultraviolet to organic substrates with the poorest heat resistance.
light irradiation, and is applicable to wastewater and purifi- Apatite, known as the bone-constructing mineral, is also
an excellent adsorbents against bacteria, viruses, nitrogen
Presented at the Sol-gel 2005 in Los Angeles oxides, or ammonia, though it is not an effective catalyst
for photo-oxidation [4]. For example, Mucalo et al. [5] pro-
S. Hayakawa () · J.-F. Liu · K. Tsuru · A. Osaka
Faculty of Engineering, Okayama University,
posed the use of hydroxyapatite as a virus filter which may
Tsushima, Okayama-shi, allow attachment of drugs for any future treatment of serious
700-8530, Japan viral diseases. Thus, compositing apatite and TiO2 is more
e-mail: satoshi@cc.okayama-u.ac.jp advantageous since the composite is to exhibit functionality
J.-F. Liu
of both apatite and titania.
Department of Materials Science and Engineering, Zhejiang Natural or synthetic polymer fibrils are good examples
University, Hangzhou 310027, People Republic of China of substrate on which those active ceramic particles are
deposited. However, most of the techniques for apatite
K. Tsuru · A. Osaka
coating on metallic substrates are naturally not applicable
Research Center for Biomedical Engineering, Okayama
University Tsushima, Okayama-shi, 700-8530, Japan to them [6–8]. Several techniques of apatite coating on

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254 J Sol-Gel Sci Techn (2006) 40:253–258

natural or synthetic polymer fibrils have been reported:


Mucalo et al. [5] and Yokogawa et al. [9] attempted phos-
phorylation to attach calcium phosphates on cotton or chitin
fibrils before soaking them in 1.5SBF that involved inorganic
ions 1.5 times as much as SBF (simulated body fluid). Oht-
suki et al. coated silk fibrils [10] and synthetic polyamide
films [11] with apatite, where they first enrich calcium ions
on the fibrils by pre-soaking them in calcium-containing
aqueous solutions, taking advantage of affinity of the car-
boxyl groups on component amino acid residues to metal
ions. Rhee et al. also used 1.5 SBF to deposit hydroxyapatite
on cellulose cloth [12] and collagen membranes [13]. How-
ever, these techniques were lengthy and complicated since
they required specific conditions like heating under N2 [5, 9].
It is emphasized, however, from those preceding researches,
the carboxyl or hydroxyl group of the fibrils is one of the key
factors for the nucleation of apatite crystals [10–13]. Fig. 1 The TF-XRD patterns of cotton substrates treated with the
Recently, direct synthesis routs leading to formation of TiOSO4 and H2 O2 solution at 80◦ C for 24 h and the powder collected
crystalline titania thin films at low temperature have been re- from the bottom of the container
ported, in which aqueous solutions of titanium tetrafluoride
[14, 15] and titanyl sulfate [16, 17] were employed. The for-
mer one is not a feasible method for deriving apatite-forming H2 O2 solution to yield 30 mM TiOSO4 solution (denoted
anatase since Wu et al. [15] pointed out that the residual flu- as TiOSO4 /H2 O2 solution). The pH of the solution was ad-
orine atoms in the anatase films suppressed nucleation and justed to 1.0 with HCl, and the solution was stirred at room
growth of apatite. In the case of the anatase layer developed temperature until it became clear with orange tint. A lump
on titanium substrates, removing the fluorine needed anneal- of cotton for clinical use (Japan Pharmaceutical Code) was
ing at 300◦ C [15]. Our preliminary experiment indicated that cut into pieces 5 × 5 cm2 in size and 0.25 g in weight.
titanium tetrachloride solution is so active and acid that cot- Each piece of cotton was soaked in 20 ml of the above
ton substrate is easily destroyed. Yamabi and Imai [16] em- TiOSO4 /H2 O2 solution held in a 50 ml-polyethylene bot-
ployed titanium oxysulfate (=titanylsulfate) to prepare either tle with a tight screw cap, and kept in an oven at 80◦ C
rutile or anatase on synthetic polymer substrates. Xiao et al. for 24 h. After soaking, it was rinsed with distilled water
[17] prepared titania layers due to chemical treatment of Ti to detach the loosely attached particles, and dried at 60◦ C
substrates with an oxysulfate solution containing hydrogen overnight.
peroxide at low temperature. Their method was similar to that SBF was prepared by dissolving regent grade NaCl,
of Yamabi and Imai [16] but was different in adding hydro- NaHCO3 , KCl, K2 HPO4 ·3H2 O, MgCl2 ·6H2 O, CaCl2 and
gen peroxide to the treating solutions: it has been indicated Na2 SO4 in distilled water as described by Cho et al.
that the presence of hydrogen peroxide increases the solu- [19], and pH was adjusted to 7.4 with tris(hydroxymethyl)
bility of Ti(IV) species, which favors homogeneous titania aminomethane and 1 M HCl at 36.5◦ C. A constant amount
deposition [8, 15], and that the resultant titania layer exhibits (0.025 g) of each titania-coated cotton sample was soaked
a high apatite-forming ability in a simulated body fluid (SBF) in 30 ml of SBF for up to 5d. After soaking, it was
[17, 18]. Therefore, in this study, in order to develop apatite- gently rinsed with distilled water and then dried at 60◦ C
titania composite coatings on cotton fibrils, well-crystallized overnight.
titania (rutile and anatase) was prepared on and inside of cot- Similar experiments were conducted by using 1.5SBF
ton fibrils by the treatment with 30 mM TiOSO4 and 30 mM that involvd inorganic ions 1.5 times as much as SBF. Sur-
H2 O2 solution at 80◦ C for 24 h after Xiao et al. [17] and face microstructure and morphology were observed under
examined the in vitro apatite formation on the titania layer a scanning electron microscope (SEM, JEOLJSM-6300,
after being soaked in the SBF for various periods. Japan) equipped with an energy-dispersive X-ray analyzer
(EDX-4, Phillips). A thin-film X-ray diffractometer (CuKα,
RADIIA, Rigaku, Japan) was used to identify crystalline
2. Materials and methods phases on the samples. The Ca (II), P(V) concentrations
in SBF was analyzed using inductively coupled plasma
Appropriate amount of reagent grade TiOSO4 (Nacalai atomic emission spectroscopy (ICP-AES, SPS7700, SEIKO
Tesque Inc., Kyoto, Japan) was dissolved into a 30 mM Instruments, Tokyo, Japan).

