1. Which of the following metals has very little ductility?

Copper

Steel

Iron

Aluminium
2. Mechanical properties are generally improved?

In the direction of rolling

30 degrees to the direction of rolling

45 degrees to the direction of rolling

90 degrees to the direction of rolling

3. Grain refinement for metals existing in one crystalline form can be accomplished by?

Hot working

Cold working

Recrystallisation

Hot working and recrystallisation

All the above

4. For steels hot working is performed at temperatures of?

500-750 degrees celsius

750-950 degrees celsius

950-1300 degrees celsius

1300-1500 degrees celsius

5. How generally is a decarburised layer removed?

Heat treatment

Surface removal

Stress relief

Annealing

All of the above

6. Improved properties can be achieved by?

Cold rolling

Hot rolling

Extrusion

All of the above

7. Most materials used in Mill work start out as?

Cast ingots

Slabs
 Billets

Blooms
8. Which listed below have approximately square cross sections?

Slab

Bloom

Billet

Bloom and Billet

All of the above

9. Of these methods listed below which will eliminate the need for an ingot?

Hot rolling

Continuous casting

Extrusion

None of the above

10. Which of the following may be considered as a flat product of the steel mill?

Sheet

Plate

Strip

Sheet and Strip

All of the above

11. Mill work covers many products. Which below would be classed as a mill product?

Pipe

Tube

Casting

Pipe and tube

None of the above

12. Pipe and tube may be manufactured using which technique?

Extruding

Rolling

Resistance welding

Extruding and Rolling

All of the above

13. One type of forging operation uses?

Rolling

Casting

Open dies

Extrusion
14. The principal NDT method to locate internal discontinuities in forgings is?

UT

RT

ET

MT
15. Impact forging is more commonly known as?

Open die forging

Drop forging

Closed die

Rotary swaging
16. The term used in powder metallurgy for the bonding of the solid particles is?

Pressing

Blending

Sintering

Mixing
17. A typical application of powder metallurgy parts is?

Cutting tools

Castings for human implants

Extrusion of thin sections

Metal fabrication of minute welds

18. Which of the following has an essentially rectangular cross-section?

Bar

Bloom

Slab

Billet
19. Which of the following is an advantage of the continuous casting process?

Removes the requirement for ingots

Reduces wastage of material

Can produce intricate cross sections

Removes the requirement for ingots and reduces wastage of material

All of the above

20. Sheets of metal before it is rolled into pipe using a welding bell is called?

Strip stock

Skelp

Pipe stock

Tube stock
21. Which extrusion process uses less pressure due to lower build ups of friction container and billet?
 Direct hot working

Indirect cold working

Indirect hot working

Direct cold working

22. Powder metallurgy is used to shape produce refractory metals. Which of the following is classed as a refractory material?

Inconel

Magnesium

Tungsten

Beryllium
23. The shearing operation has many forms - names - of those listed below which is a shearing operation?

Bending

Drawing

Forming

Parting
24. During the bending process what stresses are produced within the material?

Compressive

Shear

Tensile

Compressive and Tenisle

All of the above

25. In explosive forming?

Gun powder is used

High explosive is used

Slow buring propellants are used

High explosive and slow buring propellants are used

26. Which of the following is a hole making operation?

Splitting

Parting

Blanking

Notching
27. In the machining process metal is removed in the form of?

Swarf

Chips

Fillings

Turnings
28. High speed steels are generally used for which type of cutting tool?
 Grinders

Drills

Files

Abrasives
29. The letters N/C in machine work stand for?

Numerical control

Number cycle

Numerical cutting

Number counting
30. Which of the following may be used as a cutting tool material?

Diamonds

Cast iron

Cemented carbides

Both diamonds and cemented carbides

31. What material is usually used in injection molding?

Thermosetting plastics

Thermoplastics

Ceramics

Powder metals
32. What materials are required for reinforced plastic molding?

Filler

Resin

Wood Shavings

Filler and Resin

All of the above

33. Laminates are a composite form which below would be classed as a laminate?

Fibreglass

Honeycomb

Ceramics

Fibreglass and Honeycomb

34. The letters EDM stands for?

Electronic digital meter

Electro discharge motor

Electrical discharge machinery

Electro dispensing machine

35. The common term used to denote the 'light amplification by stimulated emission of radiation' is?
 Laser

Cathode ray tube

Photon Gun

Optical microscope
36. Composites may be made up of which of the following material combinations?

Combinations of different metals

Combinations of different metals and non metals

Combinations of different non metals

All of the above

37. Case hardening is accomplished by?

Carburizing

Heat treating

Flame hardening

Carburizing and flame hardening

38. With which NDT method is surface cleanliness most important?

UT

PT

MT

RT
39. Abrasive finishing could be classified by which of the following methods?

Wire brush

Polishing

Buffing

All of the above

40. Electro plated surfaces are ususally quite thin. Which common NDT methd is used to measure the plate thickness?

MT

UT

ET

PT
41. Which materials can best be anodised?

Steel

Copper

Aluminium

Brass
42. Which of the following is not a form of case hardening?
 Spheroidising

Carburing

Flame hardening

Nitriding
43. Which of the following is a measuring device?

Micrometer

Vernier

Steel rule

All of the above

44. Fixed guages are used?

Only on single purpose applications

To measure internal bores

Shape relationships

All of the above

Here are the corrections:

1. Iron
2. In the direction of rolling
3. All the above
4. 950-1300 degrees celsius
5. Surface removal
6. All of the above
7. Cast ingots
8. Bloom and Billet
9. Continuous casting
10. All of the above
11. Pipe and tube
12. All of the above
13. Open dies
14. UT
15. Drop forging
16. Sintering
17. Cutting tools
18. Slab
19. Removes the requirement for ingots and reduces wastage of material
20. Skelp
21. Indirect hot working
22. Tungsten
23. Parting
24. Compressive and Tenisle
25. High explosive and slow buring propellants are used
26. Notching
27. Chips
28. Drills
29. Numerical control
30. Both diamonds and cemented carbides
31. Thermoplastics
32. Filler and Resin
33. Fibreglass and Honeycomb
34. Electrical discharge machinery
35. Laser
36. All of the above
37. Carburizing and flame hardening
38. PT
39. All of the above
40. ET
41. Aluminium
42. Spheroidising
43. All of the above
44. All of the above