Sei sulla pagina 1di 3

Rigidity – the missing

design component in base


plate design with fasteners
Christiaan Davel Pr Tech Eng (a) (b)
Head of Engineering
Inland and Energy & Industry M M
Hilti South Africa (Pty) Ltd
ChristiaanJohannes.Davel@hilti.com

INTRODUCTION
Anchor fastener technologies have de-
veloped significantly over the last couple
of years. As a result of new technologies
(especially for post-installed anchor
fasteners) that address construction chal-
Z Zreduced
lenges such as safety and productivity, a
large market for these fixings has devel-
oped. This is also true for South Africa. Figure 1 The illustration on the left illustrates the general assumption that the base plate
Unfortunately, South Africa lags behind behaves in a rigid manner compared with the illustration on the right, which shows
other countries in providing national the effect of a decreased lever arm because of a flexible base plate
design standards for the safe design of
these fixings. This has led to structural structural connection design publication What is “sufficiently rigid”?
engineers relying more and more on the (SAISC 2012). The SAISC guidelines are The guidelines mentioned above do not
suppliers and manufacturers of these fix- conservative assumptions predominantly provide enough information on how a
ings to assist with the design component. derived from ACI 318. sufficiently rigid base plate should be
There are various guidelines that All the design provisions detailed achieved. Some research has been done
provide regulations for designing struc- in the abovementioned codes provide to determine what design measures
tural fasteners in concrete and other calculations for forces on the anchors would provide sufficient rigidity, but in
base materials. The American Concrete based on a linear elastic theory. This a recent article in a structural journal
Institute (ACI) Standard ACI-318, assumes that the base plate is sufficiently (Fitz, Appl & Geibig 2018), the authors
Building Code Requirements for Structural rigid to transfer the internal forces to the reviewed this research and concluded
Concrete, as well as Eurocode 2, Design fasteners in a linear elastic manner. In that there is no uniform and binding
of Concrete Structures, Part 4: Design other words, the base plate remains flat guideline on how sufficient rigidity
of Fastenings for use in Concrete, are (without deformation) when subjected to should be achieved. Within the current
among the best known and most widely a bending moment as shown in Figures local South African framework and
used codes when it comes to fastener 1(a) and 1(b). In contrast to this, a flex- guidelines, the responsibility falls on
design in concrete. The Southern African ible base plate will have a shorter lever the “competent person” to ensure the
Institute of Steel Construction (SAISC) arm and higher anchor forces, as well as validity of this “rigid base plate” assump-
also provides guidelines for designing increased concrete compression below the tion through a rational design method,
structural fastenings in concrete in its base plate. as outlined in the National Building

