Rectifier, Battery, PSU Acceptance Test

SITE REGION : South West Sumatera

SITE ID : 70568
TOC LOCATION: 102.3055833 -3.83822222
VENDOR NAME: BALMON SUNGAI SERUT
DATE : 03 Juli 2019

Technical Operation Center – Acceptance Test Protocol Page 1 of 17

 Revision History

Remarks
Date Version Sectio Written
Pages Description
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RECTIFIER & BATTERY ACCEPTANCE TEST Page 2 of 17

 RECTIFIER AND BATTERY ACCEPTANCE TEST

RECTIFIER AND BATTERY ACCEPTANCE TEST STATEMENT..........................................................................4

A. GENERAL...........................................................................................................................................................................5
B. RECTIFIER INSTALLATION.......................................................................................................................................5
C. BATTERY INSTALLATION.........................................................................................................................................6
D. FUNCTION.........................................................................................................................................................................6
E. OPERATION......................................................................................................................................................................7
F. RECTIFIER SETTING....................................................................................................................................................8
G. ALARM TEST....................................................................................................................................................................9
H. VOLTAGE INPUT............................................................................................................................................................9
I. CURRENT INPUT............................................................................................................................................................9
J. RECTIFIER CONFIGURATION................................................................................................................................10
K. BATTERY BACKUP......................................................................................................................................................11
L. PUNCH LIST...................................................................................................................................................................12

RECTIFIER & BATTERY ACCEPTANCE TEST Page 3 of 17

 RECTIFIER AND BATTERY ACCEPTANCE TEST STATEMENT

SITE REGION : South West Sumatera

SITE ID : 70568
TOC LOCATION : 102.3055833 -3.83822222

VENDOR NAME : BALMON SUNGAI SERUT

DATE :
RECTIFIER TYPE : Huawei APM30H

MODULE TYPE : Huawei EPW30-48 A

NUMBER OF MODULE :1

BATTERY TYPE :
BATTERY CAPACITY :

ACCEPTANCE STATUS : ACCEPTED / REJECTED

NOKIA Representative H3I Representative

Name : Name :
Signature : Signature :
Date : Date :

RECTIFIER & BATTERY ACCEPTANCE TEST Page 4 of 17

A. GENERAL

Fai
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1 Materials same as in BOQ. √
2 Material is installed according to the as plan √
site design package.
3 Visually inspect system for any system error. √
4 Labels are completed. √
5 No hazardous voltage exposes. √
6 No risk for short circuits in electrical √
installation.
7 Certificate of origin for each installed √
materials from its supplier.
8 Warranty is provided by manufacturer. √
REMARK:

B. RECTIFIER INSTALLATION

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1 Check shelf for damage, distortion, cleanliness √
and component failure
2 Check cabinet, frame panels, cover for √
scratches and damages
3 Door filter is clean and properly installed. √
4 Magazine and module is screw tightened. √
5 Protection cover on DC power collecting bar is √
installed.
6 Battery fuse is correct size. √
7 Battery breaker connection is correct √
polarity.
8 Wiring diagram is correct and available inside √
rack/cabinet
9 Check battery string cable is connected to the √
correct position.
10 Cabinet shelfis securely mounted and steady. √
11 Cabinet shelf is connected to ground. √
12 Check the connection between power system √
and system grounding.
13 Check whether there are tools, sundries and √
suspicious articles inside the cabinet.
14 Check whether the cabinet electrical √
connection at the AC power supply side

RECTIFIER & BATTERY ACCEPTANCE TEST Page 5 of 17

 conforms to the wiring diagram in the
installation guide.
15 Check the protection measures of the cabinet √
AC power supply conform to the installation
guide.
16 Check the type and specification of the battery √
fuse or cable are correct.
17 Check the cable is well connected into the √
battery connection unit.
18 Check the cable connected to the power √
supply cabinet is well fixed.
19 Arrester installation is good and no broken √
arrester.
REMARK:

C. BATTERY INSTALLATION

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1 Check battery rack for damage, bulge and √
leakage.
2 Check rack and battery cleanness and no √
corrosion.
3 Battery rack is securely mounted and steady. √
4 Battery rack is connected to ground. √
5 Battery cables are routed correctly. √
6 Check battery cable is correct rating. √
7 Battery inter links are tighten correctly. √
8 All battery cables connection is good √
sealed.
9 Check the number battery cells installed. √
10 Check polarizes of battery cells are correct. √
11 Check joints of the Battery cells are √
connected.
12 Check cell connectors are installed correctly. √
13 Check all cables protected cover is properly √
installed.
REMARK:

RECTIFIER & BATTERY ACCEPTANCE TEST Page 6 of 17

D. FUNCTION

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1 Rectifiers shall incorporate automatic phase √
failure protection (APFP) on all phases.
2 Rectifiers shall operate with a minimum √
efficiency of 95% for the load range 50% to
100% of the rated capacity, at nominal input
conditions.

3 The rectifier shall operate with a minimum √

power factor of 0.99 for the load range 50% to
100% of the rated capacity, at nominal input
conditions.
4 Rectifiers shall function at full rated output √
with either the AC mains supply or the standby
(genset) power supply.
5 Rectifiers shall be provided with dual √
redundant AC inputs, with the rectifiers equally
distributed between the inputs.
6 The Battery Float Voltage shall be adjustable √
for the range -48 to -55 Volt minimum with a
preset adjustment to -54 Volts.
7 Full Output current capacity shall be available √
in the range -48 to -55 Volts.
8 A High Voltage Shutdown shall be provided. √
This shall be adjusted to shut down the
rectifier.
9 Battery Boost Charge shall be adjustable from √
-56 to -66 Volts, with the High Voltage
Shutdown (HVSD) disabled. Boost charge shall
only be used if recommended by the battery
manufacturer.
10 A Low Voltage Load Disconnect (LLBD) shall be √
provided. This shall disconnect the BTS if the
voltage falls below 1.95 V per cell.
11 A Low Voltage Battery Disconnect (LVBD) shall √
be provided. This shall disconnect the
battery& transmission if the voltage falls below
1.8 V per cell.
12 The boost charge facility must be capable of √
being permanently disabled.
13 Rectifiers shall be fitted with a present (fixed √
or adjustable) current limit.
14 Rectifiers shall be fitted with the following √
delay and soft start facilities
15 Rectifier modules shall be replaceable with √
rectifier in service, without service

RECTIFIER & BATTERY ACCEPTANCE TEST Page 7 of 17

 interruption.
REMARK:

E. OPERATION

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1 Turn on the circuit breaker of AC input, and √
the system green RUN indicator Is on.
2 Turn off the circuit breaker of AC input, and √
the system green RUN indicator Is off.
3 Turn on the control switch of each rectifier √
module in turn. The green RUN indicator and
the yellow protection indicator are on. After a
while, the yellow protection indicator is off.
4 Check the communication between the √
monitor and the rectifier.

5 Check the AC voltage displayed in the √

monitor conforms to the measured voltage.
(The difference should be within 3V)
Monitor Real Time
6 Check the DC voltage displayed in the √ Data Check.
monitor conforms to the measured busbar
voltage. (The difference should be within
0.3V)
7 Check module parameters are correct √ Real Time Data of
information. Rectifier.
8 Shut off AC power supply of the rectifier and √
check whether an alarm occurs on the
monitor. Check of
Resume the AC power supply of the rectifier Alarm/Control
and the monitoring unit can find the Function
information of this rectifier again. Check
other rectifiers in the same way.
9 Turn off the circuit breaker of AC input. AC √
power off alarm will be displayed on the Test on AC
monitor. Distribution Unit
Turn on the circuit breaker of AC input. AC Alarm
power off alarm will disappear.
10 Start the battery test to view whether the √ Test on Battery Test
output voltage of the rectifier declines to the Function.
termination voltage. (It is advised to cut the
battery test since the bus-bar voltage is
displayed on the module).
11 Stop the battery test to view whether the √

