BESI Marine Systems Modification limit switch HFP 300

Bremen / Germany

Safety Instructions
General Remarks
This manual uses the signalling words like “danger, warning, precaution and remark” to draw the
reader's attention to special, possible dangerous circumstances and extraordinary information which
requires special labelling:

DANGER means, that there may be extreme danger for life or damage to equipment if those remarks
will be neglected.

WARNING means, that there may be serious danger to people's health and safety as well as
damage to equipment.

PRECAUTION means, that there may be danger to people's health and safety as well as
damage to equipment.

REMARK means that there are technical relations which are not quite visible even to
experienced and trained service personnel. Understanding and following of other remarks like
transportation remarks, assembly remarks, and maintenance remarks as well as the technical
data is also important to avoid any disturbances which can directly or indirectly cause serious
damages to people's health and safety and to equipment or material.

qualified personnel are people who are selected by management to fulfil a task. They are
based on their education, training and experience as well as knowledge about international
norms/standards, regulations, safety instructions and operational conditions able to perform
the required jobs. They are also able to recognise and avoid possible dangerous situations.
There may be also training in first aid required.
Electrical machines may be designed also for use in high voltage machinery. During operation or
maintenance of those machinery open wiring and/or uncovered high voltage clamps or wires or even
moving or rotating parts may show up. Those conditions (e.g. If protection coverage has been removed
or machinery is not operated correctly) can lead to serious harm to life and health as well to
damage to material, machinery or other equipment. People who are in charge of safety of machinery
have to make sure that:
 only qualified personnel are in charge of fulfilling tasks at those machinery
 those people always have the manuals, documentation, installation plans (hydraulic, pneumatic,
electric etc.) or other product or machinery documents available
 those people use required or suitable tooling
 working on those machines of unqualified or untrained people will be forbidden and avoided by
all means.
International norms/standards (e.g. DIN VDE 0105 or IEC 364) describe the required training of personnel
on high voltage machinery.

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights
erated by patent grant or registration of a utility model for design are reserved. Modification without notice.
 BESI Marine Systems Modification limit switch HFP 300
Bremen / Germany

Other
The equipment and components described in this manual are part of industrial equipment. They are
designed and built according to technical rules.

WARNING! All work starting with planning of the system or the

equipment to shipment, installation, commissioning,, maintenance and
repair has to be performed by trained personnel and to be checked by
qualified people.

Special attention needs to be taken to

 technical data and information about the allowed use (i.e. installation conditions, surrounding
area, operation conditions) of the equipment/components. Those information are available in
catalogues, order documents, manuals, labels at the equipment and other documentation.
 the general safety information.
 the special regulations and requirements of the system and of the surrounding.
 the use of personal safety gear.
Manuals can not describe all details to all possible situations and variations of models. In particular
they can not show all possible situations of installation, operation and/or maintenance/repair.
Therefore manuals have only general remarks which are necessary for the desired/designed use of
the equipment and which are necessary for trained and qualified personnel.
If in special cases extraordinary safety features need to be carried out (e.g. Protection against
unauthorised use) this has to be mentioned and planned in advance. For such circumstances
especially missing details clarification needs to be asked for from the BESI Customer Service
Department. In this cases please collect all product information like part.-no., serial no. etc.

REMARK! We strongly recommend to consult BESI Service and Sales

Departments for support for all planning, installation, commissioning and
maintenance tasks.

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights
erated by patent grant or registration of a utility model for design are reserved. Modification without notice.
 BESI Marine Systems Modification limit switch HFP 300
Bremen / Germany

Please release cable gland approx. 2 turns .

and unscrew the 4 pieces of cover screws

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights
erated by patent grant or registration of a utility model for design are reserved. Modification without notice.
 BESI Marine Systems Modification limit switch HFP 300
Bremen / Germany

Lift up the cover and disconnect wires from limit switch.

Lift up the cylinder

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights
erated by patent grant or registration of a utility model for design are reserved. Modification without notice.
 BESI Marine Systems Modification limit switch HFP 300
Bremen / Germany

Release and unscrew hexagon nut and remove trigger

Release and unscrew the two hexagon screws from bracket of the limit switches

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights
erated by patent grant or registration of a utility model for design are reserved. Modification without notice.
 BESI Marine Systems Modification limit switch HFP 300
Bremen / Germany

Set new nut to the trigger shaft and screw down till approx. 3 – 4 mm before down end.

Install new delivered magnet trigger to the shaft and fix tighten with upper hexagon nut.

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights
erated by patent grant or registration of a utility model for design are reserved. Modification without notice.
 BESI Marine Systems Modification limit switch HFP 300
Bremen / Germany

Set in new delivered angle bracket

Remove screw from proxy switch

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights
erated by patent grant or registration of a utility model for design are reserved. Modification without notice.
 BESI Marine Systems Modification limit switch HFP 300
Bremen / Germany

Set in new proxy switch , Cable to the outside; LED on top

open

close

Connect cables to the new limit switches

old / previous connection

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights
erated by patent grant or registration of a utility model for design are reserved. Modification without notice.