ip hakan PaaS Seeks Product & Technical Guide +GFtIp hakan PLASTIK GF HAKAN PLASTIK is one of the world's largest plastic pipe manufacturers. The company develops, produces and markets a comprehensive range of piping systems and components in a variety of materials used worldwide to transport water and gases with best quality, service and price. GF HAKAN PLASTIK operates in three core businesses; Building & Installation, Infrastructure and Agricultural Irrigation. Its certified products are used in more than 70 countries in 5 continent's worldwide. = HISTORY HAKAN PLASTIK was founded in 1985 by the Karadaniz family. Since its foundation, Hakan Plastik has continuously expanded its presence in the manufacturing and sales of plastic piping systems with a facus on innovation. In 2002, the company invested in a state of the art modern facility of 130,000 m* in Gerkezkby Industrial zone (GOSB), one of the three largest industrial zones in Turkey. HAKAN PLASTIK opened up its second facility in 2012 in Sanlurfa, covering an area of 85.000 m’, to increase its production capacity. In 2013, the leading plastic pipe manufacturer of Europe and the Middle East, HAKAN PLASTIK and the worlds leading manufacturer of piping systems, Swiss-based Company, GEORG FISCHER joined their forces under the name “GF HAKAN PLASTIK™ to provide & unique platform for further growth woridwide GEORG FISCHER, founded in 1802 is headquartered in Switzeriand and has 125 companies, 48 of them production facilities, in 32 countries with a workforce of 13,500 employees. The company generated sales of 3.6 billion Swiss francs. in 2012. Georg Fischer operates in three core businesses GF Piping Systems, GF Automotive and GF AgieCharmilles. GF Piping System Division is e global supplier of plastic piping systems for the conveyance of liquids and gases in industry, building technology and utility applications. With over 5,000 employees, GF Piping Systems generated sales of about CHF 1.8 billion in over 100 countries in 2012. = ABOUT GF HAKAN PLASTIK GF HAKAN PLASTIK operates in 2 production fecilities equipped with the latest manufacturing technolagies in Gerkezkoy and Sanliurfa with a workforce of 730 people. It’s headquarter is in Gerkezkdy. The company has 6 Regional Directorates, offices ‘and warehouses in Turkey. GF HAKAN PLASTIK is working with more than 4000 dealers worldwide. The company has taken its place among the Top 500 Enterprises in Turkey according to the worldwide known, prestigious Fortune 500 ranking and also one of the Top SOO Largest: Companies in ‘Turkey according to ‘istanbul Chamber of Industry’ a (GF Hakan Plast Gerkezkoy Fectary It has an advanced Research and Development infrastructure ‘and has got various patented product develapments. GF HAKAN PLASTIK is certified with the ISO 3001:2008 Quality Management System and the ISO 14001 Environmental Management System. It has been awarded by TTKD as the Golden Brand. Its dynamic structure in marketing studies also draws attantion. The Company was awarded two times with the Crystal Apple Achievement Award. The company gives importance to use highest: standard of technology to manufacture user-friendly products with the best quality and service. With its experience in production, export. and logistics, GF Hakan Plastik is on its way to become a global leader of the plastic pipe industry. +GFteS CONTENTS GENERAL INFORMATION ADVANTAGES, WORLOWIDE QUALITY ASSURANCE APPROVALS... - Systems Standards. - Approvals & Certificates. FIELDS OF APPLICATION....... ALTERNATIVE TO CAST IRON. ‘STRUCTURE. ~ Anti-Shrink System. TECHNICAL PROPERTIES. SOUND INSULATION PERFORMANCE, ~ Airborne noise... - Structure-borne noise. = Sound Reduction with SILENTA. - Why Sound Protection ?, CHEMICAL RESISTANCE, MARKING. ASSEMBLY. ~ Shortening and Chamfering the Pipes. - Connecting the Pipes with the Fittings. - Pipe Laying = Installing Pipes in Concrete and Brickwork - Floor Trap = Installation of Ventilation Elbow. - Fastening with Clamps - Fire Protection PACKAGING- STORAGE - TRANSPORT. - Packaging, - Storage. ~ Qutdoor Exposure... - Loading, Unloading and Transporting TECHNICAL DRAWINGS & DIMENSIONS. DNVVNauubaoouonn 32-41 Ip hakan PLASTIK + @ a + WORLOWIDE QUALITY || GENERAL INFORMATION & ASSURANCE APPROVALS HELDS OF APPLICATION TECHNICAL PROPERTIES ADVANTAGES PERFORIANCE 5 PACKAGING - STORAGE TECHNICAL DRAWINGS & TRANSPORT DIMERSIOIp hakan PLASTIK eae GENERAL INFORMATION GF HAKAN PLASTIK SILENTA PREMIUM js 2 sound-insulating 3-layered sewer pipe system made of Silenta PP which is specially formulated and reinforced for non-pressurized domestic drainage in accordance with System Standards of DIN 4109, DIN 4102. ‘WorLowibE ouaLmy ASSURANCE APPROVALS © Silenta Premium reaches a sound-intensity level of 13 dB at 4lt/s flow rate by the officially recagnized Fraunhofer Institute, Germany. Silenta Premium has a density of 1,9 gr/cm@ according to DIN 53479. 