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cranes and hoists Maintenance Manual an Spare Parts Catalogue Maintenance Manual and Spare Parts Catalogue Contents Maintenance instrtions Placing the hoist in sence (Genera descrpion Servoe contacts breton intrvale Lubrication specications Service checks. Electrica creut iagram Itstrated Spare Parts Catslogue. Genera arrangems Hoss assembly rake assem). Drum, cover and rope guide ascemby Limi suitch and guide tube assem Hoist motors ‘Shoave cradle and anchor assembly. Bettom tock astembiy (snl fl) Bottom tock assembly (wo fal). Bottom Bock assembly (ou all). Gearbox assembly Craw assembly (L281 48) Craw assembly (L24 to L48)(coninued) Long tavel and erossrave ve units 1815 gearbox assembly (1 a) 116 gearoox assembly (6:1 rato) (32 mimi. 20110 and 20/18 gearbox assembly (10:2 and 16: ates) Drie metor, LT and CT ‘rake assembly 1 KP, Crab assembly (2 ton, 5 fon and 6.3 ton) (1.2 my and 1.6 m span). Cra assembly (10 ton, 16 ton and 20 tn) (16 min Whoo! assombly, sings flange Wee assembiy, double Range (wen), Whee assembly, double range (bot) Longsravel and crse-tavel dve unt (single reduction) K> condra Page “4 16 18 24 26 22 36 @ 4 Reeaces Maintenance Instructions 1. PLACNGTHEHOISTINGERVIE 47 LoxD TEST 1.1 CONNECTION TO THE MAINS load teat recto! eae ate 1.8 EARTH LEAKAGE TEST esse hak what he vote sipdecney shiny See i dn ne fie seed ah a Sikawade dos, teks SHEE hate eget Speers | ese {he electcal hoist tothe mains SUBD. 1.2 EARTHING CONDUCTOR Seer “The brake isa ciroct current bra eng Serine Sunusieseee Seba er oar aie aking Ean atte ei wit hide Beg Wi hiterveegarts 13 SOhncenONS (BC magnets actvated andthe pressure Sere ee ue en ue port fairies es wena ee oatie Werden seat a er ek Oca Pee esc iocict Uakes earn Seema ieee tees te oe Sl Roe Sposa an Bobet ater Siena poe oie eLearn Sema 1.4 FINAL SETTING OF LIMIT SWITCH 2.2 HOIST MOTOR Aer checking the, earth condtor, Tse araee ee ett’ Has ze, matte spy and phase conectns ines phase pe ieduc {ha noo shoud bs oaugh othe op mrvar wih ape hosing uy vin Fenn un he ra len gop he ig. Theta oncogd rood ne isting movement. Correct adjustment ‘The motor is fully insulated and can with- cline sch impotant ble anos Hind tn rbot esta dort iene far S00o tees {Sra Rote ceug 60 ss Part 208 EO. ale in aecoreance with the longest pos Sibi hook travel. Tho mis must bo 2.3 HOIST GEARS Feadjusted fo suit tho Tocal Toque ments _ ‘All gears are mado ot high qualiy ste! {nd Sesigned tor a bath lubrication in 1.5. START-UP CHECK AND LUBRICATION 4 olay anclosed gearbox. Provaion 15.1 I supply, erection and commissioning _-«_—_—*a® Beem made for ong service Ife. fre doneby Condra alubreantpoins —* 2.4 HOIST ROPE, DRUM AND ROPE wile adequately greased and the gear Box assembly ied with ll. The Tope Sencar Sommers ||| matemetiec ct al grease. ate wih a bre core, 88% 36 constuction tia encedeisim cite | | eee oe sense cs iomerm crn ant ine emsntnaney Berciuenicars Seraeceemannns = Seaeieneerraneean ‘rane and hoist operating area. from the end of the drum and refed 3 Maintenance Instructions 28 BOTTOM BLOCK 29 HOIST ASSEMBLY “The castiron rope sheaves have a mini- All hoist operations are controlled by ‘mum glameter of 20 times larger than push-button switches on the pendant the wire rope diameter and ae fied onal All corrals are elected tough with antétieton Bearings. The stamp ‘magnetic contactors and an aula c- foxged annealed stel hook Is tested to uit for postive reliably. An elec. 200% of the safe working load and is tromagnetic brake retains the load eately ‘mountod wih a thrust bearing, enabling Incase of energency or when the pow Into revolve with the load. er supply iseuitchod of A limit sch ‘stops overwinding and overiowering 2.6 ROPE PULLEYS 110 (vols) is ubed forthe contra i= cults, unless otherwise requested. All Components of the hoist are uniize, simpitying smanting and re-assomby uring mairtenance All the pulleys in the bottom and top Docks ‘are fied. with sealed bal bearings and are lubricated for ie, 2.7 MIT SWITCH AND GUIDE TUBE ASSEMBLY 3. MAINTENANCE INSTRUCTIONS. Ait sth is mounted in the hoist in © ‘order to imi the hoisting and lowering 3.1. SERVICE INTERVALS motion. The switch, ofthe solt-resetting {ype automaticaly cuts out the hosting 3.1.1. For class 1 am duty (normal workshop uty up fo 2 maximum of 4 hours per Say, undo ho load spectrum of 1) the Cranes andior holes shouldbe serviced operation ofthe host. Tho lit suite inspected every tee months ‘ho activates incase of phase rovers thus revening damage 16 the okt 912. For clase am duty (yp to maximum wn phaco relation ve changed acct ‘of 8 hour per day, under th oad spec. Sontly Incase of a phase reversal, he trumof ') cranes andlor hoists should lim switch is activated and nether the be" servicediinspected every two hoisting or lowering. modes