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TECHNICAL ASPECTS
There is a broad variety of types of paper on the market that are adapted to specific applications or the
target industry. Each type has specific properties in terms of composition, production and handling. It is
important to be familiar with each one of them before choosing the material for a project. To provide
some guidance in this choice, this article provides an overview of the most common papers on the
market.
Repro paper
Also called offset or printing paper. It is one of the most common papers on the market and is
manufactured in large quantities. Generally speaking, these sheets are made with a small amount of
cellulose and a great deal of filler, which facilitates printing, their main application. The most common
grammages range from 70 to 90, although they can be as high as 100 grams. Manufacturers seek the
greatest possible degree of whiteness for this material, largely obtained with the help of fillers. On the
other hand, since it is used for applications that do not require a great deal of handling it is only strong
enough to go through the printer or to be folded.
The evolution in the manufacture of this material has led pulp factories to be integrated into paper
factories to reduce costs, with the entire process being conducted in the same facility. The paper is
normally produced in 9 to 10-metre-wide runs at a speed of 2000 metres per minute.
The most common option is white coated paper, because if the coating cracks, the background colour is
not apparent (although the colour difference will be noticeable in colour coatings). There is the matte or
semi-matte finish, also involving the application of surface ink, although in this case the ink is less
shinier.
In terms of strength, the high amount of fibre and short fibre makes it quite low, as opposed to the high
printing quality. Production runs are normally between 7 and 8 metres wide in the machine, with speeds
of up to 1000 metres a minute.
Tissue paper
This material is highly absorbent and soft. Its water resistance will depend on the subtype in question:
paper used to manufacture handkerchiefs or napkins must withstand liquids to prevent them from
falling apart when used, whereas paper used for napkins must dissolve easily. To achieve this, different
treatments are applied during the manufacturing process and they are normally produced with virgin
fibre.
Coloured tissue paper is made with a mass-dyed process. Prints and reliefs are applied off-line once the
paper has left the machine. This paper is normally made in rolls with a width of 4 metres that is
subsequently cut to order at a maximum speed of 2000 metres a minute.
Newsprint
Newsprint paper, as its name implies, is used to print newspapers. Its life-cycle is short, normally one
day, for obvious reasons. For this reason, material quality does not need be high and the paper is
manufactured with mechanical pulp containing residue, as the paper does not need to be white. It is
rarely coloured, although if it is the colour is applied by means of mass-dying.
On account of this low quality, ink finishes are precarious (this is noticeable, for example, in the printing
of low-resolution photographs or in the ink, which has a dull finish). The paper’s mechanical properties
are also virtually non-existent, having the basic strength needed for the reader to turn the pages of the
newspaper without tearing them.
Cardboard
Cardboard is a product made with paper, although this is not always evident on account of its thickness.
It is made with raw, unbleached wood pulp, leading it to maintain its original brown colour. As
appearance is not a concern, it is normally made with recycled material. Cardboard is comprised of three
layers of paper, two smooth outer layers and a corrugated inner layer, the latter providing it with its
characteristic strength. In terms of mechanical properties, the corrugated layer makes the material
strong, although on the other hand it is not suitable for printing, since it may get crushed depending on
the pressure applied to it.
One subgroup inside the cardboards is Kraft paper, made of a single layer of paper. It is used for thinner
packing, since it is easy to handle and also to adapt to the specific product to be wrapped.
Paperboard
This material is used to make most food containers, such as cereal or biscuit packaging. Paperboards are
made of very short fibres which are not usually virgin fibres, since the inner layer does not need to be
white. As a rule, it has a coated layer that serves as a printable surface and also to guarantee the
appearance of the external and visible side to make the product attractive to consumers. Grammage will
vary depending on the target industry or the specific application or product. In terms of mechanical
characteristics, it must be strong enough to withstand the product being opened and closed until it is no
longer used.
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