28 July 2019  Civil Engineering


Tension eccentricity parameters are calculated if the resultant tension
load is eccentric with respect to the anchors in tension. If the base plate
ends up not being rigid, the loads calculated to act on each fastener
might be un-conservative.
Regulations (Keuter 2008), as well as their according to these guidelines, software
application (SABS 2008). packages are often preferred. Many
software packages that perform these
BASE PLATE DESIGN PROCEDURE
The first step in base plate design is to
calculations are readily available, and
some of them include what is referred
PIPES XII
define the area of the required base plate to as “base plate calculations”. It is very CONFERENCE
as a function of the axial load and the important to analyse what is performed
compressive strength of the concrete. by these software packages when it comes 27 & 28 AUG 2019
The next step is to calculate the internal to base plate design, as well as base plate
bending moments of the base plate and and fastener interaction. It is important ALTRON BUSINES PARK,
the loads acting on the fasteners, as well to note that anchor or fastener design MIDRAND (JHB)
as to verify the bearing capacity based on software does not perform a base plate Plastics is a generic term covering a
the size of the base plate. The required design in the context of a normal column wide array of materials and applications.
thickness of the base plate can then be base plate design. Most anchor design It could be a simple bag to carry your
determined as a function of the internal software packages utilise the dimensions groceries and needing to last only one
day, a colourful toy for a toddler, a
bending moments, the forces acting on of the base plate in combination with
bearing to enable low-friction rotation of
the fasteners and the steel grade. It is the moments and loads acting on the a fast-rotating shaft, an impact-resistant
important to note that this approach uses connection to determine the resultant body part on a modern car, or a large
a linear analysis in the calculation which tensile and shear forces. The base plate is diameter pipe to carry a fluid under
therefore assumes a rigid base plate. The assumed to be rigid so that linear elastic pressure and required to last a hundred
years.
component missing from this method is analyses and load distribution can be
determining whether the rigid assumption done to check the forces acting on each Each application requires a different
is valid. The process of how to do this, fastener. The resistance of each fastener grade of polymer and obviously a vastly
however, is not clearly defined. is then calculated in accordance with the different design and manufacturing
approach. High performance plastic
failure modes verification in the above-
pipes are made from very
FASTENER DESIGN REGULATIONS mentioned regulations. No check is done specialised polymers that were unknown
Both ACI-318 and Eurocode 2, Part 4, to verify whether the rigid base plate half-a-century ago, enabling pressure
require verifications in different pos- assumption is valid. Both regulations pipe sizes with diameters more than
sible failure modes. The tension load (ACI-318 and EC2, Part 4) consider only 3,000 mm or operating pressure
capabilities up to 2,500 kPa.
verifications include the following: steel parameters relevant to a rigid fixture
failure, concrete cone failure, pull-out assumption. This is especially important Join us for the 2019 PIPES XII
failure, combined pull-out and concrete to note since both regulations provide Conference:
cone failure, concrete spitting failure, guidelines on how eccentricity modifica-
Two days of in-depth and world-class
as well as blow-out failure. The shear tion factors should be applied. Tension presentations on issues relating to
load verifications require the following eccentricity parameters are calculated plastic piping, water infrastructure
and engineering
failure verifications: steel failure, concrete if the resultant tension load is eccentric
International and local experts
pry-out failure and concrete edge failure. with respect to the anchors in tension. If Exhibitions and displays
There is also a requirement to verify the the base plate ends up not being rigid, the Valuable networking opportunities
interaction between tension and shear, in loads calculated to act on each fastener
case the tension and shear forces act on might be un-conservative.
the connection simultaneously. As one can REGISTER NOW TO AVOID
see, most of the verification requirements EFFECT OF INSUFFICIENT RIGIDITY DISAPPOINTMENT
for possible failure modes are based on the The question might be asked whether R3,500.00 + VAT per delegate
failure of the concrete and not of the steel this theoretical problem occurs in R2,600.00 + VAT per delegate
fastener itself. practice and whether it has practical (SAPPMA and IFPA members)
The Eurocode 2, Part 4, method implications. Figure 2 shows an analysis R1,900.00 per delegate (Group
is also sometimes referred to as the done on a typical moment-resisting bookings 5+)
Special discount for students
Concrete Capacity Method (CC Method). connection – the base connection of
Both ACI-318 and Eurocode 2, Part 4, a structural warehouse. The analysis
For more information about the event,
require these checks for cast-in as well as compared the effects of a rigid base plate sponsorship opportunities or bookings, please
post-installed fasteners. In order to verify (left) versus a flexible base plate (right). email Admin@sappma.co.za
thoroughly the resistance of fasteners The analysis investigating the validity of or visit www.sappma.co.za

Civil Engineering  July 2019 29


The software gives the designer
14 N/mm 2 various options that can be used to affect
the rigidity and, in turn, the forces on the
fasteners. These include increasing the
size of the profile to reduce the bending
1 1 moment on the plate or adding welded
3 3 stiffener between the profile and the plate.
5 5 An anchor fastener with a decreased stiff-
ness will also affect the rigidity of the base
2 2
plate. This provides the designer with the
4 4 option of checking a direct interaction
effect between the base plate and the
6 6 anchor, and vice versa.