can ‘be ‘month operated (advice tht atachricianbe called in 8.13. For class 3am duty (yp @ maximum Yorn cur neeseet braron to renee or of 18 houre per day, under the toad replace the service limit switch Spectrum) canes andlor hosts 3 ‘seMicedinspected ovary “The collars are adjusted only ithe rope fan « is changed. NOTE: 1) These intervals donot apply fo cranes 2.8 CROSS-TRAVEL AND LONG-TRAVEL and Ross placed in special cons DRIVE UNITS AND BRAKE tions such as foundries (over fur ‘The brakes a direct curent dsc brak races) or chemical pants, ee. Advice taig i's Berar, Sarerr en ames ‘brake spline, The brake linings are should be obteined i Hee renewable. The brake Is spring appliod ‘department ‘and magnetically released by means of the DC magnet. As the oaks i mechan 2) Pease note also that whenover the ically and elcticaly connected to the holst is used to. install heavy motor, I is switched with the motor ‘machinery in new buléings, tis can “Thus, nthe event of a power allure, the Rot be regarded as normal working ‘rake engages automaticaly (ail to ‘conditions and a shorior interval be- safety) ‘ween services/inspectons should be ‘onsisere 324 322 33 331 392 333 34 344 342 Maintenance Instructions ‘SAFETY WARNINGS. ‘Always make cortain thatthe power sup- ly tothe crane or hoist is switched of nd the isolating switch is locked. A warning note must be attached tothe switch fo guard agains the power sup- ly being. switched on while main- fonance work isin progress, ‘Check that ll tools andlor equipment Used during erection instalation or ser- ‘ice and repair have boen removed trom {the eraneihoist before operating t ‘SAFETY PRECAUTIONS Maintenance work on the crare, hoist ‘and craw must no start beter he oad fas been removed and the power sup- ly to the crane, hoist and cram has eon switched 0 For the maintenance and operation of all equipment, al levant official rogu- lations and accident prevention regula. tion must be adhered to, ‘Tests and checks must be caried out 25 listed In the checklist and also as Stated in our Lubrication Schedule, HOIST BRAKE ASSEMBLY [Adjustment for tining wear ‘The wear onthe brake linings has tobe checked regularly in accordance with tho instructions that flow and tha in tervals spectied in paragraph 5.1. The lining wea is checked between re mag. net and the pressure plate ater tho Cover has been removed. When new, the gap is austed 00,6 mm for single discs and 0,8 mm for double decs. A lowance has been made fora maximum {gap of 1.6 mm, alter which the oad wil induce ‘progressive shipping cf the linings. Readjustment of brakes {tthe woar on the brake has reduced the brake lining to 5 mm, renew the ining (foler to paragraph 3.45) Chockthe lance betwoen the pressure ples as follows: 1. Remove the cover by removing the four serews 343 344 . Loosen the locknuts onthe three a justing screws. «. Using afeeler gauge, adjust the gap spectied (0,6 mm for single glscs ‘and 0,8 mm for doubla diss). 4. Insert the feel gauge between the ‘magnet and the pressure plate as Shown in Figure + ‘8. Use the feeler gauge t ensure that the gap is unvform athe way around, {. Relock the dusting screws by fastening the lock-uts ‘9, Reseheck the gap after restocking the adjusting screws. and readjust it novessaty, fh. Replace th cover and fasten the four Renewal of lining ‘2. Remove the brake cover ' Remove the fan by removing the ten- sion pin oF circlip. «. Loosen the ook nuts on al hr justing screws and remove tne 4. Remove the dse(s) and linings, ©, Check the brake discs for distortion and wear. The discs should. be parallel within 0,02 mm. IMPORTANT: Both the brake discs) and pressure pate ‘must move iteely on the spine and guide Pins, Recheck the brake acjusment a. ter 2 houts of contiucus operation ‘Weather covers (where applicable) ‘Weather covers, where applicable, must ‘be replaced as soon as possiblo to pre vent damage due to rain or water. Maintenance Instructions 345, a4, 347 Brake rectifier protection fuses ny ‘ura rapic' type fuses should be sed. Contact Condra Service Depart. ‘ant for information andor the surply ‘of sare fuses. Do no tun open exe. Replacement of hoist brake coll 8. Follow the procedure set outin para graph 3.43.4 —d ». Disconnect the power supply tothe ‘DC magnet in the motor connection bo . Remove the four nuts holding the ‘magnet and the motor. . Ugly tap against the back of the ‘magnet to release the ght ft ofthe ‘pig «The magnet can now be pulled off without removing the pinion. Replacement of hoist stator ‘a. Switeh off the main power suppy. Disconnect the wires supplying the motor and brake magnet. ‘, Remove the fan cover ‘6, Remove the brake fan. ‘8. Remove the brake plates and inings 1T Remove the nuts and spring washors from the motor studs. Remove the brake magnet & studs. Remove the stator, taking care no to ‘buch the rotor and shalt 1. Fitine new