Adca Training

Part 6

This presentation is only a guideline, that can only be completed by a trained personnel.
(This document’s total or partial use and/or reproduction is only allowed if the reference to the source is kept)

Adca Steam Equipment www.valsteam.com Presentation.10 E 02.14

 Part 6
 ADCAPure equipments
Valsteam ADCA, developed a specific range of products for the pharma, food, fine chemical and
cosmetic industry

ADCAPure range

• Self drain design

• Easy access for clean operations
Special requirements • Exquisite surface finish
• High quality stainless steels
• Approved materials (sealing's, diaphragms, etc)

Improve designs and processes

To achieve them, we continuously
Introduce new technologies
 Internal ≤ 0.5 microns Ra

Fine machined

Surface finish External Mechanical polished

Electro-polished

Stainless steel satin bead

blast finish – 1.6 microns Ra
Actuator
(Control valves)
Steel painted
 • FDA/USP class VI seals
Certificates
• 3.1, including the roughness report

EHEDG company member

Heat shrink packing
machine

Ultra-sound cleaning

Roughness analyser and printer

What is CIP ?

• CIP (Cleaning In Place) is a process used to clean equipments and systems with minimal dismantling and
operator intervention

• A chemical detergent or solvent is applied in the equipment/ system, during a certain amount of time and
under certain pressure, temperature, flow and concentration conditions

• The working principle consist in the correct amount of energy application (thermal, chemical and kinetic)
ensuring the cleanliness of the system

If micro-biologically cleanliness is required, an additional process can be carried out SIP

What is SIP ?

• SIP (Sterilizing In Place) is a process used for sanitizing, disinfecting or sterilizing equipments/ systems
normally after a CIP clean

• SIP will remove any remaining microbiological contamination

• Thermal SIP - Thermal sterilization by steam application or hot water at a pre-defined temperature
and period of time

Two
types Advantage : reach areas such as sample points, which may not be treated by chemical means

• Chemical SIP - Sanitation or Disinfection, generally applied after the CIP, by the introduction of a
sanitizer or disinfectant chemical into the final rinse waters of the CIP
 • Steam traps

• Pressure reducing valves

• Pressure sustaining valves

• Blanketing regulators Coming soon

8 groups of products
• Control valves

• Sample coolers

• Humidity separators

• Vacuum breakers
 Balanced pressure thermostatic steam traps and air eliminators

• Modulating discharge
• Several connections available
Main features
• Excellent air discharge
• Simple and compact design
TSS7

TSS6

For working principles and installation TSS6

please refer to part 3 of this training
Threaded
Direct acting, spring loaded, diaphragm sensing, pressure reducing and sustaining valves

• Compact design
• Completely machined from barstock material
Main features • No castings or forgings used on standard version
• No rising stem
• Clamp ends or others on request

P-160/ PS-160 P-160A P-130/ PS-130

 • Type of medium
• Upstream and downstream pressures
Required info for
selection • Operation temperature
• Flow rate (maximum and minimum, if applicable)
• Type of pipeline connections

DIRECT ACTING, SPRING-LOADED, DIAPHRAGM SENSING VALVES

VALVE MODEL ALLOWED FLUIDS

P-130 Special execution for steam Other gases and

Compressed air Water liquids
P-160/ P-160A/
PS-160/ PS-130 Clean steam compatible

For operation principles and Kv calculation, please refer to part 4 of this training
The blanketing process consist in covering the stored medium , usually a liquid, with a gas
(normally N2)

• Prevent and protect against explosions (avoiding flammable liquids being vented from
the vessel)
• Control product contamination against external air that may fill the vapour space
• Reduce evaporation losses (consequently product losses)
• Reduce internal corrosion (caused by air and moisture)
• Prevent vacuum condition
 • Compact design
• Completely machined from barstock material
Main features • No castings or forgings used on standard version
• No rising stem
• Clamp ends or others on request

