JOB TITLE / AIM: HDPE Liner using fusion welding includes manual installation and night works

JSA DATE :06/06/2006 JSA NO./ REVISION: 74

JSA LEADER: M. Sharif Ullah Khan ( Deputy Manager) SCRIBE: Hernand Suyom
PARTICIPANTS : Iqbal Zafar, Shoaib
LIST ASSOCIATED PROCEDURES/WORK INSTRUCTIONS OR TEMPORARY WIs:
Attach copies of any relevant documentation/ drawings.
Part 2: Job Safety Analysis
Job Steps:
1. Mobilization of Tools & Equipment
2. Manual preparation of HDPE liner and equipment set-up
3. HDPE liner fusion welding above the trench
4. Manual installation on the trench
5. Night works
6. Demobilization

Alternatives Considered: N/A

Now undertake the JSA and record in the table below. Use prompts on JSA Prompt Sheet and Hazard Checklist PA-HSEC-02-040-002-F03.
Part 3: Contingency Plans. Standard PPE : First aid kit must be present at the area and the HSE personnel is the first response in case of
emergency

Part 4: Review. After the job has been completed, JSA leader should note: any hazards, which were identified in the original JSA? Any practices
that need to be captured in the OMS? List action items, changes, and transfer any changes to the Change Management system.
 File: 10.30
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
1 Mobilization of equipment Unauthorised equipment/tools brought out to Before mobilizing any equipment/tools make sure
site that the E &P Personnel got inspected the
equipment. Checklist are in equipment
Unskilled and uninducted personnel starting Ensure that all personnel prior to start the have
the job been inducted and oriented about the hazard in the
job site.
Open trench All open trench should be barricaded off when not
attended
Workers starting the job unfit to work All personnel not fit to work shall not be allowed
to work at the project site. Ensure excavation
certificate to BHP are in place
Workers starting the job without permit JSA must be in place prior to work. Ensure all the
persons take part in the toolbox meeting
discussion. Persons signed at the back of JSA
Ensure gas testing are in place whenever doing
fusion welding at transition zone area
Ensure that workers after finishing the preparation
and welding job they must wear the Hi-visibility
vest while accessing and going to the other
working area.
Hand Injury Ensure proper handling/hauling & storing of
HDPE materials choking of pipe is required/get
help if required/Wear leather gloves.
2 Manual preparation of HDPE Liner Exposure of workers to various hazard like Ensure workers are complying with the min. PPE
and equipment set-up hand injury, dust, eye injury req..Safety shoes, helmet, safety glass, dust mask,
Heat Stress/Exhaustion Ensure potable water/sufficient shelter is available
each area where workers are doing the job. First
aid kit available at site.
Snake bite Workers will inform and be aware about the
presence at the area. No killing of snakes
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
Unskilled and uninducted personnel starting Ensure that toolbox meeting was regularly
the job conducted and people are aware of the job and the
hazard enclosed in the job they are performing.
JSA was discussed and all workers are signed at
the back of JSA
Back injury Ensure workers/operators properly inducted about
the proper positioning

Shave materials Ensure that the materials are being contained and
place in one garbage can collected and bring at the
end of the day in designated area. (Del camp area)
for proper disposal at Dadu disposal area.
Tripping hazards Ensure that workers accessing the right walkway
and watch your steps.
Ensure that the materials are being choked and
stage properly.
Personnel & equipment interface Other worker not involve in the job must not come
closer to the area\
Ensure workers are accessing the right pathway
and equipment must maintain the speed limit
Ensure banks person are available at the area
Ensure that workers after finishing the preparation
and welding job they must wear the Hi-visibility
vest while accessing and going to the other
working area.
Equipment Failure Ensure that equipment was check in daily basis and
checklist available at the equipment

3. HDPE liner fusion welding Fire Ensure available fire extinguisher in the area.
Ensure gas testing conducted whenever working in
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
transition zone area
Ensure no flammable materials present in the area
Ensure workers know how to extinguish the fire
Ensure that waste materials are being place far
away from the welding job.
Ensure that workers are not wearing Hi vest and
loose dress/scarf while doing butt welding
Skin burn Ensure that workers are wearing leather gloves and
aware about the hazard.
Unauthorised person should not operate the
equipment without proper knowledge on how to
operate the machine
Ensure welding job was done above ground and at
Improper staging of HDPE liner
least 2m away from open trench
Improper disposal of debris
Ensure HDPE liner debris properly contained and
collected.

Equipment Failure Ensure that equipment was check in daily basis and
checklist available at the equipment
Tripping hazards
Ensure that workers accessing the right walkway
and access and egress provided
Pinch point hazard
Ensure no workers shall wear loose
clothing/scarf/hi vest

Unstable staging of HDPE liner Ensure proper choking and staging of pipe during
welding. Make sure the materials are in stable
condition and properly barricaded
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)

Back injury Ensure workers/operators properly inducted about

the proper positioning
Ensure workers are complying with PPE

Ensure that while placing the HDPE materials

(12m long) in the machine sufficient manpower
was provided at the area.
Ensure that maximum connections at a time will
not exceed 6 joint connections
Ensure that while changing the die on different
Skin burns sizes the machine was already cooled to prevent
skin burns
Ensure appropriate gloves was provided

Heat Stress/Exhaustion Ensure potable water/sufficient shelter is available

each area where workers are doing the job. First
aid kit available at site.

4. Manual installation on open trench Back injury Ensure workers/operators properly inducted about
the proper positioning.
Ensure sufficient manpower was provided during
manual placement of HDPE liner.
Ensure proper access and egress are in place
Ensure maximum-welding connections was done at
a time prior to place at the trench.
Tripping hazards
No workers will be allowed at to step at the
installed HDPE liner
Heat Stress/Exhaustion
Ensure potable water/sufficient shelter is available
each area where workers are doing the job. First
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
aid kit available at site.
Fall of materials and workers at open trench Ensure that the materials are being stage at least
2m away from open trench and workers are being
positioned properly and slowly placed at the trench
5. Night Works Poor visibility Ensure workers are wearing clear glass
Every one will be advised to wear Hi-vest when
not performing welding job
Ensure sufficient amount of lighting in the area
No work shall be performed if there if not enough
lighting
Trips/falls
If access is not properly lit then a designated
assembly point shall be established with sufficient
light.
Ensure all excavations adjacenet to the work area
is taped off with high visibility tape prior toi
commencement of works.
A standby vehicle should be present at the area
Miscommunication A charge radio must be present at all times at the
area and any incident must be reported
immediately to BHPB personnel
Person working alone Doctor will be on call in any case
Employees will assure a buddy system
No worker shall work alone at the site
Ensure that no workers shall work more than 14
hours and have 7 hours enough sleep
Snake bite
Ensure that special attention will be done for the
presence of snake in the area

6. Demobilization Same as item one