stator, again taking care otto touch the roter and shat. |. Ret the brake magnet (NOTE: The (2 cable side 1 be the same as ‘He motor connections) Rett the nuts and spring washers to ‘Me motor studs. Tighten evenly all pune. |. Rit the brake plates and tnings 0 +t forget tho springs). im.Reset the brake gap. 1 Refit the beake fan, ©, Reconnect the brake magnet end Inotor connections. . Switch on the mains and carefully ‘check tha creeton ofthe motor fhe ‘rection is Incorrect, change the Wo fhases. Note that for wo-speed no- {ors the winding with higher re stance belongs to the slow spoxd Vile checking the motor direction, ‘creck that the brake plates and in- Inge move tool. 4. Refit the brake fan cover. Retest the ‘moter. NOTE: When the holt moto ia vo ‘moved itis possible that the hoist ‘ope will unwind down to the limit ‘mich betom postion. This wil put the such in the off postion. In this ‘event, ridge out switch to activate the motor. Remember to remove he bridge Immediately after use 3.5 DRUM, COVER AND ROPE GUIDE ASSEMBLY 3.8.1 Rope and rope gui Regular graasing wilinernasa th aot the rope and the rope guide, Use ‘graphite grease only. Rope dressing must not be used. Invery dusty and git ty environments, the rope drum and ‘pe guide shouldbe cleaned thoough- Iytoremove al ditbetore new graphite ‘grease is applied, Replacement of wire rope “The wire rope must be replaced i here {is any sign of wear, broken stands, cor. {sion or permanent deformation such 2 kinks, bends, bruises, et. Femoveal of wire rops '. Lower the bottom block astar as the limit switch allows. . Move the lrt swith strike collar to the outermost postion are operate the hoist in lowering mode unt the © ‘drum nut is within 10 mm cf the rope @ ‘lamps. Ensure. that the correc: reeving ‘methods noted betorerenoving the fxiting rope. This wil avoid conta: sion when iting the new rope ‘Undo the rope clamps on the drum ‘and on the Ted point. «0. Unreeve the rope from the top and bottom blacks 3.5.4 Fitting of new wire rope ‘This procedure shouldbe canied out by ‘experienced personnel only. {Lay the total length of rope on the fiogr to eliminate twist. Feed the rope into the drum and tight fen the rope clamp on the rum. Maintenance Instructions 37 ara 372 ©. Rotate the drum in iting mode unt the grooves of the rope are wound ‘onto the cram, 4. Lower enough rope to allow reeving Of the top and bottom Blocks. Drve the Bottom Blocks into the fo> hit and fx the ond ofthe rope so that @ ‘learance of about a sheave diameter Femains between the bottom block ‘and the drum, «2, Secure the loase end of the rope to the rope anchor. f. Set the lower limit switeh stir. mir switcH ‘Correct acjustment ofthe switch is im: portant, as accidents may occur other ‘wise. Please consult tho im swith ad |ustment instructions. The limit switch ‘must be adjusted fo suit the local re @uirements, (CROSS-TRAVEL AND LONG-TRAVEL DRIVE UNITS AND BRAKE ‘Adjustment of lining wear “The wear on the brak linings has to be checked periodically in accordance with the folowing instuctions and at nrvale specified in the maintenance instruc. tons. The wear can be. checked be. tween the magnet and the pressure plate. When new, the gap is adjusted to 1.5 mm and allowance has been made for a maximum gap of 1.8 mm, To adjust the brake, loosen the Allen- head cap screws and remove one shim from each ofthe three sorews, Tighten the serews again ana check the gip by means ofa fealer gauge. He wear on the brake has reduced the thickness ot the brake lining to 5 mm, renew the lining Renewal of tining ‘a.Rlemove all three Alen-heae cap , Remove ihe brake magnet, together ‘with the proseure plate 373 a74 378 38 6. Slide the old brake lining off the ‘centre spline. rake lining, fellow the reverse order ofthe above steps, ‘. Ensure that ll the spacers and shims {are fited to give an equal gap of 0.5 ‘mm. The brake will not operate otherwise, Weather covers (where applicable) ‘Weather covers, where applicable, must be replaced as a00n as posaible to prevent damage due to rain or water Brake rectifier protection fuses Only ‘uta rap type fuses should be used. Contact Condra Service Depart: ‘ment for information anor the supply of spare fuses Replacement of coil ‘The operation i carried out inthe same ‘manner as the renewal othe lining HOW TO ORDER SPARE PARTS. ‘A complete spare parts ist forthe hosts ‘and cranes has boen included in this Book: Wen ordering state 12 The crane number The Serial numberof hot © The year of manutacture 4. The part number(s) ofthe item(s) required SERVICE CONTRACTS Sonice contracts are offered to our Cots where athe sorvicesinspectons {and repairs are done by our qualified {and experienced service technicians ‘We recommend hese services for your cranes andior holt. Please contact the Servine Manager (PO Box 8206, ELSBURG, 1407, oF st Tel. (011) 873.4474), Maintenance