BKR Low pressure regulator

Available models
BKV Low pressure vent valve

SANITARY BLANKETING REGULATORS

VALVE MODEL ALLOWED FLUIDS

BKV/ BKR Compressed air Nitrogen Other gases compatible

 • Single seated, two way, direct or reverse action valve
• Valve top flange permanently attached to the body, removal is
unnecessary for replacing the actuator
Main features
• Metal to metal or soft sealing
• Self draining design
• Clamp ends or others on request

PV928 PV926

PV922
 • Equal percentage (EQP)
Plug types • Linear (PL)
• On-Off (PT)

• Full port as standard

Port
• Reduced or micro-flow on request

EPDM or PTFE, considering the medium and temperature

Stem sealing (PV926/928)
VITON/PTFE O-Rings 170ºC (PV922)
 • What is passing through the valve
• Pressure and temperature
• Flow rate
• 2 way or 3 way valve
Required info for • Preferably connections (flanged or threaded)
selection • Pneumatic or electrically actuated
• Pneumatic: spring to open / spring to close
• Positioner: I/P 4-20 mA or 0-10V
PP/ 0.2-1.0 bar (3-15 psi)
•Application (heat exchanger, jacket vessel, steam cooker, etc)

For operation principles and Kv calculation, please refer to part 5 of this training
ADCA sample coolers are specially designed to cool samples of boiler water or steam for analysis

• Corrosion-resistant body and internals

Main features • Self draining sample (inlet top, outlet bottom)
• Surface finish of sample tubes internal area: 0.5 µm RA

SC32P SC32PP
When wet steam is used in sterilization, moisture in suspension reduces the heat transfer efficiency
and the validity of the sterilization process can be compromised

SOLUTION? ADCA centrifugal separators

• 316L stainless steel construction

• No moving parts
Main features • Self draining design
• S-11A model with air vent connection
• Clamp ends or others on request
S-11
S-10HV
ADCA vacuum breakers are devices that automatically relieve or “break” an unwanted vacuum
condition, restoring the atmospheric pressure

VB16C

• Simple and reliable devices

Main features
• Clamp ends or others on request

What is vacuum? Go to part 1 of this training

 TSS7 installed as air vent
P-130 sanitary pressure
reducing valve
Sanitary ball
valve

Clean wet steam Clean dry

steam

S-11 separator
with venting
connection

Pressure reducing station with moisture

removal from steam and sanitary air
TSS6 sanitary
steam trap venting for an easiest start-up air removal
 P-160 sanitary pressure
reducing valve Clean dry steam

Sanitary ball valve

Clean wet steam

S-10HV separator

Pressure reducing station

with moisture removal
from steam
TSS6 sanitary
steam trap
 Sanitary safety
relief valve

P-160 sanitary pressure

reducing valve Clean steam at
reduced pressure

Sanitary ball valve

Clean steam

Pressure reducing station

without moisture separator
TSS7 sanitary
steam trap
Condensate removal
 4 6
5 7 8
1 2 3 10

Industrial Filtered
steam steam
14 11
12 13

Part nº Designation Part nº Designation

1 S16S Separator 8 Sanitary pressure gauge
2 Ball valve 9 SC32P Sample cooler
3 IS140 Strainer 10 Sanitary check valve
Installation to
4 Pressure gauge 11 Sanitary needle valve convert industrial
5 PRV47 Pilot operated pressure reducing valve 12 FLT17-LC Steam trap steam into “filtered
6 Safety valve 13 SW12 Sight glass steam” or “culinary
7 Culinary steam filter 14 TSS7 Steam trap steam”
 Change in Line end
Drain point TSS7 sanitary
elevation drain point air eliminator
Clean
steam
Clean
steam

Clean
steam
Sanitary ball Sanitary ball
valve valve
Sanitary ball
valve

TSS7 sanitary TSS7 sanitary

steam trap TSS6 sanitary
steam trap steam trap

Condensate Condensate Condensate

Adca Steam Equipment www.valsteam.com Presentation.10 E 02.14