5 z 3 Silenta Premium is suitable for hot/cold water and acidic liquid transfers. Silenta Premium can be used at above and underground drainage systems, even at areas with high traffic load. Silenta Premium Products consist of pipes from 58mm to 200mm with and without sacket and fittings with complementing accessories. ® Silenta Premium is GF Hakan Plastik’ s globally registered trademark ADVANTAGES: SOUND isuLaTioN PERFORMANCE Silents Premium is @ high quelity sound insulating multilayer pipe system which is made of mineral reinforced polypropylene. * Provides excellent sound insulation, creates ideal conditions for buildings and contributes to an increase in the property value along with the quality of life. "Reduces the vibrations and unfamiliar sounds coming from the plumbing system. CHBMICAL RESISTANCE " Flame-retardant, according to DIN 4102 standard. * High impact resistance. Assen Does not require additional sound insulatian systems. = The coefficient of thermal expansion is only 0.04 mmym'k. = Operation and installation temperature climbs down to -20° C, * Resistant to organic and inorganic acids. PACKAGING - STORAGE TRANSPORT "Suitable for ph value between 2 & 12. Alternative to cast iron. g DIMENSION +GF+ 2 Tai &ip S hakan PLASTIK WORLDWIDE QUALITY ASSURANCE APPROVALS SYSTEM STANDARDS APPROVALS & CERTIFICATES DIN 4109 > Sound protection in structural engineering ZA Fraunhofer s DIN 4102 > Flame Resistance ee Es GERMANY - FRAUNHOFER INSTITUT 2 DIN 4100 > Sound protection of residential buildings [P-BA 186/09 P-BA187 /09 1 ne EN 476 > General requirements for components i 2 HUNGARY = EN 1451-1>Specifies the requirements for pipes EMILA 740 / 2008 3 = fittings and the systems of polypropylene solid Te EN 14366> Noise from waste water installations We) Gein rrncsara - DIN EN 12056 > ——4 [RT2011-02-0064 } Gravity drainage systems inside builcings; Part 1: General and performance requirements: Part 2: Sanitary pipework, layout and calculation Part 8: Roof drainage, layout and calculation wie SERBIA Part 4: Sewerage lifting plants, layout and calculation IMS DSNI 083 / 121 Part: 5: Installation and testing, instructions for operation, maintenance 2 - DIN 1986-100 > & RUSSIA Drainage systems: GOSTR ( 0303657 1 Part. 100: Additional requirements for DIN EN 752 es and DIN EN 12056 z ain 1985-3 Drainage systems; Part 3: Regulations on operation and maintenance DIN 1986-4: UKRAINE Drainage systems: UKR SEPRO (109641 Pert 4: Areas of use of sewer pipes and fittings made of various materials DIN 1988-30 Drainage systems; Part 30: Service TURKEY Waste water, drainage and discharging systems YILDIZ TECHNICAL UNIV (23.02.0610) TURKEY TURKISH STANOARTS INSTITUTE (59/14.02.761 TECHNICAL DRAM + Q a +Ip hakan S PLASTIK GENERAL PPROVALS FIELDS OF APPLICATION ALTERNATIVE TO CAST IRON (CI) Silenta noise-insulating products are used wherever Silenta Premium Cast Iron sound protection and high impact: resistance is required. Silence plays a big role in areas such as; High-Used Chemical for ph value Low Resistance between 2812 DRAINAGE SYSTEMS Corrosion Corrosion Corrosion - Working Areas Free Gradually Office buildings, conference rooms, etc = Studying Are Incrustation Smooth Bore Losses 25% Schools, colleges, libraries, community centers, | Loss No Incrustation to 50% of tutoring centers, etc. Loss its inner dia = Sleeping Areas Hospitals, houses, residences, hotels, apartments. | yipeation LOW Reflection Reflection etc of Vibrations of Vibrations = Commercial Kitchens Restaurants, Industrial kitchens ee eaten Cl weigh 3 - Under Ground Drainage Systems Installation GF joce weight ines tie All underground drain systems btw. the building and phere melee oe, Noise Levels | given conditions Ci produces VENTILATION SYSTEMS Silenta produces 40 dB 13. dB Office buildings, conference rooms. schools, colleges, libraries, community centers, tutoring centers, Clamping Normal Heavy