Instructions 6. LUBRICATION INTERVALS LUBRICATION INTERVALS (CLASS 1 AM OUTY [cua.s 2 amoUTY] [cuass 2 au purr 3 months 60 mont 6 meoks 99 non reac op ud an ope um (Cece ai eval na gerne and ‘change olin hit goon ‘ange gress intel partons (reas purer tos reso open raucion x 7. LUBRICANT SPECIFICATIONS ‘Application: Hoist unit Drive gearboxes Open gears wheols ope guide Name of Materia: lar goat of "Stace S98 Lithium soap GGreace number 3 Molyodenisod Lut soap EP Lithium soap Grease number 2 Grease 906 Graphite grease Pevonek [ Sat eftedls | RPE | MESES wwe | wow | tae Coegne | re [Pee] coors | Sasa | ees FRoad this schedule In conjunction with tha maintenance instuctons GEARBOX OIL. LEVEL When filing with ol, do not fil above level plug as this can cause damage tothe motor ‘Approximate quantities of oll required for ch anges a ‘Cross travel gearboxes Long travel goarboxes Slowing gearboxes Maintenance Instructions. CRANE / HOIST SERVICE CHECK LIST aaa oe pes: ‘Steelwork: heck crane structure GGheck cabin fixing and glass heck service piattorms and hand raling Check conditions of ganty Gheck enastops/outers heck gantry rails heck erad rials Cheek monorai ownshop supply: Check ieolator/ACB/tuses Collector brackots heck collectors, bushes Check condition of downshop supply @ General (Woints, cable oop and insulated rls) anol and connection boxes: Check fiting and doors (covers) heck al ona, eas and ove feck transformers ‘Check fuse carers, fuses and ACB's ‘Check wiring (ightioose wires). ‘Gheck hoist, CT and LT rectifiers ‘Gheck cable glands and earth connections Pendant and pushbutton/controllers: ‘Check enclosures Check buttons, controllers and labels ‘Check pendani cable ‘Check pushbutton cable loop and pushbution box @ Ceti key and selector switches tit appicabe) Lights and hooter: (where applicable) Check all ight fitings and globes CGheck light switches and transformers (Check hooter and foot switch Check connections, terminals and cables heck magnets and connections Check the limit switch operating rod CGheck terminals ang connections and ‘peation of mit swich up and down Date Checked by Signature Operating and Maintenance Instructions CRANE / HOIST SERVICE CHECK LIST {continued) TT?T? 7,4] 5 Chek sims it swten tapped) ‘Check rope guide ners Check rope and securing device Check crum and rope guide nut (see note) (Check and adjust brakes and report on Ting concitions {Check al lvel in gearbox and ol oaks Foplace oll in gearboxes, (00 lubrication instructions) Holst: Check ol breathing plugs Check ight it ofall supporting sorews ‘and bolts (Check load hooks for cracks and cold ‘deformation CGheck condition of safety catch heck sheaves. (Cross travel (cra Check crab travel goars ‘Check tight ft ofall supporting serows ‘and bolts ‘Chock and adjust brake ‘Chock connections, terminals and cables ‘Check smooth running of motor and ‘gearbox ‘Check cross travel imit switch (Gt appicabie) Replace grease in gearbox (600 lubrication instructions) Long travel: Check and grease pinions and gars Check wheels Seok Ug ft ofall supporting screws and bolts a (Clean ol breathing plugs Check and adjust brakes Check connections, terminals and cables CGheck smooth running of motors and ‘gearboxt Check long (i applicable) litswitoh Replace grease in gearbox (600 lubrication Instructions) Date ‘Checked by Signature NOTE: Please chock “Lubrication Instructions" — intervals fr all and grease changes before ‘easing rope and rope guide but remove impurities trom these parts. 10 Illustrated Spare Parts Catalogue K> condra Illustrated Spare Parts Catalogue Page amber 14 GENERAL ARRANGEMENT K> condra Illustrated Spare Parts Catalogue Page Number GENERAL ARRANGEMENT 6 TEM DESCRIPTION PAGE 1 Hoist assembly 16 2 Crawl assembly 38 3 3.2 ton — 63 ton crab assembly 8 4 410 ton — 20 ton crab assembly 5 5 LT. deve assembly 6 K> condra Illustrated Spare Parts Catalogue age Number 16 HOIST ASSEMBLY PENDANT*SUPPLED eee eee K> condra Illustrated Spare Parts Catalogue Page uber HOIST ASSEMBLY 7 ve [ve [tae [me [me |e | Ronen oF ALS ulalnlaln lana ma [heist cxPAcry to) ve}ae[es|s [az]ea] o | f= [hoist sPe=D8 rin va fons} | aa [| aa faa] snr aaa ana ROPE DIA én 2] | ae LUFT MEG ANGE 2 [aaa] 620 faaa| eas VOLTAGE Sef tae see ren | avy | DescaIPTION SEE PAGE i [omnes w]e ]s|e|*[e| ee | ® 7 [RE SSEIAS | a0 | 20 | 20 | 20 | 20 | 20 | 20 | 20 20 | 20 3 | + [umesumcnassy [ aa | 22 | 22 | 22 | 22 | 22 | 22 | a m2 | 22 + [+ [woron assr 20 | a4 | 24 | 24 | a4 | 2 | 20 | 28 2 | 20 5 [RE GRRE [20 | 20 | 20 | a0 | 20 | 0 | 20 | 20 28 | 2 | [gorecce [a0 a2 | 20 | 22 | 20 | a2 | 20 | a 20 | 7 [1 [ecsnooxnssy | ae| an | a4 | a4 | 0 | 00 | 30 | om 3 | os @ | + [HOLDING Down gE e sae wz | sea0e | wana | 2003 | roona toce | — [SSeS va2020 ® | _ [oor nexn0 woe | anoae | nooo | moo aro @°| [wre wo [we | we | mo we K> condra Illustrated Spare Parts Catalogue