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J Sol-Gel Sci Techn (2006) 40:253–258 255

Fig. 2 Surface morphology of original cotton sample (a) and cotton substrates treated with the TiOSO4 and H2 O2 solution at 80◦ C for 24 h (b);
(c) a higher magnification image of the circled area(C) of (b)

3. Results and discussion rutile on the cotton was estimated to be about 67.2% af-
ter equation proposed by Spurr et al. [19]. Though the cot-
3.1. Titania deposited on and inside of cotton fibril ton sample showed the presence of only rutile, it could not
be ruled out the presence of anatase, because both phases
After the treatment of cotton with the TiOSO4 /H2 O2 solu- were found for the powder collected from the container
tion at 80◦ C for 24 h, a layer of powder was found on the bottom.
bottom of the container. Figure 1 presents the XRD pat- Figure 2 shows the surface microstructure of the cotton
terns of the cotton sample and the powder collected from samples after the treatment with the TiOSO4 /H2 O2 solu-
the bottom of the container. The cotton sample indicated tion. Figure 2(a) presents original cotton hollow fibrils with
weak rutile peaks at 27.5◦ and 36.1◦ for (110) and (101) smooth surface. Figure 2(b) indicates a rough surface of
diffractions (JCPDS 75-1748), respectively, in addition to titania-deposited cotton fibrils, showing the titania particles
strong diffractions due to cotton. In contrast, the powder of <0.5 µm in size. Figure 3 shows the cross section of the
collected exhibited both anatase peaks near 25.3◦ and 37.8◦ titania-deposited cotton fibrils. Circled area in Fig. 3(b) in-
for (101) and (004) diffractions (JCPDS 21-1272) and ru- dicates that cotton fibrils were filled with titania. Its higher
tile peaks near 27.5◦ and 36.1◦ . The rutile diffractions were magnification images, Fig. 3(c) and (d), show grains of less
much stronger than the anatase ones. The mass fraction of than 100 nm in size.

Fig. 3 Cross section morphology of the rutite inside of the cotton sub- area of (b); (d) a higher magnification image of the circled area in (b);
strate. (a) The area of cross section; (b) a higher magnification image (e) a higher magnification image of the rectangular area of (d), showing
of the circled area in (a); (c) a higher magnification image of the circled the size of rutile is less than 100 nm

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256 J Sol-Gel Sci Techn (2006) 40:253–258