hospitals, houses, residences, hotels, apartments, commercial clamps etc. clamps required CENTRALISED VACUUM CLEANING SYSTEMS, Sustainable / green buildings. HENICAL RES 50 years Unknown High e.g. 100mm, EXHAUST GAS SYSTEMS pipe - Wall Unknown i Waste gas transport at: industrial areas. Thickness Oo knese 5.3mm = CHEMICAL TRANSFER SYSTEMS Coefficient 2 Industrial areas (shart. and long term usage) of Thermal 0,04 mmim’k 0.105 mmimk Expansion Silenta pipes and fittings are not suitable for: ee: eu CSS ook Waste water containing petrol or benzene transfers. DIN 4102 NA Installations at temperatures below -20 °C pele No Absorbtion %20 Absorbt Maintenance No maintenance Expensive requiredIp a hakan PLASTIK STRUCTURE Silenta Premium features a three-layer wall construction.The multi-layer structure increases pipe rigidity, Technically desirable characteristics are optimized in a targeted way. Outer Layer It is resistant to high temperatures and strokes, lle Layer With its high molecular structure and special formula, the sound waves ere absorbed and prevented. Inner Layer It provides a perfect flow performance with its structure. The chemical resistance prevents corrosion. It is resistant to high water temperatures. RAW MATERIAL INNER LAYER PP COPOLYMER MIDDLE LAYER MINERAL REINFORCED PP QUTER LAYER PP COPOLYMER (Figure 11 * ANTI-SHRINK SYSTEM "Anti-Shrink System’ is a manufacturing pracess of SILENTA PREMIUM that prevents any kind of deformation in case of ambient temperature or heat variations. If this system is not applied during the manufacturing process, the socket may be subject to shape deformations. SILENTA Anti-Shrink System, avoids problems such as changes in shape, fluid flow obstacles, complicated assembly and leakages. GENERAL INFORMATION &. \WorLoWiDE quaLY FELDS OF APPLICATION i] ee TECHNICAL DRAWINGS & DIMERSIOSTORAGE POR 65 & ip hakan PLASTIK Se TECHNICAL PROPERTIES nta Premium has 13dB sound transmi 4lt/s. Silenta Premium products meet the requirements for DIN-4103, which has been proven by the Fraunhofer Institute (Germany). Silenta continues to be one of the most performant soundproof = TECHNICAL DATA SOUND TRANSMISSION INCRUSTATION LOSS. VIBRATION INSTALLATION CLAMPING DENSITY COEFFICIENT of THERMAL EXPANSION TENSILE STRENGTH CHEMICAL RESISTANCE FIRE RESISTANCE WATER ABSORPTION MAINTENANCE TYPE STRUCTURE coLouR OPERATION & INSTALLATION ‘TEMPERATURE WORKING LIQUID TEMPERATURE. SERVICE LIFE APPLICATION CLASS MARKING CONNECTIONS RING RIGIDITY E-MODULUS IMPACT STRENGTH PRODUCT QUALITY DIAMETERS PIPE LENGTHS +GFt ipe systems worldwi 13 dB/Alt in given conditions (DIN 4109) Smooth Bore-No incrustation loss Low Reflection of Vibrations Easy because of less weight Normal Cammercial Clamps 1, 9gricm3 (DIN 53479) 0,04 mmym’k 13Nimm2 resistant to organic and inorganic acids suitable for ph value between 2 & 12 DIN 4102 No Absorption No maintenance required With and without socket S-LAYER (PP-MINERAL REINFORCED PP-PP) Light: gray RAL 7035 (halogen and cadmium free) -20°C (60°C £0 (lower temperatures for various chemicals ) max : 97°C 50 Years Long-term : 97°C 10 min/day = 3000 h/S0 years: Short-term: 97°C 30 sec/day = 152 h/50 years Permanent: 60°C Shiday = 87.600 h/S0 years BID (building / drainage) Manufacturer's Logo, Manufacturer's Trade Name, Manufacturer's Trade Mark, nominal width (ON), Angle specification (with elbows and branches), material, standart umbers, Mark of Quality, machine number, date af manufacture, EAN code Push-fit sockets with factory-inserted lip seals. ISOIDIN 9969. The rigidity is at least 4.0 kN/m2 over the entire range of ~ dimensions da 5B - da 200 2400 - 8800 MPa according to ISO 178 EN 1451 authorised German plastics testing institutes (Fraunhofer, Hoch) and TSE 58 0,78 0,90 2,110 0,135 2,160 2, 2002 0.15m-6me SOUND INSULATION PERFORMANCE ‘The sound-insulating domestic waste water system SILENTA PREMIUM guarantees quality, peace and living comfort. In practice-oriented measurements carried out by the officially recognized Fraunhofer Institute for Building Physics in Stuttgart, Germany SILENTA PREMIUM reached a sound-intensity level of 13 dB at 4lt/s flow rat Noise is generated by moving parts or by flowing media. Pipes for waste water evacuation are prone to vibration, particularly where water flows throug! downpipes or is forced to change direction in correspondence with joints and elbows (noise due to impact or