Illustrated Spare Parts Catalogue motor Tree — [mk 2°] 2x 209|124 arzp|ise 20° | AIR lok aan] ex a2] Page Number (BRAKE ASSENBLY 19 cir 2He | ane ne | one | as | i7HB | 20K8 rane assv oeov] 060200 [ esasce [660500 | o605.00 [wconco [ woxran [oes700 [e200 fener cou sav [e6ca¥] e602. [eens [0506.1 [a6oe.18 ae06t | 050815 psc apa space 260216 | 060980 | a60050 | 060616 | o606.5 e678 [Teoven [seanzs ee2351 60023 | ns. | 720 11 [ocan tears tszazs [enonzs | ac2as | seon2s | socazs v4 | + feearing 306 AS 20s AS | 6310 FS | 6810 nS | esto RS | eai0 AS | ea10 RS, af frevoro ca [vob | vxmae | voted | ono 9? [22 ese oo wo me 21 [Am [waster someon | Ons weo | sao | eco | M630 vwexdo [0.76 | wer70 | Mes70 2a [Am [ur 6A 05) wef ws [ws 2a [am [screw. caPOR)| wswre | w5n0 | seo Twente | m2 | woni® | ont 25 [Am fuser semnsom | ows | oas | ovm| ons | ows | ove | ons | OAS ae + [oan 06% | $00.06 | S00» |1Ga0%8D 1500. 120O.80 [1400 | 00.00 27 [+ WASHER, SPECIAL fucomow eer efcovrox cbaornsfeeoion eo7on af coro score [1 [awe une 6086 ee @ [+ Jose a ALL THESE BRAKES HAVE DOUBLE CSCS t i u t K> condra Illustrated Spare Parts Catalogue 20 DRUM, COVER AND ROPE GUIDE ASSEMBLY FOR SE UNDERSLUNG. HOIST ONLY Illustrated Spare Parts Catalogue Page aor DRUM, COVER AND ROPE GUIDE ASSEMBLY a 1 aD me [me [im | te ‘ren ]orv [oesonerion aT nowoen + [1 feover nos ia Trasae [waar [ soason [50500 = coven. HoT La irosaz | reases | ss0s0e [xeos0e [| wwasor OVER, HOST, a8 trosio veasoe | 90809 | ve0so ‘e082 (DRUM. ROPE, 132, sitoor [21012 | 131001 | 1510-11 - 18-10-10 omuM ROPE. at rii0ee | 1079 | wae | i102 Tero oni ROPE. at [tae rarer | is160s [es m7 3 [1 |r. nore coe vewat [stot [asinat | [wan = [a [nur ones ‘mio [ ao [we we 6 [+ foc nex no Ga 5 Tro] woe | Broa iene 7 [2 [washer sorn [m0 te [1 [weve crease Ta 0aP | vo" ooh [ vo" ooh oP 2 [+ Paeaning, ea) [oe os [sane ans ear ans re 10 [+ eneu on arn one [ame | wt | sa a [ie [> [screw car — Wern.s | wis | woos | wioas [wize0 a [2 [wasien, senna oman owe [one | oaw | ono DA 2 Fie Pe [uur ona fear ones a ie 1 [© [ wasn, sonia in one | one | ont Da 16 1 oor nexvo ona | woes | wow | minis | wraee wra0 K> condra Illustrated Spare Parts Catalogue Page Number 22 _ LIMIT SWITCH AND GUIDE TUBE ASSEMBLY K> condra Illustrated Spare Parts Catalogue te (Mtoe |e [ee re | avy | DESCRIPTION PART NuMoER ‘SWITCH ASSY_ LIT ‘SWITCH ASSY. LNT [ewer assy. cor ea oo 2 [+ | nop, connective, cas | vvaszo | vaasai [ sas | was — | 1 [mo0.comecrns uw | niasze [ramsas | wasee [woe | | wasar | 1 [ron comcrne uae riasas [reesar | oases | voz ‘eas [1 Prowse 2 wast [easia | rosea | i251 wae [ruse Guoe tiasat Pease [oases | was reas [a [+ [sonew. ser. socxerv@ | ws2o | wee | waco “| wens @ = | sone Hex Ho tye | newe0 [ao | waxed [| —[ [7 [a fwasnen sranavonen [ome [one | ove | ome - 2 [+ | senew. ser- nen ——[ rwosn_[ win [ woo | won 00 1 [+ ]waswen serine owran | om | amo | om | onvo om 0 vp [wor ex so [wo [no [ao fo K> condra Illustrated Spare Parts Catalogue Page Numer 24 [HOIST MOTORS) K> condra Illustrated Spare Parts Catalogue Page Nanber 25 D160 eo TRE WHO | HOz io ro an [ssna|ssna[ 90 [rss 885 _| 7 | [wer ena fenalennpe alec] here 2 [+ [staron seo v "361-52 [sw 13.90) oe 166 68165 [on ves] [sa.100] 1 [staton ses v | an 1158 [ensasolersoss|enresr|anrese] [aves] | 3 [+ [room iia [wala oe ion lanes] pareos “| 00%, rena 25:1.06 [a 9a 60] [ons3.0 5 ‘ST ge 6 Nu GRAD me | wo] mio | mio | ao or | 7 ‘BLOCK, CONNECTION [1.47 [bs 13471947 vexaln 36] [a0] K> condra Illustrated Spare Parts Catalogue 26 'SHEAVE CRADLE AND ANGHOR ASSEMBLY ANCHOR ARRANGEMENT 2 FALL 1K ONLY K> condra Illustrated Spare Parts Catalogue “Page Number | oar - ve Be [ve [te Te ‘re ] avy [oescnnow ant MOWBER 1 [+ femme enemas | — [wesw [roe [ reisas Ts Fa [Yow seve Tasar | ress | rorere | 1516208 11508 a [> [encur on, wns [ans | | oe 5) 2+ [oush sHeave = [raises | area | sonse 5 [1 [wasn spec a es a1 [eonewsernex roware | — | wow | woo | snow = TL wre sveave stinow | o1aooe | oreo | oroos | oraose aia 1 fines rene carat | oresse | orosre [ ovaore | ort o1a520 2 [BEARING BALL cans | er | ee | ew ‘err ‘fomcur ron | saa | rsa [woos | rie ‘oe 1pm anon —— [arses [ossie [esse | sie [e+ [aust acHom Tespeeefwen[ =~ — 1s [ + [emcee ROPE GHOR ran | 19605 | E18 wisi | te [+ [weoce wp piesa Passe Piss | [+ | ew. cross Tae |e [ee se | @ | washer, FLAT a [area nom aru K> condra Illustrated Spare Parts Catalogue age Number 28 BOTTOM BLOCK ASSEMBLY (SINGLE FALL) K> condra Illustrated Spare Parts Catalogue Page Number ‘BOTTOM BLOCK ASSEMBLY (SINGLE FALL) 29 L 16 32 5 BOTTOM BLOCK ASST = waar | esa | eaeor +17 on 800 oroear_| oroeea | a60s Tecan or sue] ange] sir0 | Tao Ton. seix0e a daa | Oar | om 00 ss axoror | erasor Gt De [Prous senor | eres: | ar0si0 sr} @ [eume,enosey — a | ae 7 ol K> condra Illustrated Spare Parts Catalogue 30 BOTTOM BLOCK ASSEMBLY (TWO