3.2. Apatite deposited on titania layer Table 1 Variation of Ca/P ratio of the apatite precipitated during
exposure to SBF or 1.5 SBF solution for different time
Figure 4 illustrates the XRD patterns of a cotton sample Soaking period
treated with the TiOSO4 /H2 O2 solution and subsequently SBF’s 1d 2d 3d 5d
soaked in SBF for up to 5d. In addition to the peaks for cot-
SBF 1.00 1.44 1.50 1.56
ton, a few more small peaks were observed: The two peaks 1.5SBF 1.58 1.48 1.49 1.54
at about 27.5◦ and 36.1◦ were for rutile, as found above in
Fig. 1, and the other two broad peaks near 26◦ and 32◦ were
assignable to apatite (JCPDS 9-432). The apatite peaks ap-
peared within 2d when the titania-coated cotton was soaked that the ratio Ca/P less than that (1.67) for the stoichiometric
in SBF. The shorter induction period for 1.5 SBF can be inter- hydroxyapatite, i.e., the apatite that deposited on all samples
preted in terms of greater supersaturation of 1.5SBF regard- was calcium-deficient one. Note here that the ratio Ca/P
ing the concentration of the apatite-constituting ions. Fig- gradually increased with the period of soaking in SBF. In
ure 5(a) to (c) shows topography of cotton fibrils treated with contrast, it decreased from ∼1.6 to ∼1.5, and recovered to
the TiOSO4 /H2 O2 solution and soaked in SBF. The number 1.5 for 1.5SBF. At this moment, no reasonable explanation
of apatite particles increased with the soaking period. Many has been made for those changes. Admitting that the human
apatite particles already deposited on cotton fibrils within 1d body fluid or SBF tends to deposit Ca-deficient apatite with
in SBF, while the apatite particles of 2–3 µm in diameter the ratio Ca/P ∼1.6 [21], one of the trivial interpretation for
fully covering the surface of cotton fibrils within 3d. It was the case of 1.5SBF is: apatite with rather greater ratio Ca/P is
indicated that apatite covered the whole surface within 1d in deposited within 1 day, and Ca(II) is almost exhausted from
1.5SBF (not shown here). the solution surrounding the growing apatite particles; Thus,
The concentration of Ca(II) and P(V) in SBF and 1.5SBF highly Ca-deficient apatite is formed during the second and
measured with ICP decreased accordingly and confirmed the third days, and the low ratio Ca/P is achieved. Maybe more
apatite deposition. From the decrease in the concentration of proper interpretation might be possible.
Ca(II) and P(V), one can derive the atomic ratio Ca/P of the After Xiao et al. [17], it took 4 days for their titania
deposited apatite, which is listed in Table 1. It is indicated layer, derived on titanium due to the TiOSO4 /H2 O2 treat-
ment similar to the present one, to deposit apatite in SBF.
They needed to hold the titania layer in hot water for 1 day
to enhance the ability to deposit apatite, as pointed out by
Wu et al. [22]. In contrast, the present titania layer on cot-
ton deposited apatite in only 2d in SBF without such aging
in hot water. That is, it has a better apatite-forming ability
on cotton than the titania on titanium. This suggests dif-
ference in substrate controls the property of the depositing
layer. Detail of the mechanism is unclear, but one cannot
rule out hydrophilic property of the cellulose (= cotton)
surface [14], because such surface favors absorption of a
large amount of Ti-OH functional group that stimulate apatite
formation.

4. Conclusions

Well-crystallized titania (rutile and anatase) was directly


deposited on and inside of cotton fibrils when cotton was
treated with 30 mM TiOSO4 and 30 mM H2 O2 solu-
tion at 80◦ C for 24 h. After the XRD and SEM observa-
tion, the titania induced apatite deposition in a simulated
body fluid (SBF, Kokubo solution) within 1 day. Thus, the
present study provided a simple technique to prepare titania-
Fig. 4 The TF-XRD patterns of the cotton substrates treated with the
TiOSO4 /H2 O2 solution at 80◦ C for 24 h and subsequently soaking in apatite composites and coatings on organic materials at low
SBF for different period (O: Apatite; R: Rutite; C: Cotton) temperature.

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J Sol-Gel Sci Techn (2006) 40:253–258 257

Fig. 5 Topography of the


cotton substrates treated with
the TiOSO4 /H2 O2 solution at
80◦ C for 24 h and subsequently
soaking in SBF for different
period

Fig. 6 Topography of one fiber


of cotton substrates treated with
the TiOSO4 /H2 O2 solution at
80◦ C for 24 h and soaking in
SBF for 5d (a) and spherical
agglomerates of crystallites with
a flake-like morphology in (b)
were apatite (Ap)

Fig. 7 Cross section morphology of cotton substrates treated with the TiOSO4 /H2 O2 solution at 80◦ C for 24 h and soaking in SBF for 3 d. (a)
The area of cross section; (b) a higher magnification image of cross section in (a)

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Acknowledgments Jin-fang Liu gratefully acknowledges the finan- 10. Takeuchi A, Ohtsuki C, Miyazaki T, Tanaka H, Yamazaki M,
cial support of the Venture Business Laboratories, the Graduate School Tanihara M (2003) Deposition of bone-like apatite on silk fibril
of Natural Science, Okayama University. This work was performed in a solution that mimic extracellular fluid. J Biomed Mater Res
when she was on leave from Zhejiang University, P. R. China. A. 65A:283–289
Osaka acknowledges the financial support of the Grant-in-Aid for 11. Miyazaki M, Ohtsuki C, Akioka Y, Tanihara M (2003) Apatite
Scientific Research of Japan Society for the Promotion of Science deposition on polyamide films containing carboxyl group in a
(No. 17656217). biomimetic solution. J MaterSci Mat Med 14(7):569–574
12. Rhee S H, Tanaka J (2000) Hydroxyapatite formation on cellulose
cloth induced by citric acid. J Mater Sci Mat Med 11(7):449–452
13. Rhee S H, Tanaka J (1999) Effect of citric acid on the nucle-
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