0 N/mm2 CONCLUSIONS
Equivalent rigid baseplate (ODFM) Flexible baseplate (CBFEM)
Research has indicated that the rigidity of
Anchor tension forces
the base plate can have a significant effect
Anchor 1 92kN 110 kN (20%)
Anchor 2 92kN 110kN (20%)
on a design and needs to be considered
Anchor 3 26.9kN 37.1 kN (38%) when designing a structural base plate con-
Anchor 4 26.9 kN 37.1 kN (38%) nection. However, no clear and uniform
Anchor 5 0 kN 0 kN (–%) method of how rigidity of the base plate
Anchor 6 0 kN 0 kN (–%)
should be considered is available. This is
Baseplate plastic strain (max) None 0.01%
Baseplate deformation (max) 0.3 mm 1.1 mm
especially tricky when fasteners are de-
signed in conjunction with the base plate.
Hilti’s new Profis Engineering Software ad-
Figure 2 A
 n analysis done using Hilti’s Profis Engineering Suite to analyse the forces in a
base plate (left) that is assumed to act in a rigid manner compared with a realistic dresses this problem with its new advanced
assumption of how the base plate would actually behave and what effect that base plate module. This will also increase
would have on the anchor forces and on the base plate deformation the efficiency and safety aspect for the
designer, since both the anchor fasteners
what would have been the assumption load deformation behaviour of all these and the steel components of the connec-
if the above-mentioned procedure had individual components are required, while tions will be designed simultaneously. To
been followed (namely that the base plate also taking equilibrium and compatibility provide full transparency on this design
is rigid) confirmed the rigid assumption conditions into account. This is now pos- approach, Hilti will be offering software
to be invalid, suggesting that several sible with Hilti’s new Profis Engineering licences from 1 July 2019, combined with
components related to the design of this Software (Hilti 2019), which uses a accredited CPD training. 
connection require closer consideration. component-based finite element analysis
Some of these components include large model that verifies all the different REFERENCES
increases in the forces on the fasteners, elements of the structural connection Fitz, M, Appl, J & Geibig, O 2018. Comprehensive
deformation of the base plate, and an individually. Anchor loads are first cal- base plate and anchor design based on
increase in pressure under the base of the culated according to a linear elastic load realistic behavior: New design software
base plate. distribution that assumes the base plate to based on realistic assumptions [In German].
be rigid. They are then calculated on the Stahlbau, 87(12): 1179–1186.
ALTERNATIVE APPROACH basis of realistic assumptions about the Hilti 2019. Hilti Profis Engineering Software.
It is evident that an alternative, holistic load displacements of the anchors through Available at: https://www.hilti.co.za/
approach is required when it comes to the finite element analysis module, also content/hilti/META/ZA/en/engineering/
base plate and anchor fastener design. considering equilibrium and compatibility software/PROFISEngineeringSuite.html
To assess the rigidity of the base plate conditions. The loads calculated in each [accessed on 10 June 2019].
accurately, all the various components of method are then compared and the actual Keuter, M 2008. National Building Regulations
the connections need to be considered, rigidity of the base plate and the effect and Building Standards Act, No. 103 of
including the welds, the steel profile, thereof can then be seen. The larger the 1977 (as amended), 2008 ed. Pretoria:
the stiffeners, the fasteners and the difference in load values between the two Government Printer’s Copyright Authority.
concrete. Realistic assumptions about the methods, the more flexible the base plate. SABS (South African Bureau of Standards)
2008. The application of the National
The software gives the designer various options that can be used to Building Regulations Part B: Structural
Design, 3rd ed. Pretoria: SABS.
affect the rigidity and, in turn, the forces on the fasteners. These include SAISC (Southern African Institute of

increasing the size of the profile to reduce the bending moment on the Steel Construction) 2012. Structural
steel connections: Limit state design.
plate or adding welded stiffener between the profile and the plate. Johannesburg: SAISC.

30 July 2019  Civil Engineering

Potrebbero piacerti anche