FALL) K> condra Illustrated Spare Parts Catalogue age Number [BOTTOM BLOCK ASSEMBLY (TWO FALL) 31 ou [aes | a os [|| ren ory [oescmrron PART NUMBER a ed ed a [a hoox war sor [orosa | roves | on2605 forsee | prova0 | ova6so [or0e-8 [oroe-6 7 [1 forester sa] oro8eo | 1.0809 | 012605 [ove | o1.0808 | ovaer0 [or28- | 01.0818 [1 ean easrisin| sve | svioe | sive [ sive | size | saw | sexo | siz0o “1 Iwut ow wets) [oraran [oraros [overos [ovorae | orores [ovars0 | ov07-6 | 010726 | ve [7 pn seutoc [oi ae [ ci 270 Jove rotor ooo rvs [on 50a rns[on rx @ [2 Jruare. soe | ero [avon ‘e620 | exce20 | ors020 | e4-1620 [621650 [1 Jrare, exo — | — | =| eeanas [avons [ae 1025 | seseae [ovseze | 2 [1 festuass® [erones [orcas | ova foros. | o:ona0 | oxea22 |ov0sze | o-caae Toft seo [evan | orgs. [oro | o.aar0 [oresar [or0sz | 0320 | ova0z0 ol 2 [coven snenve | oror00 [oroea [oroere | oxorse | ov0e20 [oroeze | orarae | ov2n be [a scream =f — Para Pres | wanto | wreco_[ i620 ele sen = ome [own | one | ome | ome | ve [2 _[sracen aeoras | seon2s | eansae [oe0sza [eeonas | ox1020 [oeres2 17] 2 acarn. e soe a | oon ans seve ans [219285 [sve zn [ev7 ons ez as ref foc or ara | eave | amas | vou | vaoe | rose | woot | 100 12 [Am [scan sernx we] =a (a F050 [see | wno@5 [won z]2_loncuronen [was pwr | woe | a Ir 18S¥PPLIEO ONL #5 # UN K> condra Illustrated Spare Parts Catalogue Page Nomar 32 | BOTTOM BLOCK ASSEMBLY (FOUR FALL))) K> condra Illustrated Spare Parts Catalogue + BOTTOM BLOCK ASSEMBLY (FOUR FAL 33 ener [oscaenon arr aa Soro MD RRTETR | taser [ara [raeor [weer [oc [ear = aren en scower [erases | Sree [one [erase [seao “ET [iso ows on inf over [otaas [ orosoePovorie [ovane [crs [os | + | PIN. SeLLOC “] 1a 4x70 | DIA v0x80 | DIA 10x96 |OVA 12x125| DIA 124168 [DIA 12x80) a ewe cesar [ peer [oesea[ Bea on a | 2 [Plate Eno ee 84-10-25 98 | 2 | wneEL sHeave cast mom | 07.0309 | cross | 01-0313 | arose 10323 Be [2 | WHEEL, BHeave cast sveey | oras0 [ orae2 | vane | oan7 | ovanar | o1as2s 10 [2 [eover, sHeave proee9 [oroen | oroers | arose | ovate | ovoeze | fe [sto - = = = [ersoae [ovreae | oer040 Fa [oa Pur. ree em =m wef we [ane | sa [+ | washer. spawa.onien | — =] = om 2 one | one 17 | [OEARING, BALL SKF eos ans | 6207 ane | 620s ans | cova ans | ve ans | 62172 [ie [2 Tremcu omar) aos | aes eo =| mee [wasren. sennc owien | owe | ove | owe | one | ows | ows a | xm [NUT. HEX WTA - = 0 5 SUPLED OMLY AS AUNT eh + i K> condra Illustrated Spare Parts Catalogue 34 GEARBOX ASSEMBLY K> condra Illustrated Spare Parts Catalogue Page Numbor| GEARBOX ASSEMBLY 35 tk [araeo!me] 1 [15 | ime | ae ex | ary [ oescaiprion PART NUMBER _ (GEAROOK ASSEWELY | 12600 | waeo0 | were | ea [eLe0 + [mousne. Geansox _] 1120.10,| 2200 | 1220.0 | e200 | v920-10 "e200 1+ | coven, Geanpox svaes | v220-1 [reco | 1920-1 | S208 162041 1 [wwe GEAA. rr sTaGe | 1120.2 | 2202 | vaare | rom | sate 1820412 1 [PioN, ana STAGE sre08 | 22019 Pearse | ar [sense 182013 1 [weet Geaa ans STAGE | rva0. | 2201 [aire [ra2007 [wai 92014 1 [PINON ae STAGE ‘16 [va20s [2201s | 192p-0 | eats 182035 1 [weet cea. aa STaGe | 1120.6 | 22016 | 1220.6 | 32020 | 5216 192036 1 [ snart, ourpur ‘ao.17 | va2017 [r2a017 [sane | 152097 82007 + [ HOUSING, INPUT ra046 | v22021 [22021 | w2021 | 62021 192018 1 | eouruns, HALF = [22010 [eco | ro2022 | e2010 182018 1 [rey con x72 | eres | xoa2 | 10m x [reviom vorena | oreo | tran | 850 13 [+ [Rev omy "x 160 | nt 60 [ neo [ont 290 ve [1 [rev 00 6x06 | 6x10. | ex1300 | an 10x90 19010 ws [1 [secen Sat [arama |r ~ 16 [+ | BEARING, Bau aos | eaoaz | czoez | eooaz | cond eo wy [1 [ocannc. ox. aot | soe | cam | sor | em06 xs [i [71 [eerie eau eaoe | oe | ecm | soos | eae 08 13 [7 [canine ox oe | 620 | ems | sooo | eats ane za_[ + | BEARING, BaLL coos | aos | ezoe | oxo? _| ene od zi [+ [canine oat aos | 620s_| cme | sor | emo ae m2 [+ | BEARING. eau exo | eaz | oraz | eo | our zat feo Toca ov 136008 [0011012 sr ae awani 0 buses fn 2s [1 | ecu con ae soe ze [1 [oRcuP on wa | tom ew [ose _| ame ieee z+ ecu ror =| sea [seca [sora | rors | [eo 26 | 2 | pw. cowel — Tomas | 6a as [on a1 [bu 05 DIA 6st zo | am | sonew. HExHO(GR 8) | wss25 | wiowe F wroxe0 | mtoe | wi0x90 00 so_[ am [wasnen, spancisn | we | wvo | wo | mio | mio M0 31 [an [screw Hex Hosen ea | woes | wex2o | wo20 | moras | More = 22 [an [wasnen.rancom | ons | ove | ons | ors | ove = ‘3 | 9 _[P.W6, OFAN, fiz" es [an ash [aw” ash | v2" ast | ve" ash i osP ae [+ | rwo. Lever v2" 0s | ae” esp [ae esr] 12" asP se" ash; 1a BSP 28 [1 [Pw6, eREATHER juz" ese [ae ese |e" asp | 12" ase | ve" ese 12" 8sP 36 [+ [onne =a ee eee us ar [+ [srr MOTOR REF Ont) 128 [esa | on 20 | woreeo | wore ami628 K> condra Illustrated Spare Parts Catalogue age Nurnber 36 CRAWL ASSEMBLY (L24 TO L48) K> condra Illustrated Spare Parts Catalogue Page Number CRAWL ASSEMBLY (L24 TO L48)_ 37 [te [me [oe | ‘ren ory [Bescon PART NUMBER 2 [+ [rare onveswev | siszso | ersoa [erase [eco] — | — 1 [ruare pave sie wwf eraess | aisnze | etass7 | sxasa2 31.9520 1 [rue onve se ue [aesen | erssze | eaei7 | avaeze or 3 | frunre wove soe ios —_[ avaese [essay [ erie | oranar = |) [rune wie soe vse sisesa | ersoas | e1asie | eraser =| eiasar 1 [ PLATE. .OLE SIDE tas ‘erses8 | oras2a | sis618 | ar3e29 619523 a] 2 fan. Lox0 Fue 13 wrsean | mana | ovaess eS 2 [anton ric we | erazao | evar | araeas | — = [2 ean. Lon Fi 188 arae40 | e120 | 612045 2. [BAR LOAD FG 165 axa240 [azeao [eveeas | — || — [2 [ean conn Fis 171 arsean | seo [erases | — 2 [een LOAD LG 18 eras | sane | evans 2. [ean Lond FG 210 sei] Escenas 2 [ean oan ricco | arses | siazas | erasan | e1asae 3 [= Pm: susrension araoae | essnas | erasee | e1aesr eps [swom razss | arasas | e950 = = [srup ue araess [arose | eases | — 's_[ stu 176 ‘svaase | o19530 | o1960 | 613436 11896 5 [sui erase | esosa0 | eraszo | eraeae 51895 | = [stun ae ersese | sis | evasat | eraes7 |_| ersear 5 [sruoz0 13257 | esos? | erssae | eraeae ory 5 [suo ae ~Prorsess [ars | e150 | e1acae 11899 5 suo a0 1228 | e1o50e | erasae | e100 e180 7 [s. [steeve sr00 138 srazso | eros. | evaeso zs 5 [sieeve S100 8 eraee0 | esosie | e1aest 5 | SLEEVE, STUD 52 ovazso | eros. | evaesa | — = = | seeve. 5100165 eraee0 [erase [ eraese | — — 5 | SLEEVE, STUD 17 eraeeo | e10s.17 | era6se = 5 [seve s100 v8 orae6 | arse f eraess | aise urea {> condra Illustrated Spare Parts Catalogue Page Nowber 38 CRAWL ASSEMBLY (L24 TO L48) K> condra Illustrated Spare Parts Catalogue Page Number CRAWL ASSEMBLY (L24 TO L48) (Continued) 39 vm | ee | te [me [1% | 1 eu | ory | oesonPTiOn PART NUMER 5 [Sleeve stu 1 wrseat | erase | oraese | onaae wea 5 | SUEEVE, sTu0 210 ‘axmzer | erasz0 | evaesr | arse? ey 5 | steeve, stuo 220 evszer | orasz1 | arsese | o1seao euiez9 | SLEEVE, STu0 890 erazes | 019522 | ors6se | erate e180 | Steeve, sTu0 400 eraee [eresaa | arsean | e1asso a8 [10 [war ca 40) wwe [wie [ane [oe M00 2 [10 [ WASHER. SPRING wa | wie | we [wae M90 vo [3 | Pvc e20ra5 | eeoran | czorss | ceorse cease 1+ | paso ‘eaoiae | ceasar | sears | veras east 2 [2 [Pm span on swo | omewo | — 7 = 13 [1 | saaet. ave 1 ‘vsz70 | oras70 | wroeas | — — 11 | SHAFT. ORWVE 46 evs | orse7t | arose | — = 17 | SHAFT. OFWE 152 evserr | orso7t | arose | — 7 1 SHAFT. ORWE 165 ear [ ovao7r | arose | — — 17 [SHAFT OFWE Tr esere | eveore | aranar | — = 1 | SHAFT. ORWE 178 ersere [eran | eraser | s1ae70 nam 17 [ SHAFT. ORWE 161 oar | evsove | eraser | #19870 eras7e + [SHAFT BRVE 210 ersers | ors073 | o1a600 | #1967 era5 1 | sua. ORWE 229 eraa7a | o1so73 | evaeae | a1367 Brae71 +7 [SHAFT ORWE 200 sraaze | eesare | erasan | arse sras72 [SHAFT BRIE 400 erae7s | eraa7s | e196a0 | 19079 oraen | is [ov [er ex6rse | exoae | wae | ara oo ve [+ [ous asa | erazee | eraser | erase rasa 17 [1 | BEAR BALL eos | czas | 20s | enor eon ve [1 | cover: sears svaa [owe | — [eae Batt 19 [+ | spacer aime | eee | — = = [+ Jemcur onary Da 1200 190.2 [onan 2 |b aa paar 21 | wk [wasieA, SPRING ee us 22 wk [ SCREW. CAP vaents | wee Mente 2a_[ WR | SPACER, LOND Ba wae [omar [araces | — 7 24_[ wk [ SPACER, STUD araeae | ovaoze | — = — [ew seur- Dasas [onsss | OAaas | BA a0 Dawe 2a wm [ WASHER, SPRING CC a Me | wm | SCREW, HEXHO woo | weed _| ese | wend en za_| + | omve assv.ct (SEE PAGE «| aata0s | maveas | wean12 | coe10 wea010 za_[ 1 | seacen ser rae | 1820 | wee | ra86e "aa66 so [+ [seacea = = [ers — = K> condra Illustrated Spare Parts Catalogue age Number I 40 ‘LONG TRAVEL & CROSS TRAVEL DRIVE UNITS ot conoss Taare. DAVE. 100 SINGLE REDUCTION Lone raven, SSWOLE REDUCTION 7 x 7 ~. one eel 1 zor 60 Fane, 20/16 (No FLANGE) 7 7 OUBLE REDUCTION U K> condra Illustrated Spare Parts Catalogue age Naribor LONG TRAVEL AND CROSS TRAVEL DRIVE UNIT (SINGLE REDUCTION) at va [196 | 198 | 196 mew ory [ EScRIPTION 30 vor 525 vou 7 (GEAR BOX ASSEMBLY Seca a | a | 2 | a z VOTOR ASSEMBLY seerace|_ao_| a8 | 48 | a8 (CROSS TRAVEL DRIVE UNIT (DOUBLE REDUCTION) wore (R] woe RE re cr vee a ea [een eae ERT {Hit esncsaay ee Wc tresesscance a a oe me | emesis ee [feces Sher a—| af 5 [fase ass SS K> condra Illustrated Spare Parts Catalogue Page Number 42 18/8 GEARBOX ASSEMBLY (8:1 RATIO) K> condra Illustrated Spare Parts Catalogue Page Number 18/8 GEARBOX ASSEMBLY (8:1 RATIO) 43 ren] ary [ escaron PART NUMBER 118 GEAREOX ASSEMBLY og 7 [7 [roca 80x ous: wese0 2 [1 | sHaer. ou-PUT LAN) 021821 3] [WHEEL GEN mEUCAL) as620 «1 [rey on 05 x62 16 s+ [rey on eas) ood [+ [oRcuP ow a7 ens 7 [+ [enevo or [+ [BEAN eALL E006 Fs [+ [seacen 02022 10 [1 | Beane BALL 0 K> condra Illustrated Spare Parts Catalogue "Page Number: a | "1916 GEARBOX ASSEMBLY (6:1 RATIO) (32 m/min) K> condra Illustrated Spare Parts Catalogue Fane anor "1916 GEARBOX ASSEMBLY (6:1 RATIO) (92 m/min 45 ena [osonrrow an woman {We GeARION SENET OT waar Ta frousin. cean sox core30 