shock), Experience shows that the greatest problems are typically caused by the transmission of structural noise, particularly in the proximity of pipe clamps and brackets or where pipe-work is run through walls or ceilings. In every area of building construction, especially the construction of multi-storey apartment, blocks, hospitals and convalescent: homes, sound insulation) plays an increasingly important role. One of the most significant sources of sound within buildings is the sanitation set-up and the accompanying domestic waste pipe system. An unsuitable sewer pipe system and type of attachment are considerable cantributors to disturbing noise. SILENTA, a system-tested, universal sound-insulating domestic waste water system. puts things right. Ip hakan PLASTIK irborne noise Airborne naise is present if the noises of a sound source are transferred directly through the air to people.{see figure 3] = Structure-borne noise With structure-borne noise, the sound transfer first occurs through a solid body. This body vibrates and passes the vibrations on to people as airborne noise. (see figure 3) Airborne-borne noise ‘Structure-borne noise [Figure 3 = Sound reduction with SILENTA Both structure-borne and airborne noise occurs in sewer pipe systems. he pipe wall of the sewer pipe vibrates due to currents and flow noises. The type end intensity of these pipe vibrations depend on a variety of factors, such as the mass of the pipe, the pipe material and its inner damping. The pipe vibrations are emitted directly from the pipe as airborne noise and are transferred as structure-borne noise via the pipe attachments to the wall fastening panel. When developing a sound-insulating domestic waste water system, both types of sound distribution must be taken into accaunt. + @ a + GENERAL INFORMATION ADVANTAGES \WorLoWiDE quaLTY ASSURANCE APPROVALS LDS OF APPLICATION CHEMICAL RESISTANCE ASSEMBLY GE PACKAGING -STORAG TRANSPORT 65 & TECHNICAL DRAW DIMERSIONSGENERAL INFORMATION & ‘WorLowin€ quaLmy ADVANTAGES ASSURANCE APPROVALS FIELDS OF APPUCATION = (HEIL RESISTANCE Asses PACKAGING - STORAGE TEGINICAL DRAWINGS & TRANSPORT DIMENSIONS lip hakan Hosa SOUND INSULATION PERFORMANCE = Structure borne noise is reduced by special rubber clamps and perfect planning. Air-borne noise is reduced with SILENTA thanks to special materials, sound dampening fillers and increased weight of the pipe system. Targeted mass optimization in sound-sensitive areas of fitting elbows of nominal width DN 58 to ON 200 provides further improvement: at redirection points. 1 Sound performance d8 (A) 13 7 7 o [| ‘es 1 2 4 WoterFow Rote (Vs) [Figure 41 = WHY SOUND PROTECTION ? Sound protective measures in a building pursue the purpose of minimizing noise pollution in roams. Occupants need to be protected from disturbing air-borne and structure-borne sound. Architectural ‘sound protection measures can be applied to the buildings and the elements of them where people spend longer period of time (offices, flats. Disturbing noise caused by sources within the building directly (structure-borne noise) ar indirectly (e.g.noise deriving from building engineering systems) can easily be solved by SILENTA. The following formula applies to a number x of equal sound level L: L ges =L + 10 logtx) X number of equal 421/345 6 ‘sources of sound 1O-log(x) IncreaseIndB]O 3 5 6 7 8 Example : ‘Two sources of sound with equal sound level lead to 70 dB + 70 dB amount to 73 dB! ‘At sound levels of approximately 15-30 dB, as they reduction by 3 - 5 dB leads to double or half the sou +GFt 8 ®& "The sources of sounds in buildings can be listed as -Water shrinks “The change of direction of the water -High water velocities -Crossing points -Narrowing the formation of cavitation -Flushing the toilets -Unloading -Incorrect. planning [Figure 51 Due to critical drainage conditions, the pipe system experiences local vibrations at redirections. This can have a negative effect on sound-related properties. To minimize this effect and counteract negative influences, targeted mass optimization was carried out in sound-critical areas of elbows with a nominal width of DN 58 to DN 209. This stabilizes the sound behaviour, reduces noise and thus achieves even better noise damping in the impact area | sources with a 7 8 9 10 100 1000 8 9 10 10 20 30 an increase of the sound level by +3dB. are usual in building engineering, an increase or ind impact.