RECTIFIER & BATTERY ACCEPTANCE TEST Page 8 of 17

 output voltage of the rectifier increases to
the normal float charging voltage/equalize
charging voltage.
12 Plug out the rectifier, and the monitor alarms √
Test on
the communication of rectifier is break down.
Communication Fault
Plug in the rectifier again, and the alarm Alarm
should disappear.
REMARK:

F. RECTIFIER SETTING

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1 Float Voltage √
2 Boost Voltage √
3 High Voltage √
4 Low Voltage √
5 Battery Disconnect √
6 Battery string / bank √
7 Total capacity √
8 Current Limit √
REMARK:

G. ALARM TEST

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1 AC Main Failure √
2 Rectifier Failure √
3 High Voltage Alarm √
4 Low Voltage Alarm √
5 Battery Fuse Failure √
6 Phase Failure Alarm √
REMARK:

RECTIFIER & BATTERY ACCEPTANCE TEST Page 9 of 17

H. VOLTAGE INPUT

V RS : V V RN : V
V ST : V V SN : V
V TR : V V TN : V
V NG : V FREQUENCY : Hz

I. CURRENT INPUT

IR : A
IS : A
IT : A
IN : A
DC Load : A
Current

RECTIFIER & BATTERY ACCEPTANCE TEST Page 10 of 17

J. RECTIFIER CONFIGURATION

Items
Name plate: Rectifier serial number:
BALMON SUNGAI SERUT

Rectifier serial number: Supervisory serial number:

Modules Amount:
Serial number #1: Serial number #11:

Serial number #2: Serial number #12:

Serial number #3: Serial number #13:

Serial number #4: Serial number #14:

Serial number #5: Serial number #15:

Serial number #6: Serial number #16:

Serial number #7: Serial number #17:

Serial number #8: Serial number #18:

Serial number #9: Serial number #19:

Serial number #10: Serial number #20:

MCB input type/capacity: Arrester type/capacity:

MCB output (LLVD): MCB output (BLVD):

MCB type: ;amount: x MCB type: ;amount:
pcs pcs

MCB type: ;amount: x MCB type: ;amount:

pcs pcs

MCB type: ;amount: MCB type: ;amount:

pcs pcs

MCB type: ;amount: MCB type: ;amount:

pcs pcs

MCB type: ;amount: MCB type: ;amount:

pcs pcs
REMARK:

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RECTIFIER & BATTERY ACCEPTANCE TEST Page 12 of 17
K. BATTERY BACKUP

BRAND / TYPE :
Bank/ Bank/
Serial Number Volt Pass Fail Serial Number Volt Pass Fail
Cell No Cell No

1/1 √

1/2 √

1/3 √

1/4 √

2/1 √

2/2 √

2/3 √

2/4 √

Note : Battery test from factory will be attached as official

RECTIFIER & BATTERY ACCEPTANCE TEST Page 13 of 17

reference for this section.
L. PUNCH LIST

TOC Name : BALMON SUNGAI SERUT Date :

TOC ID : 70568
Vendor PIC :
H3I PIC :

Severit Completion
N Ref. y Date Name &
Description
o No (Major/ Sign
Occur Finish
Minor)

TEST PERFORM BY REPRESENTATIVE OF POWER VENDOR

IMPLEMENTATION MANAGE SERVICES

Name : Name :
Signature : Signature :
Date : Date :

WITNESS AND APPROVED BY REPRESENTATIVE OF PT HUTCHISON 3 INDONESIA

Name :
Designation :
Date :

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 PICTURE RECTIFIER
SITE ID / SITE NAME :

Site Location Equipmet door open

Subrack ACDC Module

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 PICTURE RECTIFIER
SITE ID / SITE NAME :

Photo MCB Equipment Close door

N/A

Lable of Rectyfier Photo battery before

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 Photo battery after Photo Voltage Rectifier

N/A

Photo Load Current

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