3 |i Tweet. oean - 0819.43, —_ aT Pe Tree [1 Pro | so - =r Peomcu on 7 - om 7D ene —_ werei6 = oo aeanns. Ba to28 Fs 7 of + [sexcen wens - we | + ewe, aati ee) toc * USING THESE WHEEL DAMETEHS: reuerUTTS K> condra Illustrated Spare Parts Catalogue age Number “6 20/10 AND 20/18 GEAROX ASSEMBLY K> condra Illustrated Spare Parts Catalogue Page Nutr 20/10 AND RATIOS) ae ver [ven [tos [tos meu [ory [oesenriow PART NOB [eEAa 60x ASSEHBCY cemoo_[ camer | onacoe | comms 717 Tous, cearaox “eaaoar | oszoai | eaaoao | oaa0z0 = [1 feoven, ceaneox - cane | cane | — = 2 [1 fencur on-er zai [ama | = [Powe ean caanes | csanes | coanee | onan = [1 [eeaning, aut eer “eas na eons es] = fe ee - amet7s [4701.75 = = a [+ ecarina, ent seh ceoss_| coos — = 2 [oe on es xno | eran [= = 12+ Pre on ess exnae_|_erae | _— - 71+] ssaet outpur wonoae | comae [ — = w+ [sen ox eaco) [oer | a aur +2 [+ [eeanna, anu Te a v7 [+ [Pion 22025 | o22025 | cazo2s | o2anzs + [key (om 6685), ane ‘SxS Suda ‘Suing ‘x40 | Pree, ean caasee | onan | osznae | oan [aa ea. es + femeur on «725 a2 | ma | amie | ama WASHER, Sn - oa [ome | — = SHAFT MOTOR won| - [een | — ET ee) Sue foetal reees K> condra Illustrated Spare Parts Catalogue a [ Pege worer 48 (pnive MoToRS, LT & er Bo 4s 2 8 K> condra Illustrated Spare Parts Catalogue Dave, movoRS, cr cr 9 ‘SIZE ‘p80 Deg rm sce | can | aoe [el 188 | sae [ovo] a glo] vane [ava [are rea ar O See Stee — Sa etl [eat ems sa onde fsa faa {Ba gene esr] este — fees} =F [2 rm sera | won asf aver evar ar fon far | Frs [rome woo ee [ enn | eens] seer torpor eset eave alts ere Sz [sons [aeons was {assy [rns asses [+ [staronasov | es2820 | ons [e605 | esos. [o-0096 | s600.7 | e200. femora Scion fas ova waar | ons [ on asa ¢ | 1 Jeox.Termnat comer | 68-08-24 | e001 | 609-21 | 06-09-21 | a0.0n21 | esoac: | e002 | Fon es | manarf esr | was furore fs fee + fies oar] [ar fo fof me fn ae oe ohne ee K> condra Illustrated Spare Parts Catalogue Page Nambar 50 BRBKEIASSENEINATICEMY K> condra Illustrated Spare Parts Catalogue "BRAKE ASSEMBLY 1 KP age Number 51 ‘ps0 380 v [90 625 v [080 500 V [80 sas v RAKE ASSEVELY. 11 weoree | weavor | esoins | eeoiar 7 [7 Taner, comPcere moore | scorer | eeoa0 | eeorai 2 [1 [rare oe seor02 | weoros | gore | e50109 3 [1 [une anare soi | 60110 | ears | abor10 [+ [arcu em «rn = =| 01 toes [Oa 100 = [+ [Pmon wear | waa | wor20 | WA | SPRING, COMPRESSION weorse | coarse | swore 7 [+ [scaew,car ‘weno | _wsxeo | waxe0 [oT waster, srring coms | ows | ome K> condra Illustrated Spare Parts Catalogue | Page Nu a CRAB ASSEMBLY 3,2 TON, 5 TON AND 6,3 TON ea (1,2 mand 1,6 m span) 163 TON CRAB ASSEMBLY ONLY K> condra Illustrated Spare Parts Catalogue Page Nonber CRAB ASSEMBLY 2,2 TON, 5 TON AND 6,3 TON (1,2 m and 1,6 m span) 53 ‘aa ton | ston | ea Ton meu [ory [oesenmvniow PART NUMER has ASSEMBLY 7 | [reawe cans 12 5 Sean ae a FRAME. RAB 1.2m SPAN Le oss | ezasaa | aeacoe FRAME, CRAB 18 m SPAN Lo sense | eeasaa | a2eos 7 | ame. cana sen SPav ve wou | e20sse | e20600 2 | 1 [suppor cexneox 2osae | e2asae | e2aeor [3 [am | waste, seria [rons [ons | one “+ [am | sonew. car ‘yes | es | wes 5 [+ | waster, sean ow | oa | — © [+ | sonew car s condra Illustrated Spare Parts Catalogue Page Number 16 TOW AND 20 TON 84 Sa, in) K> condra Illustrated Spare Parts Catalogue on adh ld (RAB ASSEMBLY 10TON) 16 TOW AN 20 TON (16 m/min) | 55 ‘wren [wtow | 70 rreu] avy | DEscRPTION PART NUMBER (CRAG ASSEMALY + [7 [rane Cras 1.6m SPAN Lae won | een | — 1 FRAME. CRAB 1m SPAN 32 ezrear | 622020 1 FRAN. CRAS 16m SPAN Lao eziosr | ea1eoo | eaanay 1] FRAME. CRAB 16m SPAN Las ee oe 2 [1 [one ee af [rey ernse | ance | ence + fev z erao | ocr | axreso | + [Pmwan ~ Peron | aorae [cere + PPivon | z aaa ears | cores | ones 1] PLATE, MOUNTING seanat_| s2a000 | #20000 [7 Peeanns cas | ucae | ues + [Housiwa, BEARING raose | _ramse | Favse 1o_[ + WASHER, SPRING — a0 | OIA DA 1s | 4 [screw, car wo [wo mo ie [2 | wreet assy, oaVNG SEE PAGE SB 50 ovzes0 [eam | ovaea0 12 [2 [weet assy, TRANG SEE PAGE 58 8 50 ora5as | ovzsas | oraeas 1 OAWE ASSY. CROSS TRAVEL SEE PAGE 400 voUTS| | aaz0r2 | coaoie | caanve 1 Yunve asst cHOSS THAVEL SEE PAGE «0 525 vos) [onan | coanie | Bane K> condra Illustrated Spare Parts Catalogue 56 WHEEL ASSEMALY, SINGLE FLANGE K> condra Illustrated Spare Parts Catalogue WHEEL ASSEMBLY, SINGLE FLANGE Page Nuriber 87 win 0 [oi vo ou vs ow veo [oa a0 ren] rv [oescaon PART MBER WEL ASH ETOP on [or 7600 [OPE ORTNG WHEEL ASSY ova30 [sean | Tove 0 TALE WHEE ASST ova [0 ova [vrs “BEARING, BALL | e205 ans [6206 2A | [s208 ans [2210 ans | ERCUP GN ns | 3008 ‘ons | mz RCLP ON 7 2 was [wo maT 66 wo [wee WASHER, SPRING DAS piso | Daa WASHER. FLAT Drs forse 16 | ome | BO, HEX HO GRE theo ee 4 K> condra Illustrated Spare Parts Catalogue “Page Number 58 WHEEL ASSEMBLY, DOUBLE FLANGE (WELDED)! 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